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TOOLING BYTOOLING BY

163

ISO

Tu

rnin

g In

sert

s

“ ISO Turning Inserts ”

DIJET CARBIDE TOOLSTurning Inserts

Turning Inserts

®

TI-1

Turn

ing

Inse

rts

Turning Inserts

Standard ISO Inserts Inserts for Small Components

Diamond & CBN Inserts JC050W Inserts for Cast Iron

®

Turning Inserts

TI-2

Turning Inserts

Page

Identification System of Insert . . . . . . . . . . . . . . . . . . . . .

Chipbreaker Information

Standard ISO Inserts

80° Diamond . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55° Diamond . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Square . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Triangular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35° Diamond . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80° Trigon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Turning Inserts for Small Components . . . . . . . . . . . . . .

Diamond & CBN Inserts . . . . . . . . . . . . . . . . . . . . . . . . . .

E-1 ~ E-2

E-3 ~ E-4

E-5 ~ E-7

E-8 ~ E-10

E-10

E-11 ~ E-13

E-14 ~ E-16

E-17

E-18 ~ E-19

E-20 ~ E-24

E-25 ~ E-28

-±0.05

----

-±0.13

----

®

Turn

ing

Inse

rts

E-1

Turning Inserts

ISO Identification Table of Turning Inserts

Symbol forInsert Shape1 Symbol for

Clearance Angle2 Symbol for

Tolerance Class3 Symbol for

Insert Type4 Symbol for

Insert Size5

1 2 3 4 5

C N M G 12

Symbol Symbol Symbol

N

R

F

W

T

Q

U

B

A

M

G

H

C

J

X

Figure Figure Figure I.C.

I.C.

Triangular

Triangular

Square

Square

80° Rhombic

80° Rhombic

55° Rhombic

55° Rhombic

35° Rhombic

35° Rhombic

Round

6.359.52512.7015.87519.0525.4

6.359.52512.7015.87519.0525.4

±0.05±0.05±0.08±0.10±0.10±0.13

±0.08±0.08±0.13±0.15±0.15±0.18

±0.05±0.05±0.08±0.10±0.10±0.13

±0.08±0.08±0.13±0.15±0.15±0.18

±0.05±0.05±0.08±0.10±0.10±0.13

±0.08±0.08±0.13±0.15±0.15±0.18

±0.05±0.05±0.08±0.10±0.10

-

±0.11±0.11±0.15±0.18

--

-±0.05±0.08±0.10±0.10±0.12

TYPE OF INSERTJ, K, L, M1. Tolerance on the Inscribed Circle

2. Tolerance on Corner Height

4

Symbol Corner Height Thickness Inscribed Circle

A

F

C

H

E

G

J*

K*

L*

M*

U*

±0.005

±0.005

±0.013

±0.013

±0.025

±0.025

±0.005

±0.013

±0.025

±0.08 ~ ±0.18

±0.13 ~ ±0.38

±0.025

±0.013

±0.025

±0.013

±0.025

±0.025

±0.05 ~ ±0.13

±0.05 ~ ±0.13

±0.05 ~ ±0.13

±0.05 ~ ±0.13

±0.08 ~ ±0.25

±0.025

±0.025

±0.025

±0.025

±0.025

±0.13

±0.025

±0.025

±0.025

±0.13

±0.13

TOLERANCE CLASS3

* Mark tolerance classes normally apply to as indexable inserts and the tolerance is dependent upon insert size.

I.C. = inscribed circle

Symbol Angle FigureDescription

HOPSTCDEFMVLABKRW

120°

135°

108°

90°

60°

80°

55°

75°

50°

86°

35°

90°

85°

82°

55°

-

80°

Hexagonal

Octagonal

Pentagonal

Square

Triangular

Rhombic

Rectangular

Parallelogram

Round

Trigon

INSERT SHAPE1

Symbol

A

B

C

D

E

F

G

N

P

O

3°

5°

7°

15°

20°

25°

30°

0°

11°

Others

Clearance

CLEARANCE ANGLE2

Special Design

®

Turning Inserts

E-2

Turning Inserts

ISO Identification Table of Turning Inserts

Symbol forInsert Thickness

6 Symbol forInsert Radius7 Symbol for

Feed Direction8

6 7 8

04 08 N

Symbol

00

02

04

08

12

16

20

24

M0

00

Sharp Point

0.2

0.4

0.8

1.2

1.6

2.0

2.4

Round (Metric dimension)

Round (Inch dimension)

Thickness

RADIUS7

Symbol

02

T2

03

T3

04

06

07

09

2.38

2.78

3.18

3.97

4.76

6.35

7.94

9.52

Thickness

THICKNESS6

Symbol forChip Breaker

9

9

UR

10

10

¯

Insert Shape C D R S T V W

3.97

5.56

6.35

8.0

9.525

10.0

12.0

12.70

15.875

16.0

19.05

20.0

25.0

25.40

06

09

12

16

19

25

07

11

15

08

09

10

12

12

15

16

19

20

25

25

06

09

12

15

19

25

06

09

11

16

22

27

33

16

22

06

08

CUTTING EDGE 5

I.C.InscribedCircle (mm)

Symbol

R

L

N

Right-hand insert

Left-hand insert

Neutral insert

Corner Type

FEED DIRECTION8

Group of application

Finishing

Light Cutting

Medium Cutting

Roughing

PF, UA, SF, FT

BM, UR, UT

PG, UB, SZ, SG

UD, GG, UC

GN, GNP

Symmetrical chip-breaker Asymmetrical chip-breaker

CHIP BREAKER9 10

Symbols , and are optional symbols.Symbol in may be omitted.

88

9 10

®

Turn

ing

Inse

rts

E-3

Turning Inserts

� �

�

� �

� �

�

�

� �

CHIPBREAKER

FINISHING

PF UA SF FT BM UR UTSTEEL

CASTIRON

STAINLESSSTEEL

WO

RK

MA

TER

IAL

PF

FT

UT

Feed (mm/rev)

Dep

th (m

m)

UA SF

BM UR

PG UB

Feed (mm/rev)

Dep

th (m

m)

6

4

2

0.20 0.2 0.4 0.6

Feed (mm/rev)D

epth

(mm

)

6

4

2

0.20 0.2 0.4 0.6

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0

7

6

4

2

0.50 0.2 0.4 0.6

®

Turning Inserts

E-4

Turning Inserts

� � � � � �

� �

�

MEDIUM

PG UB SZ SG GNGNP GG UD UC FLAT TOP

� � � �

ROUGHING CAST IRON

SZ SG GN, GNP

GG UD UC

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8 1.0

Feed (mm/rev)D

epth

(mm

) 6

4

2

0 0.2 0.4 0.6 0.8 1.0

8

Feed (mm/rev)

6

4

2

0 0.2 0.4 0.6 0.8

Dep

th (m

m)

Feed (mm/rev)

6

4

2

0 0.2 0.4 0.6 0.8

Dep

th (m

m)

Feed (mm/rev)

6

4

2

0 0.2 0.4 0.6 0.8

Dep

th (m

m)

ISO CODE

SNMG 120408-UT

SNMG 120404L-SGSNMG 120404R-SGSNMG 120408L-SGSNMG 120408R-SGSNMG 120412L-SGSNMG 120412R-SG

SNMG 120404-URSNMG 120408-URSNMG 120412-UR

SNMG 120404-PGSNMG 120408-PGSNMG 120412-PGSNMG 120416-PG

SNMG 090304-GGSNMG 090308-GGSNMG 090312-GG

SNMG 120404-GGSNMG 120408-GGSNMG 120412-GGSNMG 120416-GG

SNMG 150612-GGSNMG 150616-GG

SNMG 190612-GGSNMG 190616-GG

SNMG 250724-GG

®

Turn

ing

Inse

rts

E-11

Turning Inserts

Square

M class - Negative

PART IDCOATED UNCOATED

CERMETDESCRIPTION

I.C.

Thic

knes

s

Nos

eR

adiu

s

Hol

eD

iam

eter

UT for Lightto Medium

SNMG

12.7 4.76 0.8 5.16•

SG for Lightto Medium

SNMG12.712.712.712.712.712.7

4.764.764.764.764.764.76

0.40.40.80.81.21.2

5.165.165.165.165.165.16

•

••••••

••••••

12.712.712.7

4.764.764.76

0.40.81.2

5.165.165.16

•••

•••

•••

••

12.712.712.712.7

4.764.764.764.76

0.40.81.21.6

5.165.165.165.16

••

•

••••

••••

••••

••••

PG for Lightto Medium

SNMG

UR for Lightto Medium

SNMG

9.5259.5259.525

12.712.712.712.7

15.87515.875

19.0519.05

25.4

3.183.183.18

4.764.764.764.76

6.356.35

6.356.35

7.94

0.40.81.2

0.40.81.21.6

1.21.6

1.21.6

2.4

3.813.813.81

5.165.165.165.16

6.356.35

7.937.93

9.12

••••

••••

•

••••

••

••

•••

••••

•

••

••••

••

■■

••••

••

••

•

GG forMedium

SNMG

JC05

0W

JC10

5V

JC11

0V

JC21

5V

JC32

5V

JC45

0V

JC50

03

JC50

15

JC80

15

JC52

5X

PX90

PX75

LN10

NIT

CX5

0

KT9

UM

S

CARBIDE

Feed (mm/rev)

Dep

th (m

m) 4

2

0 0.2 0.4 0.6

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8

Feed (mm/rev)

Dep

th (m

m)

7

0.2 0.4 0.6

6

4

2

00.5

Feed (mm/rev)

Dep

th (m

m)

4

2

0 0.2 0.4 0.6

6

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8

®

Turning Inserts

E-12

Turning Inserts

Square

M class - Negative

PART IDCOATED UNCOATED

CERMETCARBIDEDESCRIPTION

ISO CODE I.C.

Thic

knes

s

Nos

eR

adiu

s

Hol

eD

iam

eter

SNMG

UB forMedium

SNMG 120404-UBSNMG 120408-UB

12.712.7

4.764.76

0.40.8

5.165.16

••

••

SNMG

UD forMediumto Heavy

SNMM

UC forMediumto Heavy

•

SNMG 120408-UDSNMG 120412-UDSNMG 120416-UD

SNMG 190612-UDSNMG 190616-UD

SNMM 120408-UCSNMM 120412-UC

SNMM 190612-UCSNMM 190616-UC

SNMM 250724-UC

12.712.712.7

19.0519.05

12.712.7

19.0519.05

25.4

12.712.712.712.7

9.525

12.712.7

19.05

4.764.764.76

6.356.35

4.764.76

6.356.35

7.94

4.764.764.764.76

3.18

4.764.76

4.76

0.81.21.6

1.21.6

0.81.2

1.21.6

2.4

0.40.81.21.6

0.4

0.40.8

0.8

5.165.165.16

7.937.93

5.165.16

7.937.93

9.12

5.165.165.165.16

-

--

-

••

••

••

••

•

••

••

■

•••

••

■•

••

•

•••

••

SNMN

SNMA

SNMN 090304

SNMN 120404SNMN 120408

SNMN 190408

SNMA 120404SNMA 120408SNMA 120412SNMA 120416

•• ■

•••

••••

■

■■

■

JC05

0W

JC10

5V

JC11

0V

JC21

5V

JC32

5V

JC45

0V

JC50

03

JC50

15

JC80

15

JC52

5X

PX90

PX75

LN10

NIT

CX5

0

KT9

UM

S

Feed (mm/rev)

Dep

th (m

m) 6

4

2

0 0.2 0.4 0.6 0.8

Feed (mm/rev)

Dep

th (m

m)

8

0.2 0.4 0.6 0.8

6

4

2

0

Feed (mm/rev)

Dep

th (m

m) 6

0.2 0.4

4

2

0 0.6 0.8 1.0

®

Turn

ing

Inse

rts

E-13

Turning Inserts

Square

M class - Positive

PART ID DESCRIPTION

ISO CODE I.C.

Thic

knes

s

Nos

eR

adiu

s

Hol

eD

iam

eter

SCMT 09T304-FTSCMT 09T308-FT

SCMT 120404-FTSCMT 120408-FT

SPMR 090304-FTSPMR 090308-FT

SPMR 120304-FTSPMR 120308-FTSPMR 120312-FT

SPMN 120304SPMN 120308SPMN 120312

SPMN 150408

9.5259.525

12.712.7

9.5259.525

12.712.712.7

12.712.712.7

15.875

3.973.97

4.764.76

3.183.18

3.183.183.18

3.183.183.18

4.76

0.40.8

0.40.8

0.40.8

0.40.81.2

0.40.81.2

0.8

4.404.40

5.165.16

--

---

---

-

••

••

••

••

••

•••

FT forFinishing

SCMT

FT forFinishing

SPMR

SPMN

•

••

••

•

••

••

■

••

■

Square

G class - Negative

PART ID DESCRIPTION

ISO CODE I.C.

Thic

knes

s

Nos

eR

adiu

s

Hol

eD

iam

eter

SNGN 120308

SNGN 120404

12.7

12.7

3.18

4.76

0.8

0.4

■

■

SNGN

Square

G class - Positive

PART ID DESCRIPTION

ISO CODE I.C.

Thic

knes

s

Nos

eR

adiu

s

Hol

eD

iam

eter

SPGN 090308

SPGN 120304SPGN 120308

SPGN 120408

9.525

12.712.7

12.7

3.18

3.183.18

4.76

0.8

0.40.8

0.8

■SPGN■

■■

■

■

-

-

JC05

0W

JC10

5V

JC11

0V

JC21

5V

JC32

5V

JC45

0V

JC50

03

JC50

15

JC80

15

JC52

5X

PX90

PX75

LN10

NIT

CX5

0

KT9

UM

S

COATED UNCOATEDCERMETCARBIDE



JC05

0WJC

050W

JC10

5VJC

105V

JC11

0VJC

110V

JC21

5VJC

215V

JC32

5VJC

325V

JC45

0VJC

450V

JC50

03JC

5003

JC50

15JC

5015

JC80

15JC

8015

JC52

5XJC

525X

PX90

PX90

PX75

PX75

LN10

LN10

NIT

NIT

CX5

0C

X50

KT9

KT9

UM

SU

MS

Feed (mm/rev)

Dep

th (m

m) 4

2

0 0.2 0.4

Feed (mm/rev)

Dep

th (m

m) 4

2

0 0.2 0.4

-

--

-

®

Car

bide

Gra

des

F-1

Dijet Grades for Cutting Tools

CuttingTool

CoatedGrade

SinteredSuper

Hardened

Polycrystalline CBN(for high hardened materials)

Polycrystalline Diamond PCD(for aluminum, non-ferrous metal)

TurningGrades

MillingGrades

CermetGrades

Turning Grades

Milling Grades

Steel

Stainless Steel

Cast Iron

Super Alloys

Steel

Stainless Steel

Cast Iron

Super Alloys

High HardenedMaterials

Aluminum &Non-ferrous Steel

Diamond Coated

P

M

K

S

P

M

K

S

H

®

Carbide G

rades

F-2


JBN795

JDA30

JBN330

JDA735

JBN300

JDA10

JBN245

JDA715

JC110V JC215V JC325V JC450V

JC5003 JC110V JC8015 JC5015 JC525X

JC050W JC105V JC110V JC215V

JC5003 JC8015 JC5015

JC730U JC8015 JC5015 JC8050

JC8003 JC600 JC610 JC8015 JC5015 JC5080 JC5118JC605X JC605W

JC8003 JC8015 JC5015 JC5118 JC8050

JC8003 JC8008 JC8015 JC5118

JC10000

JC20003 JC20015

LN10 CX75 PX75 PX90

CX75 CX90 SC30

JC8003 JC730U JC8015 JC5015 JC5118 JC5030 JC5040 JC8050

This is all new -

please proofread

all copy!

®

Car

bide

Gra

des

F-3

Dijet ISO Turning Grades

K Cast IronM Stainless SteelISO

P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30

Coated

Cermet

JC450V

JC325V

JC215V

JC110VJC5003

JC110V

JC8015

JC5015

LN10

CX50

CX75

PX75

PX90

JC105V

JC110V

JC215V

LN10

CX75

PX75

PX90

LN10

ISO

Coated

SS01 S10 S20

Super AlloyTitanium Alloy

JC5003

JC5015

JC8015

For Finishing ofSteel & Cast Iron

CBN

JBN795

JBN245

JBN330

JBN300

Aluminum • Copper AlloyNon-ferrous Metal

PCDJDA10

JDA715

Type Finishing Semi Finishing

P Steel

JC050W

JC525X

®

Carbide G

rades

F-4


ISO

Coated

SS01 S10 S20

Super AlloyTitanium Alloy

K Cast IronP Steel M Stainless SteelISO

P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30

Coated

JC8003JC730U

JC8015

JC5015

JC8050

JC8003

JC5118

JC8050

JC5040

JC5015

JC8015

JC730U

Cermet

CX75CX75

SC30

CX75

SC30

CX90

JC600

JC605XJC605W

JC8015

JC5015

JC5080

S30

H High HardenedMaterials

H01 H10 H20

JC5003

JC8015

JC5015

JC8050

JC8003

JC8008

JC8015

For Finishing ofSteel & Cast Iron

CBN JBN245

JC5015

JC5003Coated

Aluminum •Copper Alloy •

Non-ferrous Materials

PCD

JDA715

JDA10

JDA735

JDA30

JC5030JC610

JC5118

JC5118

JC5118

®

Car

bide

Gra

des

F-5

Carbide Grades

SSuperalloyTitanium

Alloy

MStainless

Steel

PSteel

ISO Scale Grade Cutting Speed(m/min) Features

KCastIron

JC110V

JC215V

JC325V

JC450V

JC5003

JC110V

JC8015

JC5015

JC525X

JC050W

JC105V

JC110V

JC215V

JC5003

JC8015

JC5015

200 ~ 300

150 ~ 250

100 ~ 200

100 ~ 200

100 ~ 180

100 ~ 200

100 ~ 180

80 ~ 150

150 ~ 250

150 ~ 300

150 ~ 300

150 ~ 300

100 ~ 250

30 ~ 60

30 ~ 60

20 ~ 50

Excellent wear-resistance & deformation-resistance.Finishing to medium cutting for steel & cast iron.Well balanced for wear-resistance & fracture-resistance.General steel grade for light to medium cutting.Excellent fracture-resistance.Medium to heavy roughing and interrupted cutting for steel.Toughest grade.Heavy roughing & interrupted cutting for steel.Excellent wear-resistance & edge notching.Finishing for stainless steel.Excellent wear-resistance & deformation-resistance.Finishing in high speed cutting for stainless steel.PVD coated grade having excellent wear-resistance.Finishing to light cutting for stainless steel.Excellent edge notching resistance.Light to medium cutting for stainless steel.

Best wear-resistance grade. Finishing to medium cutting of general cast iron or ductile cast iron. Medium to high speed cutting.Excellent wear-resistance grade.Light to medium cutting for gray and ductile iron.Well balanced for wear-resistance & fracture-resistance.Medium to roughing for cast iron & ductile cast iron.Excellent wear-resistance & edge notching.Finishing to light cutting of superalloy or titanium alloy.PVD coated grade having excellent wear-resistance.Finishing to light cutting for superalloy or titanium alloy.Excellent edge notching resistance.Light to medium cutting for superalloy or titanium alloy.

General DescriptionDijet coated inserts for turning (JC coated V series) are CVD coated produced with multi-thick layers (12-15 µm) on special substrates improve tool life. The series covers a wide range of high feed applications, from light cutting to heavy duty cutting in high speed or by using a combination of different chipbreakers for optimum results.

Turning Coated Grades

Features & Application

Wear Resistant

TougherWear Resistant



Tougher

Grade Selection Guide

FinishingLight Cutting

Medium CuttingRoughing to Heavy



FinishingMedium Cutting

RoughingFinishing

Light Cutting

Carbon SteelAlloy Steel

StainlessSteel

Cast Iron

SuperalloyTitanium Alloy

= First Choice = Second Choice

JC105V JC110V JC215V JC325V JC450V JC5003 JC8015 JC5015

Excellentwear-resistance andchipping-resistance.

The new developedsubstrate improvesfracture resistance.

Microstructureof JC215V

Material Cutting Type

Excellent chip resistance, deformation resistance and toughness.Suitable for light to heavy cutting in stainless steel.Improved chipping resistance by adopting a thicker class of α-Al2O3 andTi compound layer. For cast iron at high speed.

JC525XJC050W

®

Carbide G

rades

F-6

Carbide Grades

Dijet coated milling inserts (DZ coated JC5000 series) are PVD coated on special substrates with excellent wear and chip-resistance giving stable cutting performance even in interrupted machining. Milling inserts (DV coated JC8000 series) are PVD special coating with stable & high-performance on high hardened materials even in high speed dry conditions due to higher hardness & oxidation resistance. This series covers a wide range of applications for milling inserts, drills, and end mills.

Milling Coated Grades

MStainless

Steel

KCastIron

SSuperalloyTitanium

Alloy

PSteel

ISO Scale Grade Cutting Speed(m/min) Features

JC8003

JC730U

JC8015

JC5015

JC5118

JC5030

JC5040

JC8050

JC730U

JC8015

JC5015

JC5118

JC8050

JC8003JC605XJC605WJC600

JC610

JC5015

JC5080

JC5118

JC8003

JC8015

JC5015

JC5118

JC8050

JC8003

JC8008

JC8015

JC5118

200 ~ 300

150 ~ 250

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

120 ~ 220

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

200 ~ 300

150 ~ 250

150 ~ 250

120 ~ 220

100 ~ 200

100 ~ 200

100 ~ 200

30 ~ 40

30 ~ 40

20 ~ 30

20 ~ 30

20 ~ 50

70 ~ 120

60 ~ 110

50 ~ 100

50 ~ 100

Extremely excellent wear-resistance.For high speed cutting and high hardened steel up to 65 HRC.CVD coated grade having excellent wear-resistance & thermalcrack-resistance. For general steel & stainless steel.

Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.

Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.


Wear Resistant

Tougher

Wear Resistant

Tougher

Wear Resistant

Tougher

Wear Resistant

Tougher

Microstructure of JC8008

HHigh

HardenedMaterials

Wear Resistant

Tougher

Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted P-group substrate having good heat-resistance.For general steel and die & mold steel.Adopted M-group substrate having good crack-resistance.For general steel and die & mold steel.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.CVD coated grade having excellent wear-resistance and thermalcrack-resistance. For general steel & stainless steel.Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.Extremely excellent wear-resistance.For high speed cutting and high hardened steel and cast iron.Improved wear and thermal resistance. For cast iron at high speedmilling.CVD coated grade having excellent wear-resistance.For gray cast iron & ductile cast iron at high speed cutting.CVD coated grade having excellent wear-resistance & crack-resistanceGeneral grade for gray cast iron & ductile iron.Adopted tougher sub-micro grain carbide base material.Multi-purpose grade for hardened steel, stainless steel & cast iron.Adopted substrate with improved fracture resistance. For cast iron athigh feed machining.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Extremely excellent wear-resistance.For high speed cutting and high hardened steels.PVD coated grade having excellent wear-resistance.Finishing to light cutting for superalloy or titanium alloy.Adpopted tougher sub-micro grain carbide base material.Light to medium cutting fo superalloy or titanium alloy.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted New PVD coated grade with tough base material.For interupted cutting for superalloy and stainless steel.PVD coated grade having excellent wear-resistance.Finishing to light cutting high hardened steels.Adopted New PVD coated grade. Extremely wear-resistant.For high hardened steels.PVD coated grade having excellent wear-resistance.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing adn HSC.

®

Car

bide

Gra

des

F-7

Carbide GradesGrade Selection Guide for Milling

Carbon Steel / Alloy Steel


Die Steel

Hardened Steel

Stainless Steel

Gray Cast Iron

Ductile Cast Iron

Superalloy / Titanium Alloy

High Hardened Steel & Cast Iron

JC5030JC730U JC5080JC5003

Carbon Steel / Alloy Steel


Die Steel

Hardened Steel

Stainless Steel

Gray Cast Iron

Ductile Cast Iron

Superalloy / Titanium Alloy

High Hardened Steel & Cast Iron

JC600 JC610 JC8015 JC8050JC8003 JC8008

Material

Material

JC5040JC5015

JC605XJC605W JC5118

®

Carbide G

rades

F-8

Carbide Grades

General DescriptionThe main ingredients of cermet are TiC (titanium carbide), TiN (titanium nitride) and TiCN (titanium carbo-nitride). In comparison with WC (tungstencarbide) whose main ingredients are sintered carbide alloy, the cermetcomposites show strength and anti-oxidization under high temperatureand resists build up on steel materials, therefore, an excellent surface finishcan be obtained. These characteristics of cermet make it possible for highspeed and high efficient cutting applications. The newer added CX series isfor general purpose applications.

Cermet Grades


Microstructure of SC30

Application Grade Cutting Speed(m/min) Features

PX75

PX90

170 ~ 270

170 ~ 220

Coated Grades

Turning

Notes: Above data for recommended cutting speed is relevant for machining normal steels.

Application Grade Cutting Speed(m/min) Features

LN10

CX75

CX75

CX90

SC30

250 ~ 350

150 ~ 250

180 ~ 230

150 ~ 200

100 ~ 180

Less binding materials for higher wear-resistance.High speed cutting for steel. Finishing for cast iron.

Uncoated Grades


Turning

Milling

High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General purpose for steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. Medium & high speed cutting for steel & alloy steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General milling applications for steel & alloy steel.Tougher cermet grade having impact resistance by improving binder materialsand mircostructure. Roughing applications for steel milling.

Notes: Above data for recommended cutting speed is relevant for machining normal steels.

Grade Selection Guide




Medium CuttingFinishing

Medium CuttingRoughing

Carbon SteelAlloy Steel

StainlessSteel

Cast Iron

LN10 CX75 PX75 PX90 CX75 CX90 SC30Material Type of Cutting Turning Milling

Adopted PVD coated grade with good heat-resistance on a base materialhaving good wear-resistance. For high speed turning for carbon steel.Adopted PVD coated grade with good heat-resistance on a base materialhaving good crack-resistance. For general turning for carbon steel.

JC5003

JC730UJC5030JC8015JC5015JC5118JC5015JC5118JC5040JC5040JC8050

JC730UJC8015

JC8015JC5015JC5118JC8050

JC5003

JC600JC605XJC605WJC610JC8015JC5015JC5118JC5015JC5080JC5003JC8015

JC5015JC5118JC8050

JC8003JC8008JC8015JC5118

®

Car

bide

Gra

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F-9

Carbide GradesGrade Comparison Chart

ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco

Mill

ing

P

M

K

S

H

FH7020F7030

VP15TFF7030VP15T

VP30RTVP30RT

F7030VP15TF VP20RT

F7030 VP15TF

VP20RT VP30RT

VP30RT

F5010

F5020VP15TFVP20RTVP15TFVP20R

VP15TF

VP15TF

VP15TFVP15TF

T3030 GH330

H120 AH330

AH74AH120

GH330

T3030GH330AH120AH140

T1015AH110GH110

AH120

AH110

AH120

ACP100

ACP200

ACP300

ACP200

ACP300EH20Z

ACK200

ACK200

ACK300EH20Z

EH20ZEH520Z

PTH08M PCA08M

PCS08MJX1005 JX1020

TB6005 PCA12M

JX1015TB6020CY150

JX1045 TB6045

CY250HC844

JX1060 TB6060

GX2030 GF30

PCS08MJX1020 CY9020

JX1015 TB6020

CY150

JX1045 TB6045

CY250 HC844

JC1060 TB6060

GX2030 GF30

PTH08M PCA08M

PCS08MJX1005TB6005JX1020CY9020JX1015PTH13S

TB6020 CY150

JX1045 TB6045

PT30E CY250

PCS08M

PTH13S

PTH08MJX1005 TB6005

GC4220

GC4220GC4230

GC4230GC4240

GC4240GC1030GC1025

GC1025GC2030

GC2030GC2040

GC1030

GC3020

GC3020GC3220

GC3040

GC1025GC1030GC2030

GC2040

GC4020

KC515MKC715MKC525M

KC530MKC725M

KC735MKC935MKC515M

KC522MKC525M

KC530MKC725M

KC735MKC935M

KC515M

KC520MKC522MKC915MKC935M

KC510MKC515MKC522MKC525MKC530MKC725M

KC515MKC522M

IC250 IC4050IC908 IC928

IC950IC250 IC328IC4050 IC908

IC928

IC908IC928

IC328IC908IC928IC328IC925IC910

IC418IC910IC950

IC4050 IC908IC910 IC950

IC418IC328 IC4050IC908 IC950

CP20 F20MF30M F40MF20M F25MF40M T20M

T25MF25M T20MT25M T60M

CP50T25M T60M

CP50F20M F30M

CP20F20M F25MF30M T25M

CP50F25M T20MT25M T60M

CP50

F15M

F15MCP20F20M

T150MT20MCP20

P01

P10

P20

P30

P40

M10

M20

M30

M40

K01

K10

K20

K30

S01

S10

S20

S30

H01H10

H20

®

Carbide G

rades

F-10

UE6005

UE6005 UE6110

UE6010 UE6020

UC6010 VP10MF

UE6110 UE6010

UE6020 UC6010

VP15F VP20MF

UE6035UH6400US735VP15F

VP20MFUE6035UH6400US735

US7020VP10MFUS7020VP15TFVP20MF

US735VP15TFVP20MF

US735

UC5105

UC5115

UC5115VP15TF

VP15TF

VP05RTVP05RTVP10RTVP10RTVP15TF

JC110V

JC110VJC215V

JC110VJC215V

JC215VJC325V

JC325VJC450V

JC5003JC110VJC110VJC8015

JC5015JC525X

JC525X

JC105VJC050WJC105VJC110V

JC110VJC215V

JC215V

JC5003JC8015

JC5015

P01

P10

P20

P30

P40

M10

M20

M30

M40

K01

K10

K20

K30

S01

S10

S20

Grade Comparison Chart


Turn

ing

P

M

K

S

T9005

T9005T9015AH710

T9015T9025AH710

T6025T9035GH730

T9035

T9015

T6020T9025GH330GH730

T6030

T5105T5010T5105T5115T5010T5020T5125T5020T5115

T5125

AH1110AH120

AC700G

AC700GAC2000

AC2000

AC3000AC630M

AC3000AC630M

EH10ZEH510ZAC610MEH20ZEH520Z

AC630MAC3000AC530U

AC630MAC530UAC410KAC300GAC410KEH10Z

AC700GEH20Z

AC530U

EH10ZEH510ZAC610MEH20Z EH520Z

GM8010

HG8010GM8015

GM8020HG8025

HG8025GM25

HG8035GM8035

GX30

GM10

GM8020HG8025GM25

GM25HG8035GM8035

GX30

GM3005

GM3005HG3315HG8010

HG8010GM8015GM8020HG8025

GM8020GM8025

GC4205

GC4205GC4215

GC4215GC4225GC1025GC2015

GC4225GC4235GC1025GC2015GC2025GC4235GC2025GC235

GC2015GC1025GC2015GC1025GC2025

GC2025GC2035GC235

GC3025

GC3205GC3210

GC3210GC3215

GC1005GC1105GC1025

KC9315

KC9110KC9315KC5010KC5510KU10T

KC9125 KC9225

KC9325 KU10T

KU25T KU30T

KC5010 KC5025

KC5510 KC5525

KC8050KC9040

KC9125 KC9140

KU25T KU30T

KC5025 KC5525

KC9040 KC9140

KC9240 KC9245

KU30T

KC5010 KC5510

KU10TKC8050 KC9225

KC5010 KC5025

KC5510 KC5525

KU10T KU25T

KC8050KC9240

KU25T KU30T

KC5025 KC5525

KC9240KC9245

KC9315KC5010KC5510KU10T

KC9110 KC9325

KU10T KU25T

KC5010 KC5025

KC5510 KC5525

KC8050 KC9215

KC5025 KU30T

KC5010 KC5510

KU10TKC5025 KC5225

KU10T KU25T

IC520N

IC520NIC9015

IC520NIC9015IC908IC950

IC9025IC4050IC908IC950

IC3028IC328

IC907

IC520MIC908IC928

IC520MIC3028IC908

IC3028

IC9007IC910IC9007IC9015IC910IC450IC9015IC8048IC450IC908

IC9015IC4050

TP05TX100TP15TP100CP20

TP100TP200TP15TP25CP25TP200TP300TP30TP35CP50TP40TP300CP50

TP100 TP15CP20TP200TP300TP15TP200TP25TP300TP35TP40CP50TP40

TP05TX100TX150TP05TP10CP20TX150TP200TP15TP25CP20

TP200 TP20TP25 CP50

Carbide Grades

P01

P10

P20

P30

M10

M20

M30

K01

K10

K20

K30

®

Car

bide

Gra

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F-11

Carbide Grades

AP25N

AP25NNX2525

AP25NUP35NNX2525NX3035

VP45NNX4545

NX2525AP25N

NX2525AP25NNX3035NX4545

AP25NNX2525

AP25NNX2525

AP25NNX2525

LN10

LN10CX75PX75

CX75CX90PX90

CX90SC30

LN10CX75

CX75PX75

PX90SC30

LN10

LN10CX75

CX75

Grade Comparison Chart


Cer

met

s

P

M

K

GT720NS520GT520GT720GT730NS520AT530NS730GT730NS530GT530

NS730NS740NS530NS540GT730NS520AT530GT530NS730NS530

NS740NS540

GT720NS520AT520GT520GT730NS730NS530GT530

T110AT2000Z

T1200AT2000ZT250A

T1200AT2000ZT3000ZT250A

T3000Z

T1200A

T250A

T110AT1200A

T1200A

MZ1000

MZ1000CH550

CZ25CH550MZ2000CH7030

CZ25MZ3000CH7035

MZ1000CH550

CZ25MZ2000CH7030

CZ25MZ3000CH7035MZ1000

MZ1000CH550

CZ25MZ2000CH7030MZ3000CH7035

CT5015

CT5015GC1525

GC1525CT530

GC1525

CT530

CT5015

CT5015

KT530MKT315

KT530MKT315

KT315

IC20N

IC20NIC30

IC520NIC530NIC30NIC75T

IC75T

C15M

C15M

C15M

C15M

Hubert

Tape

TOOLING BYTOOLING BY - Techno Trade · 2016-11-14 · SNMG 120416-PG SNMG 090304-GG SNMG 090308-GG...

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Transcript of TOOLING BYTOOLING BY - Techno Trade · 2016-11-14 · SNMG 120416-PG SNMG 090304-GG SNMG 090308-GG...