Tongda Group Presentation - 2014

1/51

Tongda 2014 Presentation

in a Glance• Founded in 1988• Listed in HKSE since 2000 (Stock code 0698)• 6 production plants • 2 Antenna Design centers• 13700 employees• Worldwide Customer Base – APEC , EU,

USA, South America• Certified ISO9001:2008 , ISO/TS

16949:2002, ISO14001:2004 and OHSAS18001

Our Vision• Customer Confidence• Value Creation• High Velocity

(Fast. Competitive. Forward Looking)

Our Values• Trust and Commitment• Innovations• Quality 2/51

Group StructureTONGDA Group

Head office Hong Kong

Shishi, Fujian Xiamen, Fujian

LDS, XiamenSongjiang, Shanghai

Xixiang, Shenzhen

Shajing, Shenzhen

Antenna Design, Shanghai

Antenna Design, Kaohsiung

3/51

Hanjiang Town, Shishi City, Fujian

Nanan District, Xiamen, Fujian

Haicang District, Xiamen, Fujian

Zuoying District, Kaohsiung, Taiwan

Songjiang District,Shanghai

Shajiabang Town, Changshu, Jiangsu

Shajing District, Shenzhen, Guangdong

Production Headquarters

Antenna Design Centers

Bao'an District,Shenzhen,Guangdong

Locations

Head Office Wanchai Hong Kong

4/51

Factory Views

10K Clean Room - Molding 10K Clean Room - Film Printing

Accelerated Life Testing LabTooling CentrePVD Coating

5/51

Yr 2010 Yr 2011 Yr 20120

50100150200250300350400450500

300

400 440

US$ (in Millions)

Turnover

6/51

46%

21%

16% 14%

3%

2012 Sales by Product Segments

Smartphone CasingsHome AppliancesNotebook Computers, Tablet PCsIronware PartsOthers

Product Segments

7/51

• In Mold Lamination (IML) Parts

• In Mold Decoration (IMD) parts

• Cover Lens - Flat Glass - Molded Curved PMMA• High precision plastic

assemblies• Metal embedded

plastic parts

Plastics & Decoration Division

• Fine metal parts• Metal Housings• High precision

Aluminum Casings• Precision Machined

parts• Extruded Aluminum

parts

Metals & Decoration Division

• Antenna Laser Direct Structuring (LDS) parts

• Laminated Metal Filming (LMF) parts

• Nano Molding Technology (NMT)

• IML with Indium Tin Oxide (ITO) touch film casings

• Big Size (1.8M) IML• Powder Injection

Molding (PIM) parts

Advance Technologies Division

Divisions

8/51

Technologies

9/51

Laser Direct Structuring (LDS) - it is a process to produce circuit layouts on complex three-dimensional carrier structures. The laser beam structures the layout directly into the molded plastic part, and then metallization is done on the part.

Antenna LDS

Target Market- 4G LTE Smartphones- 4G LTE Notebooks /

Tablets- 4G LTE USB Dongle- Wearable Gadgets


Advantages- All process In-House : Antenna design, injection, laser

activation, metallization, testing, decoration etc…. - High degree of 3D circuitry design flexibility- Multi antenna integration - Reduce the interference among different antennas- Simple / fastest / lowest cost tooling

Technology – Target Market – Advantages

10/51

LDS

Middle Frame – Front View Middle Frame –Back View

11/51

LDS

Antenna structure Parts

4G LTE – USB Dongle Parts

Antenna structure Parts

12/51

LDS

Battery CoversCamera Cover– Front & Back Views

13/51

LDS – Notebooks/Tablets

LDS

Conventional Antenna part

LDS antenna Part

14/51

1. Printing

2. Gluing

3. Adhering

4. Fabrication

5. Formation

4. Cutting

Laminated Metal Filming is a technology in which Rich color printed foil is glued to metal sheet then formed and cut to required part shape.

LMF

Target Market- Notebooks- Tablets- Home Appliances


Advantages- Light weight, thin, wide range of cosmetics selection.- Metallic looks, adding high end value to product. - Environmental friendly, highly recyclable - Considerable cost saving for mass production.


15/51

LMF

Notebook Palm-rest Cover

16/51

LMF – Notebook A-Cover

Black brushed finish

17/51

LMF - Notebook Palm-rest Cover

Metallic blue

18/51

LMF

Deco Switch Covers

19/51

LMF

LMF (VCM) Door Panels20/51

Nano Molding Technology (NMT) - it is a adhesion technology of joining metal and plastics. Its surface to surface touch method.

Technology – Product – Market Target

NMT

Target Market- Smartphones- Note Books- Tablets- Wearable Gadgets


Advantages- Metal & Plastic conjunction possibilities- Great design flexibility - Uni-body design looks & functionalities. - Lighter, Thinner & Stronger parts. - High production efficiency.

21/51

NMT

Smartphone Housing Tablet Housing

Plastic adhesion on Metal surface by NMT technology

22/51

IMLs/IMFs & IMDs

Target Market- Smartphones- Notebooks / Tablets- Wearable Gadgets - Home Appliances- Cars

1. Printing 2. Forming 3. Cutting

4. Insertion into Mold 5. Molding 6. IML Molded part

In Mold Lamination - is a technology in which Rich color printed foil is cut and formed as per 3d product shape and then inserted into injection mold for molding with plastics resin.


Advantages- Limitless freedom of cosmetic finishes.- 2D/3D surface decorations with high quality- Surface protection by scratch resistant hard coating - Massive size unibody deco parts


23/51

IML / IMF & IMD - Smartphones

24/51

IML / IMF & IMD - Notebooks

25/51

IML / IMF & IMD – Hands free & GPS

26/51

IML / IMF & IMD – Home Appliances

27/51

IML / IMF & IMD – Automobile interior parts

28/51

IML / IMF & IMD - Smartphones

Silver Lines- Seamless graphics- 0.70 mm thin wall part

Black gloss finish on back surface.

Fine matt finish on side walls.

29/51

Uni-Body IML

IML / IMF & IMD – Home Appliances

- Patented printing and molding technology- Metallic & VM effect achievable

30/51

Biggest IML 1.8M High

IML / IMF & IMD – Home Appliances/CE parts

- Rich deep look effect graphics World’s 1st Double side IML - for most advanced Mp3 player with 20G hard drive by CREATIVE, with keypads functioning as capacitive sensing touch through control circuitry.

First side: highly scratch resistance 3H pencil hardness and textured touching areaBackside: semi-trans white for light guide to edge evenly with hard coated surface as well

31/51

2nd Surface IML & Double side IML

Technology – Target Market

IML With ITO touch casings

Target Market- Home Appliances- Wearable Gadgets


Advantages- Uni-body structure - Wide range of artwork selection- Waterproof design- Cost effective solution

IML

OCA

ITO film

32/51

• VM, NCVM• UV Painting• Soft touch• NCVM graphics painting• Laser Etching• Metal embedded parts• 2K molding• Thin wall molding • High precision clear lens molding• Sub-Assembly

We do all kinds of plastic parts to meet the high end cosmetic and functional requirements

Plastics

Target Market- Smartphones- Notebooks / Tablets- 4G LTE USB Dongle- Wearable Gadgets- Home Appliances



Latest Decorations for 2014 - HTVM + Diamond coatings- HTVM + Soft touch coatings- Brushed finish coatings - Baby skin coating

33/51

Plastics & Decoration

HTVM (High Texture Vacuum Metallization)+ Diamond Coating

HTVM technology is newly developed from NCVM technology. It produces the metal anodized quality and has strongest metal effect at the same time.

34/51

Plastics & Decoration Brushed coating

Fine brushed finish up to 7µm on the molded part followed by VM or NCVM coatings, which gives fine metalized brushed effect.

35/51

Plastics & Decoration HTVM (High Texture Vacuum Metallization) + Soft Touch

Combined HTVM and soft touch gives a dual effect – anodizing finish and soft touch feeling at the same time.

36/51

Plastics & Decoration

It’s a painting effect is very fine touch feeling

on the part and create a attached soft touch

feeling on the customer hand.

BABY SKIN Coating

37/51


PIM (Powder Injection Molding)

Target Market- Wearable Gadgets


Advantages- Fine precision parts- Complex design possible - High structural strength

PIM

CIMMIM

Metal Injection Molding Ceramic Injection Molding

Powder Injection Molding

Powder injection molding (PIM) is an effective way to produce complex and precision-shaped parts – without machining.

38/51

39/51

Technology – PIM Process Flow

Technology – PIM

40/51

• Spray Paint• VM• Brushed surface• Powder Coating• Electro Coating• High Gloss Piano Finish• Anodizing• Sand Blasting• Laser Etching• CNC Machining

We do all kinds of metal parts to meet the high end cosmetic and functional requirements.

Metals

Target Market- Smartphones- Notebooks / Tablets- 4G LTE USB Dongle- Wearable Gargets - Home Appliances

Metals & Decoration Division


41/51

Metals & Decoration

Tablet / Notebook Casings

42/51

Metals & Decoration

Central Control Covers 43/51

Metals & Decoration

Fine Speaker Mesh & Internal Metal Frames

44/51

Plastics & Metals – Set Top Boxes

45/51

A-Cover

B-Cover

Deco Cover

Middle Frame

Cover Lens

Back Cover

Key Frame

- Flat Glass- Curved molded PMMA lens

- IML / IMD- Plastics- Metal- NMT

- IML / IMD- Plastics- Metal- LDS

- IML / IMD- Plastics- Metal- LDS- NMT

- IML / IMD- Plastics- Metal- Glass- NMT- LDS

- Plastics- Metal

- IML / IMD- Plastics- LDS- Metal

Smartphone - Exploded Assembly View

Note: Apply Similar to the Tablets

46/51

- IML / IMD- IMF- Plastics- NMT

A Cover

Display Cover- IML / IMD- IMF- Plastics- NMT

Palm-rest part- IML / IMD- IMF- Plastics- LDS

Bottom case- Plastics- LDS- NMT

Middle frame- Plastics

Notebook - Exploded Assembly View

47/51

Strengths

48/51

SLA/SLSLaser MachiningSoft ToolingDirect CNC

ME designAntenna designReverse EngineeringPro-E, UG software

DFMsDesign FMEAsMold Flow Analysis

In-house tool Mfg.EROWA palletizingHigh Speed CNCs

MP

DV buildsReliability Testing

ALTs

ERP System10K clean room

Robotic arms

NP Development

NPD Management – One Stop Solution

Structural Design

Support

Rapid Prototype

Design Evaluation

Tool Design &

Mfg.

Testing & Approval

Client

49/51

- 8D Reports - Fishbone Diagram - Pareto Graph - 5 Whys - 7 Quality Tools - 5S

- FMEA - SPC - MSA - GRR - SOP / WI - IQC /IPQC

- MTTF- APQP / PPAP- XRF test for RoHS- NDT- DT

- ISO/TS/OAHS audits- Customer audits- Supply Chain audits

QUALITY PRODUCT, HAPPY CUSTOMER

Quality Management – Meeting Global Stds

50/51

Thank You!

Acknowledgements: Unless otherwise indicated, all images in these slides have been drawn from our parts / our clients’ website / internet

Tongda Group Holdings Ltd.Rm1201-1203, 12/F, Shui On Centre,6-8 Harbour Road, Wanchai, Hong Kong

Contact Person:Tel :Fax :E-mail:Web :

Mr. Anthony Hui (852) 2570-8128(852) [email protected]

51/51

mailto:[email protected]

http://www.tongda.com/

Tongda Group Presentation - 2014

Technology

Transcript of Tongda Group Presentation - 2014