TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole...

13
DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners. © 2015 by SYSTEM PLUS CONSULTING, all rights reserved. Electronic Costing & Technology Experts www.systemplus.fr 21 rue la Nouë Bras de Fer 44200 Nantes – France Phone : +33 (0) 240 180 916 email : [email protected] February 2015 - Version 1 written by David Le Gac

Transcript of TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole...

Page 1: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners.

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Electronic Costing & Technology Experts

www.systemplus.fr21 rue la Nouë Bras de Fer44200 Nantes – France Phone : +33 (0) 240 180 916 email : [email protected]

February 2015 - Version 1 written by David Le Gac

Page 2: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

1. Overview/Introduction 3– Executive Summary

– Reverse Costing Methodology

– Company Profile and Product Range

– MM-2ES 50 Main Features

2. Physical Analysis 9 Global View of the Maximizer

Views and Dimensions of the Maximizer

Labels of the Maximizer

Maximizer Opening

Connectors & Cables

Electronic Boards• Main Board – Top Side – Global View

• Main Board – Top Side – High Definition Photo

• Main Board – Top Side – Markings

• Main Board – Top Side – Components Identification

• Main Board – Bottom Side – Global View

• Main Board – Bottom Side – High Definition Photo

• Main Board – Bottom Side – Markings

• Main Board – Bottom Side – Components Identification

• Zigbee Board – Top Side – Global View

• Zigbee Board – Top Side – High Definition Photo

• Zigbee Board – Top Side – Components Identification

• Zigbee Board – Bottom Side – Global View

• TIGO-COMM-02 Analysis

3. Cost Analysis 45– Accessing the BOM

– Estimation of the cost of the PCBs

– BOM Cost – Main Board

– BOM Cost – Zigbee Board

– Estimation of the cost of the Housing Parts

– BOM Housing

– Material Cost Breakdown

– Accessing the Added Value (AV) cost

– Main Board Manufacturing Flow

– Details of the Main Board AV Cost

– Zigbee Board Manufacturing Flow

– Details of the Zigbee Board AV Cost

– Details of the Housing Assembly AV Cost

– Added Value Cost Breakdown

– Manufacturing Cost Breakdown

4. Estimated Price Analysis 72– Estimation of the Manufacturing Price

– Estimation of the Selling Price

– Functional Cost Breakdown

Contact 77

Page 3: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

This Reverse Costing analysis has been conducted in several phases :

• The initialization of the analysisPictures of the elements to be studied.Identification of the components.

• Description of the material in the “SYScost+” softwareCreation of an “estimation project” of the studied board with SYScost+ software.Construction of the Bill of Material (BOM).

• Assessing the materialSearching for the price of each reference among distributors and manufacturers.Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)The BOM is valued with SYScost+ : price simulation according to the requested quantities.

• Assessing the assembling and test phasesAssembly and test lines are modeled with the SYScost+ software.The assembly and tests costs are estimated.

• Production cost & selling priceEstimation of the production cost & selling price.

• ReportA report is edited.

SYScost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. Moreinformation on the software can be found at www.systemplus.fr.

Page 4: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

• Smart Module:

• Gateway:

• Dual Maximizer:

• Maximizer Management Unit:

Page 5: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 6: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 7: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 8: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 9: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 10: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 11: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 12: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

Page 13: TIGO Energy MM-2ES 50 Dual Maximizer 2015 teardown reverse costing report published by Yole Developpement

Tigo MM-2ES 50

Return to TOC

© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.

• The Reverse costing analysis represents the best cost/price evaluation given the publically availabledata, completed with industry expert estimates.

• These results are open for discussion. We can re-evaluate this system with your information. Pleasecontact us: