Tiwari 12 01 Technology 1
Transcript of Tiwari 12 01 Technology 1
![Page 1: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/1.jpg)
Technology
Sandip TiwariSandip [email protected]
A vast area (modern fabrication facilities are B$ operations with 100’s of major tools and 1000’s of processing steps each critically important … high yield) where
h l i h idl ( h l fi h b h I i dtechnologies change rapidly (the last five years e.g. have brought Immersion and double exposure for nanoscale lithography, or atomic layer deposition – ALD – for atomic scale thickness, …)
I will discuss only some of these important technologies because of the limited time and spend time on important physical concepts with a suitable description so that you can appreciate the power of these technologies
11Tiwari_12_2009_iWSG_Technology.pptx
(Some of the extra material here should be useful to you as background for later)
A Chip Cross-Section of These Days
Insulators(low k, Organic, SiO2, …)
Interconnects (Cu, Al, … with barrier layers)layers)
Vias (W, barrier layers)
Transistors
2Tiwari_12_2009_iWSG_Technology.pptx
![Page 2: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/2.jpg)
Transistors and MemoriesGate 3 different insulators
DRAMTransistorsTransistor Flash Memory
Gate (PolySi/Metal)
Capacitors (Electrodes &
Floating Gate (PolySi)
Source Drain
high κ insulators)(PolySi)
Control Gate(PolySi)Gate Insulators
SiO2, SiON, HfO2, …InsulatorsSiO2, SiON, …
1.2 nm
3Tiwari_12_2009_iWSG_Technology.pptx
A Simple nMOS Lab Implementationphotoresist Arsenic implantphotoresist
Si3N4
SiO2Si 100
Arsenic implant
source drain+2p-Si <100>
B field implant
source drainn+
(a) (e)
active device area
n+
(b)
(f)
B channel implant
n+
p-Si <100>(g)
poly-silicon gate
(c)
GateDrain
W
4Tiwari_12_2009_iWSG_Technology.pptx
(d) Source Lg
W(h)
![Page 3: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/3.jpg)
PatterningLithography
O ti l ( d th ) d lf li t t h iOptical (and others) and self-alignment techniques
Etching
Dry (Ionized, Active, Gas phase)
W tWet
Material incorporationGate Insulator, Other insulators, Semiconductors growth
CVD, LPCVD, ALD, …
Interconnect metals
PVD, Electro and Electro-less Plating, …
Changing material propertiesDiffusion
Implantation and annealing
5
Silicidation, …
Tiwari_12_2009_iWSG_Technology.pptx
Mask (Qz)
AbsorberAbsorber (Chrome)
Resist
Substrate
6Tiwari_12_2009_iWSG_Technology.pptx
![Page 4: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/4.jpg)
Illumination
7Tiwari_12_2009_iWSG_Technology.pptx
Exposure
Latent ImageImage
8Tiwari_12_2009_iWSG_Technology.pptx
![Page 5: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/5.jpg)
Develop
9Tiwari_12_2009_iWSG_Technology.pptx
Pattern Transfer -- Addition
Deposit
Lift-Off
10Tiwari_12_2009_iWSG_Technology.pptx
![Page 6: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/6.jpg)
Pattern Transfer – Subtraction
Etch
(wet, release, etc.) Isotropic Anisotropic (RIE)
Sidewall
Profile
11Tiwari_12_2009_iWSG_Technology.pptx
Critical
Pattern Transfer – Modification IonsIons
Electrons
Ph t
+ + + - - + + + - -
Photons
Chemicals
Electrical
Altered Properties
Mechanical
Optical
12Tiwari_12_2009_iWSG_Technology.pptx
Optical
Chemical
![Page 7: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/7.jpg)
Hot Processes: Deposition, Oxidation and Diffusion
13
Chemical Vapor Deposition (CVD)
Atmospheric Pressure CVD (APCVD)
Low Pressure CVD (LPCVD)
Plasma Enhanced CVD (PECVD)
Some Forms of EpitaxyVapor Phase Epitaxy (VPE)
Organometallic Vapor Phase Epitaxy (MOCVD, OMVPE)
Introduce ALL atoms/compounds for producing a film in the gas phasep
Ideally no consumption of substrate materialsSome level of surface reaction needed for adhesion
Provide energy (heat RF photons) to induce chemical reaction
14Tiwari_12_2009_iWSG_Technology.pptx
Provide energy (heat, RF, photons) to induce chemical reaction
![Page 8: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/8.jpg)
Deposited Dielectrics
15Tiwari_12_2009_iWSG_Technology.pptx 15
Pyrogenic CVD
Single Crystal Silicon
A h l iliAmorphous, poly-silicon(by cracking SiH4)
SiO d iti
16Tiwari_12_2009_iWSG_Technology.pptx
SiO2 deposition
![Page 9: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/9.jpg)
Laminar FlowViscous flow is characterized by Reynold’s number (a dimensionless parameter)
Diameter of pipe
G l it ( t f i )Gas velocity (center of pipe)
Fluid density (g/cm3)
Absolute viscosity (g/cm s)N d L i Fl ( h Absolute viscosity (g/cm.s)Need Laminar Flow (smooth, no turbulence)Most CVD Conducted in Viscous Flow Regime (Fluid Dynamics)
Laminar flow:
Regime (Fluid Dynamics)
17Tiwari_12_2009_iWSG_Technology.pptx
Key Steps in Chemical Vapor Deposition
1. Transport of reactants to the deposition region
2. Transport of reactants from the main gas stream through the boundary layer to the wafer surface
3. Adsorption of reactants on the wafer surface
4. Surface reactions, including: chemical decomposition or reaction, surface migration to attachment sites (kinks and ledges); site incorporation; and other surface reactions (emission and re-deposition for example).
5. Desorption of byproducts
6. Transport of by-products through boundary layer
18Tiwari_12_2009_iWSG_Technology.pptx
p y p g y y
7. Transport of by-products away from the deposition region
![Page 10: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/10.jpg)
First Order Model of Deposition
Stagnant layer approximation:Diffusion coefficient (cm2/s)
Gas phase and surface concentration (molecules/cm3)
Flux Stagnant layer Mass transfer
Surface reaction rate approximation:
Flux(molecules/cm2.s)
Stagnant layerthickness (cm)
Mass transfer coefficient (cm/s)
Surface reaction rate approximation:
Steady state:
Surface reaction rate (cm/s)
Steady-state:
19Tiwari_12_2009_iWSG_Technology.pptx
Number of atoms/unit volume
Limit Regions
Mass transfer limit
Surface reaction limit
Higher Temperature
Lower Temperature
20Tiwari_12_2009_iWSG_Technology.pptx
![Page 11: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/11.jpg)
Reduced Pressure (LPCVD)
Dependent on flows, geometry, …
Strongly dependent on T
Higher pressure higherHigher pressure, higher collisions, smaller diffusion
C t t i P if N t tConstant in P if NR constantUsually weaker function of P than gD
Therefore,
Higher Temperature
Lower Temperature
increases with
constant in
21Tiwari_12_2009_iWSG_Technology.pptx
Reducing P allows surface reaction limited growth rates at higher T
CVD Poly-Silicon Deposition
SiH4 = Si + 2H2
Activated RegionR = R exp[ E /kT] E = 1 7 eV
reaction rate limited (with H2, N2, AsH3, PH3, B2H6, ..)
R = Ro exp[-Ea/kT], Ea = 1.7 eV
Surface reaction rate limit set by desorption of hydrogen
the activation energy is the similar for SiH4, SiH2Cl2, and SiCl4 with H2 as a carrier gas
Transport Regionmass transfer limited
p gLimit set by gas flow rate, flow geometry, …
22Tiwari_12_2009_iWSG_Technology.pptx
Sze, Figs. 3, 6 (1988)
Rate vs 1/T Pascal: 1 N/m2
Atm = 101,325 Pa = 760 mm Hg = 760 torr = 14.7 psi
![Page 12: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/12.jpg)
Some Common LPCVD Films
LPCVD Silicon Nitride850 C & SiH2Cl2 + NH3
LPCVD Silicon Oxynitride850 C & SiH2Cl2 + NH3 + N2O or O2
LPCVD Polysilicon620-650 C & SiH4 + optional PH3 or B2H6
LPCVD SiOLPCVD SiO2
420 C & SiH4 + O2
~500 C TEOS (Less dense)
LPCVD HTO SiO2
850 C & SiH2Cl2 + N2O
23Tiwari_12_2009_iWSG_Technology.pptx
Atomic Layer Deposition: An Example
Pulse MeCln
Growth layer by layer
Purge with N2
Purge with H2O
MeCln + xH2O => MeOx + nHCl
Purge with N2
24Tiwari_12_2009_iWSG_Technology.pptx
Repeat
![Page 13: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/13.jpg)
Plasma Enhanced Chemical Vapor Deposition
Non-thermal energy to enhance processes at lower temperatures
Plasma consists of electronsPlasma consists of electrons, ionized molecules, neutral molecules, neutral and ionized fragments of broken-up molecules, excited molecules and free radicals
Free radicals are electrically neutral species that have incomplete bonding and areincomplete bonding and are extremely reactive (e.g. SiO, SiH3, F, …)
Net result from fragmentation, free g ,radicals, and ion bombardment is that the surface processes and deposition occur at much lower temperatures than in non plasma
Plasma Nitride: SiH4 & NH3 or N2
Plasma Oxide: SiH4 & N2O or O2
Organosilane (TEOS e.g.) & Oxidizer
25Tiwari_12_2009_iWSG_Technology.pptx
temperatures than in non-plasma systems
g ( g )
Oxidation: Linear-Parabolic Model(also known as Deal-Grove Model)
ary
Laye
r Si + O2 -> SiO2
Si + 2H2O -> SiO2 + 2H2
ant/B
ound
a
Oxi
de
Mass transfer coefficient (cm/s)
The gas phase diffusion
CGC
x
Sta
gn is much faster than the other processes (diffusion in oxide and interface reaction Cs
Co
CiO
kinetics)
Oxidation is an example of self-assembly at high temperature (as is singleCi
Gas SiO2 Si
Oxygen or Water Vapor temperature (as is single crystal epitaxy that uses crystal template); both employ template
26Tiwari_12_2009_iWSG_Technology.pptx
F1 F2 F3
p y pprovided by substrate
![Page 14: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/14.jpg)
Deal-Grove Model #1SiO2 Si
C
CoCS
CG
in steady state
Ci
X
F2
F1
thickness of oxideF3
F2
reaction rate at interface with silicon
in steady state
So
27Tiwari_12_2009_iWSG_Technology.pptx
Deal-Grove Model #2SiO2 Si
Ci
CoCS
CG
Ci
X
FF2
F1
F32
where and
Solution (X>0):
With
28Tiwari_12_2009_iWSG_Technology.pptx
With
![Page 15: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/15.jpg)
Deal-Grove Model # 3SiO2 Si
Ci
CoCS
CG
Ci
X
FF2
F1
and
F32
If X << A Linear regime: Growth is linear
If X >> A Parabolic regime
29Tiwari_12_2009_iWSG_Technology.pptx
Process Condition EffectsAs remarked earlier, F1 is the fastest step of the oxidation (except at the very initial condition when X=0): C0 ~ CG scales linearly with pressure of oxidant
S l li l ith f id t ( t ti )Scales linearly with pressure of oxidant (concentration)ks :depends on Si surface (orientation/# of Si bonds)depends on doping (electrochemical conditions)
Scales linearly with pressure of oxidant (concentration)Independent of Si surface (orientation/# of Si bonds)D weakly dependent on oxide density
Quite independent of pressureDepends on oxidant speciesDepends on Si orientationD d kl id d it
30Tiwari_12_2009_iWSG_Technology.pptx
Depends weakly on oxide density
![Page 16: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/16.jpg)
Beyond Deal-Grove: Rapid Initial Oxidation Regime
Deal-Grove Empiricalp
(100) Si oxidation in dry O2 at 1 atmosphere
C3 = 7.48x106 μm/min
EA3 = 2.38 eVA3
L3 = 69 nm
31Tiwari_12_2009_iWSG_Technology.pptx 31
Dry O2 (100) Si
32Tiwari_12_2009_iWSG_Technology.pptx
![Page 17: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/17.jpg)
Diffusion
Dopant atoms move through Si at significant rates at high temperatures
diffusiondiffusion
Useful for moving dopants from surface to desired depth
Diffusion is a limitation in design of shallow junction processes
We will discuss this through basic diffusion theory, explore concentration dependent diffusion and oxidation enhanced/retarded diffusion effects
33Tiwari_12_2009_iWSG_Technology.pptx
Basic Mathematics of Diffusion: Fick’s 1st Law
Random thermal motion:
O di iOne dimension:
34Tiwari_12_2009_iWSG_Technology.pptx
![Page 18: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/18.jpg)
Fick’s 2nd Law
Fick’s 2nd law
Diffusion equation
If diffusion coefficient constant in positionp
In 3D
35Tiwari_12_2009_iWSG_Technology.pptx
If D constant in (x,y,z)
Classic Examples: Constant D in Space and Time
Limited Source/Gaussian Diffusion
Infinite Source/Constant Surface Concentration Diffusion
Fixed Number/Area of Dopants at Surface
Obj ti fi d ( )C 1022
Gaussian Diffusion Example
Gaussian Diffusion
Objective, find ( , )
Boundary conditions
C x t
18
1020
1022
t=1 st=10 st=100 st=1000 st=10,000 s
0
(0,0) ( )
( , )
C Q x
C x t dx Q t
δ∞
=
= ∀∫1016
1018
onc
ent
ratio
n (
cm-3
)
Q=1x1015cm-2
D=2.59x10-14cm2/s
( )2
0
/ 2
Solution:
x DtQ
∫1012
1014Co
36Tiwari_12_2009_iWSG_Technology.pptx
( )/ 2( , )
x DtQC x t e
Dtπ−
= 1010
0 0.5 1 1.5
x (um)
![Page 19: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/19.jpg)
Gaussian Diffusion
1022
Gaussian Diffusion ExampleGaussian Diffusion Example
1018
1020
1022
t=1 st=10 st=100 st=1000 st=10,000 s
)
1020
1022
Gaussian Diffusion Example
1014
1016
10
Con
cent
ratio
n (
cm-3
)
Q=1x1015cm-2
D=2.59x10-14cm2/s
14
1016
1018
on
cen
tra
tion
(cm
-3)
Q=1x1015cm-2
D=2.59x10-14cm2/s
1010
1012
10
1010
1012
1014
t=1 st=10 st=100 st=1000 st=10,000 s
C
0 0.5 1 1.5
x (um)
100 0.1 0.2 0.3 0.4 0.5
x (um)
37Tiwari_12_2009_iWSG_Technology.pptx
Infinite Source/Constant Surface Concentration Diffusion
( , )C x t
0
( , )
Boundary Conditions
(0, )
C x t
C t C t= ∀0(0, )
( ,0) 0 0
Solution
C t C t
C x x
∀= ∀ >
0
Solution
( , )2
xC x t C erfc
Dt
⎛ ⎞= ⎜ ⎟⎝ ⎠
( ) ( )
( ) 2
2
1z
Dt
erfc z erf z
f dη
⎝ ⎠≡ −
∫38Tiwari_12_2009_iWSG_Technology.pptx 38
( )0
erf z e dη η−≡ ∫
![Page 20: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/20.jpg)
LithographyLithography
39
Photolithography (Production)Coat
PrimeCoat
Pre-Bake
Expose
Post-Bake
Develop
40Tiwari_12_2009_iWSG_Technology.pptx
Hard Bake
![Page 21: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/21.jpg)
Positive Resist Photolithography
Light
Areas exposed to Light
Island
plight are dissolved.
Shadow on photoresist
Chrome island on
Wi d
photoresist
Islandp
Exposed f
island on glass mask Window
PhotoresistPhotoresist
photoresist
silicon substrate
oxide oxide
silicon substrate
area of photoresist
Silicon substrateSilicon substrate
PhotoresistPhotoresistOxideOxide OxideOxide
Silicon substrateSilicon substrate
Resulting pattern after the resist is developed.
Development of latent image
41Tiwari_12_2009_iWSG_Technology.pptx
Negative Resist Photolithography
Light
Areas exposed to light are cross-linked and resist the developer chemical.Light
Island
p
Window
Exposed area of photoresist
Chrome island on
glass maskWindow
Shadow on photoresist
PhotoresistPhotoresist
Silicon substrateSilicon substrate
PhotoresistPhotoresistOxideOxide OxideOxide
Silicon substrateSilicon substrate
Resulting pattern after the resist is developed.
Development of latent image
42Tiwari_12_2009_iWSG_Technology.pptx
![Page 22: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/22.jpg)
Optical
Improving within Diffraction Limits:Att t d h hift (130 )
104
ngth
(nm
)
KrF248 nmG line I line
~3 μm - Attenuated phase shift (130nm)- Model-Based OPC (130nm)- Alternating phase shift (90nm)- Sub-resolution assist feat.( 65nm)
R t i t d d i l (45 )
103
& W
avel
e 248 nm
ArF193 nm
Immersion Doubling
436 nm 365 nm - Restricted design rules (45nm)- Immersion lithography (45nm)
100
atur
e S
ize
Immersion, Doubling, …
~50 nm
1980 1990 2000 2010
10Fea
50 nm
43Tiwari_12_2009_iWSG_Technology.pptx
Photolithography Instruments
Contact Proximity Projection(Steppers)λ
resist thickness = z
s
2Lmin
s
R: resolution, k a constant that is a function of the design/set-up parameters
Fast, simple & inexpensive
Diffraction minimized by small (~0) mask-resist gap
Less mask wear/contaminationFast, simple & inexpensive
But, Greater diffraction & less
No mask contact/contaminationMask demagnified4x and 5x usuallyMask pattern at chip size with
g p p
44Tiwari_12_2009_iWSG_Technology.pptx
But, mask-wear, defect generation & wafer-sized mask and light scattering in resist limits resolution
resolutionWafer sized mask
Mask pattern at chip size with wafer stepped for exposure
Expensive instrumentation
![Page 23: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/23.jpg)
Lithography ToolsContact Projection
45Tiwari_12_2009_iWSG_Technology.pptx 45
Wave Nature
For n=0 there is no diffraction (direct beam)
For n= 1 we have the first order diffracted beamsFor n= 1 we have the first order diffracted beams
For n= 2 we have the second order diffracted beam
46Tiwari_12_2009_iWSG_Technology.pptx
Diffraction pattern is the Fourier Transform of the object
![Page 24: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/24.jpg)
Wave Nature
Diffraction grating:
P
P is the repeat distance nλ
For constructive
P is the repeat distance (periodicity) that processing engineers call “pitch” φn
nλ
For constructive interference, the path difference must be equal to an qinteger number times λ
As P decreases φ increases
47Tiwari_12_2009_iWSG_Technology.pptx
As P decreases, φn increasesn is the order of diffraction
Projection: Key Parameters
Resolution:
λ: wavelength of exposurek1: parameter characterizing system and
process dependence (typically between 0.25 and 1)NA i l tNA: numerical aperture
n: index of refraction (light transmission med 1 for air)f
θn: index of refraction (light transmission med., 1 for air)θ: half-angle of cone of light
Wafer image planeFocus plane
DOF
Depth of field:
48Tiwari_12_2009_iWSG_Technology.pptx
lm
Need smaller lm and higher DOFCompromises of the optical design
![Page 25: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/25.jpg)
Diffraction
The zero order beam does not contain any information on the spacing; is independent of the value P describing the repeat distance in the object
Intensity at maskdistance in the object
The first order beam contains information on the spacing. When made to interfere with the zero order beam, a sinusoidal beat
Optics
pattern forms
p
Intensity at wafer Imax
Imin
49Tiwari_12_2009_iWSG_Technology.pptx
Modulation Transfer Function (MTF) quantitatively describes the relationship between source and image: (Imax-Imin)/(Imax+Imin)
Imaging
φn
P
nλ
50Tiwari_12_2009_iWSG_Technology.pptx
![Page 26: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/26.jpg)
“Ideal System”
Ideal Exposure System: 100% modulation of light over 0 distance
Ideal Positive Photoresist: 100% retention if exposed below Dcrit, 100% l if d b D100% removal if exposed above Dcrit
Relative Intensity Resist Retention
1
1.2
Perfect Exposure System
1
1.2
Perfect Resist
0 4
0.6
0.8
ativ
e In
tens
ity
0 4
0.6
0.8
sist
Re
ten
tion
0
0.2
0.4
Re
la
0
0.2
0.4
Re
51Tiwari_12_2009_iWSG_Technology.pptx
-0.2-2 -1.5 -1 -0.5 0 0.5 1 1.5 2
Position
-0.20 0.5 1 1.5 2
Dose/Dcrit
“Real” Exposure System
( )
I I
ModulationTransfer Function MTF
⎡ ⎤−I I
I Imax min
max min
MTF
This Example
⎡ ⎤−≡ ⎢ ⎥+⎣ ⎦
5 1 4 2
5 1 6 3
:
MTF
Also Note
−⎡ ⎤≈ = =⎢ ⎥+⎣ ⎦
1I I
1
1
min max
MTF
MTF
MTF
−⎡ ⎤= ⎢ ⎥+⎣ ⎦+⎡ ⎤1
I I1max min
MTF
MTF
+⎡ ⎤= ⎢ ⎥−⎣ ⎦
52Tiwari_12_2009_iWSG_Technology.pptx
![Page 27: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/27.jpg)
Photoresist PropertiesSensitivity: threshold energy (ET)
Contrast ratio
Sensitivity: threshold energy (ET)
ET
Sensitivity identifies energy needs of exposure
Contrast quantifies PR’s ability to distinguish light and dark; iti t d l t ft d t b ksensitive to development process, soft and post-exposure bake
and wavelength
Positive Resist exposure system should deliver D<D0 in unexposed regions D>D in exposed regions
53Tiwari_12_2009_iWSG_Technology.pptx
unexposed regions D>D100 in exposed regions
Resist Critical Modulation Transfer Function (CMTF); Optics’ MTF should be better than resist’s
Resist Sensitivity
Resist Kodak 809 UV Positive ResistSensitivity S = 150 mJ/cm2
Exposure G-Line (436 nm)Thickness t = 1 μmThickness t = 1 μm
Exposure Dose 150 mJ/cm2
Photon Energy E = hf = hc/λ = 4.54x10-19 J (h = 6.62x10-34 Js, c = 2.99x1010 cm/s, λ = 436 nm)
Number of Photons: S/E = 3.3x1017 cm-2
Volume/Photon 3.3x10-22 cm3
Mean Photon Separation [3.3x10-22 cm3](1/3) = 1 μm
Resist Layer
Mean Photon Separation [3.3x10 cm ]6.72x10-8 cm = 0.67 nm
1 cm
1 cm
1 μm
54Tiwari_12_2009_iWSG_Technology.pptx
![Page 28: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/28.jpg)
Simulations Based on Huygen’s Principle
Wave-front of a propagating wave of light at any instant conforms to the envelope of spherical wavelets emanating from every point on the wave-front at the prior instant (with the understanding that the wavelets have the same speed as the overall wave)
– Christian Huygens (1629-1695)yg ( )
Mask
r
x1
dS(x1) = 0 in opaque regions
Exposure Surface (wafer)
r
x
d( 1) p q g
S(x1) = 1 in clear regions
55Tiwari_12_2009_iWSG_Technology.pptx
Contact/Proximity 1 μm Gap/ 100 μm Exposure
1.4Exposure λ= 0.465μm Grating Period= 200μm Line Width= 100μm Separation= 1μm
1
1.2
0.8
zed
Inte
nsity
0.4
0.6
Nor
mal
i
0.2
56Tiwari_12_2009_iWSG_Technology.pptx
-100 -80 -60 -40 -20 0 20 40 60 80 1000
Position (μm)
![Page 29: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/29.jpg)
Contact/Proximity 1 μm Gap/ 5 μm Exposure
1.4Exposure λ= 0.465μm Grating Period= 10μm Line Width= 5μm Separation= 1μm
1
1.2
0.8
lized
Int
ensi
ty
0.4
0.6
Nor
mal
-5 -4 -3 -2 -1 0 1 2 3 4 50
0.2
57Tiwari_12_2009_iWSG_Technology.pptx
5 4 3 2 1 0 1 2 3 4 5Position (μm)
Contact/Proximity 1 μm Gap/ 3 μm Exposure
1.5Exposure λ= 0.465μm Grating Period= 6μm Line Width= 3μm Separation= 1μm
1
lized
Int
ensi
ty
0.5
Nor
mal
0
58Tiwari_12_2009_iWSG_Technology.pptx
-3 -2 -1 0 1 2 3Position (μm)
![Page 30: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/30.jpg)
Contact/Proximity 0.5 μm Gap/ 3 μm Exposure
1.2
1.4Exposure λ= 0.465μm Grating Period= 6μm Line Width= 3μm Separation= 0.5μm
0.8
1
nten
sity
0.4
0.6
Nor
mal
ized
In
0
0.2
59Tiwari_12_2009_iWSG_Technology.pptx
-3 -2 -1 0 1 2 30
Position (μm)
Contact/Proximity 0.1 μm Gap/ 3 μm Exposure
1.2
1.4Exposure λ= 0.465μm Grating Period= 6μm Line Width= 3μm Separation= 0.1μm
0.8
1
nten
sity
0.4
0.6
Nor
mal
ized
In
0
0.2
60Tiwari_12_2009_iWSG_Technology.pptx
-3 -2 -1 0 1 2 30
Position (μm)
![Page 31: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/31.jpg)
Photoresist Contrast
As an example, for A=1.55 and n=13
61Tiwari_12_2009_iWSG_Technology.pptx
Functional fit adapted fromC. A. Mack, et al. SPIE Proc. 3677, pp. 415-434 (1999)
and
Use of MTF Curves
62Tiwari_12_2009_iWSG_Technology.pptx
![Page 32: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/32.jpg)
Standing Waves In Photoresist
63Tiwari_12_2009_iWSG_Technology.pptx
Standing Waves: Example
~0 35 μm Lines/Spaces in~0.35 μm Lines/Spaces in Photoresist on ~31.7 nm SiO2 on Si
64Tiwari_12_2009_iWSG_Technology.pptx
![Page 33: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/33.jpg)
Phase Shifting
65Tiwari_12_2009_iWSG_Technology.pptx
Introducing phase shift allows higher resolution by reducing intensity in overlap regionsSuitable only when two windows are placed close together
Pattern TransferPattern Transfer
66
![Page 34: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/34.jpg)
Etchingmask materialmask material
thin film being etched
substrate
We are interested in removal of materials
Anisotropic/Directional Etch Isotropic Etch
Etch Raterate of material removal; working with thin films – so, 1-1000 nm/mindependence on concentration, agitation, temperature, density etc. of the thin film or substratethin film or substrate, …
Etch Selectivityrelative etch rates (ratio) of the thin film to the mask, substrate, or other films
Etch Geometry:Etch Geometry:sidewall slope (degree of anisotropy)
Reproducibility
Two principal approaches
67Tiwari_12_2009_iWSG_Technology.pptx 67
Wet etching (reactants from liquid sources)Dry etching (reactants from gas/vapor phase – neutral or ionized)
Wet EtchingH O
Gnd
F-
H2O
HF
H+
F-
CF4 CF+2
O2
FSiO2 + 4HF = SiF4 + 2H2O
SiO + CF SiF + 2CO
Principal Sum ReactionsF-
HF
RF + DC Bias
SiO2 + CF4 = SiF4 + 2CO2
In detail, multiple charged species, movement of species multiple reactions
3*
4 CFFCF +⇔
At its simplest, the key steps in etching would be
movement of species, multiple reactions
4*
3*
4
4
2
SiFFSi
eCFFeCF
⇔+
++⇔+ +−
1: Etch species generation2: Movement to surface
Diffusion and Field-Aided
3: Adsorption
1
23 5
63: Adsorption4: Reaction5: Desorption6: Diffusion to bulk
3
4
5
68Tiwari_12_2009_iWSG_Technology.pptx
6: Diffusion to bulkThere may be other competing and inhibiting simultaneous reactionsIn limits, slowest dominates
![Page 35: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/35.jpg)
Wet Etching
Transport of reactants to surface
Surface reaction
Transport of products from surface
Key ingredientsOxidizer: H2O2, HNO3, …
Acid or base that dissolves the oxidized surface: H2SO4, NH4OH, HCl, …
Diluting agent for transporting reactants and products
H2O, CH3COOH, …
An electrochemical processOxidation: electron loss / increase in oxidation number
Reduction: electron gain/ decrease in oxidation number
69Tiwari_12_2009_iWSG_Technology.pptx
HNA: HydroFluoric – Nitric Acid Etching
70Tiwari_12_2009_iWSG_Technology.pptx
R. B. Darling
![Page 36: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/36.jpg)
1
High HF concentrationsReaction limited by HNO3, follow constant HNO3% lines
Rate limited by oxidation
Etched wafer will have small oxideEtched wafer will have small oxide
2
High HNO3 concentrationsReaction limited by HF, follow y ,constant HF % lines
Rate limited by reduction
Etched wafer will have more oxide
33
Very little H2OFast etch rates followed by rapid drop with depletion
71Tiwari_12_2009_iWSG_Technology.pptx
drop with depletion
Anisotropic Wet Etching
Wet etch processes can also be “anisotropic,” i.e., the etch rates are different in different directionsare different in different directions
<111> usually a stop plane for anisotropic etching
72Tiwari_12_2009_iWSG_Technology.pptx 72
![Page 37: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/37.jpg)
Hydroxide Etching of Si
Examples: KOH, NaOH, NH4OH, (CH3)4NOH (TMAH)
−+ +→ OHXXOH+− ++→ hHOHOH 4244 22
+ +→ OHXXOH
Oxidation of Si
Silicate forms water soluble complex
+++− →++ 2)(42 OHSihOHSi
Silicate forms water soluble complex
OHOHSiOOHOHSi 2222 2)(4)( +→+ −−−++
KOH example:250 g KOH: 200 g propanol, 800 g H2O at 80 C1000 nm/min of [100]
73Tiwari_12_2009_iWSG_Technology.pptx
[ ]Etch stops at p++ layersAnisotropy: {111}:{110}:{100}::1:600:400
Anisotropic Wet Etching
74Tiwari_12_2009_iWSG_Technology.pptx
![Page 38: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/38.jpg)
Gaseous Chemical Etching
Example: XeF2 etching of Silicon
422 SiFXeSiXeF +⇔+
XeF2 absorptionSiF4 formationReaction product removal
75Tiwari_12_2009_iWSG_Technology.pptx
pOccurs at few torrs at RT
Purely Physical Etching: Sputtering/Ion Milling
76Tiwari_12_2009_iWSG_Technology.pptx
![Page 39: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/39.jpg)
Ion Enhanced Etching
77Tiwari_12_2009_iWSG_Technology.pptx
Barrel Reactor
Chemical etching dominant
Useful in non-critical stepsPhotoresist removal (ashing using O2 plasma and Ozone)
78Tiwari_12_2009_iWSG_Technology.pptx
![Page 40: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/40.jpg)
Parallel Plate or Capacitively Coupled Plasma (CCP)
Plasma modeElectrodes equal in area (or wafer electrode grounded with
Plasma Modeg
chamber and hence larger)Moderate sheath voltage (10-100 eV), so only moderate ionic componentcomponent
Strong chemical component
Etching fairly isotropic and selective
Reactive Ion Etching ModeWafers on RF powered electrodeGenerally higher inducedGenerally higher induced bias/stronger ion bombardment (~100-700V)Lower pressures (10-100mTorr)
79Tiwari_12_2009_iWSG_Technology.pptx
Etching fairly anisotropic
79
Electron Cyclotron Resonance (ECR) and Inductively Coupled Plasma (ICP)
Remote, non-capacitively coupled plasma source (electron cyclotron resonance – ECR, or inductively coupled plasma source – ICP)
Separate RF source as wafer bias. Separation of plasma power/density from wafer bias/ion accelerating field
Very high density of plasma (1011-1012 ions/cm3) – faster etching
Lower pressures (1-10 mT) due to higher ionization efficiency (longerhigher ionization efficiency (longer mean free path/more anisotropy)
Currently an optimum compromise in high etch rates, good selectivity, good directionality while low iongood directionality, while low ion energy and damage
80Tiwari_12_2009_iWSG_Technology.pptx 80
![Page 41: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/41.jpg)
Inductively Coupled Plasma (ICP) or Transformer Coupled Plasma (TCP)
81Tiwari_12_2009_iWSG_Technology.pptx
Principles of Glow Discharges
Sheath formation
RF PlasmasRF field provides energy to accelerate free electronsRF field provides energy to accelerate free electrons
Electron collisions with neutral molecules produce
Reactive neutrals
Ions
Excited (metastable neutrals) → Glow
Conditions of the glow discharge (charged species, separation of charge, …) produce an induced bias on the wafer surface
A quasineutral plasma is a mix of ~ equal densities of e-’s and ions (A+)e-’s are >2000x lighter than ions g
respond much more quickly to E-fields
e-’s have a much higher thermal velocity than ionsRandom thermal flow of e-’s and ions into electrodes (plane) is not equalB l t d b E fi ld b ild
82Tiwari_12_2009_iWSG_Technology.pptx
Balance restored by E-field build-upLeads to Vp, the plasma potential (typically ~few kBT)
![Page 42: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/42.jpg)
Glow Discharge
Fl drift
Fluxethermal
Assumes ions are fixed
VP
Fluxedrift
~few kBT
~Debye Screening LengthλD
83Tiwari_12_2009_iWSG_Technology.pptx
Wall or grounded Electrode
λD
Parallel Plate Reactor: RF
Drive with AC Signal
Typical f=13.56 MHz (FCC) but others are also usedothers are also used
RF couples through insulating layers on wafer
In almost all cases, the RF powerIn almost all cases, the RF power supply must be impedance matched to the load (reactor)
VRF
Low PressureReactor
WaferLack of DC Current Means that the integral over 1 RF cycle of the current into the electrode must be zero
Wafer
must be zero
( )1
0full cycle
Idt
d
= ∫
∫Ion current
84Tiwari_12_2009_iWSG_Technology.pptx
( )1
i e
full cycle
I I dt= +∫ electron current
84
![Page 43: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/43.jpg)
Induced Bias Picture
1 5
VRF
Low PressureReactor
0 5
1
1.5
mal
ize
d)
Wafer
-0.5
0
0.5
olta
ge
(nor
m
-1.5
-1
0.5
Cat
hod
e V
o
Vbias
Matching Network(T, one common style)
-2-2 -1.5 -1 -0.5 0 0.5 1 1.5 2
C
Time (normalized)
85Tiwari_12_2009_iWSG_Technology.pptx
CF4
The 4 F can either etch Si or recombine with carbon:4F + C => CF4
This “reverse” reaction slows etching downThis reverse reaction slows etching down.So, we remove the Carbon by reacting it with an alternate species:
O2. C reacts strongly with O2 to make CO2.
C + O = COC + O2 = CO2
“Sticky” reaction products can cover the wafer with a film.The worst of these is teflon-like compound that is C-F based polymer
( CF CF )(-CF2CF2-)
Continuous ion bombardment (physical sputtering) with directional ions removes these films
Since directions are usually designed to be orthogonal, horizontalSince directions are usually designed to be orthogonal, horizontal surfaces are etched while vertical ones are not
86Tiwari_12_2009_iWSG_Technology.pptx
![Page 44: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/44.jpg)
Physical Vapor Deposition: MetallizationEvaporation and Sputtering
87
Physical Vapor Deposition
Thermal Evaporation E-Beam Evaporation Sputtering
target
plasma
substrate
88Tiwari_12_2009_iWSG_Technology.pptx
![Page 45: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/45.jpg)
Deposition Chamber
Th iThe vapor moves in line of sight
In a large systemIn a large system, the substrates are on a spherical carrier called planetary drive to ensure uniform metaluniform metal thickness over the wafer
89Tiwari_12_2009_iWSG_Technology.pptx 89
Evaporation
Evaporation of Al:
For a source 1x1 cm2 in area
Langmuir: GE Labs, Nobel Prize with contributions
At a temperature 1200 C
Vapor Pressure: ~ 1 Pascal
Langmuir Equation for mass transport:contributions including LB film, use of Ar in W light bulb, research in X-
R(g/cm2s) = 4.43x10-4(amu/T)1/2 p (Pascal)
For Al , the square root has a value of about (30/1500)1/2 = (1/50)1/2 = 1/7 = 0.13
Ray, plasma, adsorption, ….
(30/1500) (1/50) 1/7 0.13
So, R will be ~4x10-4 g/cm2s
Source evaporates ~ 4x10-4 g/s
Now we need some knowledge of the source geometry If it is aNow we need some knowledge of the source geometry. If it is a hot ball, it will evaporate in all direction. If it is flat, over a half space. If the source is 20 cm away from the wafer, we need to now work on the geometrical aspects
90Tiwari_12_2009_iWSG_Technology.pptx
now work on the geometrical aspects
![Page 46: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/46.jpg)
Evaporation
With the wafer normal pointed towards the source, the mass per cm2, is be given by
M 4 10 4/ 2 (20)2Mdeposited = 4x10-4/ 2 π (20)2
or about 2x10-7 g/cm2s
Knowing density (2.7 g/cm2), we can determine deposition rate= 0.8x10-8 cm/s, i.e. ~0.1 nm/s
Most evaporations are between 0.1 and 1.0 nm/s
Smaller rates require higher vacuum levels to reduce contamination effects from competing reactions taking over the time scales
Melting point of Al is 660 C. At 1200 C, we exceed melting point significantly
High melting point (Tm) materials such as W therefore become difficult to evaporate because of its high melting point
91Tiwari_12_2009_iWSG_Technology.pptx
This is not a complete picture!
Electron Beam
E-beam
5-15 KV, 1 A at filament
Molten Region
Al
Liquid
92Tiwari_12_2009_iWSG_Technology.pptx
Water cooled jacket
Liquid puddle!
![Page 47: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/47.jpg)
Sputtering Principle
Substrate Cathode (+)
Diffusion
+Ion
Ionization
NeutralAtom
DepositionDiffusion
EjectedIon
E(B)
Sputter DC or RF
Vacuum
p, T
Ion
+
Anode (-)Target
Sputter DC or RFFields
Pressure Range: 0.1 -1 Pa
Sputtering Modes: RF, DC. Magnetron
93Tiwari_12_2009_iWSG_Technology.pptx
Applications: Metals, Metal Alloys, Semiconductors, Insulators
DC & RF Sputtering
DC sputtering requires DC current flow, so works for conducting substrates and targets
If one is not - usually the target such as SiO2 - there is a problem!
The solution is to quickly reverse the polarity before the positive ions hitting the insulating target generate a positive repulsive charge!
Upon polarity reversal, electrons will hit the target and neutralize any previous charge !
RF works best for insulating targetg g
Sputtering self-adjusts for alloy depositions
94Tiwari_12_2009_iWSG_Technology.pptx
Sputtering self adjusts for alloy depositions
![Page 48: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/48.jpg)
RF SputteringPlasma Bias
The plasma develops a DC biasdevelops a DC biasthat compensates for the differentfor the different mobilites of electrons and ions in an electric field.
It’s the DC bias that does the sputtering of insulators
95Tiwari_12_2009_iWSG_Technology.pptx
Magnetron RF Sputtering
Magnetic fields force electrons to spiral, increasing collisions with neutral ions => denser plasmas => Magnetron sputtering.
Planar MagnetronReactor with ParallelPermanent MagnetsPermanent Magnetsp = 0.5 Pa, P = 5 kW/m2,B = 0.01 T Typical
96Tiwari_12_2009_iWSG_Technology.pptx
Roosmalen, Fig. 5.17, p. 95
![Page 49: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/49.jpg)
Reactive Sputtering
What if we want to make an oxide or nitride?
Sputtering a compound target may not give you what you want!
We can sputter in reactive gase.g.
Ti + (Ar, N2 ) ----------------> TiNx
Si + (Ar, O2 ) ----------------> SiOx
SiO2 + (Ar, O2 ) ----------------> SiOx
Problem: Compound control
Question: Is the compound synthesized at the target or at the substrate?
Answer: Both or either! (Depends primarily on the gas partial ( p p y g ppressures used. This determines sputter rate vs. reaction rate.)
97Tiwari_12_2009_iWSG_Technology.pptx
Implantation and AnnealingImplantation and Annealing
98
![Page 50: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/50.jpg)
Ion Implantation
Introducing dopants by diffusion has three major drawbacks:Surface concentration and depth are coupled.
E ti ll l G i d f fil ld b t dEssentially, only Gaussian and erfc profiles could be generated.
The process was not precisely reproducible because of various concentration of point defects (vacancies, interstitials etc).
Ion implantation provides precise control of dose and depth at theIon implantation provides precise control of dose and depth at the expense of implant damage
Variable profiles, precise control over amount of impurities
f SWide selection of masking material: Pr, oxide, polySi, metal, …
As+ As+ As+ As+
Gate
99Tiwari_12_2009_iWSG_Technology.pptx
Ion Implanter
A typical implanter has an
ion sourceion source
accelerator
Filtering magnet
deflection/scanning coils or plates
incident current meter
Typical voltages areTypical voltages are 50 to 200 KeV, the trend is to lower voltages.
100Tiwari_12_2009_iWSG_Technology.pptx 100
![Page 51: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/51.jpg)
Ion Implantation Basics
How do the ions lose energy in the solid (Ion stopping)?
The final distribution of ions in the solid (Range, straggle)
The damage the ions do to the crystal (EOR damage)The damage the ions do to the crystal (EOR damage)
Annealing out the damage (Dopant activation, transient enhanced diffusion during that anneal)
If an ion is moving along specific crystallographic directions, e.g. [011], ions travel much deeper into the crystal because of “channeling”
Key ideas
Target atom recoilsAbsorption of Energyp gy
Generation of Vacancies
Deposited Energy Distribution
Point Defect and Ion Distributions
101Tiwari_12_2009_iWSG_Technology.pptx
Critical Dose for Amorphization
Simulation of Implantation (Monte Carlo)SRIM: download from www.srim.org
Assumes amorphous target
Verify the parameters –energies, cross-sections
102Tiwari_12_2009_iWSG_Technology.pptx
![Page 52: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/52.jpg)
Si Crystal Faces
(100) Si Face (100) Si Face30
103Tiwari_12_2009_iWSG_Technology.pptx
7o Tilt, 30o Twist
After Runyan & Bean, Fig. 9-15
Channeling
IonRecoilIon Scattered RecoilIon Scattered
into Channel
TargetAt
ChanneledIonAtom
Row
Ch l
Ion
Si
104Tiwari_12_2009_iWSG_Technology.pptx
Channel
![Page 53: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/53.jpg)
Implant Annealing/Activation
Ion Individual CollisionCascades for < 1012 cm-2
X-talSurface
D d
Cascades for < 1012 cm-2
Amorphous Layerfor > 1015 cm-2
DamagedX-tal orAmorphous
Annealing
TargetAtom
Annealing- SSER > 450 C- Point Defects- Extended Defects
X-talBulk
Extended Defects
Activation- Substitutional Sites
105Tiwari_12_2009_iWSG_Technology.pptx
Channeling in Stop Profile
∫= dxxNDose )(
-3)
∫Dose is in /cm2
Concentration is in /cm3
atio
n (c
m
Implant300 keV As
Con
cent
ra 300 keV As Dose 1.5x1012 cm-2
(111) SiTilted (111) Si
C
( )
ElectricallyActive As
106Tiwari_12_2009_iWSG_Technology.pptx
Depth (μm) Sze Fig. 15, p. 346
![Page 54: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/54.jpg)
Damage to Crystal lattice
The incident ions have very high energy. Typically few to 100’s keV
It l t k b t 20 V t k k ili t ff it’ l tti itIt only takes about 20 eV to knock a silicon atom off it’s lattice sit and shoot as an interstitial somewhere into the lattice
Thus, a 100 Kev atom can dislodge, very roughly, on the order of 5000 Si t5000 Si atoms
If each dopant atom eventually lands on a lattice site, than there must be as many Si self interstitials as there are dopant atoms ( 1 1020 3) Th i t titi l l t i t {311} d f t d(e.g. 1x1020 cm-3). These interstitials cluster into {311} defects and end of range EOR loops (see Plummer)
Energy loss occurs through nuclear and electronic stopping which t h tcreates heat
Most crystalline damage at the end of range
107Tiwari_12_2009_iWSG_Technology.pptx
Deposited Energy Distribution
n) I l t
(eV
/A/Io
n Implant300 keV Si -> Si
Ene
rgy
(
108Tiwari_12_2009_iWSG_Technology.pptx
Depth (μm)Sze, Fig. 11, p. 342
![Page 55: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/55.jpg)
Annealing/Activation
End-of-Range(EOR) DislocationLoops After Solid
entr
atio
n
pPhase EpitaxialRegrowth
Con
ce
Depth
109Tiwari_12_2009_iWSG_Technology.pptx
Depth
PDG 8-25 (2000)
B -> Si Stop Profiles
B ImplantB Implanta-Si TargetNo AnnealingSIMS DataStop Profiles- Gaussian- Pearson IV
Sze Fig 6 p 335
110Tiwari_12_2009_iWSG_Technology.pptx
Sze, Fig. 6, p. 335You can see that the Pearson 4 fits the experiment very well
![Page 56: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/56.jpg)
Critical Dose for Amorphization
m-2
)
I l t > Si
Do
se (
cm
11B
Implant -> SiContinuousAmorphousLayer
Cri
tica
l D
122Sb
31PLayer
122Sb
111Tiwari_12_2009_iWSG_Technology.pptx
1000/T (K-1)Sze, Fig. 12, p. 343
100 keV B Stop Profile Data
Target Density Range Straggleρ Rp ΔRp
(g/cm3) (nm) (nm)
silicon (Si) 2.33 296.8 73.5silicon dioxide (SiO2) 2.23 306.8 66.6silicon nitride (Si3N4) 3 45 188 3 40 8silicon nitride (Si3N4) 3.45 188.3 40.8resist (C8H12O) 1.37 1056.9 120.2titanium (Ti) 4.52 254.6 85.1titanium silicide (TiSi2) 4.04 215.4 56.3( 2)tungsten (W) 19.3 82.3 61.8tungsten silicide (WSi2) 9.86 144.0 55.5
112Tiwari_12_2009_iWSG_Technology.pptx
Adapted from Sze, Table 1, p. 336
![Page 57: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/57.jpg)
Back-Up InformationBack Up Information
113
Optical Microscopes
Camera
Reflected LightIlluminatorTrinocular Head
(tilting)
Eyepieces
Objective Lenses
X-Y Stage
Filters and Apertures
TransmittedLight
Condenser(Transmitted Light)
114Tiwari_12_2009_iWSG_Technology.pptx
Illuminator
![Page 58: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/58.jpg)
Magnification
Total Magnification Product of:Objective (5x - 250 x)Body (1x - 2x)E i (10 1 )Eyepiece (10 x- 15 x)
Camera
Magnification vs. ResolutionUseful magnificationUseful magnification
Reveals new informationEmpty magnification
Image is bigger but nothing new is resolved
Good Microscope1000X
Great Microscope2500X – 5000X
115Tiwari_12_2009_iWSG_Technology.pptx 115
Reflected and Transmitted Imaging Modes
Si wafer with 100 mm diameter through wafer etched holes
Reflected image Transmitted image
116Tiwari_12_2009_iWSG_Technology.pptx
Ray trace for reflected mode Ray trace for transmitted mode
![Page 59: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/59.jpg)
Light Scattering at Surface
Planar surface
Angle in = Angle out
Edges reflect differently
For glancing illumination, only d ill fl t
Normal incidence illumination
edges will reflect up, perpendicular to the surface
117Tiwari_12_2009_iWSG_Technology.pptx
Glancing incidence illumination
Bright Field and Dark Field Imaging
Bright Field
Light incidence ~perpendicular
Flat planar surfaces reflect well
Dark Field
Angular illumination
Plane surface reflect away from lensFlat planar surfaces reflect wellAppear bright
Edges and slopes reflect to the sideAppear dark
M t d f l
Plane surface reflect away from lensMost of sample is DARK
Sharp edges will scatter some light into lens
Edges and dirt sparkleMost common mode for general use Edges and dirt sparkle
118Tiwari_12_2009_iWSG_Technology.pptx
Glancing incidence illuminationNormal incidence illumination
![Page 60: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/60.jpg)
Bright Field vs. Dark Field
Bright Field Dark Field
You can see sub-100 nm features using dark field optical microscopy!
100 nm dots in PMMA exposed with e beam lithography
You can see sub 100 nm features using dark field optical microscopy!
This is an extremely useful technique for getting quick answers about exposures
119Tiwari_12_2009_iWSG_Technology.pptx
Differential Interference ContrastBright Field
Polarized lightOptical index contrast
Differential interference contrast (DIC)
A false “depth” contrast achieved by interference
Also called Nomarski
Bright Fieldwith DIC
120Tiwari_12_2009_iWSG_Technology.pptx
![Page 61: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/61.jpg)
Confocal Microscopy
Confocal microscopy uses optical “tricks” to create a very shallow depth of focusdepth of focus
Only features at a specific depth are imaged clearly
Example:Requires high intensity source
Uses a spinning disk with a slit in it to block defocused light fromit to block defocused light from the sample
Excellent for pulling out one layer in a thin film stack
Gi l i f hi hGives cleaner images of high aspect ratio structures
121Tiwari_12_2009_iWSG_Technology.pptx
Top: reflected light imageBottom: real time confocal image
Common Etchants
122Tiwari_12_2009_iWSG_Technology.pptx
![Page 62: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/62.jpg)
Common Gases in Dry Etching
Material Etchant CommentsSiO CF + O O Increases Etch RateSiO2 CF4 + O2 O2 Increases Etch Rate
CHF3 Better Selectivity over SiC2F6
C3F8 Increases Etch Rate over CF4
Si3N4 CF4 + O2
CHF3
C2F6
SF6 + HeSF6 + HeSi, Poly CClF3 + Cl2 Anisotropy and Selectivity to SiO2 Variable
CHCl3 + Cl2 Initiation and Selectivity to SiO2 VariableSF6 Medium SiO2 SelectivityNF I i Hi h E h RNF3 Isotropic, High Etch RateCCl4 Somewhat AnisotropicCF4 + H2 Poor SiO2 Selectivity, H Increases AnisotropyC2ClF5 Poor SiO2 Selectivity
123Tiwari_12_2009_iWSG_Technology.pptx
C2ClF5 Poor SiO2 Selectivity
Adapted from Runyan & Bean, Table 6.7
Metal/Metal Alloy Properties
Material ρ T α Reaction StableMaterial ρ Tm α Reaction StableμΩcm C ppm/C with Si on Si to
C CAl 2.7-3.0 660 - ~250 250Mo 6-15 2620 5 400-700 ~400W 6-15 3410 4.5 600-700 ~600Cu 1.7 1083 17 ? NoTiSi2 13-16 1540 12 5 - 950TiSi2 13 16 1540 12.5 950MoSi2 40-100 1980 8.3 - >1000TaSi2 38-50 ~2200 8.8-10.7 - >1000WSi2 30-70 2165 6.3, 7.9 - >1000PtSi 28 35 1398 750PtSi 28-35 1398 - - <750CoSi2 10-18 1326 10.1 - <950TiN 40-150 2950 - 450-500 450
124Tiwari_12_2009_iWSG_Technology.pptx
After Sze, Table 3, p. 383
![Page 63: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/63.jpg)
Pressure
FAt FAtomMolecule
A
D fi iti F/A
Wall
Definition p = F/A
SI Unit [p] = [F]/[A] = Pascal (Pa)
125Tiwari_12_2009_iWSG_Technology.pptx
The Manometer Gauge measures vacuum by pressure on a membrane.
Kinetic Gas Theory of Vacuum
Volume Density- 1 m3, 105 Pa, 22 C 2.5x1025 Molecules - 1 m3, 10-7 Pa, 22 C 2.5x1013 Molecules
vkTm
=8π
λ 1 66.
Average velocity
M F P th λπ
= ≈2 2don p Pa
mm( )
Γ =nv4
Mean Free Path
Particle Flux
Total Energy E mv kT= =12
2 32
Pressure p mnv=13
126Tiwari_12_2009_iWSG_Technology.pptx
Pressure of Mixture p pi minivi nikT= ∑ =∑ = ∑13
126
![Page 64: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/64.jpg)
Photoresists
Resists have many components:Resin - a base material that is a binder for obtaining the chemo-mechanical properties: chemical resistance for pattern transfer, …Sensitizer - Photo-active compound with radiation sensitivitySensitizer Photo active compound with radiation sensitivitySolvent - Control of properties for deposition - viscosity, providing liquid form Adhesion Promoter
SU8: a photosensitive thick photosensitive resist is an “epoxy”PMMA: Polymethyl methacrylate and solvent (usually chlorobenzene)PMMA: Polymethyl methacrylate and solvent (usually chlorobenzene)
DQ: Diazonquinone (20-50% of N: Novolac; Polymer containing
DQN: A positive resist for G- and I-line exposure
q (weight) Photosensitive part
; y garomatic ring with methyl and OH groups; dissolves in aqueous solutionsDQ
Solvent: adjusts viscosity but evaporates
UV Lightevaporates before exposure; little role in photo-Corboxylic Acid
127Tiwari_12_2009_iWSG_Technology.pptx
photochemistry
Corboxylic Acid (…-C(=O)-OH)a dissolution enhancer
Positive Resist Example: DQNKetene anKetene, an intermediate short-lived molecule
Utilizes weak
DQ is insoluble in base solutions
bonding of Nitrogen and Carboxylic acid solubility in the developerDQ is insoluble in base solutions
Carboxylic acid reacts and dissolves in base solutionsResin/carboxylic mixture consumes water, assisted by release of N2
Dissolution occurs with breakdown of carboxylic acid into water-soluble
p
amines such as aniline (using developers containing KOH, NaOH)
Unexposed areas quite unchanged; pattern shapes retained
Novolac is long-chain aromatic ring polymer that is quite chemically i t t ki th h t i t d t d d t hi k
128Tiwari_12_2009_iWSG_Technology.pptx
resistant, making these photoresists good wet and dry etching masks
![Page 65: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/65.jpg)
Vapor Pressure
r)ss
ure
(to
rr Vap
or P
re
Vap
or
Pre
essure (P
aa)
129Tiwari_12_2009_iWSG_Technology.pptx
Temperature (K) O’Hanlon, C.7, p. 371, (1980)
Annealing: Solid State Regrowth
Technical importance:
The source drain implants are so heavy that they usually hi th ili A li t hi h t t t thamorphize the silicon. Annealing at high temperature restores the
crystal structure, using deeper, undamaged part of the silicon wafer as a seed for regrowth
Velocity as function of temperatureVelocity as function of temperature
Velocity as function of crystal orientation
Velocity as a function of doping
I fl f I itiInfluence of Impurities
130Tiwari_12_2009_iWSG_Technology.pptx
![Page 66: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/66.jpg)
Crystallization following Implantation Amorphization
The growth velocity is thermally activated with EA = 2.76 eV.
The same process operates overThe same process operates over 10 orders of magnitude in velocity !
At 600 C, the speed is about 10 pAngstrom/sec
131Tiwari_12_2009_iWSG_Technology.pptx 131
Summary: Solid State Epitaxial Growth
A single activation energies characterize regrowth over 10 orders of velocity.
Th ti ti 2 76 V i i d t li k d t thThe activation energy, ~ 2.76 eV, is unique and not linked to other activation energies in Silicon (point defect generation, migration etc)
M i th l it i /Maximum regrowth velocity is ~ m/sec
The regrowth velocity depends on doping and appear to be a Fermi level effect
It also depends strongly on impurities and orientation.
132Tiwari_12_2009_iWSG_Technology.pptx
![Page 67: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/67.jpg)
Comments
The key concept to rapid thermal annealing is that dopant diffusion (EA ~ 4 eV) varies less with temperature than lattice repair (EA ~ 5 eV)repair (EA ~ 5 eV)
The difference at high temperaturetemperature does not look like much but this is a log plot !
133Tiwari_12_2009_iWSG_Technology.pptx
p
Annealing/Activation
1ImplantDoseBoron
ctio
n*
Implant150 keV B-> Si8x1012 or2.5x1014 or
Dose
vate
d F
ra
2.5x10 or2x1015 cm-2
Isochronal
Act
iv 30 min FurnaceAnneal
* Hole Charge/ PD ED ED Out
T t (C)
0.01
Hole Charge/Dose
134Tiwari_12_2009_iWSG_Technology.pptx
Temperature (C)
After Campbell, Fig. 5-16, p. 115
![Page 68: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/68.jpg)
Activated Fraction
SIMS
ImplantB-> Si70 keV
m-3
) Hall
800 C 1015 cm-2
Anneal800 or 900 C35 iat
ion
(cm
SIMS
800 C
35 min
Co
nce
ntr
a
SIMS
Hall
C
900 C
135Tiwari_12_2009_iWSG_Technology.pptxDepth (μm)
After Sze, Fig. 24, p. 357
Implant/Anneal Examples
1021
m-3
)
ImplantB-> Si35 keV
ratio
n (c
m
FAnnealsRTA 1100 C/10 sRTA 1100 C/30 s
Con
cent
r
I
RTA RTA 1100 C/30 sF 1000 C/30 m
C
1015
136Tiwari_12_2009_iWSG_Technology.pptx
Depth (μm)0 1
Sze, Fig. 29, p. 362
![Page 69: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/69.jpg)
Implant/Anneal Examples
m-3
)TransientEnhanced Diffusion
trat
ion
(cm
(TED)
AnomalousDiff i Aft
Con
cent Diffusion After
Ion Implantation
Depth (μm)
137Tiwari_12_2009_iWSG_Technology.pptx
PDG 8-31 (2000)
Evaporation Variables
Base Pressure p [Pa, torr]
Mean Free PathkT
22λ =
Scattered Fraction
p22πσ
⎟⎟⎟
⎠
⎞
⎜⎜⎜
⎝
⎛−=
λd
nn
exp1
Geometric Factors: deposited Mass/Area (Cosine Law)
⎠⎝o
θφπ
coscos2r
eMDR =
Me = Mass of Evaporated Metalr, φ, θ = Geometry Parameters
138Tiwari_12_2009_iWSG_Technology.pptx
![Page 70: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/70.jpg)
Crucibles
Refractory Metals Melting Point Vapor Pressure at Temperature
W 3380 C 10-2 torr at 3230 C
Ta 3000 C 10-2 torr at 3060 CTa 3000 C 10-2 torr at 3060 C
Mo 2620 C 10-2 torr at 2530 C
Refractory Ceramics
Graphitic C 3700 C 10-2 at 2600 C
Al2O3 2030 C 10-2 at 1900 C
BN 2500 C 10-2 at 1600 C
Considerations: Thermal conductivity, Thermal expansion, Electrical conductivity, Wetting and Reactivity
BN 2500 C 10 2 at 1600 C
Aluminum: Tungsten dissolves in Aluminum. So, not quite compatible.graphite “boat,” but avoid cracking the “boat” due to stress/temperature gradients
N t ti i ll f t i l ith hi h lti i t i th
139Tiwari_12_2009_iWSG_Technology.pptx 139
Next option, specially for materials with even higher melting points is the use of an electron gun!
Principles of
Chemical Vapor Deposition and OxidationInsulating dielectrics
LithographyOptical techniques for patterning photoresists
Dry and Wet EtchingPattern transfer techniques
Physical Vapor Depositiony p pVacuum techniques for evaporation and sputtering of metals and other materials
Diffusion, Implantation and Annealingp gMaterial modification techniques
CharacterizationOptical, other, and electrical measurements during and following
140Tiwari_12_2009_iWSG_Technology.pptx
Optical, other, and electrical measurements during and following processing
![Page 71: Tiwari 12 01 Technology 1](https://reader031.fdocuments.us/reader031/viewer/2022020704/61fb50222e268c58cd5cb01b/html5/thumbnails/71.jpg)
2 Step Diffusion: Pre-Dep/Drive
Infinite Source Predep followedD tIf this condition is not met,
general result:1 1
2 2
Infinite Source Predep , followed
by Drive-in ,
From Infinite Source Pre-Dep (erfc):
D t
D t ( )21
01 2 2
0
1/ 2
general result:
2( , , )
1
zUC eC x t t dz
z
β
π
− +⎛ ⎞= ⎜ ⎟ +⎝ ⎠ ∫
1/ 2
1 102
If this is confined close enough to the surface
D tQ C
π⎛ ⎞= ⎜ ⎟⎝ ⎠
1/ 2
1 1
2 2
2
D tU
D t
xβ
⎛ ⎞= ⎜ ⎟⎝ ⎠
⎛ ⎞⎜ ⎟If this is confined close enough to the surface,
it will look like an impulse and we can use
Guassian diffusion solutions with this .Q( )
1 1 2 2
10
2
Final Surface Concentration will be:
2
D t D t
CC U
β = ⎜ ⎟⎜ ⎟+⎝ ⎠
⎛ ⎞⎜ ⎟
1/ 2
2 2
What is close enough?
3 Diffusion length of Drive vs. Pre-depD t
D t
⎛ ⎞≥⎜ ⎟
⎝ ⎠
( )1002
2tan
CC U
π−⎛ ⎞= ⎜ ⎟
⎝ ⎠
141Tiwari_12_2009_iWSG_Technology.pptx
1 1D t⎝ ⎠