TIA in the Digital Enterprise - Siemens · Engineering Operation Services Process Industries...

TIA in the Digital EnterpriseDigitalization Use CasesSiemens DF&PD Partner Conference 2018

Unrestricted © Siemens Vietnam 2018 Siemens Digital Ecosystem Partner Conference 2018

Digital Enterprise - our portfolio ofsolutions for the digitaltransformation Digital Enterprise

Product designProcessand plantdesign

Engineering Operation Services

Process Industries Discrete IndustriesProductdesign

Productionplanning

Productionengineering

Productionexecution Services

Page 2

Digital Enterprise for ProcessIndustries – from IntegratedEngineering to IntegratedOperations

Digital Enterprise SuiteIndustrialCommunication

IndustrialSecurity

IndustryServices

TIA in the Digital Enterprise

10/29/2018


Our holistic approachSpecific for product manufacturers and machine builders

Machineservices

Machineoperation

Machinecommissioning

Machineengineering

Machineconcept

ServicesProductionexecution


Productionplanning

Productdesign

Product manufacturer perspective

Machine builder perspective

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In order to remain competitive in the future, the value chainmust be integrated and digitalized

Cloud-based, open IoT operating system: MindSphere

Third party applications

Suppliers and logistics

Collaboration platform: Teamcenter



Productionplanning

Productdesign

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Digital TwinProduct

Digital TwinProduction

Digital TwinPerformance

Continuous optimization with the Digital Twin

Virtualproduct

Virtualproduction

Realproduct

RealproductionAutomation

Continuous improvement

Insights from performance with MindSphere

Idealdelivery


Verification Validation

Specification Commissioning

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Digital Enterprise Suite –Our unique portfolio forthe digital transformation

page 610/29/2018


Digital Enterprise Suite – comprising 5 core elements

Totally IntegratedAutomationTotally IntegratedAutomation

MindSphereMindSphere

Product LifecycleManagementProduct LifecycleManagement

ManufacturingOperations ManagementManufacturingOperations Management

TeamcenterTeamcenter

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Digital EnterpriseSuite – TotallyIntegrated Automation

Totally Integrated AutomationSeamless integration of engineering toolsand uniform data transparency forensuring best possible efficiency andverified product quality at productionsites.

Portfolio highlights:• TIA Portal• SIMATIC• SINUMERIK• SINAMICS• SIRIUS


Digital EnterpriseSuite - MindSphere

MindSphere -the cloud-based, open IoT operatingsystem by Siemens forms the core of astrong ecosystem with capacity for dataanalysis and connectivity, tools fordevelopers, users and services.


TIA – the foundation of automation for the digital enterprise

rol

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Operations

Field

Control Engineering Framework

Tota

llyIn

tegr

ated

Auto

mat

ion

Totally Integrated Automation»TIA in the Digital Enterprise«

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1 Automatic execution of engineering tasks2 PLM integration to automation engineering3 Efficient cloud based engineering4 Virtual commissioning5 Integrated Energy Management6 Machine and plant security7 Data acquisition for Cloud Services8 Industrial Communication

9 Line integration10 Integrated engineering of kinematics11 Virtual training12 Automation planning13 Collaborative automation design14 Edge computing15 RFID-enabled supply chain management16 Analysis of drive data

Cloud-based, open IoT operating system: MindSphere

Third party applications

Suppliers and logistics




Productionplanning

Productdesign

TIA Digi Use Cases for the Digital Enterprise

12

345

6

78

9

10

1112

14

1315

16

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PLM integration of automation engineering

With TIA Portal Teamcenter Gateway• All machines engineering data

consistently available at onecentral place

• Integration of automation engineeringinto versioning and release workflows

• Worldwide collaboration amongdistributed team members

Data backboneMechanics

TIA Portal

Automation

Electricalsystems

• Common database for mechanical, electrical and automation engineering

2

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How toorganizeall thisdata?

TIA Portal

MCAD

ECAD

Mechanical

Electrical

Simulation andcommissioning

Automation

Engineering

The challenge –Administrating huge data flows from the engineering process

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E.g. NX

E.g.EPLAN/E3/…

TIA Portal

The status with no structured data management

MCAD data

ECAD data

TIAprojects

TIA Globallibraries

E.g. on hard disk

E.g. in cloud

E.g. on network drive

Different data Different locationsDifferent files and versions

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The question –How to deal with this complexity?

Where is the engineeringdata of the machine ?

What's the latest versionof my TIA Portal project?

What is the releasestatus of the TIA Portal project?

Which TIA global library hasbeen used in a specific project?

Project lead engineeringor maintenance ?

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TIA global library

MCAD

ECAD

TIA project

The innovative solution –Intelligent data management with a consistent data basis

TIA Portal

MCAD

ECAD

All machine variantsOne data backbone – one location

• Managing of TIA Portal pro-jects and libraries as a whole

• Consistent versions• Consistent release workflow

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TIA global Library

MCAD

ECAD

TIA Project

The innovative solution –Intelligent data management with a consistent data basis

TIA Portal

MCAD

ECAD

All machine variantsOne data backbone – one location

• Managing of TIA Portal pro-jects and libraries as a whole

• Consistent versions• Consistent release workflow

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Your benefit –Current and consistent data throughout the engineeringprocess

• Central management of TIA projects and global libraries• GUI for Teamcenter access integrated in TIA Portal• Central engineering data storage of all machines

No time-consumingsearches

Fewer errors due toconsistent engi-neering data

Facilitated service byup-to-date data through-out installed fleet

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Efficient cloud based engineering

Access to TIA Portal in aprivate cloud

With TIA Portal Cloud Connector• Reduced maintenance for software

installations• Changes performed directly on site

on the machine, even withoutprogramming device

• Secure access to the machinesautomation components

• Access to TIA Portal in a private cloud

3

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Requirements

Central management of various TIAPortal versions

Changes on the machine –without programmingdevice

Separation of IT and machinenetworks is ensured

Benefits of the solution

Central management of theengineering software

Uniform software

Secure access across sub-networks

Reduction of hardwarerequirements

TIA Portal Cloud Connector –Flexible working within a network – any time and any place!

Cloud connector

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TIA Portal Cloud Connector –The network bridge in the TIA Portal!

Office (IT network)

Production system(Automation network)

Engineeringsoftware VxTIA Portal

Vnext

TIA PortalVnext+1

TIA Portal

Connection

Virtualization is the basis!

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Cloud-based engineeringVirtualization as the basis for a secure connection of 2 networks!

Establish connection with thevirtual machine (RDP)2Activate the Cloud Connector

at the Programming device/PC end1 Activate the Cloud Connectorat the TIA Portal end3

Router 1...n

Private Cloud

Private Cloud

Router 1...n

Router 1...n Router 1...n

Workstation

Machine

TIA PortalCloudConnector

Automation network


Vnext

TIA Portal

Workstation

TIA Portal Cloud Connector IT networkCC CC

Automation network

Machine

TIA Portal CloudConnector


Vnext

TIA Portal

Vnext+1

TIA Portal

TIA Portal Cloud Connector

IT Network

CC CC CC

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Virtual commissioning

With PLCSIM Advanced as a virtualcontroller and simulation tools• Simulation of single automation units

with PLCSIM Advanced• Simulation of machines with PLCSIM

Advanced connected to NX MCDover SIMIT

Mechanics Automation

Simulation

Virtualmodel

• “Commissioning in the office” instead of at customer’s plant• Safe and efficient testing of control concepts using the model• Parallization of mechanical and automation engineering• Optimization of automation project in virtual environment

4

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Virtual Real

Recommended plan of action “virtual commissioning”

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Integration of PLM and TIA – interplay between machinebuilding and automation engineering

Software in the loop

Mechanical model Automation

NXMechatronicsConceptDesigner

PLCSIMAdvanced

TotallyIntegratedAutomationPortal

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Simulation allows errors to be identified early in theproduct life cycle

Six Sigma/Quality RuleRule of tens

"The rule of tens says thaterror-related costs for anunidentified error increase by afactor of 10 from one value-added level to the next. Theearlier a error is identified andcorrected, the cheaper this isfor the organization. (…)"

1) This assumes that the error would otherwise not be detected until operation

ConclusionThe quality of the engineering project must be increased as early as possible in the product life cycle!

Cos

tper

erro

r

Product life cycle

Planning Development Startup Operation

€1€10

€100

€1000 Costs arereduced by up to99%per error1)

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Engineering

Virtual Commissioning enables parallel work and thus ashorter time to market

Engineering

Time to Market

Concept Electrical Design AutomationMechanicalconstruction

Manufacturing areaRealCommissioning

ProductionAutomation

MechanicalDesign

VC

Shorter Timeto Market

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Virtual Commissioning lowers the risks for realcommissioning

Without Virtual CommissioningUnexpected problems increase:

With Virtual CommissioningProblem scenarios are known from Virtual

CommissioningBest case: Cause of error eliminated

Solution strategies are already developed

Personnel are trained accordingly

Replacement material is at the ready

• Time requirements

• Personnel requirements

• Materials requirements

And when internationalprojects are involved ...

= Incalculable costs Calculable costs =

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With PLCSIM or PLCSIM Advanced, customers cancheck their control program in a virtual way

Dig

italiz

atio

nR

eadi

ness

Com

plex

ityan

dPl

anni

ngSe

curit

y

Workflow Level

Validation of control logic andvisualization• PLCSIM

• PLCSIM Advanced

• HMI simulation

Validation of interaction ofvarious components in a cell,line or plant:• PLCSIM Advanced

• Simulation software, such asTECNOMATIX Process Simulateand TECNOMATIX PlantSimulation, Matlab Simulink,WinMOD

Validation of interaction betweencontroller and mechatronics of amachine• PLCSIM Advanced

• NX MCD

• SIMIT

Machine

simulation

Cell/Line/Plant

simulation

PLC/HMIsimulation

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SIMATIC PLCSIM Advanced is the virtual controller ofSIMATIC S7-1500

A virtual controller… for extensive function simulation including communication,know-how protected blocks, Safety and web server

Includes a documented public interface… for exchange of data (I/Os, bit memory, DBs, timers) withcustomized co-simulation or test software

Support of multiple and distributed instances… for simulation of multiple controllerson a PC/in the network

Benefit: Comprehensive simulation of controller functionality

API

Data

S7 communication,OPC UA, Softbus

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Third Party

Universal mainly Automotive Technology-OrientedApplications

… and many more

C/C++ Application WinMOD Matlab Simulink

C/C++

The right co-simulation is determined by the application

PLCSIM Advanced

API

Siemens Portfolio

Universal Machines Robot cells(e.g. Automotive)

Process simulationMaterial flowsimulations

PLCSIM AdvancedNX MechatronicsConcept Designer

TECNOMATIXProcess Simulate

TECNOMATIX PlantSimulation SIMIT

Siemens offers

• An integrated system landscape• Ready-to-use interfaces to PLCSIM Advanced in work or planned• Presales & consulting support

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Data acquisition for cloud services

With Siemens cloud MindSphere• Global access to assets• Data analytics• Ongoing supervision of the

machine performance• Specific planning of services• New business models for

machine builder

MindSphereData-driven services,e.g. condition monitoring

MindConnect:SIMATIC S7-1500,SIMATIC IPC/IOT

• Secure data connection between automation and MindSphere

• Easy configuring of connection

• Flexibility to realize best fit for connectivity concept

7

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Technical expertise at individual production sites

MindSphere

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Benchmarking between individual plants

MindSphere

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The challenge –Connecting your assets – Wherever they are

What do you need?

• Global access to assets• Ongoing supervision of the

machine performance• Optimized planning of services• New business models for

machine business

?

How to get there

• Secure data acquisition for cloudservices with MindSphere

!

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The innovative solution:Flexible MindSphere connectivity concepts

1) Outlook

SCADA ConnectivityIPC/PC and Connectivitysoftware1)

Integrated Connectivitye.g. MindConnect FunctionBlocks forS7-15001)

Dat

asi

gnifi

canc

e

MindSphere

S7 OPC UA

Gateway/Network Connectivity• MindConnect (Nano, IOT …)• IPC/IOT and Connectivity software1)

• SCALANCE and Connectivity software1)

MindConnect

MindConnect Offenes Gateway

SCADA

Field device Field deviceField device Field deviceField device Field device

Company IT know-how and infrastructure

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The innovative solution –Connecting securely automation to MindSphere

ConnectingSIMATIC toMindSphere

Asset configurationand onboardingMindConnect

Connectingautomation(e.g. PLC) andconfiguring datacollection

Visualizationand requestconfiguration

TIA Portal1

2

3

DB

MindSphere

MindSphereAsset Configuration

and Onboarding

1

PLC

MindSphereConfigureData Collection

2

MindSphereVisualizationand RequestConfiguration

3

Function

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Your benefit –Easy and flexible connectivity of your automation toMindSphere

Data collectionand analysisin the cloud• Secure data

connection betweenautomation andMindSphere

• Easy configuringof connection

• Flexibility torealize best fit forconnectivity concept

MindSphere Data-driven services,e.g. condition monitoring

MindConnect:SIMATIC S7-1500,SIMATIC IPC/IOT

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DF FA Team

Tran Vinh Thanh

Truong Dinh Chau

Unrestricted © Siemens Vietnam 2018Page 2 Siemens Digital Ecosystem Partner Conference 2018

Simulation andVirtual Commissioning

Challenge: Production Start is Scheduled -But there is Commissioning …

Pro

du

ctio

nst

art

Commissioning

Plant hardwareis not complete!

Limited erroranalysis!

Inconsistentdata!

Infrastructure isnot complete!

Requirements notcomplete/correct!

Operatorsneeded!

Plantdelays!

Risk for damageand accidents!

OperationFATEngineeringDesign

Testing is timeconsuming!

Process is notfully running!

Start thinking!!!This is definitely

not the right way!


Automation Architecture to Simulation Architecture The Digital Twin

Real World Virtual World

SIMATIC S7

Remote IO/devices

Actuators/Sensors

Plant/Machine

AutomationSystem (AS)

HMI: PCS 7 OSServer/WinCC

Simulationof Drives/Signals

HMI: PCS 7 OSServer/WinCC

SIMIT VC – Virtual ControllerSoftware-in-the loopEmulation of AS

SIMATIC S7PLCSIM Adv. Hardware-in-the loopPROFIBUS or PROFINETvia SIMIT Unit

Real AS

Simulationof technologicalbehavior

SIMIT

Process behavior w/ochemical reactions

Simulationof Signals

SIMIT

High fidelity chemicalprocess simulators

3D or discreteevent driven simulators

SIMIT-Connector to domain specific simulators


Clever combination:Testing and training of automation projects with SIMIT

Up to 80%time savings

in commissioning

Significantlyreduced risk for

errors and accidents

0369Ready!

Substantialcost savings

Your benefitswith SIMIT


Train your operator

Even for themost complexplants

Virtual trainingenvironmentsof all sizes

Training evenbefore plantis ready

No machinery, equipment,facility personnel or hardwarenecessary

Increased reliability,productivity and engineeringquality


Thank you

Vu Dung Tri

Sales Specialist

Siemens Vietnam

PD PA AE

Tel: 0901 727088

Email: [email protected]

www.siemens.com/simit

TIA in the Digital Enterprise - Siemens · Engineering Operation Services Process Industries...

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Transcript of TIA in the Digital Enterprise - Siemens · Engineering Operation Services Process Industries...