This is for a Rig with a T Water Swivel Connected to a Tractor

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This is for a Rig with a This is for a Rig with a "T" Water Swivel Connected to a Tractor "T" Water Swivel Connected to a Tractor For non tractor users instead of a "U" shape make it an "H" shape For non tractor users instead of a "U" shape make it an "H" shape with the mast centered in the middle of the "H" with the mast centered in the middle of the "H" Non tractor owners need the rear stailit! the "U" shape cannot provide Non tractor owners need the rear stailit! the "U" shape cannot provide 1. 1. Th The e ma ma st st ba ba se se is is 4" 4" x 4 x 4 " 1 " 1 /4 /4 " w " w al al l l sq sq ua ua re re tu tu be be 48 48 " l " l on on g. g. 2. 2. Ea Ea ch ch su su pp pp or or t l t l eg eg is is 4" 4" x 4 x 4" 1 " 1 /4 /4" w " w al al l s l s qu qu ar ar e t e t ub ub e 3 e 36" 6" lo lo ng ng. 3. 3. Th Th e m e mas as t i t i s 4 s 4" x " x 4" 4" 1/ 1/ 4" 4" wa wa ll ll sq sq ua ua re t e t ub ub e 1 e 12 2 " l " l on on g. g. 4. 4. !o !oto tor m r mot ot or c or col ol lar lar wi wi nc nc h a h a n# m n# mot ot or c or c on ontr tr ol $ ol $ al al $e a $e are s re s am ame as o e as o ri ri gi gi na na l ri l ri g sp g spec ec s. s. %. 8" " channel l 1/4" " cut t to o 48". 6. 4" " x x 4" " angle e iron n 1/4" &. 4" " x x 1/4" " 'l at t plate e &". 8. 2" " x x 2" " square e tubing. (. (. %" " x % x % " " 1/4" 4" wall l squar ar e t e t ube e 12 12 " " long ng . # # )hen the pieces are cut place t )hen the pieces are cut place t he two 36" legs to the en# o' he two 36" legs to the en# o' the mast 4x4 base. the mast 4x4 base. *quare an# *quare an# wel# legs to mast base. wel# legs to mast base. $hoto % $hoto % &# &# +ut two pieces o' angle i +ut two pieces o' angle i ron 4" long. ron 4" long. ,ssuming the mast 4x4 base ,ssuming the mast 4x4 base is 48" long mar- on the t is 48" long mar- on the t op op o' the mast base 4x4 'rom o' the mast base 4x4 'rom one en# 22" an# 26". one en# 22" an# 26". )el# angle iron at 22" an# at )el# angle iron at 22" an# at 26" long en# out as 26" long en# out as shown in shown in photo ' and ( photo ' and (. . These tw These tw o pieces o pieces o' angle o' angle will will hol# t hol# t he mast he mast on both on both si#es. si#es. ' ' our mast our mast is is 4x4 then a gap o' 4" is require#. 4x4 then a gap o' 4" is require#. C# C# 0lace the 48" piece o' 8" channel across both legs an# then push it tight against the two pieces 0lace the 48" piece o' 8" channel across both legs an# then push it tight against the two pieces o' 4x4 angle pre$iousl wel#e# to support o' 4x4 angle pre$iousl wel#e# to support the mast. the mast. )hen the channel is in )hen the channel is in position an# square wel# it position an# square wel# it e$erwhere ou can. e$erwhere ou can. The channel ties the legs the The channel ties the legs the mast base an# is the ' mast base an# is the ' ront support 'or the m ront support 'or the mast. ast. $hoto ) $hoto ). *# *# 0lace the %x% square tube horiontall on the bac-si#e o' the wel#e# two pieces o' angle iron 0lace the %x% square tube horiontall on the bac-si#e o' the wel#e# two pieces o' angle iron step step with approx. one hal' is #own on with approx. one hal' is #own on the mast 4x4 an# the other the mast 4x4 an# the other hal' will act as the hal' will act as the bac-si#e o' bac-si#e o' the mast support. the mast support. )el# in all )el# in all accessible places. accessible places. $hoto $hoto (+ (+ ,# ,# -# -# +ut a +ut a section o' section o' 2x2 to the 2x2 to the height ou want height ou want the control the control $al$e locate#. $al$e locate#. *quare then wel# *quare then wel# a 4" x a 4" x &" piece o' 1/4" 'lat plate to the top5 then wel# control $al$e mount to the leg which is most con$enient &" piece o' 1/4" 'lat plate to the top5 then wel# control $al$e mount to the leg which is most con$enient to our to our h#raulic power h#raulic power suppl. suppl. ptional7 ptional7 )el# a )el# a couple /9 couple /9 6" 2x2:s 6" 2x2:s 'or t 'or t ool hol#ers ool hol#ers to one to one o' the o' the legs. legs. $hoto %+ '+ )# $hoto %+ '+ )# F# F# 0ulle cap7 0ulle cap7 nsi#e cap or outsi#e cap... either nsi#e cap or outsi#e cap... either wor-s so whate$er our pre'erence. wor-s so whate$er our pre'erence. $hoto .# $hoto .# /# /# )inch mount is basicall centering the winch )inch mount is basicall centering the winch to the pulle an# #rilling holes into the to the pulle an# #rilling holes into the %x% an# %x% an# securing it with the bolts washers an# nuts that securing it with the bolts washers an# nuts that came with the winch. came with the winch. $hoto (+ ,# $hoto (+ ,# coprighte# coprighte# c c 1

Transcript of This is for a Rig with a T Water Swivel Connected to a Tractor

This is for a Rig with a This is for a Rig with a "T" Water Swivel Connected to a Tractor"T" Water Swivel Connected to a Tractor

For non tractor users instead of a "U" shape make it an "H" shapeFor non tractor users instead of a "U" shape make it an "H" shapewith the mast centered in the middle of the "H"with the mast centered in the middle of the "H"

Non tractor owners need the rear stailit! the "U" shape cannot provideNon tractor owners need the rear stailit! the "U" shape cannot provide

1.1. ThThe e mamast st babase se is is 4" 4" x 4x 4" 1" 1/4/4" w" walall l sqsquauare re tutube be 4848" l" lonong.g.2.2. EaEach ch susupppporort lt leg eg is is 4" 4" x 4x 4" 1" 1/4/4" w" walall sl sququarare te tubube 3e 36" 6" lolongng..3.3. ThThe me masast it is 4s 4" x " x 4" 4" 1/1/4" 4" wawall ll sqsquauarre te tubube 1e 122" l" lonong.g.4.4. !o!ototor mr mototor cor colollarlar wi wincnch ah an# mn# mototor cor conontrtrol $ol $alal$e a$e are sre samame as oe as oririgiginanal ril rig spg spececs.s.%%.. 88" " cchhaannnneel l 11//44" " ccuut t tto o 4488""..66.. 44" " x x 44" " aanngglle e iirroon n 11//44""&&.. 44" " x x 11//44" " ''llaat t ppllaatte e &&""..88.. 22" " x x 22" " ssqquuaarre e ttuubbiinngg..(.(. %%" " x %x %" " 11//4" 4" wwaalll l ssqquuarare te tuubbe e 1212" " lloongng..

## )hen the pieces are cut place t)hen the pieces are cut place the two 36" legs to the en# o' he two 36" legs to the en# o' the mast 4x4 base. the mast 4x4 base. *quare an#*quare an#wel# legs to mast base.wel# legs to mast base. $hoto %$hoto %

&#&# +ut two pieces o' angle i+ut two pieces o' angle iron 4" long. ron 4" long. ,ssuming the mast 4x4 base ,ssuming the mast 4x4 base is 48" long mar- on the tis 48" long mar- on the topopo' the mast base 4x4 'rom o' the mast base 4x4 'rom one en# 22" an# 26". one en# 22" an# 26". )el# angle iron at 22" an# at )el# angle iron at 22" an# at 26" long en# out as26" long en# out asshown inshown in photo ' and (photo ' and (. . These twThese two pieces o pieces o' angle o' angle will will hol# thol# the mast he mast on both on both si#es. si#es. ' ' our mast our mast isis4x4 then a gap o' 4" is require#.4x4 then a gap o' 4" is require#.

C#C# 0lace the 48" piece o' 8" channel across both legs an# then push it tight against the two pieces0lace the 48" piece o' 8" channel across both legs an# then push it tight against the two pieceso' 4x4 angle pre$iousl wel#e# to support o' 4x4 angle pre$iousl wel#e# to support the mast. the mast. )hen the channel is in )hen the channel is in position an# square wel# itposition an# square wel# ite$erwhere ou can. e$erwhere ou can. The channel ties the legs the The channel ties the legs the mast base an# is the 'mast base an# is the 'ront support 'or the mront support 'or the mast.ast.$hoto )$hoto )..

*#*# 0lace the %x% square tube horiontall on the bac-si#e o' the wel#e# two pieces o' angle iron0lace the %x% square tube horiontall on the bac-si#e o' the wel#e# two pieces o' angle ironstep step with approx. one hal' is #own on with approx. one hal' is #own on the mast 4x4 an# the other the mast 4x4 an# the other hal' will act as the hal' will act as the bac-si#e o'bac-si#e o'the mast support. the mast support. )el# in all )el# in all accessible places.accessible places. $hoto $hoto (+ (+ ,#,#

-#-# +ut a +ut a section o' section o' 2x2 to the 2x2 to the height ou want height ou want the control the control $al$e locate#. $al$e locate#. *quare then wel# *quare then wel# a 4" xa 4" x&" piece o' 1/4" 'lat plate to the top5 then wel# control $al$e mount to the leg which is most con$enient&" piece o' 1/4" 'lat plate to the top5 then wel# control $al$e mount to the leg which is most con$enientto our to our h#raulic power h#raulic power suppl. suppl. ptional7 ptional7 )el# a )el# a couple /9 couple /9 6" 2x2:s 6" 2x2:s 'or t'or tool hol#ers ool hol#ers to one to one o' theo' thelegs.legs.$hoto %+ '+ )#$hoto %+ '+ )#

F#F# 0ulle cap7 0ulle cap7 nsi#e cap or outsi#e cap... either nsi#e cap or outsi#e cap... either wor-s so whate$er our pre'erence.wor-s so whate$er our pre'erence. $hoto .#$hoto .#

/#/# )inch mount is basicall centering the winch )inch mount is basicall centering the winch to the pulle an# #rilling holes into the to the pulle an# #rilling holes into the %x% an#%x% an#securing it with the bolts washers an# nuts that securing it with the bolts washers an# nuts that came with the winch.came with the winch. $hoto (+ ,#$hoto (+ ,#

coprighte# coprighte# c c 11

HH## 00sseee e aallsso o HH%%11 ptional 3 point attachment consistptional 3 point attachment consists o' 4x4 angle set 26" apart s o' 4x4 angle set 26" apart or in whate$eror in whate$er'ashion matches our tractors 'ashion matches our tractors nee#s. nee#s. wel#e# the 3 point ti wel#e# the 3 point tie connection to the bac-si#e o' the motore connection to the bac-si#e o' the motorcollar. collar. This since the bac-si#e pulle was This since the bac-si#e pulle was place# a bit 'urther out tplace# a bit 'urther out then originall #esigne# an# thishen originall #esigne# an# thisga$e a clear shot through the center lga$e a clear shot through the center lin- tie #own to the winch. in- tie #own to the winch. )hen the rig is s)hen the rig is set up an# the centeret up an# the center point lin- #isconnecte# the cable tra$el right through the 3 point tie $oi#.  point lin- #isconnecte# the cable tra$el right through the 3 point tie $oi#. 0lan was to #rill two holes0lan was to #rill two holesin the mast where the collin the mast where the collar nee#s to sta loc-e# #uring trar nee#s to sta loc-e# #uring tra$el. a$el. ;owe$er with the winch cable;owe$er with the winch cableconnecte# to the collar it -ept tconnecte# to the collar it -ept the center point basicall loc-e#. he center point basicall loc-e#. *till woul# punch a *till woul# punch a hole through thehole through themast below an# abo$e the collar an# place a 1/2" bolt through both to loc- it in place #uring tra$el.mast below an# abo$e the collar an# place a 1/2" bolt through both to loc- it in place #uring tra$el.$hoto 2#$hoto 2#

H%#H%# nonother ther optioption fon for tor the ) he ) poinpoint is t is founfound in d in phophoto %to %3# 3# ThiThis cens center ter connconnectiection ion is ofs offset fset fromfromthe mast and the collar is split down the ackside to allow it to move past the ) pt hookup#the mast and the collar is split down the ackside to allow it to move past the ) pt hookup#

4#4# pening at leg pening at leg en#s7 en#s7 The leg en#s are The leg en#s are le't open 'or le't open 'or 'or-li't mo$ing. 'or-li't mo$ing. This ma-es it This ma-es it a lot easiera lot easierto mo$e then hoo-ing it up to tto mo$e then hoo-ing it up to the three point e$er time it he three point e$er time it nee#s to be mo$e#. nee#s to be mo$e#. ,lso was thin-ing about,lso was thin-ing abouta##ing pipe rac-s an# ma nee# those en#s open when it a##ing pipe rac-s an# ma nee# those en#s open when it is 'igure# where to plis 'igure# where to place the loa#. ace the loa#. 0ipe is0ipe ishea$ an# it might as well hea$ an# it might as well help -eep the rig on the groun# when exerting help -eep the rig on the groun# when exerting #ownwar# pressure. #ownwar# pressure. ,s the,s the pipe lea$es the pipe rac- an# goes into the groun# the weight is not lost since now it is consi#ere# pipe lea$es the pipe rac- an# goes into the groun# the weight is not lost since now it is consi#ere##own hole weight.#own hole weight.

5#5# 8" channel an# +oupling hol#er7 8" channel an# +oupling hol#er7 <owere# motor collar all t<owere# motor collar all the wa #own an# mar-e# where thehe wa #own an# mar-e# where the pipe woul# go through the 8" channel.  pipe woul# go through the 8" channel. +ut out a hole in the 8" channel where mar-e# =ust barel+ut out a hole in the 8" channel where mar-e# =ust barelenough to get a 191/4" sch 8 coupling threnough to get a 191/4" sch 8 coupling through it. ough it. Too- a piece o' plate material Too- a piece o' plate material an# mar-e# the siean# mar-e# the sie'or 191/4" 'or 191/4" 00E but 00E but not big not big enough 'or tenough 'or the 191/4" coupling he 191/4" coupling to 'it to 'it through. through. *ee p*ee photo6s 7 and 8hoto6s 7 and 8... the... thewill explain will explain it better. it better. ne bolt ne bolt to hinge to hinge the plate the plate an# one bolt an# one bolt to slip to slip in an# out in an# out to loc- to loc- the platesthe plates position. position.

9#9# !ast is supporte# b placing it into the !ast is supporte# b placing it into the 4x4 recess an# bolting it in place 4x4 recess an# bolting it in place using two 6" 1/2" orusing two 6" 1/2" orlarger gra#e 8 bolts. larger gra#e 8 bolts. ' ou pre'er to wel# the mast in place then s-ip placing the bolts an# wel# in all' ou pre'er to wel# the mast in place then s-ip placing the bolts an# wel# in allaccessible locationsaccessible locations

coprighte# coprighte# c c 22

2x2 for control2x2 for control

valve mount andvalve mount and

late for valvelate for valve

4" angle iron

Control valve

mount

Tool holders

4" angle iron

5x5

5x5

Notice half is welded to 4x4

and other half is high

enough to support mast

Photo 10

Bolt mast to 4" x 4"angle using 1/2" or largegrade 8 bolts, nuts, etc..

Winch channel when mounted willprovide backside support for mast.

**** NOTE: This is for 1-1/4"

pipe. Use appropriate size

for the pipe you will use.

How to Construct the H!draulic :otor sseml!+ etc#

Water swivel;>or shallow wells purchase 'rom <owes a 1" metal compression coupling ?22466 an# cut out a 1"hole in the si#e an# wel# a 1" or greater coupling to it. 0urchase a blac- iron or gal$anie# 8" 1"nipple an# mar- the nipple where the insi#e rubber bushings rest an# #rill up to eight %/16" to 3/8"holes 'or water passage between those two mar-s while staggering the holes as much as possible. *ta'ar enough insi#e o' the bushings to pre$ent lea-s. n one en# o' the nipple wel# an insi#e cap to closeo'' this en# without ruining the threa#s to pre$ent water 'low towar# the shear pin connection. @ogrease the rubber bushings to ma-e it last longer. Aou can purchase these metal compression 'ittings in1 1/4" 'rom goo# plumbing suppl houses 'or aroun# B1. $ersus B6. 'or the 1" 'itting at <owes.,'ter installation all ou nee# to replace is the rubber bushings when the wear out.

Connecting water swivel to H!d motor;0urchase a metal sha't coupling to match the h#raulic motor sha't at Tractor *uppl. )el# a gra#e 8nut insi#e one en# o' an 8" 1" i# #iameter pipe to allow passage o' the motor sha't bolt. )el# the 8" 1"i# #iameter pipe to the sha't coupling. olt this piece to the h# motor with wel#e# nut up. Cext ta-ea 8" 2" i# pipe an# wel# a 1 1/4" coupling to one en# the other en# will sli#e o$er the 1" pipe =ustconnecte# to the h#raulic motor. The small #iameter pipe an# large #iameter pipe are phsicallconnecte# b #rilling a 3/8" hole through each an# inserting a 3/8" gra#e % or 8 bolt to ser$e as a shear pin. The 2" i# pipe now has a coupling which can be connecte# to the water swi$el using a 1 1/4" to1" bushing. The 1 1/4" coupling is chosen in or#er to step up to a larger water swi$el i' nee#e#.

$ulle! Cap;The pulle cap consists o' two 2 ? pulles an# is an insi#e cab in the mast. ,n insi#e cap uses themast walls as a lip an# with interior walls to pre$ent wobble in the mast. )h the insi#e capD ustma-es it eas to remo$e i' ou want to sli#e the motor collar o'' the mast. ,n outsi#e cap wor-s thesame except ou ma nee# larger pulles to get past the motor collar si#es. ;ighl recommen#wel#ing pencil ro# across the pulles to -eep the pulle cable 'rom slipping out o' the cable groo$e.

:otor Collar;)el# the 1: section o' 4x4 1/4" angle iron insi#e the %x% in one corner an# then wel# a top ring an# bottom ring to the collar. The rings are 'or attachment o' the winch cable. )el# 1: o' 8" channel to thecollar. +enter our h#raulic motor to the mast an# then set our h#raulic motor on the channel an#mar- out the bolt pattern an# #rill them out accor#ingl. The punch out 'or the sha't passage shoul# behel# to tight tolerances. n the bottom le't si#e o' the motor collar wel# a 1/8" thic- 1/2" metal strap.This strap will be use# to secure the water swi$el 'rom mo$ing up an# #own on the 1" i# nipple.)hen the rig is complete center the swi$el an# then wrap the strap aroun# to prolong bushing li'e.

:otor Control 0motor spool1 <alve;3 position. >orwar# re$erse an# stop. *top position sen#s all 'low bac- to reser$oir.

*rill /uide channel;)el# the 8" channel across the rig #irectl in 'ront o' the mast to the 4" x 4" sq tubing. <ower themotor collar an# punch a hole through the 8" channel where the #rill pipe goes through. Cot to big orou will ha$e problems securing the pipe coupling. !a-e sure our le$el an# our #istance is equal

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'rom the mast as the h# motor sha't. nstea# o' using the mast to bac- up a pipe wrench ou can wel#a small section o' 4" channel iron to the 8" channel le't o' hole to bac- up the pipe wrench. ust sli#ethe pipe wrench han#le into the 4" channel an# it ser$es to bac-up the pipe wrench.

=ast ut not =east;This rig is not a to. t pro#uces a tremen#ous amount o' torque an# human 'lesh an# bone is no match'or it. ' the equipment will #rill through soli# roc- then rest assure# the torque pro#uce# will ha$e no problem crushing a han# 'inger etc. Never attempt to lock a pipe wrench ! hand with a rotatingh!draulic motor# ST>$ the motor and alwa!s lock the pipe wrench %st and support it usingmetal as a ackup efore reengaging the h!draulic motor# pipe wrench not secured will crush!our hand or fingers against metal ver! ?uickl!# Feep *,>ETA in our thoughts an# actions ,T,<< T!E*. This is one o' the most 'ul'illing an# usable #e$ices we ha$e e$er built an# maintainingrespect 'or it:s capabilities to #rill an# to cause serious in=ur or #eath shoul# alwas be our 1stthought be'ore ou ta-e an steps in the #rilling process.

@uestions; email "h#rigGaustin.rr.com"

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$arts =ist with Suppliers

;#raulic +ontrol $al$e7*upplier7 www.surpluscenter.comhttp7//surpluscenter.com/item.aspDH@I2&1&161&%24&JitemI(96&6&JcatnameIh#raulic0art ? 0KC+E K@92%&%9!49E@,1

;#raulic hoses7 1/2" L (6" 1/2 C0T! L 1/2 C0T! 3 0* ;A@ ;*E*upplier7 Tractor *uppl www.mtscstore.comor *urplus +enter www.surpluscenter.comhttp7//surpluscenter.com/item.aspDH@I2&1&161&%24&JitemI(%912(6JcatnameIh#raulic

)inch7 12 $olt @+ 2 ?:s with wire# remote. !ounting location is up to ou.*upplier7 ;arbor >reight Toolshttp7//www.harbor'reight.com/cpi/cta'/#isplaitem.ta'DtemnumberI(286

0ulles7 MTA7 29 2 poun# pulles plus one 2 pulle with swi$el*wi$el pulle is use# 'or #ownwar# pressure use.

*upplier7 Tractor *uppl or Nrainger.

!isc. gra#e % an# gra#e 8 bolts7*upplier7 Tractor *uppl has an excellent selection.

;#raulic !otor7 % inch ?:s torque at 3 rpm:s*upplier7 Eba ,uction +har9lnn ?14912&.note7 ,n low spee# high torque <*;T motor will #ue. ;#raulic wheel motors are probabl the best choice. !a-e sure the 'low matches our h#raulic power unit an# the sha't is at minimum a 11/4" straight sha't with -e. , 1 1/4" straight sha't is tpicall rate to 6( ?:s 1 3/8" e$en more.

coprighte# c %

Side Shaft Drive Rig Information

The only difference in the regular straight drive and side shaft drive is mainly building the hyd motor collar and the water swivel.

See photo library below for how to do it.

Parts:2' of 8" channel 1/4" thick 3' of #80 chain with master link Below items purchased from SurplusCenter.com

QTY Item1 18T 1 1/4 BORE 80P SPROCKET - Item # 1-2145-18-H (Hyd motor sprocket)2 1-11/16" 4 BOLT FLANGE BEARINGS - Item # 1-209-27-41 18T 1 3/4 BORE 80P SPROCKET - Item # 1-2145-18-M (for 1-1/4" shaft pipe, weld to pipe)2 1.625" DOUBLE SPLIT SHAFT COLLARS - Item #1-2768-162

copyrighted (c) 6

Misc. Updates

http://home.austin.rr.com/faurie/update.html

copyrighted (c) 7

http://home.austin.rr.com/faurie/rigupdates.html

18

Disc Valve Hydraulic M otors

Performance Data 2000 Series

[680]7549

[1250]14049

[1880]21048

[2500]28047

[3120]35547

[3690]41545

[620]7074

[1270]14574

[1920]21572

[2560]29072

[3230]36571

[3810]43069

[600]7098

[1270]14598

[1940]22097

[2600]29596

[3290]37095

[3880]44093

[1250]140122

[1940]220121

[2610]295120

[3310]375119

[3920]440117

[250]15

[500]35

[750]50

[1000]70

[1250]85

[1500]105

[4]

15

[6]

23

[8]

30

[10]

38

∆ Pressure Bar [PSI]305 cm 3/r [18.7 in3/r]

[4260]480

43

[4390]495

66

[4470]505

90

[4530]510113

[1750]120

[500]554

[1050]120

2

[610]7012

[1180]13511

[1750]20011

[2330]26010

[2870]32510

[3440]390

9

[620]7024

[1210]135

24

[1800]20523

[2400]27022

[2970]33522

[3510]39520

[.5]

1,9

[1]

3,8

[2]

7,5

[3930]445

8

[4050]460

19

[4840]54542

[4970]56064

[5070]57586

[5150]580110

[2000]140

[4410]500

6

[4600]52018

    F    l   o   w

    L    P    M

      [      G      P      M      ]

Torque [lb-in]Nm

Speed RPM}

[5410]61040

[5560]63061

[2250]155

[5140]58017

[5980]67538

[1220]140147

[1920]215145

[2600]295144

[3300]375143

[3920]440142

[12]

45

[4530]510138

[2500]170

[1180]135172

[1870]210170

[2560]290168

[3260]370167

[3900]440165

[14]

53

[4510]510160

[1120]125196

[1820]205194

[2500]280192

[3210]365191

[3870]440188

[16]

61

[1060]120221

[1760]200218

[2440]275217

[3140]355215

[3800]440212

[18]

68

[980]110245

[1680]190243

[2360]265241

[3050]345239

[3710]420236

[20]

76

[920]105270

[1620]185268

[2300]260266

[2990]340263

[3560]400260

[24]

91

[870]100294

[1550]175293

[2240]255290

[2920]330288

[3420]385285

[25]

95

[1520]170305

[2200]250303

[30]

114

[2040]230360

[570]65

123

[530]60

148

[480]55

172

[430]50

196

[370]40

221

[320]35

246

[240]25

271

[2040]230360

[5680]64015

[6220]70513

[6750]76511

[7290]825

8

[7820]885

6

[4900]555

3

[5380]610

1

[2720]305357

[2890]325300

[3140]355356

[3340]375298

[4480]505183

[4420]500207

[4370]495231

[4190]475258

[5150]580133

[22]

83

[180]20

296

[840]95

307

[1360]155362

[4020]455283

[5120]580156

[5660]64083

[5760]650106

[6130]69558

[6550]74036

[2750]190

[3000]205

[3250]225

[3500]240

[150]15

308

[680]75

365

[3810]430352

[3930]445295

[5050]570202

[5020]565226

[4820]545255

[4630]525280

[4520]510293

[5080]575178

[5730]645152

[5690]645174

[5760]650128

[6370]720102

[6370]720124

[6250]70580

[6840]77577

[6710]76055

[7290]82552

[7120]80534

[7690]87033

[810]9037

[1660]19037

[2480]28037

[3320]37536

[4130]46536

[4940]56035

[820]9057

[1700]19056

[2550]29056

[3420]38555

[4250]48054

[5080]57552

[820]9076

[1700]19075

[2580]29075

[3460]39074

[4300]48573

[5130]58071

[1700]19094

[2590]29594

[3480]39593

[4320]49092

[5160]58590

[250]15

[500]35

[750]50

[1000]70

[1250]85

[1500]105

[4]

15

[6]

23

[8]

30

[10]

38

∆ Pressure Bar [PSI]395 cm 3/r [24.0 in3/r]

[5740]65034

[5920]67050

[5960]67569

[6000]68088

[1750]120

[560]654

[1310]150

3

[770]859

[1540]175

9

[2290]260

9

[3080]350

8

[3780]430

8

[4480]505

7

[790]9018

[1580]18018

[2360]26518

[3180]36017

[3930]44517

[4680]530

16

[.5]

1,9

[1]

3,8

[2]

7,5

[5170]585

7

[5430]61515

[6550]74033

[6750]76549

[6800]77068

[6840]77586

[2000]140

[5880]665

6

[6180]70014

    F    l   o   w

    L    P    M

      [      G      P      M      ]   [7230]

81531

[7420]84047

[2250]155

[6840]77513

[7880]89028

[1680]190113

[2570]290113

[3470]390112

[4310]485111

[5150]580109

[12]

45

[5990]675106

[2500]170

[1640]185132

[2530]285132

[3430]390131

[4280]485129

[5120]580127

[14]

53

[5960]675124

[1590]180152

[2480]280152

[3370]380150

[4220]475149

[5060]570146

[16]

61

[1530]170171

[2420]275171

[3310]375170

[4160]470169

[5010]565167

[18]

68

[1470]165190

[2370]270190

[3260]370189

[4110]465188

[4960]560186

[20]

76

[1390]155209

[2290]260209

[3170]360208

[4030]455207

[4880]550206

[24]

91

[1330]150229

[2220]250228

[3100]350227

[3950]445225

[4800]540224

[26]

98

[2130]240247

[3020]340246

[28]

106

[2930]330264

[800]9095

[770]85

114

[740]85

133

[690]80

153

[640]70

172

[580]65

191

[510]60

210

[7500]845

11

[8170]92510

[6580]745

5

[7270]820

4

[3790]430261

[3880]440244

[4650]525259

[4730]535242

[5910]670144

[5870]665164

[5820]660184

[6830]770103

[22]

83

[440]50

230

[1240]140248

[2050]230265

[8000]90545

[2750]190

[350]40

249

[1150]130267

[270]30

268

[30]

114

[2850]320283

[3710]420281

[4570]515277

[1960]220284

[1060]120286

[180]20

287

[7980]900

3

Continuous

Intermittent

M otors run with high efficiency in allareas designated wi th a number for torqueand speed, however for best motor lifeselect a m otor to run with a torque andspeed range shown in the light blue area .

Performance data is typical at 120 SUS. Actual datamay vary slightly from unit to unit in production

29

Disc Valve Hydraulic M otors

106-1043

104-1001 -1002 -1003 -1004 -1005 -1006 -1007 -1143

1 inch Straight

2 BoltSAE AFlange

Displacement cm3/r [ in3/r ] and Product Number

ShaftMounting100[ 6.2]

130[ 8.0]

160[ 9.6]

195[11.9]

245[14.9]

305[18.7]

395[24.0]

80[ 4.9]

490[29.8]

104-1037 -1038 -1039 -1040 -1041 -1042 -1043 -1044

7/8-14 O-ringStaggered

Ports

1-1/16—12 O-ring180° Apart

104-1022 -1023 -1024 -1025 -1026 -1027 -1028 -1228 -1420

1-1/4 Inch Straight

104-1061 -1062 -1063 -1064 -1065 -1066 -1067 -1068 -1421

7/8-14 O-ringStaggered

1-1/16—12 O-ring180° Apart

104-1029 -1030 -1031 -1032 -1033 -1034 -1035 -1229 -14221-1/4 Inch14 T Splined

104-1087 -1088 -1089 -1090 -1091 -1092 -1093 -1094 -1423

7/8-14 O-ringStaggered

1-1/16—12 O-ring180° Apart

32 mm Straight 104-1384 -1385 -1386 -1387 -1388 -1389 -1390 -1391G 1/2 (BSP)

105-1001 -1002 -1003 -1004 -1005 -1006 -1007 -1060

104-1376 -1377 -1378 -1379 -1380 -1381 -1382 -1383G 1/2 (BSP)1-1/4 Inch14 T Splined

105-1071 -1072 -1073 -1074 -1075 -1076 -1077 -1078

Standardwith 4 BoltSquareFlange

105-1029 -1030 -1031 -1032 -1033 -1034 -1035 -1096

105-1079 -1080 -1081 -1082 -1083 -1084 -1085 -1086

7/8-14 O-ringStaggered

1-1/16—12 O-ring180° Apart

7/8-14 O-ringStaggered

1-1/16—12 O-ring180° Apart

WheelMotor

105-1134 -1135 -1136 -1137 -1138 -1139 -1140 -1141G 1/2 (BSP)32 mm Straight

1-1/4 Inch14 T Splined

1-1/4 Inch Tapered

106-1008 -1009 -1010 -1011 -1012 -1013 -1014 -1015 -1047

106-1038 -1039 -1040 -1041 -1042 -1043 -1044 -1045G 1/2 (BSP)

7/8-14 O-ringStaggered

Bearingless

2 BoltSAE BFlange

104-1200 -1201 -1202 -1203 -1204 -1205 -1206 -12071-1/4 Inch Straight

104-1208 -1209 -1210 -1211 -1212 -1213 -1214 -1215

7/8-14 O-ringStaggered

104-1193 -1194 -1195 -1196 -1197 -1198 -1199

104-1216 -1217 -1218 -1219 -1220

7/8-14 O-ringStaggered

7/8-14 O-ringStaggered

7/8-14 O-ringStaggered

1-1/4 Inch InvoluteSAE C Splined

1 InchSAE 6B Splined

7/8 InchSAE B Splined

7/8-14 O-ringStaggered

1-1/16—12 O-ring180° Apart

1-1/4 Inch Straight

  — — — — — — —

  — — — — — — —

  -1148

  -1149

104-1528 -1529 -1530 -1531 -1532 -1533 -1534 -1519 -15351 inch Straight2 BoltSAE AFlange 1-1/4 Inch Straight

Product Numbers— 2000 Series Motors with Corrosion Protection

For 2000 Series M otors with a configuration Not Shown in the charts above: Use model code number system onpage 30 to specify product in detail.

Displacement cm3/r [ in3/r ] and Product Number

ShaftMounting100[ 6.2]

130[ 8.0]

160[ 9.6]

195[11.9]

245[14.9]

305[18.7]

395[24.0]

80[ 4.9]

490[29.8]

104-1516 -1536 -1537 -1538 -1539 -1452 -1479 -1509 -1489

7/8-14 O-ringStaggered

Ports

7/8-14 O-ringStaggered

  -1152

— — —

105-

105-

Use digit prefix —10 4-, 10 5-, or 10 6- plus four digit number from chartsfor complete product number—Example 10 6-1043.Orders will not be a ccepted without three digi t prefix.

Product Numbers— 200 0 Series

Product Numbers2000 Series

17

Disc Valve Hydraulic M otors

Performance Data2000 Series

[390]4537

[755]8535

[1135]13034

[1470]16533

[1860]21032

[2195]25031

[405]4576

[795]9074

[1185]13573

[1540]17572

[1970]22571

[2310]26070

[405]45

115

[815]90

113

[1220]140111

[1590]180110

[2035]230109

[2395]270108

[820]90

151

[1230]140149

[1625]185148

[2065]235147

[2450]275146

[250]15

[500]35

[750]50

[1000]70

[1250]85

[1500]105

[4]

15

[6]

23

[8]

30

[10]

38

∆ Pressure Bar [PSI]195 cm 3/r [11.9 in3/r]

[2535]28528

[2675]30066

[2780]315104

[2850]320143

[1750]120

[240]254

[590]652

[290]358

[640]706

[990]110

5

[1340]150

2

[380]4517

[730]8016

[1100]12515

[1430]16014

[1790]20013

[2120]20011

[.5]

1,9

[1]

3,8

[2]

7,5

[2450]275

9

[2880]32526

[3040]34564

[3170]360102

[3260]370140

[2000]140

[2720]305

7

    F    l   o   w

    L    P    M

      [      G      P      M      ]

Torque [lb-in]Nm

Speed RPM}

[3120]35524

[3420]38562

[2250]155

[2990]340

5

[3680]41521

[810]95

190

[1230]140188

[1645]185187

[2095]235186

[2480]280184

[12]

45

[2895]325181

[2500]170

[790]90

229

[1215]135227

[1650]185226

[2100]235224

[2485]280221

[14]

53

[2915]330219

[765]85

267

[1190]135267

[1645]185264

[2090]235261

[2475]280260

[16]

61

[690]80

345

[1120]125345

[1590]180342

[2035]230337

[2420]270334

[18]

68

[650]75

384

[1080]120383

[1550]175380

[1995]225375

[2380]270372

[20]

76

[610]70

423

[1040]120422

[1500]170418

[1955]220414

[2340]265410

[24]

91

[25]

95

[1000]115460

[1440]165457

[30]

114

[1410]160476

[400]45

154

[380]45

193

[355]40

231

[320]35

269

[290]30

346

[210]25

385

[170]20

424

[2120]240562

[3260]370

4

[3540]400

3

[1890]215473

[1910]215453

[2280]260469

[2300]260449

[2915]330257

[2870]325333

[3310]375177

[22]

83

[570]65

461

[980]110479

[3790]43061

[2750]190

[135]15

462

[550]60

482

[4500]51019

[4520]51057

[4700]53094

[4780]540130

[3000]205

[3810]430

2

[4800]54017

[4890]55055

[3250]225

[4080]460

2

[5100]575

14

[3500]240

[4350]490

1

[4620]520

1

[5260]59551

[3750]260

[4090]46020

[4160]47059

[5400]61014

[5070]57091

[3560]400100

[3670]415137

[3940]44599

[4040]455135

[4320]49096

[4410]500132

[3730]420175

[4100]465173

[4470]505170

[3340]375218

[3760]425215

[4120]465211

[3350]380254

[3770]425250

[3310]375327

[3730]420321

[4130]465248

[4100]465315

[2830]320371

[2785]315408

[2740]310446

[3270]370367

[3220]365404

[3170]360441

[3690]415363

[3640]410399

[3590]405436

[2720]305464

[3150]355459

[.25]

,95

[1290]145571

[1700]190567

[2120]240562

[860]95

575

[420]45

577

[2530]285556

[2940]330550

[120]15

484

[3570]405454

[3400]385542

[3980]450432

[3960]445449

[4070]460359

[4050]460395

[4450]500355

[4480]505208

[4480]505245

[4480]505308

[4850]550204

[4860]550241

[4860]550276

[5520]625123

[5150]580127

[4840]545168

[5210]590164

[5890]665117

[5590]630160

[5450]61587

[5630]63545

[5830]66081

[730]80

306

[1160]130305

[1625]185303

[2070]235299

[2455]275296

[290]30

308

[2900]330294

[3340]375290

[3760]425286

[4130]465283

[4490]505279

[470]5560

[1000]11559

[1540]17558

[1980]22556

[2510]28554

[3010]34053

[460]5091

[1020]11590

[1550]17589

[2040]23087

[2580]29084

[3110]35083

[460]50

122

[1010]115121

[1560]175120

[2080]235118

[2630]295115

[3170]360113

[1000]115152

[1550]175150

[2110]240148

[2650]300146

[3200]360144

[250]15

[500]35

[750]50

[1000]70

[1250]85

[1500]105

[4]

15

[6]

23

[8]

30

[10]

38

∆ Pressure Bar [PSI]245 cm 3/r [14.9 in3/r]

[3480]39551

[3590]40581

[3670]415111

[3730]420142

[1750]120

[410]454

[850]952

[450]5014

[930]10513

[1420]16012

[1850]21011

[2320]26010

[2780]315

9

[460]5029

[960]11028

[1460]16527

[1900]21526

[2400]27025

[2860]32523

[.5]

1,9

[1]

3,8

[2]

7,5

[3250]365

8

[3340]37522

[3980]45049

[4120]46578

[4210]475108

[4250]480139

[2000]140

[3650]410

6

[3780]42520

    F    l   o   w

    L    P    M

      [      G      P      M      ]   [4450]

50548

[4580]51576

[2250]155

[4320]49019

[4910]55547

[960]110183

[1530]175182

[2100]235180

[2640]300177

[3190]360175

[12]

45

[3760]425173

[2500]170

[910]105214

[1500]170213

[2080]235211

[2600]295209

[3160]355207

[14]

53

[3760]425204

[860]95

245

[1460]165244

[2040]230242

[2570]290240

[3120]355238

[16]

61

[810]90

276

[1420]160275

[2000]225273

[2520]285271

[3060]345269

[18]

68

[800]90

306

[1350]155304

[1910]215302

[2460]280300

[3010]340298

[20]

76

[710]80

337

[1300]145337

[1870]210334

[2390]270332

[2940]330330

[24]

91

[670]75

369

[1240]140367

[1790]200364

[2330]265362

[2880]325360

[25]

95

[1210]135382

[1750]200379

[30]

114

[1620]185458

[440]50

153

[410]45

184

[380]40

215

[340]40

246

[290]30

277

[250]30

308

[200]25

339

[4770]540

18

[5210]59017

[4100]465

5

[4540]515

4

[2180]245456

[2300]260377

[2720]305453

[2860]325375

[3740]425235

[3700]420266

[4260]480170

[22]

83

[150]15

370

[660]75

384

[1080]120460

[5050]57073

[2750]190

[120]15

385

[520]60

462

[4980]560

4

[5850]66046

[5980]67569

[6110]690101

[6230]705103

[3000]205

[5430]615

3

[5660]64015

[6320]71545

[6440]73067

[3250]225

[6110]69014

[6780]765

44

[3500]240

[6570]74012

[6950]78510

[5870]665

2

[6310]715

1

[6910]78065

[3750]260

[5380]61047

[5520]62571

[7250]82042

[6590]74599

[4680]530106

[4730]535137

[5160]585104

[5210]560135

[5630]635102

[5720]645133

[4740]535168

[5220]600165

[5730]645162

[4230]480201

[4710]530198

[5190]585195

[4180]470232

[4660]525227

[4130]465263

[4610]520258

[5140]580223

[5090]575253

[3630]410295

[3560]400327

[3460]390357

[3410]385372

[4110]465291

[4010]455323

[3960]445353

[3950]445367

[4610]520288

[4510]510318

[4460]505344

[4470]505363

[3260]370450

[3790]430447

Continuous

Intermittent

M otors run with high efficiency in allareas designated with a number for torqueand speed, however for best motor lifeselect a m otor to run with a torque andspeed range shown in the light blue area .

Performance data is typical at 120 SUS. Actual datamay vary slightly from unit to unit in production

14

Disc Valve Hydraulic M otors

Specifications2000 Series

Continuous

Intermittent

Maximum Case Pressure - without Case Drain * — 140 Bar [2000 PSI]

Pressure∆ Bar[∆ PSI]

205 [3000] 205 [3000] 155 [2250] 120 [1750]

260 [3750] 240 [3500] 190 [2750] 140 [2000]

205 [3000]

310 [4500]

205 [3000]

310 [4500]

205 [3000]

310 [4500]

205 [3000]

260 [3750]

205 [3000]

260 [3750]

Continuous

Intermittent

Max. Speed (RPM) @...................... Flow

Specification Data— 2000 Series

FlowLPM[GPM]

Displ. cm3/r[in3/r]

245[14.9]

305[18.7]

395[24.0]

490[29.8]

75 [20] 75 [20] 75 [20] 75 [20]

115 [30] 115 [30] 115 [30] 115 [30]

308 246 191 153

 TorqueNm[lb-in]

Continuous

Intermittent

660[5850]

765[6750]

775[6840]

845[7470]

820[7250]

885[7820]

925[8170]

930[8225]

80[4.9]

75 [20]

75 [20]

799

235[2065]

345[3035]

100[ 6.2]

75 [20]

95 [25]

742

295[2630]

445[3950]

130[ 8.0]

75 [20]

95 [25]

576

385[3420]

560[4970]

160[ 9.6]

75 [20]

115 [30]

477

455[4040]

570[5040]

195[11.9]

75 [20]

115 [30]

385

540[4780]

665[5890]

1-1/4 Inchor 32 mmDia. Shaft

1-1/4 Inchor 32 mmDia. Shaft

462 365 287 230908 924 720 713 577

Continuous

Intermittent

Recommended Filtration — per ISO Cleanliness Code, level 18/13

To assure best motor li fe, run motor for approximatel y one hour at 30% of rated pressure before applicationto full load. Be sure motor is filled wi th fluid prior to any load applications.

Recommended Maximum System Operating Temp.  — Is 82° C [180° F]

Recommended Fluids — Premium quality, anti-wear type hydraulic oil with a viscosity of not less than70 SUS at operating temperature (see page 81).

* For back pressure over 140 Bar [2000 PSI] use an external case drain. Install case drain lines so that themotor case remains filled at all times.

∆ Bar [∆ PSI] — True pressure difference between inlet port and outlet port.

Continuous Rating — Motor may be run continuously at these ratings.

Intermittent Operation — 10% of every minute.

Maxim um torque for 1 inch shaft — 395 Nm [3500 lb-in] Continuous and 485 Nm [4300 lb-in] intermittent.

A simultaneous maximum torque and ma ximum speed NOT recommended.  For permissible continuous and intermittentoperating combinations of pressure and flow refer to performance data on pages 15-19.

Maximum inlet pressure  — 310 Bar [4500 PSI]. Do not exceed∆ pressure rating (see chart above).

* Ma ximum return pressure — 310 Bar [4500 PSI]. Do not exceed∆ pressure rating (see chart above).

Peak Operation — 1% of every minute.

Peak 310 [4500] 310 [4500] 225 [3250] 170 [2500]310 [4500] 310 [4500] 310 [4500] 310 [4500] 310 [4500]

 

 

 

 

   

 

  

   

 

 

 

 

 

 

 

 

   

 

   

 

 Another option for not using block to get the rig up higher is to weld

on each corner of the rig a pinning leg setup. Raise and level the

rig then set the pin in each adjustable leg.

   

 

 

 

 

   

 

 

 

 

 

 

1-1/4" metal compression coupling

1-1/4" sch 80 nipple -

Use 12" length

2" metal "T"

Cut compression fitting with chop saw into two small

sections leaving enough to weld to 2" T. Make one end

a little longer toward drill pipe.

Make sure when welded end caps stay within

threads on 1-1/4" pipe.

Close end off pointing toward shear pipe by welding

a cap inside nipple to prevent water flow in that

direction.

Drill 5/16" to 3/8" random holes between these

marks. Stay far enough inside rubber bushing to

prevent leaks. Grease bushings.

Caps not tightened all the way though I already see I

have enough threads to connect to shear pipe and to

drill pipe. This photo is with a 10" nipple. Go with a

12" nipple for a little extra travel.

The difference in this swivel versus welding a coupling to

the center of the compression fitting is the use of the 2"

T allows more room for water to enter 1-1/4" pipe and

the 2" intake allows for full flow to swivel.

 All it needs now are the holes drilled in the pipe, grease the bushings,

slide pipe into "T", install bushings on the pipe, and screw on the end

caps.

When the bushings wear out just unscrew the drill pipe, unscrew one

cap and slide swivel off the nipple and replace bushings.

When the end caps are tightened don't go to tight until you have water flow then snug them until any

water leaks stop. It is crucial you secure the swivel from drifting up and down the 12" nipple. Easiest

method is to weld a short rod from the swivel to the motor collar. The less travel the longer the

bushings will last. If the swivel drifts down and makes contact with the drill pipe connection the

bushing cap will unthread.

 

 

Offset from mast to allow

collar to slide on by

USE THE ADOBE MAGNIFYING + TO ZOOM IN AND THE MAGNIFYING - TO ZOOM OUT

The only difference in thi ri! "nd the #"rt lit i the ri! in the #hoto $e rect"n!$l"r t$%in! for thet"%ili&in! le! 'er$ $in! "ll () * () $"re t$%in! $ed on the ne,et dei!n The ri! in the #hoto"lo h" the o#tion"l . #oint hoo/$# tho$!h it i offet fro0 the 0"t

If yo$ ,"nt 0ore ,ei!ht fill "ll the (*(1 ,ith concrete or e'en "nd

co#yri!ht 2c34 "ll ri!ht reer'ed #"!e 5 of 5.

"H" Base Rig With Straight Drive & "T" Water Swivel

 

   

union

eBay: DEUBLIN (527-050-001) SIC/SIC 1 1/4" NPT RH ROTOR UNION (item 7627669972 end time Apr-29-07 10:13:18 PDT)

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DEUBLIN (527-050-001) SIC/SIC 1 1/4" NPT RHROTOR UNION Item number: 7627669972

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