TI Hardware Installation Standard V1.0
description
Transcript of TI Hardware Installation Standard V1.0
ZTE Quality & HSE Team
TI Hardware Installation Standard
• Cabinet Installation
• Cabinet Cabling
• Indoor Labeling
• TTA/RTA Installation
• MW Installation
• Site Environment
CONTENTS
Schematic Diagram
DC Power
Fiber
DC Power/OF/IF
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Cabinet System Layout
BTS Master Cabinet
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Cabinet System Layout
Battery Cabinet (Not for all the sites)
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Cabinet Installation
Located in position as site design drawing
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Cabinet Installation
Cabinet mounting holes : Anchor Bolt M12
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Cabinet Installation
Anchor Bolt M12, one flat washer+ spring washer
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Cabinet Installation
Cabinet should be clean and not scratched or dented or damage
Cabinet interior is free from dust and no excess material.
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Cabinet Cabling
Cable gland assignment for scenario 1 (First 70 Sites)
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Cabinet Cabling
Cable gland assignment for scenario 1 (First 70 Sites)
MW Fiber
MW IF Cable
Trunk Fiber Sector A&B&C
FOC Fiber
AC Power Cable
Trunk Power Cable Sector A
Trunk Power Cable Sector B
Trunk Power Cable Sector C
MW DC Cable
Battery Cable Grounding Cable of Cabinet plinth
Genset Modbus/SNMP
For temp probe to Slave
GPS Feeder Cable
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Cabinet Cabling
Cable gland assignment for scenario 2
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Cabinet Cabling
Cable gland assignment for scenario 2
MW Fiber
MW IF Cable
Trunk Fiber Sector A&B&C
FOC Fiber
AC Power Cable
Trunk Power Cable Sector A
Trunk Power Cable Sector B
Trunk Power Cable Sector C
MW DC Cable
Battery Cable Bank 3&4
Grounding Cable of Cabinet plinth
Genset Modbus/SNMP
For temp probe to Slave
GPS Feeder Cable
Battery Cable Bank 1&2
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Cabinet Cabling---Cable Glands
Caution: Can’t use big cable gland with incorrect size cable
Cable wrapped with cable tape, to increase the cable’s diameter, and then tight the cable gland
Cables entries in plinth must sealed with glands
Cable need to be fixed properly
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Cabinet Cabling
Cables entries of the cabinet must be sealed by cable bushing
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Cabinet Cabling
Signal cables and power cable routing shall be separately at least 2cm.
AC Power Cable
DC Power Cable
Power cable To Battery Cabinet
Fiber ,IF and Signal Cables
Signal Cables to Battery Cabinet
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Cabinet Cabling---AC Power Cable
AC power and grounding cable connection
ACPDU in Cabinet For three phases: 10mm2 cable for AC connection
For Single phases: 35mm2 cable for AC connection
For Single phases: need to put the Shot Pin
For Three phases did not need the Shot Pin
Must connect the Grounding cable first then connect AC cable
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Cabinet Cabling---AC Power Cable
1. Verify that Site ACPDB’s grounding bus bar is integrated to site MGB ; 2. Verify that the Neutral cable is firmly terminated to the PLN supply and is not “floating” ; 3. AC Input voltage measurements:
L1 – Neutral (180Vac – 250Vac) L2 – Neutral (180Vac – 250Vac) L3 – Neutral (180Vac – 250Vac) Phase to Phase (346Vac – 433Vac) Neutral to Ground (<5Vac)
4. Grounding cable from site ACPDB to Cabinet ACPDU had connected.
Before connect the AC power must make sure:
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Cabinet Cabling---AC Power Cable
Site ACPDB Cable Entries sealed with IP cable gland
Use corrugated pipe to protect the AC cable and both end were sealed by tap
AC power cable connector should be lugged, with insulation jacket
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Cabinet Cabling---AC Power Cable
If AC cable need to be buried underground, the minimum depth is 60cm.
AC power cable should be fixed properly in the cable tray with black cable tie
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Cabinet Cabling--- DC Power cable
DC Breaker Distribution
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Cabinet Cabling--- DC Power cable
DC breaker Distribution (Split RTA/TTA)
Battery
DC
S
PD
FAN PRIORITY BREAKERS NON-PRIORITY BREAKERS
BKR LVBD LVLD
1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
12
5A
12
5A
10
A
16
A
25
A
25
A
16
A
16
A
16
A
16
A
16
A
16
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
BA
T0
1
BA
T0
2
DC
Fa
n
AU
X
BB
U0
1
BB
U0
2 o
r A
OU
03
IDU
01
& I
DU
02
R
ed
un
da
ncy
IDU
01
Re
du
nd
an
cy &
ID
U0
2
MW
AO
U0
1
MW
AO
U0
2
IPR
AN
IPR
AN
Re
du
nd
an
cy
DC
PD
U
(Se
cto
r A
)
9R
01
(Se
cto
r A
) 1
8R
01
(Se
cto
r A
) 7
R0
1
Sp
are
(Se
cto
r B
) 9
R0
2
(Se
cto
r B
) 1
8R
02
(Se
cto
r B
) 7
R0
2
Sp
are
(Se
cto
r C
) 9
R0
3
(Se
cto
r C
) 1
8R
03
(Se
cto
r C
) 7
R0
3
Sp
are
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Internal use only▲
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Cabinet Cabling--- DC Power cable
DC breaker Distribution (Metro RTA/TTA)
Battery
DC
S
PD
FAN PRIORITY BREAKERS NON-PRIORITY BREAKERS
BKR LVBD LVLD
1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
12
5A
12
5A
10
A
16
A
25
A
25
A
16
A
16
A
16
A
16
A
16
A
16
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
25
A
BA
T0
1
BA
T0
2
DC
Fa
n
AU
X
BB
U0
1
BB
U0
2 o
r A
OU
03
IDU
01
& I
DU
02
Re
du
nd
an
cy
IDU
01
Re
du
nd
an
cy &
ID
U0
2
MW
AO
U0
1
MW
AO
U0
2
IPR
AN
IPR
AN
Re
du
nd
an
cy
DC
PD
U
9R
01
9R
02
18
R0
1
18
R0
2
7R
01
7R
02
7R
03
Sp
are
Sp
are
Sp
are
Sp
are
Sp
are
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Cabinet Cabling--- DC Power cable
DC Power Cabling
All DC Power Cable for the Modules routing in the left side of the Cabinet.
DC power cable should be fixed properly
Bending protection in edge of cabinet rack for DC cable did not had Protective Jacket
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Cabinet Cabling--- DC Power cable
DC Power Cable Connection
DC Power cable terminal of Modules in Power System
-48V -48VRTN Terminal of Battery
Cable in Power System
DC power cable connector should be lugged, with insulation jacket
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Internal use only▲
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Cabinet Cabling--- DC Power cable Cable connection between Master Cabinet and Aux Cabinet
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Cabinet Cabling--- DC Power cable Cable connection between Master Cabinet and Aux Cabinet
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Internal use only▲
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Cabinet Cabling--- DC Power cable Battery DC Power Cable
Battery Cable (-) Battery Cable (+)
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Cabinet Cabling---Cabinet Internal Grounding
1. All modules must grounding properly connect to the grounding bar of the cabinet , connector should be lugged, with heat shrink tube or boots. 2. Internal grounding wire uses ≤ 16 mm diameter Yellow/Green cable.
The bolt of grounding terminal must tighten up.
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Cabinet Cabling---Fiber
Fiber routing in the right side of the cabinet
Indoor fiber must be protected by specified coiled pipe
Strap the fiber with specified cable tie
Redundant indoor fiber must be spiral wrapped properly in the cabinet side with bend radius no less than 5cm
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Internal use only▲
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Cabinet Cabling--- Ethernet Cable
To IPRAN
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Internal use only▲
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Cabinet Cabling--- Temperature Sensor
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Internal use only▲
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Cabinet Cabling---External Grounding Layout
16mm2 16mm2
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Cabinet Cabling---External Grounding
1. Cabinet must grounding properly, grounding cable connector should be lugged, with heat shrink tube or boots 2. Grounding cable protected in corrugated pipe. 3. Grounding cable of the cabinet routed with going down direction to the Bus bar. (no upward direction) 4. Where cables are bolted to an earth bar or similar, one cable per bolt.
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Cabling Requirement
1. No rips or tears or breaks in any cables 2. All redundant cables are spiral wrapped 3. All cables runs are neat and straight 4. All cables runs are tied with correct cable ties (size and colour). 5. All cable ties are trimmed properly (flush cut and not sharp) 6. No crossed cables 7. Cables are protected from sharp objects 8. No cable joints are allowed and the insulation shall be intact without scratches or damage 9. Signal, alarm and power cables are kept separate 10. Optical cables are connected via the Optical patch panel 11. Optical fiber is neatly coiled in fiber management tray 12. Optical cables are protected with dust caps 13. Optical cables are greater than minimum bend radius (50 mm) 14. All cable plugs are securely seated No loose, unconnected cables 15. Verify that the spare fibers ports in the cable management tray are correctly terminated with dust caps
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Cabinet Indoor Labeling
All cables in cabinet are clearly labeled within 2-5 cm from end.
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Internal use only▲
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TTA/RTA Installation Fiber Connection Between BBU& MPO Cassette
(1) Split (GSM/FDD): 6*R8863(900M/1800M)+ 6*R8882(700M)
Scene Number of RRU Number of MPO Cassette Fiber No. FS5 Port MPO Cassette Port
Split RTA/TTA
6*R8863 3
Fiber 1 TX0 Sector_A-MPO 1 LC-LC RX0 Sector_A-MPO 2 LC-LC
Fiber 2 TX1 Sector_B-MPO 1 LC-LC RX1 Sector_B-MPO 2 LC-LC
Fiber 3 TX2 Sector_C-MPO 1 LC-LC RX2 Sector_C-MPO 2 LC-LC
Fiber 4 TX3 Sector_A-MPO 9 LC-LC RX3 Sector_A-MPO 10 LC-LC
Fiber 5 OF4_Tx0 Sector_B-MPO 9 LC-LC OF4_Rx0 Sector_B-MPO 10 LC-LC
Fiber 6 OF5_Tx0 Sector_C-MPO 9 LC-LC OF5_Rx0 Sector_C-MPO 10 LC-LC
Split TTA/RTA(2-Port 700 RRU)
6*R8882 3
Fiber 1 OF0_Tx0 Sector_A-MPO 18 LC-LC OF0_Rx0 Sector_A-MPO 17 LC-LC
Fiber 2 OF1_Tx1 Sector_B-MPO 18 LC-LC OF1_Rx1 Sector_B-MPO 17 LC-LC
Fiber 3 OF2_Tx2 Sector_C-MPO 18 LC-LC OF2_Rx2 Sector_C-MPO 17 LC-LC
Fiber 4 OF3_Tx3 Sector_A-MPO 20 LC-LC OF3_Rx3 Sector_A-MPO 19 LC-LC
Fiber 5 OF4_Tx4 Sector_B-MPO 20 LC-LC OF4_Rx4 Sector_B-MPO 19 LC-LC
Fiber 6 OF5_Tx5 Sector_C-MPO 20 LC-LC OF5_Rx5 Sector_C-MPO 19 LC-LC
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Internal use only▲
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TTA/RTA Installation Fiber Connection Between BBU& MPO Cassette
(2) Split (GSM/FDD): 6*R8863(900M/1800M)+ 3*R8862A(700M)
Scene Number of RRU Number of MPO Cassette
Fiber No. FS5 Port MPO Cassette Port
Split TTA/RTA
6*R8863 3
Fiber 1 TX0 Sector_A-MPO 1 LC-LC
RX0 Sector_A-MPO 2 LC-LC
Fiber 2 TX1 Sector_B-MPO 1 LC-LC
RX1 Sector_B-MPO 2 LC-LC
Fiber 3 TX2 Sector_C-MPO 1 LC-LC
RX2 Sector_C-MPO 2 LC-LC
Fiber 4 TX3 Sector_A-MPO 9 LC-LC
RX3 Sector_A-MPO 10 LC-LC
Fiber 5 OF4_Tx0 Sector_B-MPO 9 LC-LC
OF4_Rx0 Sector_B-MPO 10 LC-LC
Fiber 6 OF5_Tx0 Sector_C-MPO 9 LC-LC
OF5_Rx0 Sector_C-MPO 10 LC-LC
Split TTA/RTA(4-Port 700 RRU)
3*R8862A 3
Fiber 1 OF0_Tx0 Sector_A-MPO 18 LC-LC
OF0_Rx0 Sector_A-MPO 17 LC-LC
Fiber 2 OF1_Tx1 Sector_B-MPO 18 LC-LC
OF1_Rx1 Sector_B-MPO 17 LC-LC
Fiber 3 OF2_Tx2 Sector_C-MPO 18 LC-LC
OF2_Rx2 Sector_C-MPO 17 LC-LC
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Internal use only▲
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TTA/RTA Installation Fiber Connection Between BBU& MPO Cassette
(3) Metro (GSM/FDD): 4*R8863(900M/1800M)+ 3*R8862A(700M)
Scene Number of RRU Number of MPO Cassette Fiber No. FS5 Port MPO Cassette Port
Metro TTA/RTA
4*R8863 1
Fiber 1 TX0 MPO_1 LC-LC
RX0 MPO_2 LC-LC
Fiber 2 TX1 MPO_5 LC-LC
RX1 MPO_6 LC-LC
Fiber 3 TX3 MPO_9 LC-LC
RX3 MPO_10 LC-LC
Fiber 4 TX4 MPO_14 LC-LC
RX4 MPO_13 LC-LC
Metro TTA/RTA (4-Port 700 RRU)
3*R8862A 1
Fiber 1 OF0_Tx0 MPO_18 LC-LC
OF0_Rx0 MPO_17 LC-LC
Fiber 2 OF1_Tx1 MPO_20 LC-LC
OF1_Rx1 MPO_19 LC-LC
Fiber 3 OF2_Tx2 MPO_22 LC-LC
OF2_Rx2 MPO_21 LC-LC
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Internal use only▲
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TTA/RTA Cable Installation --- Fiber
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Internal use only▲
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TTA/RTA Cable Installation --- Fiber DC Trunk Cable
Cable entry of the cabinet
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Internal use only▲
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TTA/RTA Cable Installation --- Fiber and DC Trunk cable
Angle Adapt
er
Tighten to 6 - 8 N*m
Tighten to 3.5 – 4.5
N*m
Cable Clamp
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Internal use only▲
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one meter put one clam on the Tower cable tray or Rooftop cable tray
TTA/RTA Cable Installation --- Fiber and DC Trunk cable
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Internal use only▲
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TTA Cable Installation
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TTA/RTA Cable Installation---DC Trunk Cable Grounding Kit
One grounding Kit for one DC Trunk cable
Grounding Kit for TTA/RTA Power Cable will be installed 1m before enter the power Cabinet.(depend on the position of the grounding bar)
1 (tape) +3 (putty) +3 (tape) waterproof treatment
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TTA/RTA Cable Installation---Fiber Trunk Grounding Kit
One grounding Kit for one Fiber Trunk cable
Grounding Kit for TTA/RTA Fiber Cable will be installed 1m before entry the power Cabinet.(depend on the position of the grounding bar)
1 (tape) +3 (putty) +3 (tape) waterproof treatment
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Internal use only▲
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TTA/RTA Cable Installation---Redundant Cable
Power and Optical Cable bending radius does not exceed minimum 6" (152mm).
Redundant Power and Optical Cable are coiled and fixed properly on the cable tray before entry the cabinet (Rooftop site) or on bottom of the tower (GF site)
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Internal use only▲
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TTA/RTA Installation---DC Power Cable Connection in Junction Box
Do not forget to connect the grounding cable
Connect the DC Power Cable as the instruction in the inside of the Cover
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Internal use only▲
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TTA/RTA Installation--- Hoisting Grip for Fiber Trunk Cable
Hoisting Grip need to be fixed with the Fiber
One Hoisting Grip for one Fiber Trunk cable
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Internal use only▲
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TTA Installation Bracket
One bolt with one flat washer+ spring washer
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Internal use only▲
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TTA Installation
Bracket
Installation these two bracket before Hoisting
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Internal use only▲
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TTA Installation Bracket
Adjust the bracket base on the installation pole before Hoisting
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Internal use only▲
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TTA Installation Hoisting and Installation
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Internal use only▲
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TTA Installation Tower Top Assembly
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Internal use only▲
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TTA Installation Tower Top Assembly
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Internal use only▲
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TTA Installation
Stiff Arms
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Internal use only▲
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RTA Installation
RTA Overall view
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Internal use only▲
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Antenna Installation--- For Split TTA/RTA
One bolt with one flat washer+ spring washer
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Internal use only▲
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TTA/RTA Installation--- Grounding
Connect the grounding cable from TTA/RTA to the Tower/Rooftop Grounding Bar
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Internal use only▲
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MW Installation---IF Cable Connector
1
2
3
4
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Internal use only▲
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MW Installation---NR8250 ODU and Antenna
Connector 1+3+3 waterproof 1 layer of insulation tape 3 layers of waterproof tape 3 layers of insulation tape Use cable tie fasten two ends
Grounding
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Internal use only▲
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MW Installation---NR8950 AOU DC Power Connection
Lightning arrester PIMDC
NR8950
Can also find cable connect instruction in the inside of the Cover
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Internal use only▲
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MW Installation---NR8950 AOU Fiber Connection
Connect to IPRAN
NR8950
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Internal use only▲
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MW Installation---DC/Fiber/IF Cabling
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Internal use only▲
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MW Installation---Fiber/DC/IF Cabling
one meter put one clam on the Tower cable tray or Rooftop cable tray
Small hole For Fiber After remove the gasket ,this small hole can be used for DC or IF cable
Big hole For DC/IF Cable
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Internal use only▲
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MW Installation---DC/IF Cable Grounding Kit
DC/IF Cable Grounding
Grounding point (depend on the existing tower grounding bar)
DC/IF cable length <=60m, 1point grounding connection DC/IF cable length > 60m, 2points grounding connection (the other point is 1m form the connector on top of tower)
• Reserve DC/IF cable of proper length (~5m recommended) at the ODU end. • Loop the DC/IF cable & fix it at the top platform with black cable tie.
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Internal use only▲
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MW Installation--- DC/IF Cable Grounding Kit
1 (tape) +3 (putty) +3 (tape) waterproof treatment
Grounding kit
DC/IF Cable Grounding
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Internal use only▲
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Site Environment
Clean and tidy No waste or redundant material on site Signs of burnt trash on site
Thank you