TimeCutter ZX525 - Fatsomastatic.fatsoma.com/gts-pdfs/toro/timecutter-zx525-gar… ·  ·...

36
TimeCutter Riding Mower Parts Catalog Form Number 3356-848 Rev B ZX525 © The Toro Company - 2007 All Rights Reserved To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. Ordering Replacement Parts Understanding Reference Numbers Service Assembly Reference Numbers For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Reference Numbers Indicating Quantity Register your product at www.Toro.com Model No. 74407 - 270000001 and up.

Transcript of TimeCutter ZX525 - Fatsomastatic.fatsoma.com/gts-pdfs/toro/timecutter-zx525-gar… ·  ·...

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TimeCutterRiding Mower

Parts Catalog

Form Number 3356-848 Rev B

ZX525™

© The Toro Company - 2007All Rights Reserved

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.

Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

Ordering Replacement Parts

Understanding Reference Numbers

Service Assembly Reference Numbers

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.

In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Reference Numbers Indicating Quantity

Register your product at www.Toro.com

Model No. 74407 - 270000001 and up.

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FootnotesNot illustrated Not serviced separatelyObtain from your local Kawasaki dealer

Part Description AbbreviationsPart descriptions in this catalog may include the following abbreviations.AR. . . . . . . . . . . . . . . as requiredASM. . . . . . . . . . . . . assemblyBBC. . . . . . . . . . . . . blade brake clutchCARR. . . . . . . . . . . . carriageDEG. . . . . . . . . . . . . degreesEXT. . . . . . . . . . . . . . externalFH. . . . . . . . . . . . . . . flat headGA. . . . . . . . . . . . . . .gaugeHD. . . . . . . . . . . . . . .heavy-dutyHF. . . . . . . . . . . . . . . hex flangeHH. . . . . . . . . . . . . . .hex headHHF. . . . . . . . . . . . . hex head flangeHHFTF. . . . . . . . . . . hex head flange thread formingHJ. . . . . . . . . . . . . . . hex jamHLH. . . . . . . . . . . . . .hex lag headHOC. . . . . . . . . . . . . height-of-cutHSBH. . . . . . . . . . . . hex socket button headHSFH. . . . . . . . . . . . hex socket flat headHSH. . . . . . . . . . . . . hex socket headHWH. . . . . . . . . . . . . hex washer headHWHTF. . . . . . . . . . . hex washer head thread

forming

HYD. . . . . . . . . . . . . hydraulicLH. . . . . . . . . . . . . . . left handNI. . . . . . . . . . . . . . . nylon insertNPTF. . . . . . . . . . . . national pipe thread finePFH. . . . . . . . . . . . . .phillips flat headPPH. . . . . . . . . . . . . phillips pan headPPHTF. . . . . . . . . . . phillips pan head thread

formingPRH. . . . . . . . . . . . . phillips round headPTH. . . . . . . . . . . . . .phillips truss headPTO. . . . . . . . . . . . . power-take-offRH. . . . . . . . . . . . . . . right handROPS. . . . . . . . . . . . roll-over protection systemSFH. . . . . . . . . . . . . .slotted fillister headSHH. . . . . . . . . . . . . slotted hex headSHWH. . . . . . . . . . . . slotted hex washer headSPH. . . . . . . . . . . . . slotted pan headSQH. . . . . . . . . . . . . square headSRH. . . . . . . . . . . . . slotted round headSTD. . . . . . . . . . . . . .standardTAP. . . . . . . . . . . . . . self tappingTTH. . . . . . . . . . . . . . torx truss head

ContentsDescription Page

. . . . . . 3Front Frame Assembly

. . . . . . 4Height-of-Cut Assembly

. . . . . . 5Main Frame Assembly

. . . . . . 6Fuel Tank and Control Pod Assembly

. . . . . . 7Parking Brake Assembly

. . . . . . 8Motion Control Assembly

. . . . . . 9Hydro and Belt Drive Assembly. . . . . . 10LH Hydro Assembly No. 108-8507. . . . . . 12RH Hydro Assembly No. 108-8506. . . . . . 14Engine and Clutch Assembly. . . . . . 15Electrical Assembly. . . . . . 1652 Inch Deck Assembly. . . . . . 1752 Inch Deck Decal Assembly No. 112-9832. . . . . . 1852in Deck Belt Drive Assembly. . . . . . 1952 Inch Recycler Assembly

. . . . . . 20Cylinder and Crankcase Assembly Kawasaki FH541V-BS50-R

. . . . . . 21Piston and Crankshaft Assembly Kawasaki FH541V-BS50-R

Description Page

. . . . . . 22Valve and Camshaft Assembly Kawasaki FH541V-BS50-R

. . . . . . 23Lubrication Equipment Assembly Kawasaki FH541V-BS50-R

. . . . . . 24Cooling Equipment Assembly Kawasaki FH541V-BS50-R

. . . . . . 25Electric Equipment Assembly Kawasaki FH541V-BS50-R

. . . . . . 26Control Equipment Assembly Kawasaki FH541V-BS50-R

. . . . . . 27Carburetor Assembly Kawasaki FH541V-BS50-R

. . . . . . 28Air Filter and Muffler Assembly Kawasaki FH541V-BS50-R

. . . . . . 29Fuel Tank and Fuel Valve Assembly Kawasaki FH541V-BS50-R

. . . . . . 30Starter Assembly Kawasaki FH541V-BS50-R

. . . . . . 31Decal Assembly Kawasaki FH541V-BS50-R

. . . . . . 32Attachments and Accessories List

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3356-848 Rev B

Front Frame Assembly

2

Ref Part No. Qty. DescriptionCarrier Frame ASM1 108-2311-01 1Nut-HF2 32128-23 2Front Wheel And Tire ASM3 105-3471 2Tire3:1 105-1943 1Fitting-Grease3:2 302-5 1Stem-Valve3:3 232-27 1Bushing-Flange3:5 114-1640 2Tube-Inner (W/Valve)3:99 93-4244 1Caster Fork ASM4 100-7363-01 2Screw-HH5 325-22 2Fitting-Grease6 302-5 2Bearing-Flanged7 1-303514 4Washer-Flat8 1-513338 2Ring-Snap9 32151-103 2Decal10 67-7320 1Screw-HF11 66-9300 4Pad-Skid, Anti12 104-3639 1Floorpan13 100-7386-03 1Screw-CARR14 3230-28 6Pad-Skid, Anti15 104-3640 1Nut-Lock, NI16 3296-39 12Screw-HH17 323-7 12Washer-Belleville18 98-5975 12Nut-Lock, NI19 3296-29 6

Ref Part No. Qty. DescriptionSpanner-Wheel20 104-3667 2Fitting-Grease21 302-19 2Washer22 104-8076 2Cap-Hub23 61-9780 2Washer-Flat24 3256-23 6Washer-Hardened25 1-809107 12

3

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3356-848 Rev B

Height-of-Cut Assembly

3

Ref Part No. Qty. DescriptionNut-HHF, Whiz1 3290-357 3Ring-Snap2 32151-103 1Fitting-Grease3 302-5 1Pin-Hitch4 104-3678 1Plate-Lift5 100-7335-01 1Bushing-Lever, Lift6 1-413088 1Screw-HH7 323-8 1Pin-Hair8 1-806005 1Screw-HH9 323-6 1Screw-HH10 323-13 1Decal-Height, Deck11 104-8063 1Plate-Deck Lift12 100-7384-01 1Bushing-Lever, Lift13 1-633082 1Decal-Height, Deck14 104-8062 1Nut-Lock, NI15 3296-39 1Pin-Hair16 1-806003 2Lever-Lift17 1-652023-03 1Grip-Lever, Lift18 1-633295 1Arm-Deck, Lift19 1-652027-03 1Spring-Compression20 1-633325 1Washer-Flat21 3256-24 1Arm-Lift, Deck22 1-633068 2Pin-Clevis23 283-2 2Nut-HF24 32128-21 1

4

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3356-848 Rev B

Main Frame Assembly

4

Ref Part No. Qty. DescriptionConsole1 104-8040-03 1Bracket-Pivot2 104-8057-03 2Decal-Danger3 107-2482 1Decal4 108-7132 1Screw-HH5 322-4 6Screw-CARR6 3230-23 4Decal-Control, Motion7 99-8936 2Bolt-Shoulder8 7-0030 2Washer-Flat9 3256-23 36Nut-HF10 32128-25 2Grommet11 237-124 1Washer-Pivot12 5-4460 2Screw-HH13 322-5 14Bushing14 105503 2Seat Pan ASM15 108-9572-03 118 Inch Seat ASM16 110-6776 1Seat-18 Inch16:1 110-6772 1Armrest Kit16:2 1LH Armrest Kit16:2:1 110-6569 1RH Armrest Kit16:2:2 110-6570 1Screw-HSBH16:2:3 108-6179 6Decal17 93-7340 1Bracket-RH18 100-7376-01 1Bracket-LH19 100-7368-01 1

Ref Part No. Qty. DescriptionRear Frame ASM20 108-2310-01 1Rod-Support, Rear21 100-7332-03 1Nut-Lock, NI22 3296-29 26Bracket23 105-6987-03 1Cover-Conduit25 105-1854 1Decal-Service26 107-2474 1Clamp-Hose27 105-1853 2Screw-HH28 322-3 4Spring-Compression29 92-7054 2Cap-Protector30 701178 2Spacer32 108-2327 4Knob33 108-2356 2

5

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3356-848 Rev B

Fuel Tank and Control Pod Assembly

5

Ref Part No. Qty. DescriptionFuel Tank ASM1 105-3494 1Bushing1:2 46-6560 1Valve-Fuel1:3 110-6565 1Tank-Console2 105-1918 1Washer-Flat3 3256-23 8Washer-Lock4 3253-4 4Screw-HH5 322-3 4Clamp6 2412-98 2Hose-Fuel7 110-1872 1Gas Cap ASM8 88-3980 1Gasket-Cap, Gas8:3 88-4010 1Stud9 1-633023 4Spring-Tank, Fuel10 1-633349 4Nut-Lock, NI11 3296-47 4Cable-Throttle12 104-8081 1Panel-Control13 104-3664-03 1Screw-PPH14 3250-14 4Decal-Panel, Control15 104-8009 1Cover-Conduit16 105-1854 1

6

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3356-848 Rev B

Parking Brake Assembly

6

Ref Part No. Qty. DescriptionScrew-HH1 323-4 5Washer-Belleville2 98-5975 1Nut-Lock, NI3 3296-29 4Handle-Brake, Park4 100-7346-03 1Grip-Lever, Brake5 1-633268 1Bearing-Flange, Side6 1-633102 2Washer7 1-303007 1Nut-HHF, Whiz8 3290-357 4E-Ring9 32151-48 1Brake Shaft ASM10 100-7318 1Pin-Cotter11 3272-10 4Bracket-Spring, Brake12 104-3675 2Rod-Brake, Upper13 104-8046 1Washer-Flat14 3256-24 4Shaft-Brake15 104-3670-03 1Clamp-Pivot, HOC16 88-4730 2Screw-HH17 322-3 4Pin-Hair18 1-806003 2Pin-Clevis19 1-808280 2Yoke-Adjustable20 1-303105 2Nut-Hex21 3219-2 2Rod-Brake, Upper22 104-3674 2Spring23 38-4520 2Washer-Flat24 3256-23 2

Ref Part No. Qty. DescriptionNut-Lock25 3296-4 2

7

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3356-848 Rev B

Motion Control Assembly

7

Ref Part No. Qty. DescriptionScrew-HH1 1-403180 2Pin-Damper2 1-653316 2Washer-Flat3 3256-23 10Ring-Retaining, EXT4 32120-35 2Damper-Control, Motion5 103-2913 2Bearing-Flange, Side6 1-633102 4Bracket-Motion Control, LH7 100-7341 1Bracket-Motion Control, RH8 100-7340 1Nut-Lock9 3296-4 2Screw-HH10 323-9 2Nut-HF11 32128-20 14Pivot ASM12 100-7311 2Pivot Plate ASM13 100-7313 2Bushing-Flanged14 1-603735 2Spring-Return, Neutral15 1-603807 2Washer-Flat16 3256-2 2Nut-Jam17 3220-2 2Yoke-Adjustable18 1-303105 2Pin-Clevis19 1-808280 2Pin-Cotter20 3272-5 2Nut-HHF, Whiz21 3290-357 6LH Lever ASM22 103-0631 1Grip-Control, Motion22:1 1-633257 1RH Lever ASM23 103-0632 1

Ref Part No. Qty. DescriptionGrip-Control, Motion23:1 1-633257 1Arm-Shaft, Control24 103-0407 2Screw-HH25 323-6 4Washer-Belleville26 98-5975 4Nut-Lock, NI27 3296-39 2Screw-HH28 323-4 6Screw-HH29 322-5 8Nut-Hex30 3219-2 4Balljoint-RH31 1-543017 6Balljoint-LH32 1-633152 2Nut33 1-804524 2Bolt-Return, Neutral34 1-603737 2Washer35 100-7336 2Pin-Roll36 933156 2Fitting-Lube, 45 DEG37 302-11 2Linkage-Lower, RH38 104-3606 1Linkage-Lower, LH39 104-3607 1Linkage-Upper40 104-3605 2Nut-HF41 32128-20 2

8

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3356-848 Rev B

Hydro and Belt Drive Assembly

8

Ref Part No. Qty. DescriptionHydro-LH1 108-8507 1Hydro-RH2 108-8506 1Plate-Hydro, Lower3 100-7317-03 1Nut-Lock, NI4 3296-29 13Screw-HH5 323-13 1Washer-Flat6 3256-4 3Bushing7 1-603044 1Washer-Flat8 3256-1 2Nut-HF9 32128-20 1Bolt-Eye10 55-9420 1Idler Arm ASM11 104-3614 1Sleeve-Bearing11:2 1-513034 2Spacer12 104-8005 1Spring-Extension13 1-603414 1Bushing-Idler14 1-603496 1Pulley-Idler15 1-603843 1Rod-RH16 104-3668 1Fitting-Grease17 302-40 1Screw-HH18 323-10 1Pulley-Idler19 104-3630 1Belt-V20 104-3622 1Nut-HF21 32128-21 3Guard-Fan, LH22 104-8033-03 1Washer-Belleville23 98-5975 1

Ref Part No. Qty. DescriptionDecal24 104-8061 1Washer-Flat25 3256-23 24Pin-Hair26 1-806003 2Screw-HH27 323-9 1Rod-LH28 104-3669 1Wheel And Tire ASM29 104-3625 2Tire29:1 105-1945 1Stem-Valve29:3 232-27 1Tube-Inner29:4 105-4070 1Nut-Lug30 242-50 8Guard-Fan, RH31 104-8013-03 1Screw-HH32 322-13 12

9

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3356-848 Rev B

LH Hydro Assembly No. 108-8507

A1

Ref Part No. Qty. DescriptionMain Housing Kit1 107-1700 1Housing-Lower2 108-8541 1Center Section Kit3 108-8542 1Seal-Lip4 92-6543 1Spacer5 104-2104 1Ring-Wire, Retaining6 94-1902 1Ring-Retaining7 94-1903 1Bearing-Shaft, Ball8 94-1904 1Swashplate-Variable10 94-1907 1Bearing-Thrust11 94-6922 1Shaft-Input12 108-8543 1Cover-Back13 105-1870 1Spring-Block14 94-1936 1Cylinder Block ASM15 104-2106 1Washer-Pivot19 5-4460 1Cylinder Block ASM21 94-1913 1Washer-Block, Thrust24 94-1937 1Bearing-Thrust25 94-6923 1Bearing-Ball26 104-5311 2Ring-Retaining27 104-5307 1Guide-Slot30 94-1910 1Trunnion ASM31 104-2112 1Seal-Lip33 92-6544 1Arm-Control34 105-1871 1

Ref Part No. Qty. DescriptionNut35 105-1872 2Stud36 104-2116 1Puck-Friction37 105-1873 1Plate-Bypass38 94-6925 1Actuator-Bypass39 94-1914 1Seal-Lip40 92-6545 1Arm-Bypass41 104-2117 1Ring-Retaining42 936109 1Pin43 94-1927 2Bolt44 94-6926 3Filter ASM46 108-8544 1O-Ring48 108-8545 1Nut-Lock49 105-1875 1Screw50 104-2120 21Gear-Bevel, 14T51 105-1876 1Gear-Bevel, 19T52 105-1877 1Gear-Bevel, 53T53 105-1878 1Shaft-Motor54 105-1879 1Shaft-Brake55 105-1880 1Shaft-Axle56 105-1881 1Seal-Lip58 104-5310 2Plug-Side Seal60 105-1882 1Ring-Axle, Retaining62 105-1883 1Ring-Retaining63 105-1884 1

10

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3356-848 Rev B

LH Hydro Assembly No. 108-8507 (continued)

A1

Ref Part No. Qty. DescriptionBearing-Ball64 105-1885 1Bearing-Ball65 105-1886 1Seal66 105-1887 1Ring-Retaining67 104-5309 1Ring-Retaining, Axle68 105-1888 2RH Brake Arm ASM70 108-8547 1Disc-Brake73 105-1890 1Spring-Helical75 108-8548 1Ball-1/4In76 108-8549 1Plate-Relief77 108-8550 1Bolt-Tapping, Self78 104-5352 2Spacer81 108-8552 1Spacer82 108-8553 1O-Ring83 106-8757 1Gerotor ASM84 104-2122 1Cover-Gerotor85 104-2124 1Screw-HSH86 106-8758 2Spring-Arm, Brake87 104-2184 1Fitting-90 DEG98 108-8559 1Sealant100 104-2147 1Hub ASM107 105-1894 1Nut108 105-1895 1Cap Vent ASM111 107-1701 1Pulley120 104-1754 1

Ref Part No. Qty. DescriptionScrew-HHF123 107-1703 1Ring-Retaining126 105-1898 2Seal Kit134 105-1899 1Fan136 105-1927 1Fan Pulley Kit137 105-1928 1Washer141 107-1705 1Washer142 107-1706 1Cover-Brake, Plastic143 107-1707 1Magnet-Ring144 104-5330 1Hose210 108-8561 1Pinch-Clamp, Single Ear218 108-8562 1

11

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3356-848 Rev B

RH Hydro Assembly No. 108-8506

A2

Ref Part No. Qty. DescriptionMain Housing Kit1 107-1700 1Housing-Lower2 108-8541 1Center Section Kit3 108-8542 1Seal-Lip4 92-6543 1Spacer5 104-2104 1Ring-Wire, Retaining6 94-1902 1Ring-Retaining7 94-1903 1Bearing-Shaft, Ball8 94-1904 1Swashplate-Variable10 94-1907 1Bearing-Thrust11 94-6922 1Shaft-Input12 108-8543 1Cover-Back13 105-1870 1Spring-Block14 94-1936 1Cylinder Block ASM15 104-2106 1Washer-Pivot19 5-4460 1Cylinder Block ASM21 94-1913 1Washer-Block, Thrust24 94-1937 1Bearing-Thrust25 94-6923 1Bearing-Ball26 104-5311 2Ring-Retaining27 104-5307 1Guide-Slot30 94-1910 1Trunnion ASM31 104-2112 1Seal-Lip33 92-6544 1Arm-Control34 105-1871 1

Ref Part No. Qty. DescriptionNut35 105-1872 2Stud36 104-2116 1Puck-Friction37 105-1873 1Plate-Bypass38 94-6925 1Actuator-Bypass39 94-1914 1Seal-Lip40 92-6545 1Arm-Bypass41 104-2117 1Ring-Retaining42 936109 1Pin43 94-1927 2Bolt44 94-6926 3Filter ASM46 108-8544 1O-Ring48 108-8545 1Nut-Lock49 105-1875 1Screw50 104-2120 21Gear-Bevel, 14T51 105-1876 1Gear-Bevel, 19T52 105-1877 1Gear-Bevel, 53T53 105-1878 1Shaft-Motor54 105-1879 1Shaft-Brake55 105-1880 1Shaft-Axle56 105-1881 1Seal-Lip58 104-5310 2Plug-Side Seal60 105-1882 1Ring-Axle, Retaining62 105-1883 1Ring-Retaining63 105-1884 1

12

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3356-848 Rev B

RH Hydro Assembly No. 108-8506 (continued)

A2

Ref Part No. Qty. DescriptionBearing-Ball64 105-1885 1Bearing-Ball65 105-1886 1Seal66 105-1887 1Ring-Retaining67 104-5309 1Ring-Retaining, Axle68 105-1888 2LH Brake Arm ASM70 108-8546 1Disc-Brake73 105-1890 1Spring-Helical75 108-8548 1Ball-1/4In76 108-8549 1Plate-Relief77 108-8550 1Bolt-Tapping, Self78 104-5352 2Spacer81 108-8552 1Spacer82 108-8553 1O-Ring83 106-8757 1Gerotor ASM84 104-2122 1Cover-Gerotor85 104-2124 1Screw-HSH86 106-8758 2Spring-Arm, Brake87 104-2184 1Fitting-90 DEG98 108-8559 1Sealant100 104-2147 1Hub ASM107 105-1894 1Nut108 105-1895 1Cap Vent ASM111 107-1701 1Pulley120 105-1896 1

Ref Part No. Qty. DescriptionScrew-HHF123 107-1703 1Ring-Retaining126 105-1898 2Seal Kit134 105-1899 1Fan136 105-1927 1Fan Pulley Kit137 105-1928 1Washer141 107-1705 1Washer142 107-1706 1Cover-Brake, Plastic143 107-1707 1Magnet-Ring144 104-5330 1Hose210 108-8561 1Pinch-Clamp, Single Ear218 108-8562 1

13

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3356-848 Rev B

Engine and Clutch Assembly

9

Ref Part No. Qty. DescriptionScrew-HH1 3212-12 1Washer2 112843 1Clutch-PTO, Electric3 108-9512 1Pump Drive Pulley ASM4 100-7314 1Key5 5-7280 1Spacer-Steel7 62-7190 4Engine-Kawasaki, FH541V-Bs50-R

10 1

Screw-HH14 322-9 4Screw-HH15 323-4 2Stop-Clutch17 104-3613-03 1Bumper18 98-5023 1Nut-HF19 32128-21 2Nut-HF20 32128-25 6Washer-Flat21 3256-23 2Muffler Guard ASM23 110-1886-03 1Tube-Drain, Oil26 106-7022 1Decal27 107-9246 1Screw-HH37 322-3 2

14

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3356-848 Rev B

Electrical Assembly

10

Ref Part No. Qty. DescriptionBattery-Dry1 104-2491 1Switch ASM2 104-2541 1Nut-HH2:1 218-461 1Washer-Tooth2:2 3254-5 1Key-Ignition3 63-8360 1Switch-PTO4 95-7489 1Switch-Interlock5 86-4690 1Switch-Open, Normally6 1-513051 2Switch-Bail7 82-2190 1Solenoid8 106-8245 1Wire ASM9 56-7670 1Wire ASM10 54-2030 1Cable11 93-0324 1Plate-Tapped12 1-633181 3Screw-PPHTF13 32144-8 6Nut-Keps14 32149-2 2Washer-Flat15 3256-22 2Screw-Taptite16 32144-1 3Screw-HH17 321-4 2Nut-HF18 32128-33 3Relay19 98-7249 1Screw-HHF20 46-8560 2Harness-Wire21 107-2504 1Boot-Terminal22 28-8080 1

Ref Part No. Qty. DescriptionBoot-Insulator, Terminal23 93-3190 2Holddown-Battery24 104-2466 1Plug-Hole25 99-7420 1

15

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3356-848 Rev B

52 Inch Deck Assembly

17

Ref Part No. Qty. Description52 Inch Deck ASM1 112-9832 1Cover-Belt, LH2 108-8532-03 1Cover-Belt, RH3 108-8531-03 1Bracket-Pivot4 29-5590-03 2Spring5 40-6230 2Bolt-Shoulder6 112-3977 4Roller-Scalp, Anti7 1-603299 4Screw-HH8 323-16 1Screw-CARR9 3230-18 5Deflector ASM10 94-1581 1Decal-Danger10:1 93-7317 1Decal-Danger10:2 93-7316 1Screw-HH11 3211-15 2Nut-Lock12 3296-5 2Baffle13 67-2150-03 1Screw-HHF15 46-8560 5Screw-CARR16 3230-18 4Nut-Lock, NI17 3296-29 9Roller18 29-4820 1Nut-Lock, NI19 3296-39 4Tube-Spacer, Wheel21 94-2500 1Nut-Lock, NI22 3296-39 1Pin-Hair25 1-806005 8Clevis26 100-7338 4

Ref Part No. Qty. DescriptionPin-Clevis27 104-3634 4Nut-Jam28 3220-5 4Rod-Trunion29 104-8047 4Link-HOC, Adjusting30 104-3699-01 2Washer-Flat31 3256-26 14Nut-Lock, NI32 3296-42 2O-Ring33 46-6290 1Washer-Flat34 3256-1 2Fitting-Washout35 95-2747 1Screw-CARR36 3229-1 2Pin-Cotter38 3272-10 4

16

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3356-848 Rev B

52 Inch Deck Decal Assembly No. 112-9832

A3

Ref Part No. Qty. DescriptionDecal-Routing, Belt2 99-3943 1Decal-Anti Scalp3 112-9840 1Decal-Danger4 110-6691 2Decal-Danger5 93-7009 1Decal-Danger, Pulley6 114-1606 2

17

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3356-848 Rev B

52in Deck Belt Drive Assembly

18

Ref Part No. Qty. DescriptionSpindle ASM1 3Housing-Spindle1:1 107-1739 1Bearing-Ball1:2 100-1048 2Spacer-Bearing1:3 62-3661 1Spacer2 80-4380 3Shaft3 80-4341 3Shield-Bearing4 80-4360 3Blade-Recycler5 107-1742-03 3Ring-Support, Deck6 107-1743-03 3Pulley And Hub ASM7 107-1740 3Stiffener-Blade8 80-0510-03 3Washer-Belleville9 3290-465 3Screw-Blade10 26-0671 3Nut-Hex11 3219-6 3Pulley-Idler12 1-613098 2Washer-Flat13 3256-24 3Washer-Belleville14 98-5975 3Screw-HH15 323-6 3Nut-Lock, NI16 3296-39 2Nut-Hex17 3217-7 1Bolt-Eye18 94-2547 1Spring-Extension19 105-6992 1Screw-Taptite20 32144-41 18Bushing-Pivot, Idler21 1-603384 1

Ref Part No. Qty. DescriptionIdler Arm ASM22 105-7010 1Sleeve-Bearing22:2 1-513034 2Fitting-Grease22:3 302-5 1Pulley-Idler, Flat23 99-8912 1Screw-HH24 1-800805 1Plate-Bolt, Retainer25 104-8037-03 1Belt-V27 106-2217 1Washer-Hardened28 1-809107 2

18

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3356-848 Rev B

52 Inch Recycler Assembly

19

Ref Part No. Qty. DescriptionScrew-HH1 322-2 9Spacer2 59-4310 3Plate-Kicker3 84-5760 3Screw-HH4 322-4 3Left Baffle ASM5 94-2505-03 1Right Baffle ASM6 94-2504-03 1Nut-Lock, NI7 3296-29 12

19

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E1

Cylinder and Crankcase Assembly

Ref Part No. Qty. DescriptionGasket-Head11004 11004-7016 2Head-Cylinder, No. 111008 11008-6043 1Head-Cylinder, No. 211008A 11008-7020 1Case-Rocker11022 11022-7003 2Gasket-Case, Rocker11060 11060-7001 2Gasket-Cover, Crankcase11060A 11060-7008 1Gasket-Breather11061 11061-7001 1Plate13271 13271-7016 1Cover14091 14091-7006 1Cover-Crankcase49015 49015-6253 1Element-Breather49109 49109-7002 1Crankcase49120 49120-7023 1Ring-Snap92033 92033-7003 2Pin92043 92043-7001 6Seal-Oil, R V C2 (6X11X10.2)92049 92049-7001 4Seal-Oil, S O (8X14X5 H S)92049A 92049-7005 1Seal-Oil, Sd (35X48X8 R Hs)92049B 92049-7010 1Seal-Oil, S D (35X62X8 L H S)92049C 92049-7011 1Plug92066 92066-7002 1Bolt-Flanged (6X12)130 130B0612 4Bolt-Flanged (6X40)130A 130B0640 4Bolt-Flanged (8X50)130B 130T0850 17Bolt-Flanged (8X75)130C 130T0875 2Bolt-Stud (8X18)172 172G0818 4

20

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E2

Piston and Crankshaft Assembly

Ref Part No. Qty. DescriptionPiston-Engine13001 13001-7010 2Pin-Piston13002 13002-7001 2Ring Set-Piston13008 13008-6060 2Crankshaft13031 13031-7036 1Connecting Rod ASM13251 13251-7010 2Ring-Snap92033 92033-7005 4Bolt (6X35)92151 92151-7017 4

21

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E3

Valve and Camshaft Assembly

Ref Part No. Qty. DescriptionValve-Intake12004 12004-7003 2Valve-Exhaust12005 12005-7003 2Retainer-Spring, Valve12009 12009-7001 4Collet12011 12011-2056 8Arm-Rocker12016A 12016-7008 4Tappet12032 12032-7001 4Guide13070 13070-7001 2Guide13070A 13070-7004 1Rod-Push13116 13116-2057 4Plate13271 13271-7007 1Plate-Governor13271A 13271-7021 1Sleeve42036A 42036-7010 1Spring-Valve, Engine49078 49078-7001 4Camshaft49118 49118-7004 1Screw92009 92009-2341 4Nut92015 92015-2253 4Ring-Snap92033 92033-7001 2Ball92140 92140-7002 6Spring92145 92145-7001 1Bolt92153 92153-7019 4Washer92200 92200-7001 1

22

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E4

Lubrication Equipment Assembly

Ref Part No. Qty. DescriptionShaft13107 13107-7009 1Plate13271 13271-7017 1Cap ASM14075 14075-7009 1Rotor-Pump (In)16154 16154-2053 1Rotor-Pump (Out)16154A 16154-2054 1Filter-Oil49065 49065-2078 1Filter-Oil49065A 49065-7004 1Valve ASM49116 49116-7001 1Gear-Spur59051 59051-7011 1Joint59071 59071-7008 1Filler59231 59231-7005 1Pin92043 92043-7003 2O-Ring (6Mm)92055 92055-7002 1Plug92066 92066-7003 1Plug92066A 92066-7007 1Ball92140 92140-7003 1Spring92145 92145-7002 1Nut92210 92210-7012 1Bolt-Flanged (6X12)130 130B0612 3O-Ring (16Mm)670 670D2016 3

23

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E5

Cooling Equipment Assembly

Ref Part No. Qty. DescriptionPlate13270 13270-7007 1Screen14037 14037-7020-

9H1

Bracket23062 23062-7010 1Shroud-Engine49089 49089-7002 1Shroud-Engine49089A 49089-7032 1Shroud-Engine49089B 49089-7034 1Guard55020A 55020-7009 1Fan59041 59041-7010 1Housing-Fan59066 59066-7002 1Stud92004 92004-7006 2Spacer92026 92026-7007 1Bolt92153 92153-7007 3Bolt92153A 92153-7008 1Nut92210 92210-0003 4Bolt-Flanged (6X12)130 130B0612 2Bolt-Flanged (6X16)130A 130B0616 2Bolt-Flanged (6X25)130B 130B0625 2Bolt-Flanged (8X16)130C 130B0816 1Bolt-Flanged241 241B0612 3Nut-Hex (6Mm)311 311B0600 2

24

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E6

Electric Equipment Assembly

Ref Part No. Qty. DescriptionRegulator-Voltage21066 21066-7011 1Ignition Coil ASM21171 21171-7013 2Flywheel ASM21193 21193-7007 1Harness26030 26030-7001 1Harness26031A 26031-7012 1Coil-Charging59031 59031-7009 1Stud92004 92004-7009 2Screw92009 92009-2308 1Plug92066 92066-7002 1Plug-Spark (R C J 8 Y, Solid)92070 92070-7003 2Band92072 92072-7003 2Bolt (12X30)92151 92151-2097 1Washer92200 92200-7002 1Bolt-Flanged (6X20)130 130B0620 2Screw-Pan (5X20)224 224B0520 4Nut-Hex (6Mm)311 311B0600 2Key-Woodruff510 510A5100 1

25

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E7

Control Equipment Assembly

Ref Part No. Qty. DescriptionShaft13107 13107-7010 1Plate13271A 13271-7032 1Link-Choke16169 16169-7010 1Link16171 16171-7001 1Spring-Governor39129 39129-7003 1Arm-Governor49103 49103-7004 1Panel-Control49113 49113-7027 1Screw (4X35)92009 92009-7007 2Spring92145 92145-7003 1Spring92145A 92145-7004 1Spring92145B 92145-7005 2Bolt (5X18)92150 92150-2182 1Bolt (6X35)92153 92153-7033 1Clamp92170 92170-7001 1Bolt-Flanged (6X12)130 130B0612 2Screw-Pan (4X8)214 214B0408 2Nut-Hex (6Mm)311 311B0600 1Washer-Plain (6Mm)411 411B0600 1

26

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E8

Carburetor Assembly

Ref Part No. Qty. DescriptionGasket-Insulator11061 11061-7004 2Gasket-Chamber11061A 11061-7009 1Gasket-Screw11061B 11061-7010 1Gasket-Cleaner, Air11061C 11061-7018 1Gasket11061D 11061-7019 2Shaft13107 13107-7018 1Carburetor ASM15003 15003-7086 1Screw-Air, Pilot16014 16014-7007 1Chamber-Float16020 16020-7003 1Valve-Throttle16025 16025-7006 1Valve-Float16030 16030-7003 1Float16031 16031-7002 1Shaft-Choke, Carburetor16041 16041-7016 1Shaft-Throttle, Carburetor16041A 16041-7018 1Insulator16073 16073-7007 1Choke Valve ASM16186 16186-7004 1Solenoid21188 21188-7002 1Limiter39076 39076-7001 1Nozzle-Main49121 49121-7007 1Manifold-Intake59076 59076-7001 1Screw92009 92009-2083 2Screw92009A 92009-2349 1Jet-Main (No. 100)92063 92063-7046 1Jet-Main (No. 098, 3280 Ft)92063A 92063-7047 1

Ref Part No. Qty. DescriptionJet-Main (No. 096, 6560 Ft)92063B 92063-7063 1Spring92081 92081-2234 1Seal92093 92093-2100 1Seal92093A 92093-7003 1Spring92145 92145-7015 1Bolt-Flanged (6X35)130 130B0635 4Bolt-Stud172 172G0685 2Screw-Pan (5X10)214 214B0510 1

27

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E9

Air Filter and Muffler Assembly

Ref Part No. Qty. DescriptionAir Filter ASM11010 11010-7013 1Element-Filter, Air11013 11013-7002 1Element-Filter, Air11013A 11013-7033 1Air Filter Case ASM11038 11038-7006 1Air Filter Case ASM11038B 11038-7013 1Bracket11050 11050-7006 1Bracket11054 11054-7002-

9H1

Gasket-Muffler11060 11060-7021 2Plate13270 13270-7008 1Pipe-Exhaust18049 18049-7001 1Hook27012A 27012-7003 2Muffler49070A 49070-7021 1Joint59071 59071-7017 2Nut92015 92015-1193 2Band92072A 92072-7012 1Clamp92170 92170-7002 1Tube92191 92191-7001 1Nut92210 92210-7004 1Bolt-Flanged (6X12)130 130B0612 2Bolt-Flanged (8X16)130A 130B0816 4Screw-Pan232 232B0514 2Screw (4X16)233 233B0416 1Nut-Hex (4Mm)311 311B0400 1

Ref Part No. Qty. DescriptionNut-Hex, Small (8Mm)317 317R0800 4Washer-Spring (8Mm)461 461F0800 4

28

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E10

Fuel Tank and Fuel Valve Assembly

Ref Part No. Qty. DescriptionBracket23062 23062-7004-

9H1

Sleeve42036 42036-7012 1Filter-Fuel49019 49019-7001 1Pump-Fuel49040 49040-7001 1Clamp92170 92170-2009 4Tube92191 92191-7002 1Tube92192 92192-7051 1Tube92192A 92192-7055 1Bolt-Flanged (6X20)130 130B0620 2

29

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E11

Starter Assembly

Ref Part No. Qty. DescriptionGear ASM13101 13101-7003 1Brush21039 21039-7004 1Armature21080 21080-7001 1Starter-Electric21163 21163-7010 1Bracket ASM39184 39184-7004 1Bolt92151 92151-7013 1Bolt-Flanged (8X16)130 130B0816 2

30

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3356-848 Rev B

Kawasaki FH541V-BS50-R

E12

Decal Assembly

Ref Part No. Qty. DescriptionLabel-Manual56033 56033-7003 1Label-Warning56070 56070-7001 1

31

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For 74407 - TimeCutter ZX525 Riding MowerModel/PartProduct Name

Attachments and Accessories

. 104-8041. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Kit

. 105-1851. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tire Chain Kit

. 105-1856 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Smooth Caster Wheel Kit. 79165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Inch Snow Blade

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NOTES

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NOTES

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NOTES

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