Timeline - Calyxocalyxo.com/.../introduction/Calyxo_Presentation.pdf · 2015 / 10 year anniversary...
Transcript of Timeline - Calyxocalyxo.com/.../introduction/Calyxo_Presentation.pdf · 2015 / 10 year anniversary...
02Tim
elin
e
11Index„I am Calyxo“
1712
01Employees
04Deposition
02Tim
elin
e 03150 million kilometers away,
2.000 quadrillion tonnes in weight and the most important worker in the company
- THE SUN.
We as Employers 05Technology
06Carbon Footprint 07BenefitGuarantee08 Data Sheet 0910
11
MX Profile//Mounting Process
MarketReference Finance
Plan
ning
13//14Reference I
Reference II
15//16Yield data I
Yield data II
Facts & Figures
Surroundings//Transport 18Recycling
Timeline„I am Calyxo“
51° 38′ 30″ N, 12° 13′ 20″ E Bitterfeld Solar Valley, Germany
41° 39′ 55″ N, 83° 34′ 30″ W Toledo (Ohio), USA
TIMELINE
2014 2013 2012 2011 2010
/ Solar Fields LLC starts CdTe technology development
/ Construction of the first test production line
/ Calyxo GmbH founded by Q-Cells and exclusive license agreement with Solar Fields
/ Capacity expansion of the first line in Germany to 25MWp
/ First year with a production volume > 8 MW
/ Solar Fields takes over Q-Cells shares / Market launch of the CX3 series
/ Financing by Saxony-Anhalt for the extension of the second production line (60MW capacity)
/ Record module: 13.4%, Record cell: 17.2%
/ Ramp-up second production line
20072006
200520042008
/ Groundbreaking of the second production line
2015
/ 10 year anniversary and entry into major projects> 10 MW / Record cell: 18.5%
/ First customer delivery of the module CX1
2009
We as Employers„I am Calyxo“
‚Work with us for a clean future- for our children‘
Calyxo GmbH I Sonnenallee 1a I 06766 Bitterfeld-Wolfen, OT Thalheim I jobs[at]calyxo.com
Would you like to take on interesting and challenging tasks? Do you want to get involved with personal development potential in work processes and promote sustainability?Then come over to an attractive employer within the solar industry and strengthen our team!
• Responsibility within an international company• Market- and performance-based payment• Short decision paths, flat hierarchies• Personal development opportunities and offers for education and training• Operating Bonus program of IKK gesund plus • Be part of a young and dynamic team• Cycling group from Bitterfeld to Leipzig (41.1 km)• Company Run and Cross Deluxe in Leipzig • Annual Go Kart Grand Prix
THERE ARE MANY REASONS FOR WORKING WITH CALYXO
Dr. Florian Holzapfel – CEO
Employee Development
FinanzkriseFinancial Crisis
2005 2006 2008 2009 2010 2011 2012 2013 2014 2015 20162007
50
150
100
Deposition„I am Calyxo“
Our patentsStarting with our first patent application in 2004, the Calyxo patent portfolio has been developed further ever since. In
addition to the atmospheric coating process, comprehensive trademark rights in numerous countries have been registered. The patent portfolio of Calyxo GmbH includes 40 granted patents and over 41 patent applications covering
products, manufacturing processes and machinery concepts.
Calyxo coating process in brief
COST-EFFECTIVEin terms of production and investment costs, the Calyxo coating process is the most cost-effective worldwide!
the conveyor belt never rests since coating takes place as a continuous process
VACUUM-FREEthe whole process takes place in atmospheric conditions
QUICKwe achieve deposition rates of a few µm/min semiconductor thickness – orders of magnitude faster than other vacuum depo-sition processes
CONTINUOUS
Athe module glass is inserted in the glass oven and heated up to process temperature
Bthe CdTe coating itself takes place via a cadmium telluride gas stream that deposits itself on the surface of the module glass by changing from a gaseous state to a solid (desublimation)
Cthe coated module glass is cooled in a controlled manner and removed from the glass oven for further processing
Temperature CoefficientUp to 9% more energy per year compared to competing PV plants
due to the lower temperature coefficient.The temperature coefficient describes the performance behavior of a
solar module with increasing module / and ambient temperature.
Technology,Cross Section
„I am Calyxo“
0,8
1,0
C-SiCdTe
756555453525Temperature / °C
DC
Pow
er O
utpu
tre
l. to
Pow
er @
STC
[%]
Calyxo Energy Benefit
STC
Cross section of a Calyxo module[1] Front glass
[2] Front contact: highly transparent layer with excellent electrical conductivity for maximum light permeability and practically zero-resistance electricity transport
[3] CdS-Layer
[4] CdTe-Layer
[5] Back contact: highly stable, electrically conductive metal
[6] Glass lamination film: water- insoluble seal, safe protection against escape of contents (e.g. in case of any damage), secure sealing of the module edges
[7] Back glass: specially hardened glass designed for long-term demands
[8] Junction box: including solar cable and connector
An innovative technologyCalyxo’s advanced
manufacturing process and the modules’ design
guarantee that no cadmium telluride will ever escape in a
form that could be harmful to humans or the environ-
ment. Long term studies have shown that neither cadmium
telluride nor cadmium sulphide can leak
out of the modules. CdTe is water soluble and
chemically inert.In case of fire, 99% of the Cd remains in the molten glass matrix. All relevant limits are
clearly exceeded.
12
4
5
1
23
45
68
7
Carbon FootprintWith the lowest CO2 footprint and the shortest energy payback time, the thin film
solar modules of Calyxo have a huge advantage to the environment and other solar technologies.
Carbon Footprint„I am Calyxo“
From an environmental point of view the BOS (Balance of System) is playing a more sig-nificant role, depending on the technology. In fact that the mo-dule technologies were beco-ming more efficient in the past, means that the environmental contribution of BOS becomes more pronounced to the overall result.
The CO2 footprint resulting from the production and use of all necessary components:
Module:•Glass•Semiconducter•Laminate•Frame
BOS (Balance of System):•Inverter•Mounting System•Cabling
We are committed to our product responsibility, even in relation to the next generation and have integrated environ-mental protection into our overall thinking and acting.
Our thin-film solar modules are the most eco-efficient throughout the solar industry. They produce clean energy, at the lowest cost, with the least impact on our environment.
With the lowest CO2 footprint and the shortest energy pay-back time, the thin film solar modules of Calyxo have a huge advantage to the environment and other solar technologies.
Considering all electricity applications, the environmental impact of sustainable energy from photovoltaic in comparison to the average power generation using fossil fuels is up to a factor of 20 to 40 percent lower.
OA Balance System
...in detail
Carbon Footprint in Comparison
gCO2 // kWh
Quelle; bifa Umweltinstitut I Ökoeffizientanalyse von Photovoltaikmodulen I November 2013
Certified and tested by leading test institutionsIEC 61646 & IEC 61730 [SGS Prüfung Germany]UL1703;MCS Approval
IEC 62716 Ammonia test [TÜVRheinland]IEC 61701 Salt mist test [SGS Germany]PID @-600V [PI Berlin]Fire Rating A/B [SGS Deutschland]
Benefit, Guarantee„I am Calyxo“
Warranty Guarantee10 years product garantee: on material and workmanship
Low Temperature Coefficient,High Energy Yield(kWh/kWp)_ better performance than crystalline silicon at low light and high temperatures
Narrow output tolerance (+2,5/-0 W)_ better field performance risk of reduced output is eliminated_ reduction in mismatch sortings
Black design edge seal to protect against the elements_ reliable moisture and vapour barrier_ absolute insulation resistance through precise laser edge ablation_ aesthetic, homogenous appearance through the use of high-grade edge sealing material
Lower output voltage_ allows longer strings and lower system costs
Fully automated complete production – made and developed in Germany _ reduces manufacturing costs while at the same time increases product quality_ further development of technology and reliability from renowned institutions
Guarantee_ 10 years on material and workmanship_ 25 years performance guarantee on 90% of rated power in the first 10 years; on 80% over 25 years
Well established module format_ 1200 x 600mm _ light weight 12kg _ module surface outstanding use of space owing to the small module format
25 years performance guarantee: on 90% of rated power in the first 10 years on 80% over 25 years
Benefit AdvantageCX3
Data Sheet„I am Calyxo“
Temperature coefficients (at 1000W/m², AM 1.5 Spectrum)
Temperature ISC α [%/K] +0.02
Temperature VOC β [%/K] -0.24
Temperature PMPP γ [%/K] -0.25
The power classes are defined by positive sorting (+2.5W/-0W) according to measured PMPP under STC. IMPP, VMPP, ISC, VOC are within ±10% of the indicated values under STC. Valid indoor measurement of STC performance is obtained by pretreating the module before measurement with 24 hour light soak (at approx. 1000W/m² in open circuit) followed by cool down to 25°C.
Properties for system design (IEC)
Maximum System Voltage VSYS [V] 1000
Maximum Reverse Current IR [A] 4.0
Wind / Snow Load p [Pa] 2400
Safety Class II
Fire Rating B
ELECTRICAL CHARACTERISTICSPOWER CLASS CX3 CX3 75 CX3 77 CX3 80 CX3 82 CX3 85Nominal Power PMPP [W] 75.0 77.5 80.0 82.5 85.0Current at max. Power IMPP [A] 1.82 1.83 1.84 1.87 1.89Voltage at max. Power VMPP [V] 42.0 43.0 44.1 44.4 45.2Short Circuit Current ISC [A] 2.15 2.16 2.16 2.16 2.17Open Circuit Voltage VOC [V] 59.6 59.6 59.8 60.0 60.0
Performance at normal operating cell temperature (NOCT: 800 W/m², 45 ±2°C, AM 1.5 Spectrum)POWER CLASS CX3 CX3 75 CX3 77 CX3 80 CX3 82 CX3 85Nominal Power PMPP [W] 57.9 59.9 61.7 63.2 64.8Current at max. Power IMPP [A] 1.46 1.47 1.48 1.50 1.52Voltage at max. Power VMPP [V] 39.8 40.7 41.8 42.0 42.7Short Circuit Current ISC [A] 1.72 1.73 1.74 1.74 1.74Open Circuit Voltage VOC [V] 56.4 56.4 56.6 56.7 56.8Performance at low irradianceThe typical relative change in module efficiency at an irradiance of 200W/m² in relation to 1000W/m² (both at 25°C and AM 1.5 spectrum) on request.
Length x Width 1200 mm x 600 mm
Thickness 6.9 mm (21.0 including junction box)
Weight 12.0 kg
Front Cover 3.2 mm glass
Back Cover 3.2 mm glass
Cell Type Cadmium telluride / Cadmium sulfide [CdTe/CdS]
Frame none
Junction Box Protection Class IP65
By-Pass Diode none
Cable Length 650 mm (+Cable), 850 mm (-Cable)
Cable Type Solar cable 1.5mm²
Connector Y-Sol4 Certificate Number MCS PV0088Solar Photovoltaic Modules
Photovoltaik Module PV/11/GEN/00015
CALYXO GMBHOT Thalheim, Sonnenallee 1a06766 Bitterfeld-Wolfen, Germany
TEL +49 (0)3494 368 980-0FAX +49 (0)3494 368 980-111
EMAIL [email protected] WEB www.calyxo.com
Specifications subject to technical changes. Printed on environment-friendly paper. © Calyxo GmbH EU/ENG; CX3-IEC-Rev. 8, 01.2016
Note: Installation instructions must be followed. See the insruction and operating manual or contact the technical service for further information on approved installation and use of the product.
+2,5W/0W Positive sorting
Facts and Figures„I am Calyxo“
ProduktProdukt
25 YearsPerformance
Guarantee
Patents
Product181
768m Production length
150 km Laserbeams / Day
100% automatedmodule production
+2,5W/0W Positive sorting
1347kg coffee consumption
/ year
our most important employee
the Sun
150Employees
FACTS
Average Age43 Years
Length 1200 mmWidth 600 mmHeight 6.9 mm
12 kgweight of a module
Benefit,Mounting Principle
„I am Calyxo“
Insert module to upper insertion profile
Drop the module down to the lower insertion profile
and just let it slide down - that‘s it!
Benefit MX Insertion system
floating module bearing
quickly installed and easily maintained
tool-free module assembly
wide range of applications
designed for glass-glass laminates
includes anti-theft protection
available in black anodized and aluminum blank
HOW TO DO
Market, Reference, Finance
„I am Calyxo“
_our focus is worldwide
Reference// Total/Year
RoofGroundmounted BIPV
Planning„I am Calyxo“
Your photovoltaic system in just 5 steps![1] Customer briefing _ Is it worth getting a PV system? _ How are the local conditions?
[2] System design _ Preplanning _ Presentation to the customer _ Detailed planning [3] _ Production of CX-Module _ Purchase of additional components [4] Installation of the PV-system
[5] Own sustainable power
Everthing from one hand
Calyxo relies on many years of experience in terms of planning and simulation.
_ CAD Drawing_ PV*SOL_ PVSYST
_ yield simulation_ planning of grid-connected systems with battery storage_ optimization of module shading_ climate data generator _ detailed grid connection plan_ dimensioning of the entire AC and DC wiring_ calculation of profitability_ earnings presentation with income and consumption chart
Reference I„I am Calyxo“
LocationGER
Installed Power17,7kWp
CommissioningQ4 2013/Q1 2014
MountingFlat roof // East-West
LocationCH
Installed Power 12 kWp
Commissioning Q3 2011
MountingRoof integration // tilted roof
Location LBN
Installed Power198 kWp
Commissioning Q2 2015
MountingBIPV // facade
LocationGER
Installed Power 10 kWp
CommissioningQ3 2015
MountingRoof parallel // tilted roof
Reference II„I am Calyxo“
LocationGER
Installed Power 10 kWp
CommissioningQ3 2015
MountingRoof parallel // tilted roof
LocationGER
Installed Power241 kWp
CommissioningQ2 2011
MountingRoof parallel // membrane
LocationUSA
Installed Power2100 kWp
CommissioningQ3 2014
MountingGround mounted
Yield Data I„I am Calyxo“
Yield Data I
Project Halle a.d. SaaleLocation Halle Commissioning June 24th 2010
Type Flat roof Installed DC Power 44.89 kWpOrientation South 185° Number of Modules 855
Tilt 6° Module typ CX1-52Surface 615.6 m² Interconnection serial / parallel 9 /11
Height 101 m Inverter IBC Solar ServeMaster 15000 TL
100 200 300 400 500 600 700 800 9000
1000
Year
Perfo
rman
ce ra
tio //
%
Perfo
rman
ce re
lativ
e to
STC
// %
40
100
20
60
80
0
20
40
60
80
100 PR
20152014201320122011
Watt // qm
Yield Data II„I am Calyxo“
Yield Data II
Project Kaiserslautern - Abound Solar ExchangeLocation Kaiserslautern Commissioning January 12th 2011
Type Ground Installed DC Power 1.08MWpOrientation South 180° Number of Modules 15840
Tilt 20° Module typ CX3-70 (before AB1-70)
Surface 1.14 ha Interconnection serial / parallel 15 / 528
Height 246m Inverter SMA SC 630HE-11
50
200 400 600 800 10000
100
Ener
gy Y
ield
// k
Wh
/ kW
p
Perfo
rman
ce re
lativ
e to
STC
// %
0
50
100
150
200 2014
2015
DecNovOctSepAugJulJunMayAprMarFebJan
2015
Abound Solar
Calyxo
Abound Solar
Year
Watt // qm
Surroundings, Transport
„I am Calyxo“
51° 28′ 58″ N, 11° 58′ 12″ E 11% of employees, Halle, Saxony-Anhalt
51° 20′ 25.2″ N, 12° 22′ 29.1″ E 21% of employees, Leipzig, Saxony
51° 37′ 35″ N, 12° 19′ 40″ E26% of employees, Bitterfeld-Wolfen, Saxony-Anhalt
A Calyxo module box weighs 560 kg and contains 44 modules
A 24t truck loads 40 module boxes, thus equals up 1760 Module > 150 kW
A 20 foot container holds 16 module boxes, this corresponds to 704 modules > 60 kW
Box dimensions 134 x 114 x 84cm
LKW inner dimensions 13.6 x 2.4 x 2.4m
A 20-foot container has an empty weight of 2.5 t
A 40 foot container holds 32 module boxes, thus it includes 1408 modules > 120 kWA 20-foot container has an empty weight of 4.1 t
20“
40“
One Calyxo module weights 12 kg Dimensions 1200 x 600 x 6.9mm
Pallets meet the export criteria, pretreatment and labeling availableWeatherproof or other packaging options on request
given data based on 85 Watt module
Berlin
Magdeburg
Bitterfeld
Leipzig
Halle
Recycling„I am Calyxo“
CONCLUSION
Recycling & WEEE_ smaller amounts up to 20 photovoltaic modules are gathered in separate collection groups at recycling yards_ the closest recycling yards for solar modules (Electric Equipment Register) are listed on the home page of the EAR Foundation_ larger amonts of old modules are detected by Calyxo and notified for removal Data required: _ contact data _ quantity and transportation _ overall condition of the photovoltaic modules
The innovative recycling process in brief
_ modules are non-destructively separated _ individual elements of the sandwich structure isolated _ glasses are sorted, which are separated in other recycling process solutions _ semiconductor materials are dissolved by biodegradable substance and recovered _ in the future, precious metals will be recovered cleanly and more efficiently by linking chemical and physical methods
Increasing the PV efficiency by reducing the impact of wastes