Titel mit logo/Titel durch Klicken hinzufügen IEM.pdf · 2018-12-11 · Technology Assignment Need...
Transcript of Titel mit logo/Titel durch Klicken hinzufügen IEM.pdf · 2018-12-11 · Technology Assignment Need...
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 1
Dr.-Ing. Christian Henke 16.11.2018
FRAUNHOFER IEM
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 2
AGENDA
1. Introduction of Fraunhofer-Gesellschaft
2. Overview of Fraunhofer IEM
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 3
Overview of locations in Germany
Institutes
Project Groups
Application Centers
Different topics
Different Industries
The Fraunhofer-Gesellschaft
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 4
Researcher
Discovery of the “Fraunhoferlines” in the solar spectrum
Inventor
New methods for processing lenses
Entrepreneur
Director and partner in a glassworks
Connection between researchand application
Joseph von Fraunhofer (1787 – 1826)German physicist and optician
© Fraunhofer-Gesellschaft© Deutsches Museum
»Fraunhofer-Lines«
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From a small association to the leading organization for applied research in Europe
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Staff
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 6
Today: The Fraunhofer-Gesellschaft at a Glance
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
24,500 staff
72 institutes and research units
More than 70%is derived from contracts with industry and from publicly financed research projects.
Almost 30%is contributed by the German federal and Länder Governments
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€2.1 billion
2016C
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€1.9 billion
Major infrastructure capital expenditure and defense research
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 7
1992
mp3 Music-Data-Format
Well-Known Fraunhofer-InnovationsWhat is the output?
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2009
2012
2013
2020
New video-format enablesLivestreaming
Worldrecord: 41 %Efficiency of a photovoltaiccell
2013: 44,7%
Worldrecord:- 35 %Energy in coachbuilding
Dandelionas replacemantfor rubber in car tires
Independence of naturalresources?
Secure Cyberspace?
Personalizedmedizin?
Different topics and fields of applied research
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 8
Fraunhofer fields of research
Health and Environment
Communication and Knowledge
Production and Supply of Services
Mobility and Transport
Energy and Resources
Security and Protection
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 9
Structure of the Fraunhofer-Gesellschaft
72 Fraunhofer Institutes and research units
7 Groups:
Information and Communication Technology
Life Sciences
Microelectronics
Light & Surfaces
Production
Materials and Components MATERIALS
Defense and Security VVS
Executive Board
Group Spokesman
Presidential Council
Fraunhofer Alliances
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 10
Executive Board of the Fraunhofer-Gesellschaft
Prof. Dr.-Ing. Reimund Neugebauer
President, Corporate
Policy and Research
Management
Prof. (Univ. Stellenbosch)
Dr. Alfred Gossner
Executive Vice
President Finance,
Controlling and
Information Systems
Prof. Dr. Alexander Kurz
Executive Vice
President Human
Resources, Legal
Affairs and IP
Management
Prof. Dr. Georg Rosenfeld
Executive Vice
President Technology
Marketing and
Business Models
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 11
Microelectronics EMFT, ENAS, FHR, HHI, IAF, IIS, IISB, IMS, IPMS, ISIT, IZMAssociated members : AISEC, ESK, FOKUS, IDMT, IKTS, IMWS, IZFP
Fraunhofer Groups
ICT AISEC, ESK, FIT, FKIE, FOKUS, IAIS, IAO, IDMT, IESE, IGD, IOSB, ISST, ITWM, IVI, MEVIS, SCAI, SITAssociated members: HHI, IIS
Life Sciences EMB, IBMT, IGB, IME, ITEM, IVV, IZI
Light & Surfaces FEP, ILT, IOF, IPM, IST, IWS
Production IEM, IFF, IML, IPA, IPK, IPT, IWU, UMSICHT
Materials and Components – MATERIALS
EMI, IAP, IBP, ICT, IFAM, IKTS, IMWS, ISC, ISE, ISI, IWES, IWM, IZFP, LBF, WKIAssociated members: IGB, ITWM
Institutes outside groups: IMW, IRB
Defense and Security VVS EMI, FHR, FKIE, IAF, ICT, INT, IOSBAssociated members: HHI, IIS, ISI
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 12
Pooling expertiseFraunhofer Alliances
Adaptronics
Ambient Assisted Living
Building Innovation
Digital Media
Energy
Food Chain Management
Additive Manufacturing Cloud Computing
AdvanCer
Nanotechnology
Simulation
Photocatalysis
Polymer Surfaces
Cleaning Technology
Water Systems (SysWasser)
Traffic and Transportation
Vision
AutoMOBILE Production
Lightweight Structures
Embedded Systems
Battery
The Fraunhofer Alliances facilitate customer access to the services and research results of the Fraunhofer-Gesellschaft. Common points of contact for groups of institutes active in related fields provide expert advice on complex issues and coordinate the development of appropriate solutions.
Big Data
Space
Technical Textiles
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 13
Fraunhofer Worldwide
Egypt
UK
South Korea
Russia
Netherlands
Columbia
Japan
Israel
Indonesia
India
France
EU
Denmark
China
Brasil
Australia
USA
Projects
Bi- and multilateral
Strategic Cooperations
Fraunhofer on s ite
Fraunhofer CentersInternal Programs
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 14
Cooperations with universities
Fraunhofer-Institute
Focus on applied research
Professor
Professor Head of Institute
University
Focus on fundamental research
Common Projects
Employees
Internship
Practical Scills
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 15
AGENDA
1. Introduction of Fraunhofer-Gesellschaft
2. Overview of Fraunhofer IEM
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 16
Technology AssignmentNeed for Action: Mechatronic Systems Design
Swarm
Intelligence
Entirely
Automated
Self-X
Cyber-Physical
Systems
Time
Mechanics Mechatronics Intelligent Systems
Product complexity
Capacity of discipline specific methods
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 17
Fraunhofer IEMHarmony of disciplines
Control Engineering
Software Engineering
ProductDevelopment
MechatronicSystem Design
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 18
Steering committee of IEM
Three directors for three research areas
Scientific Automation (Prof. Trächtler)
Chair of Control Engineering and Mechatronics
Product Engineering (Prof. Dumitrescu)
Chair of Advanced Systems Engineering
Software Engineering (Prof. Bodden)
Chair of Software Engineering
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 19
Fraunhofer IEM
Research Associates
Senior-Experts
Laboratory Engineers
Employees (Adminsistration, Controlling, IT, Construction/Design, Manufacturing, electricallyqualified persons)
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 20
Location PaderbornExpertise for Intelligent Mechatronic Systems
Fraunhofer IEM
Started in March 2011 as a Project Group of theFraunhofer Institute for Production Technology IPT, Aachen
IEM independent since January 2016
>100 employees
Heinz Nixdorf Institute
Research Center within the University ofPaderborn
Founded in 1987
Approx. 200 employees and 9 Professors
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 21
Strategic product planning
Potential analysis and technology planning for intelligent systems,
benchmarking, digital business transformation (business modells)
Technology development
Intelligent automation technology, Self-X technologies, data analytics,
machine learning, prediction, augmented reality, networked systems,
security, location-based services, MID
Systems engineering
Interdisciplinary engineering methods, integrated engineering, product
life cycle management, virtual prototyping and simulation
Application orientation
Technology transfer esp. in SMEs and OEMs, qualification and
training on the job, inhouse training and certification
Advanced Systems Engineering for intelligent techn. systems -competences with emphasis on IoT and industry 4.0
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 22
Market segments
Maschine and Plant
Engineering
Mobility and
Transportion
Industrial
Automation
Production
Assembly
Custom Machines
Commissioning Automotive
Utility Vehicles
Agricultural Vehicels
Electrics
AviationElektronics
Smart Home
Robotics
Industrial Control
Smart Kitchen
Intelligente Appliances
Control-Engineering
Energy-Management
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 23
Smart Factory – Service OffersScientific Automation for Industry 4.0 and Internet-of-Things
Data Analytics Solution Items
Real-Time Analytics
Condition Monitoring
Predictive
Maintenance
Artificial intelligence
Integrated Vision
Systems and Robotics
Integration of Sensor
Systems
Cross-Linking of
Machines, OPC-UA
Intelligent
Control Strategies
Self-X-Skills, e.g.
Self-Optimization
Zero-Defect Control
Strategies
Model-Predictive-
Control
Digitization and
Simulation
Holistic Model-Based-
Systems-Engineering
Digital Twin for Factory
Optimization
Virtual Commissioning
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 24
Idealised Models
Digital TwinHolistic Usage of Models
Digital TwinDetailled Models
Virtual Commissioning
Conciption withIdealised Models
ConditionMonitoring, Predictive
Maintenace
Physical Models
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 25
Digital TwinModel-based Development, Testing and Validation – Agile Development
Design andImplementation ofTest Environments
Conception, Planning,
Implementation and
Commissioning of Test
Rigs
Maintenance and of
Service for Models
Development Processes
Process Development and
Process Integration
Concepts for Usage
Standardization and
Reliability
Strategies for Test Automation
Requirements
Engineering
System Architekture
Test Management
Modellieren
GenerierenTesten
Spezifizieren
XiL-Methods
Holistic Model-Based-
Systems-Engineering
Virtual Prototyping
XiL-Methods within V-
Models
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 26
Industrial Data AnalyticsDevelopment of Measurement Devices and Data Analytics
Retrofitting of Machines and Plants
Integration of Commercial Sensors
Controller Integration and Cross-Linking
Design of Data Analytic Algorithms for Industrial ControllersIEM IoT-Dongle
Data Recording in a High Resolution
Monitoring ofMachine Data andAlarm Functions
Measurements and Electronic Design for Series Products
Design of Custom Made Measurement Devices based on Micro-Electronic Circuits
Sensor Fusion, Energy-Harvesting, Wireless Data Transfer, Webserver
Methods for Model-based Data Analytics for Embedded Systems
Condition Monitoring and Predictive Maintenance
Collection and Analysis of Significant Data
Virtual Sensors and Real-Time Data Analytics
Monitoring of critical Processes and Machines
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 27
Industrial Data AnalyticsApplication of Data Driven Methods
Hybrid Modeling
Increasing the accuracy of the models (Digital Twin) through thecombination of physical and data driven models
Set-Up of Production Processes with Modern Technologies
Combination of „Small Data“ and „Big Data“ for optimal set-up routines
Predictive Quality – fast and high-quality set-up procedures of productionprocesses
System knowledge integrated via physical and data driven (DoE) Models
Calculation of ideal process parameters
Efficient, transferable set-up systematic
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 28
Intelligent Controlled Production ProcessesSelf-X-Production
Produkt
Selbst-korrektur
Maschinen-steuerung
Aktor
Umform-werkzeug
Integration of Self-X-Abilities in Production
Machines
Fixed parameters and open-loop controlled
processes are insufficient
Model-based process analysis for determing
significant influences
Design of novel sensors and actuators
Design of intelligents controls of product
characteristics
Self-parametrierender Prozess mit maximaler
Prozessfähigkeit
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 29
Intelligent Control of Production ProcessesAutomation Technologies for Lot Size 1
Modular control architecture
Hierarchical structuring in modules and function groups
Seamless interfaces betweencontrol unit and CAD/CAM systems
Integration of robots andexternal axles
Digital interfaces for tools andprozess sensors
Development of intelligent tools
Sensor-BasedSeam Detectionand Lokalization
TemperatureMeasurement
Individual Intelligent Welding Head
Distance Control
Welding Gun
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 30
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 31
RoboticsLABTransfer Center for SME concerning Robotics and Automation Technology
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 32
Automotive – High-Dynamic Vehicle Test RigsSmart Testing for Complex Systems
Unique Test Rig for Vehicle Axles
Parallel kinematics: nonlinear
coupling of system states
Hydraulic axle excitation with
70 Hz bandwith
Solution: exact linearization
feedback control
Test Rig Development
Real driving scenarios
Hardware-in-the-Loop
simulation and control
Smart Headlamp Technology
Advanced Driver Assistance Systems
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 33
Funded projects in the context of digitization / industry 4.0(selection)
Technologies SEPARATORi4.0
Work environmentBusiness
Lead projectsI4.0 Maturity Index
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 34
Current Funding Program for Finnish and German
Cooperation
The announcement is explicitly technology open.
In particular, the Finnish s ide would like companies from the manufacturing sector motivate to submit an application.
© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 35
Dr.-Ing. Christian Henke
THANKS FOR YOUR ATTENTION
Fraunhofer Institute forMechatronic Systems Design IEM
Zukunftsmeile 133102 Paderborn
Phone +49 5251 5456-126Fax +49 5251 5465-102