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37
UNCLASSIFIED AD NUMBER AD847428 NEW LIMITATION CHANGE TO Approved for public release, distribution unlimited FROM Distribution authorized to U.S. Gov't. agencies and their contractors; Critical Technology; NOV 1968. Other requests shall be referred to Air Force Rocket Propulsion Lab., Edwards AFB, CA. AUTHORITY AFRPL ltr, 27 Oct 1971 THIS PAGE IS UNCLASSIFIED

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UNCLASSIFIED

AD NUMBER

AD847428

NEW LIMITATION CHANGE

TOApproved for public release, distributionunlimited

FROMDistribution authorized to U.S. Gov't.agencies and their contractors; CriticalTechnology; NOV 1968. Other requests shallbe referred to Air Force Rocket PropulsionLab., Edwards AFB, CA.

AUTHORITY

AFRPL ltr, 27 Oct 1971

THIS PAGE IS UNCLASSIFIED

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AFRPLTlR-68-208

I HYDROGEN PEROXIDE EVALUATION

LAPBARCLAY, Capt, USAF

TECHNICAL REPORT NO. AFRPL-TR68-200

1 NOVEMBER 1968

THIS DOCUMENT IS SUBJECT TO SPECIAL EXPORT CONTROLS AND EACH TRANSMITTAL TO FOREIGNGOVERNMENTS OR FOREIGN HATIOIAL5 MAY OB MAOE ONLY WITH PRIOR APPROVAL OF AFRPL(RPOR-STINFO), EDWARDS, CALIFORNIA 93523.

) DDC

: : cAI FORCE ROCKET PIPULSION LAIOIATORi,IAl FORCE $1$1[.$ COMMAND

itE111 OATES All FORCEDIADS, CALIFORNIA1 . _ _ _ _ _.-_

-, ------- -- - -t- -- -- - -

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I -_ .-

AFRPL-TR-68-208

HYDROGEN PEROXIDE EVALUATION

L. P. Barclay, Capt, USAF

Ii1IiI

I .

This document is subject to special export controls and each transmittalto foreign governments or foreign nationals may be made only with priorapproval of AFRPL (RPOR-STINO), Edwards, California 93523.

_=-l

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FOREWORD

This report covers the work on Project 314803107, Hydrogen PeroddeEvaluation, by the Exploratory Evaluation Branch in the Propellant Divisionof the Air Force Rocket Propulsion Laboratory from I October 1965 to

I:i 30 April 1966. The Project Engineer was Lewis P. Barclay, Capt, USAF.

The analytical work and reports of the following are gratefully acklowl-edged: E. I. DuPont De Nemours and Company, Inc., Food Machinery andChemical Corporation, Shell Development Company, and Thiokol ChemicalCompany-Reaction Motors Division.

This Technical Report has been t Lewed and approved for publication.

W. H. EBELKE, Colonel, USAFChief, Propellant DivisionAir Force Rocket Propulsion Laboratory

ii

iii

ii

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ABSTRACT

Hydrogen peroxide of 90 percent purity was catinlytically decomposed

in experimental equipment simulating the LR-99 engine gas generator systemin the X -IS aircraft. The performance of peroxides produced by threedifferent: methods was ev.duated. Operation at low flow rate producedhea-y Pr -frequency putang in the output pressure.* Both low and high flowrates rj- dued a low; -amplitude high-frequency pulsing. The con 1 etency of

I the puirg led to the conclusion that it was system -generated.

The three types of peroxide were found to perform identically. No datawas generated to substantiate a change in the current hydrogen peroxidespecification, MIL-P-16005E.

t

iI/i

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NOTICES

When U.S. Government drawings, specifications, or other data are usedfor any purpose other than a definitely related Government procurementoperation, the Government thereby incurs no responsibility nor anyobligation whatsoever, and the fact that the Government may have formu-lated, furnished, or in any way supplied the said drawings, specifications.or other data. is not to be regarded by implcation or otherwise, or in anymanner licensing the holder or any other porson or corporation, or con-veying any rights or permission to manufat ure, use, or sell any patentedinvention that may in any way be related thereto.

!'

!*

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TABLE OF CONTENTS

Section &as

I. INTRODUCTION . . . . . . . . . 1

II. DISCUSSION ................... . . . . ...... .. . ............ 3I ~ A. General # a 3

B. Equipment . . . . . . . . . . . . .. . . . . 5

I C, Procedurea . . . . . .. . . . . . . .. . 11

I D. Data Reduction . . .............. . . .. 12M. RESULTS AND INTERPRETATION .. ......... 13

,A. AFRPLProgram . . . .. . . . . . . . . 13aiB. Contractor's Reports . . . .. . . .I

IV. CONCLUSIONS . . . . . . . . . . . . . . . . . 18

V. RECOMMENDATIONS. . . . . . . . . . . . .19

Appendix - Summary of Data Obtained from theAFRPL Test Series 2....... ...... 1

Bibliography . . . . . . . . . . . . . . .. 27

Distribution"--

Form 1473

1 -tIi

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I I LIST OF ILLUSTRATIONS

FigurePe

I. Effect of Feed Temperature and Reaction Pratisure uponDecomposition Temperature* 4

2. Increase in Adiabatic Decomposition Temperature Due toOrganic Compounds in 90 Percent H'0 2 ................... 6

3. Test System Flow Diagram. 7.. . .

4. Front View of Hydrogen Peroxide Test System . . . . . . . 8

5. LR-99 Gas Gonirator and Turbine Nozzle Simulator *. .. 96. Hydrogen Peroxide Run Tank Inside-Temperature-

conditioning Box . 10

LIST OF TABLECS

Tabl l

1 . TpclData from Test Gas Generator SIN 141 Using

I.TpclData from Test Ga. Gene rator SIN 11 Using . .2

M. ypialData from Test Gas Generator S/N 131 UsingShelPeroxide . .. .. .... .... .. . .. . 24

IV. TpclData from Test Gas Generator S/N 009 Using

V. Typica Data from rycling Tests . 26

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SECTION I

rNTRODUCTION

Controversy regarding the efficiency of decomposition of various typee

of 90 percent hydrogen peroxide has persisted for yearA. Specifically,

producers using the electrolytic process claim that peroxide manufactured

by organic processes is inferior in its performance. Three corporations

are presently manufacturing 90 percent hyarogen peroxd6: FMC Corporation,

by electrolysis of persuffuric acid; E. I. DuPont do Nemourn &Company, by

a modified anthraquinone process; and Shell Chemical Company by highpressure oxidation of isopropyi alcohol. The DuPont and Shell products areutually referred to as "organic" peroxitss.

Thc significant analytical difference between the various peroxidos

pertains to the carbon content. All three processes satisfy the military

specification (MIL-P-1600SE) requirement of a maximum of 200 ppm carbon;

FMC peroxide has a carbon content of approximately 6 ppm. DuPont peroxide

approximately 15 ppm, and Shell peroxide approximately 175 ppm. It should

be noted, in regard to this variation of carbon content that no catalystdegradation has been reported to date which could b attributed to carbon

In 1961. the X-15 aircraft sustained six failures during operations with I.-DuPont peroxide. These failures were attributed to thd peroxide. The

failure problem was confined to the turbopump gas generator; the auxiliary

power unit and attitude-control systems were not affected. A waiver was

issued to the X-15 Project Office to allow procurement of FMC electrolytic

peroxide which was used exclusively in all subsequent oporaticns. In 1964,

eight ctalyst packs on the X-15 aircraft failed whil' using electrolytic

peroxide. Microphotographs showed that these failures were of the same

nature as the six previou 4 failures in that small gaps had developed between -

the silver catalyst m-,r- -! and brass screen substrate. The X-15 ProjectOffice attrihut-d the.. -! failures to the catalyst.

-I

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The Propellant Uivision of the Air Force Racket Propulsion Laboratory

is respousible for mrilitary propellant specifications and for granting waivrs

thereto in regard to propeliant procurement. To elucidate and help solve

the X- 15 problem, AFRPL undertook an FI-house evaluation duplicating the

operational mode on the X-15 gas generator. The test system wie modeled

after the generator acceptance tests and its various parts were made from

LR-99 engine drawings to r.aximize correlation of data. Since all previouscatalyst failures occurred after short operationl time, the generators wererun for half their rated life or until failure occurred. They were then sent

to Thiokol's Reaction Motors Division where they were sectioned. Samiples

were made available to interested parties.

17his •.aport discusses in detail the testing procedures as well au the

data obtained by AFR'PL .ud the participating companier (RMD,

DuPont. FMC and Shell).

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11MC USS ION

A. General

Hydrogen peroxide docompogs in t~je presenIce '04 a cat.alyat to foainlsteam and oxyjen. The adiabatic decomposition tern peaheof9pren

FperoidE is nominally 1361c;F. however, thie temperature is dependent CMthe. initial food temperature of the peroxide.

lT-- catalvat used in the LR.99 engine (X- IS aircraft) gas Ssnerator is

silver. plated on brave acreems. The volubility of silver in hydrogen

peroxide cattses a migration' of sliver from tMe front to rear screens. tk-,rebiy

increasing the catalyst surface ara. This, in turn, increases tA* dacomnpo-sition rate and leads to 3ocal increases in temperature. Catalyst temperatures

are also raised by back-flowing hot gases. The effect of increased feed

temperature Isseen In tigure- 1. from FMC Corporation's H]:drogen Peroxide

Rocket Manual.

At temperatures above 14300F a copper-silver eutectic forms at the

catalyst/base metal irterface. This eutectic has & lower m~elting point than

eithogr silver or brasa and its formation leads to flaking of the silvt -and

exposure of the brass to corrosion. Dozincification of thi- brase results in

zinc - and copper-rich zones at the silver/brass interface. Oxidation of thezone occur. when the decom~position gases diffuse through the silver plate.

The brittle oxide then fractures, allowing flaking and braise corrosion as

before.

In addition to poisoning, th-: carbon contamination is said to be baurnfd

to catalysts by an increase in the adiabatic deccaiposition temperature throughIcombustion of the carbon.- However. 200 ppm of carlson burning to Co 2

release only 2 BTU per pound of peroidde. T1 , average specific heat of the

combutition products ic 0. 395 BTU/lb 0 F. and therefore. the temTperature

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60

r4

in i

j 0 *dw.L 'ot ua;od=**aac

E 0

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INI

increase due ta combustion of the tnaxmurn allowable carbon may be calcu-

lated as follows: -

H 2 BTU/Ib 50T 5 = - I F

-p 0.395 BTU

A temperature increase ef only 5°F will not harm the silver catalyst screens.

Figure 2 shows the above in greater detail.

B. Equipm ent.

The test system was designed to simulate the operational system in the

X-i 5/LR-99 turbopump. Key components were fabricated from LR-99

engine drawings, including cavitating venturis for critical flow control and

a turbine nozzle simulator to create the necessary back pressure and gasflow characteristics. '

The system is schematically indicated in Figure 3. The actual system ais shown in Figures 4, 5, and 6. The tank shown in Figure 6 is one of four

in the environmental box which was used to maintz.iin the peroxide in thedesired temperature range of 85 to 9001 A heating coil and irsulation

were wrapped on the run lines -

Teflon and stainless steel were the only materials used in contact with

the peroxide. ili components were subjected to a cleaning procedureinvolving sequential treatment with a degreaser, distilled water, 70 percent

xitric acid, distilled water, and 90 percent peroxide. After the system was

assembled, the nitric acid, distilled water, and 90 percent peroxide were

again used. The entire system remained passive during test operations andno problems due to contamination were encountered.

Instrumentation was passivated in the same manner as the rest of the

system. Thermocouples, pressure transducers and flowmeters were

changed once a month or as required.

5

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0

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0~ -4*4

-44

4 S4

no 0ot

o 0

-44

. ~tic

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Ni

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-~

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I

I

FIguze 4. F~wit View of Hydrogen Peroxide Test System.A

B

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_ I _______

L NOT REPRODUCIBLE

III

IAIi ____

I II aI ~

Generator Turbine Nozzle

Figure 5. LR-99 Gas and Simulator.

9-

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p0M

Figuire 6.Hydrogen Peroxide Run Tank Inside-Temperature -Conditioning Box.

10

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3V!

C. Procedures.

Test procedures simulated operating conditions on the X-15 aircraft.

Although the LR-99 engine gas generator is rated at 2 hours operational

lifetime, the X-15 experienced a number of failures in 10 minutes or less.

It was therefore decided to run three generators well over this period.

Generator SIN 131 used peroxide produced by isopropyl alcohol oxidation

for 60 minutes and generators S/N 141 and SIN 111 used peroxide produced

by the anthraquinone process fo, Ao and 34 minutes rempectively. A fourth

generator, S/N 009, which already had 97 minutes of satisfactory operation

on the X-15 aircraft, was run in a series of baseline tests with electrolytic

peroxide. All peroxide previously usf-i in this generator had been producedelectrolyticallv.

Each test "run" consisted of 40 seconds firing at 1.5 to 1.7 lb/sec

flow rate, and 80 seconds firing at 7.7 to 8.0 lb/sec flow rate. These

test parameters correspond to the idling and full-thrust modes of the LR-99

engine and represent the average fractions of run life in each mode. The

peroxide was preheated to 85 to 90 F before each run to duplicate X-15

aircraft operating conditions.

The sequence of operations for each day was as follows:

1. Peroxide temperature checked.

* ~ *~.u £IMU lhtvas OLOU VU 03 0U 0r3. Run lines flooded.

4. Line heater turned off (affected flowmeters).

5. Tank pressure set at 900 psi.

6. Test purfortned.II

7. Generator purged with nitrogen until the exhaust thermocouples

indicated ambient temperatures.

8. Digital data tape changed and the instrumentation recalibrated.

9, Tanks vented.

10. Tanks refilled. (All peroxide was passed through a IO-micron filter

and then allowed to stand overnight to bring it to the required temperature.)

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Do Data, Reduction.Data was recorded on a System~s Engin..rinf. Laboratories analog to

digital unit (SEL 600). Chamber pressure, chamber temperature and control

data wore recorded by oncillbgraph and strip charts. Pressures wore

recorded at 800 samiples /second. The data was computer-i educed and

displayed by Taleconiputling S&'rvices Incorporated (now Comnputing and

% I-s-)d i-ieaver-ge for Poeradn.Since tieaveraging carnou-flaes he xitene o pessre scllaion, he xhastpressures were

alsornehanca~y potte an osillgrah reordtd.ThetwodiAsplayi. were

The Appendix gives typical values of data for each run.

12

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U

srCTION m

RESULTS AND INTERPRETATION

A. AFRPL Program.

The primary objective during the tests was to deter-nine what operating

conditions caused catalyst failure. Reaction Motors Div-ision of Thiokol

Chemical Co., Inc., and the X-l5 Project Office had previously agreedthat catalyst failure would be indicated by a decomposition temperature les

than 13000 F and/or a catalyst-bed pressure drop greater than 150 psiduring full-thrust run conditions. The flow envelope as defined by RMD

specified pressure drops of 44 si maximurn. and 8 psi minimum at flowrates of 1.7 lb/sec and pressure drops of 116 psi maximum and 42 psi

minimum at flow rates of 7.8 lb/sec. These flow rates were achieved

in accordance with the prescribed limits (low rate, 1.5 to 1.7 lb/sec;high rate, 7.7 to 8.0 lb/sec).

The highest pressure drops measured on DuPont and Shell peroxides

were approximately I10 psi. Decomposition temperatures were almost

always above theoretical, presumably due to the preheating of the liquid

peroxide by back--flowing gaseb. The generator using FMC electrolyticperoide performed well outside the design envelope, reaching pressure dropsdrops of 150 psi several timeb. This unit had 97 minutes prior use on the

X-15 and the Project Office indicated that this performance was satisfactory

even though it claimed a 150-psi prcssure drop defined failure. Its

decomposition temperatures were similar to those of the other units.

Chamber pressure oscillations were observed during all runs Theoscillations during the high flow rate were of relatively high frequency

(70 to 120 Hz) and low amplitude (I percent and les of average pressure).

Since the propellant turbopu-nps on the X-15 could not respond to high fre-quencies, these oscillations were not considered harmfu]. However. at the

low flow rate, a lower frequency (7 to 10 Hz) was superimposed on the high

frequency. Amplitudes were 10 to 25 percent 0t the average pressure.

13

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An analysis by RMD) indicated that the turbnpumps co~1d reepcond to this

oscillation li such a way as to initiate automantic abutdown of the LR-99 onyine.

Sie this type of oscillation usually accompanies termination of s, rvice

life, it warn a source of concern during the tests. The oscillation wan con-

wistevt in nature av.d catalyst performance was not noticeably degraded, but

attempts were made to isolate the so.-irce * Pressure rneasurem-nts taken

along the run lines showed that the oscillation wai complete i' -.amped out

upstream by the venturis * whereasc dowastream it ren 4ained constant both

j at the injector and in the chamber. The frequency wax indepencubnL of pus itiori.

but the highes: amplitudes were reached at a 'IT" fitting ---hi-h Jckned the

high- and low-flow branches below the cavitating ventur a. tnn-.1~ch an

a flows were oriented such that the low flow rates moved straight eind Vt!

high flow rates made a 90 degrqe turn, It was theorized that the highly turbulent

flow ahauld causc the most severe oscillation. This was rrA~ the case,

however, and no satisfactory explanation was fnd. A number of attempts

were made to stop the oscillation but none were successful.

It should also, be noted that usually the first test of .)ach day showed a

higher amplitude of oscillation than the second. The third run of the day.

performed after a I -hour interval, was about as violent as the first, while

the fourth run would be similar to the second. This led to consideration of

the poosibility that the generator did not reach am. biernt 4emperatur, between

somne of the tests; however, temperatures In the chamber anti temperatures

on the outer surface both checked a'. ambient before every test. A series

of Last@ were made wil h each generat,3r in which the flaw rate was cycled

between the high and low values. In every case the first low-rate portion

showed the usual 7 to 10 Hz plus 70 to 100 IHz. but the succeeding low -rate

portion showed a single higher frequ~ency (28 to 50 Hz). This reinforced

the conclusion that the problem wza systemt-originated. The oscfllation

wa. consistent and did not degrade generator perfcrmance,. therefore, it

w&6 iiot copnsidered in the final data analyrnls.

The only problem encountered with the peroxide wan the clogging of

the filter by the DuPont product. A check revealed visible particles,

14

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aluminum oxide, miud with peroxide in Lae tottien I Inches of the A

The bulk of the maierial was within the wpecificaticm and wi 'n the 1a4t

3 1 kches of peroxide were left in the dr. no furthier problem waS enctitermd.

No catalyst pack failed in this test program. In comparing the packs

usii g organic peroxides with the pack using electrolytic peroxide. WV

allowing for the greater operational tirne on the Witer. no diherences in

performance were observed. Extrapolation of th- data indicisto that the

-atalyst packs using organic peroxides develop the aamo pressure dropa

and operating ten'.pratu'c as the pack using electrolytic peroi4de, ItahQud

be pointed out that the catalyst faIlures which prompted ihis investigatin

occurred in 10 minutes or less of use time whereas all catalyst packs used

in these tests lasted much longer.

B. Contractor's Reporta.

At the conclusion of the AFRPL tests, the three generators operated

with organic peroxide. were sent to Reaction Motors Division (Thiokol) to

be sectioned and samples of the screens were given to RAD. DuPont. F C

and Shell for analysis. The fourth generator was Leturned to the X-15

Project Office. All of the referenced companies provided reports of their

findings; they are consolidated in the following paragraphs.

Tbe RMT) ro~nort In thorough discuzz-n= thh "-Aka g Ilerniore whichfthey sectioned, and RMD data concerning generators run with FMC patoxide.

It contains more specific statements than the others concerning generators

and the significance of various observations of the test catalyst.

All four investigations revealed areas where the silver had been

stripped from the screen. In the upper screens this stripping is primarily

due to the high-velocity liquid peroxide injection, and the stripping cor-

responds to the injection pattern. Silver losses in the l, wer screens

occurred as random flaking or spalling. RMD, Shell ani DuPont photo-

graphed, at high magnification, sites of salver/copper eutectic formation.

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Thoolk seem to have occurred randomly throughout the catalyst packs. c hellv*I 66d *at the eutectic formation was light. More widespread was the mli-dation of the zinc and copper strata which was brought about by the dezinci-

ficaftin of the bravs. The oxygen apparently diffuses through the silver

plte without difficulty. RMD, Shell and DuPont presented high-resolution

phetogrephs of the copper oxide layer showing it laced with cracks.* FMC

photgrpbsn showed the absence of silver over parts of the catalyst wire,

but Uf attempt was made to analyz6 the exposed material (which was

pkabably brass. as FMC amssumed, since an exposed eutectic or oxide would

erode readily).

The assessment of catalyst degradation appeared to be a matter of

intz~pretation as seen in the contrasting reports from FMC and RMD.

FMC stated in its report: "However. the serious damage suffered with the

organic process peroxide appears to be in excess of that usually encountered

with *ksetrolytic H 02 ."1 The RNM report. on the other hand, made this

atotment: "IExmination revealed that there were no significant differences

between the beds and that ihes catalyst screens were in good condition.

Silver-plated brass screen deterioration was minor and randomly

pe~rpectiei. eiwdI telgto MDsrpr.Te aasosta

The screen deterioration described above can be considered in better

catalyst screens suffer identical deterioration when heated in a furnace in

air to temp-i.Ttures of I1I5SO*F and 1410 to 145 00 for 15 minutes . This

clearly demonstrates that catalyst degradation is characteristic of th~e

catalirct material and the thermal envrironment. The corrosion effects

Induced by peroxide aggravate the problem, but the relative magnitude of

the peroxide versus the thermal effects in the deterioration process renders

chemical differences between the peroxide types insignificant.

Both RMD and FMC analyzed for carbon; FMC reported 0. 006 percent to

0.015 percent carbon, RMD reported carbon content of less thp-n 0.016 percent.

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FMC presented evidence that considerably less carbon is deposited on thescreens when electrolytic peroxide is used. This is to be expected. Yetthe peroxide obtained by oxidation of isopropyl alcohol contains a much

larger amount of carbon (175 versus 6 ppm) and no catalysts have failed

during ts use. Calculations have shown that the carbon is not present in

- Ilarge enough quantities to burn the catalyst (Figure 2). In addition, there

has been no evidence presented to date indicating that any catalysts using

peroxide from the current specification have been poisoned, and the FMCreport specifically stated that no poisoning was evident in the catalyst packs

used in this program. While certain carbon compounds may be catalyst

poisons, none of these compounds appear to occur in peroxide as currently

produced.

Various residue materials were found on the catalyst screens, pri-

marily the oxides of silver, copper, zinc and tin. The first three are to be

expected in view of the catalyst and screen erosion. As ior tin, it is

present in the peroxide as a stabilizer. None of these materials are present

in great enough quantity to cause trouble, although large amounts could con-

ceivably lead to high bed-pressure drops and decreased catalyst activity.

The higher pressure drops noted in the generator using electrolytic peroxide

could have been caused by accumulation of these oxides, since it had been

used for a much longer period than the other generators.

In summary, the analyses made by RMD, DuPont, FMC, and Shell all

indicate that catalyst failure in the LR-99 engine gas generator is due to

the physical construction of the catalyst rather than the type of peroxide

used as the propellant.

17

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SECTION IV

CONCLUSIONS

1.* No significant differences were observed in tht performances of

hydrogen peroxides produced by the anthraquirtone * electrolytic and

isopropyl alcohol oxidation processes when used with a silver-type catalyst.

2. No evidence wasn found to indicate a need for a change in the

requirem~ents of the H 0. procurement specification MIL-P-16005E.

3. Degradation and failure of silver -plated brass screen catalysts

are primarily due to temperature effects. However, the degradation is

aggravated by the corrosive high-velocity flow o~f decomposing hydrogen

peroxide.

4. The modes of catalyst degradation are (1) oxidation at the

silver/bras.' interface and subsequent spalling of the silver plate, (Z) for -

mation of low -melting -point eutectic at the silver/brass interface,

(3) erosion and corrosion at the brass screens wherever exposed, (4) die -

2olution of tie silver ina hydrogen peroxide with replating downstream,

(5) plugging of the catalyst pack by erosion products, (6) melting of the

silver Aue t) increased uecumpoeiitiun xaLe LrtiugllLt a)uuL by I'vitile 4.

(7) increased catalyst temperatures due to preheating of the liquid hydrogen

peroide by recirculating gases, (8) weakening of the rcreens at pressure

points and (9) blistering of the silver plate due to high temperatures .

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SECTION V

RECOMMENDATIONS

1. Air Force procurement of 90 percent hydrogen peroxide should be

made only on the basis of cost and Specification MIL-P-16005E; the latter

adequately defines the quality requirements.

2. The method of production of 90 percent hydrogen peroxide should

be deleted from the Federal Stock Catalogue. The use of separate Federal

Stock Numbers to distinguish between electrolytically and organically

produced hydrogen peroxide creates confusion and a false impression that

performance differences exist among the commercially available pero-ddes.

3. Since the degradation modes of the silver/brass catalyst are Ipeculiar to the brass substrate, the use of a nickel or nickel alloy substrate

should be considered.

4

I

It

Ig.1

| --1 4-

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APPENDIX

SUMMARY OF DATA OBTAINED FROM THE

AFRPL TEST SERIES I

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IrAPPENDIX

t SUMMARY OF DATA OBTAINED FROM THE AFRPL TEST 8MRIE.

The following tables show typical test data for each generator used.

They represei only a fraction of the total data recorded.

211

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-- - - - - - - - - - -

L 1-V11 1M "F T -

I-II sa I ,c.c kvIo n i nvni % st n a. -%

z 7

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_T AT0 a *' tc 1 0 ' - 0 . 0 a, - all as I a,

au 0000

04 fq f -q I

v. IItAZ3

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BIB LJOGRAPHY

1. L. P. Barclay, "Hydrogen Peroxide Evaluatiom." th liquid Propui-ion

Symposium, Vol 13, 7-9 Novemoer 1966, ClevelanG Ohio. j

! Z. G. H. Learner, Shell Development Company, Report No. S-14051.

"Examination of Used Catalysts from YL-R-99 Hydrogen Peroxide Gas

Generators." November 1967.

3. T. F. iMunday. FMC Corporation, Inorganic Chemicals Division,

Report No. 5086-R, "Catalyst Screens Used in Gas Generators with Two

Kinds of 90 Percent 0-Process H 2 ,02 " 1 September !967.

4. V. Reilly, F I. DuPont De Nemcurs Company, ElectrochemicAl

Department, L: ter to F. Forbes, AFRP',, 2 May 1967.

F. E.H. Schulman and H. D. Tarney, Thiokol Chemical Corporation,

Reaction Motors Division, Report No. RMD 8406-SI. "Examination and

Analysia of YLR-99 Hydrogen Peroxide GAs Generators."

7/2 8

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Unclassified- ~secwity Classification,

DOCUMENT CtMTROL DATA - R & D(Sftewitr clsI.Sficatij& if Wife., body of abstract It"~ in~dexing %anoteri0 must be .ntemd *h.n fieo n-rel i .ort is 1-)ie d)

"111111.4A TIN a A~C ,l, rCoppeastoS thm) 2*. 1F1 "i~ T .9a"' C* rIVC - I AToN

Air Force Rocket Propulsion Laboratory UnclassifiedEdwards. California 93523 2b. ORIJP

I~aIIEPOIS TITLE

I - Hydrogen Peroxide Evaluation

a . OESCNIPYIVE NOTES (TYPe offt-partld inct-.i. din..)

I October !965 to 30 April 1966 Final Report0AU Ti"40441S (Pipet name midaS.fi inil,~ teat no~.)

*L. P. Barclay, Capt, USAF

6, REPORT 0*7W J7. T ALNO. OlF PAGES l.N. FRF

November '968 36

ft CON TRACT on GRIANT 0O 0. ORIGINAIOR'S REPORT NUMSERIS)

P"C1WCTNt- 48AF RPL- TR -68-208

d.8 None

10. DISTRIBUTION STATCMENT

This document is subject to special export controls ar.d each transmittal to foreigngovernments or foreign nationals may be made only with prior approval of AFRPLa(RPOR-STINFO), Edwards, California 93523. _____________

I1 SUPPLEMENTARY N,)Tcs $2. SPONSORING MILITARY ACTIVITY

Air Force Rocket Propulsion LaboratoryEdwards, California 9352.3

exprienalequr.net.simulating the LR-99 engine gas generator system in tl-eI - 15 aircraft. The performance oi peroxides produced by three diffcrentmetnodswas evaluated.f )Operation at low flow rate produced heavy low-frequency pulsing inthe output pres re. Both low and high flow rates produced a low-amplitude hig~h-~iruurny pulirng. The conei%3tency of the pulsig led to the conclusion that it wasasystem -generated.

The three tyn~es of peroxide were found to perform identically. No data wasgenerated to substantiate a change in the current hydrogen peroxide Specification,'IIL-P-16OO5E.

D D INY~14 73 3ni~~ie S~IcI

S& urit

A,