This catalog covers: GRID NO. This grid covers: ’05 KX65 ... · 2005 KX65-A6 Local Procurement...

This catalog covers: GRID NO. This grid covers:

’05 KX65-A6 A-1 Title

’05 KX65-A6(KX65)

Publications......................................................A-2Model Identification ..........................................A-4Engine..............................................................B-1Chassis.............................................................D-1

© Kawasaki Heavy Industries, Ltd. 2004

Engine No. Location:

RH side crankcase, below cylinder base

Year & Model ’05 KX65-A6Color 1. Lime Green (777)VIN No. Range JKBKX065AAA042001

JKBKXEAC√5A042001 (Australia only)Engine No. Range KX065AE000001

’05 KX65-A6(AL) 99912-1208-01


’05 KX65-A6 A-2 Publications

A&P Manual Service ManualYear & Model Owner’s Manual

General Supplement Basic SupplementMicrofiche

2005 KX65-A6 Local Procurement 99939-1290-01 99924-1252-05 99912-1208-01

99986-1219(Australia only)


’05 KX65-A6 A-3 Parts List Infomation

PARTS LIST INFORMATIONThis parts catalog lists parts and sub-assemblies provided as spare parts.When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assuresquality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO ODER PARTSWhen ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the followingitems exactly as listed in this catalog on your parts order.

Part NumberPart NameColor CodeSpecify the color using both color code (which is part of the part number) and name when ordering paintedparts.Example: 51001-5074-H8 TANK-COMP-FUEL,EBONY

Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the completeunits or next higher assemblies illustrated, are supplied, as spare parts.

2. EXPLANATION OF PARTS CATALOG FORMAT

A. Year & Model TitleThis title describes the year(s) and model(s) contained in this catalog.

B. Part Group TitleA representative name for the group of parts illustrated on this page.

C. Referernce NumberThe reference number is listed on the illustration and parts list. It is the link between the illustration and theparts list.

D. Part NumberThe number assigned to a part for the purpose of parts ordering.

E. DescriptionDescribes the main function of the part and includes data such as size, number of teeth, color,etc.

List of Abbreviations(+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference(-) ................................................Minus ID =............................. Inside Diameter RH......................................Right Hand&.....................................................And KPH.....................Killometers Per Hour RPM................Revolutions Per Minute2ND..........................................Second L.....................................................Link RR ................................................ Rear3RD..............................................Third L =.............................................Length STD........................................Standard4TH............................................Fourth L/...................................................Less T ..................................................TeethAR....................................As Required LH.........................................Left Hand T =........................................ThicknessASSY....................................Assembly LWR............................................Lower U/S......................................Under SizeCA.........................................Cut Away MM........................................Millimeter UPP............................................UpperCNT...........................................Center MPH.............................Miles Per Hour V.....................................................VoltCOMP...................................Complete NA...................................Not Available W...................................................WattD...............................................Degree O/S.......................................Over Size W/..................................................WithFR................................................Front OD =.........................Outside Diameter WD......................................With DecalG..................................................Gram PR........................................Ply Rating WOD..............................Without Decal

F. QuantitySpecifies how many of a part are required at the indicated position on the illustration.

G. Year & ModelIndicates which parts are used for a specific vehicle year and model.

H. Additional InformationAdditional Information is shown as follows:1) (OPTION) Part is not installed as original equipment, but is available separately.2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.5) Technical relationships between old part numbers and new part numbers are shown as follows:

INTERCHANGE - Old part or new part can be used.SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.

6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.( - KZ400DE001181) Affected units are from beginning of model year production up to

and including this engine number.

(KZ400D-008111 - ) Affected units are from this frame number to the end of modelyear production.

(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.I. Specification Code

Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means thepart is used for all specifications.

’05Spec Code Specification

A6

AS Australia O

EU Europe(General) O


’05 KX65-A6 A-4 Model I.D. ’05 KX65-A6

KX65-A6Left Side View

Right Side View


’05 KX65-A6 A-5 Color Combination Parts List

’05 KX65-A6 O : Applicable : Not applicable

Color: Lime Green (777 ) (1)Spec.Code

Part No. Description AS EU

14037-1266-RZ SCREEN,LH,WHITE O O14037-1274-RZ SCREEN,RH,WHITE O O32160-1611-458 FRAME-COMP,SUB,P.SILVER O O32160-1735-458 FRAME-COMP,P.SILVER O O33001-1634-458 ARM-COMP-SWING,P.SILVER O O

34024-1403-458 STAND-SIDE,P.SILVER O O34028-1529-CE STEP,LH,SILVER O O34028-1530-CE STEP,RH,SILVER O O35004-1416-290 FENDER-FRONT,L.GREEN O O35019-1395-RZ FLAP,REAR FENDER,WHITE O O

35022-1342-290 FENDER-COMP-REAR,L.GREEN O O36001-1639-266 COVER-SIDE,LH,S.WHITE O O36001-1667-266 COVER-SIDE,RH,S.WHITE O O44037-0023-458 HOLDER-FORK UNDER,P.SILVER O O44039-0022-458 HOLDER-FORK UPPER,P.SILVER O O

45014-1782-8V SHOCKABSORBER,I.SILVER O O46003-0030-458 HANDLE,P.SILVER O O46012-0011-458 HOLDER-HANDLE,UPP,P.SILVER O O49089-1144-290 SHROUD-ENGINE,LH,L.GREEN O O49089-1145-290 SHROUD-ENGINE,RH,L.GREEN O O

51001-1676-6Z TANK-COMP-FUEL,F.BLACK O O53066-0052-MA SEAT-ASSY,BLACK O O55020-1707-RZ GUARD,REAR CALIPER,WHITE O O58029-1087-266 PLATE-NUMBER,S.WHITE O O92145-1474-8V SPRING,SHOCKABSORBER,K=4.5,SIL O O

92145-1475-8V SPRING,SHOCKABSORBER,K=4.7,SIL O O92145-1476-8V SPRING,SHOCKABSORBER,K=4.9,SIL O O92145-1477-8V SPRING,SHOCKABSORBER,K=5.1,SIL O O


’05 KX65-A6 Engine B-1 Pictorial Index

B-3 Cylinder Head/Cylinder B-4 Air Cleaner B-5 Muffler(s)

B-6 Crankshaft/Piston(s) B-7 Kickstarter Mechanism B-8 Clutch


’05 KX65-A6 Engine B-2 Pictorial Index

B-9 Transmission B-10 Gear Change Drum/Shift Fork(s) B-11 Gear Change Mechanism

B-12 Crankcase B-13 Engine Cover(s) B-14 Carburetor(1/2)


’05 KX65-A6 Engine C-1 Pictorial Index

C-3 Carburetor(2/2) C-4 Generator C-5 Ignition System

C-6 Radiator


’05 KX65-A6 Engine C-2 Pictorial Index


’05 KX65-A6 Chassis D-1 Pictorial Index

D-3 Frame D-4 Engine Mount D-5 Swingarm

D-6 Suspension D-7 Footrests D-8 Fenders


’05 KX65-A6 Chassis D-2 Pictorial Index

D-9 Stand(s) D-10 Tires D-11 Front Hub

D-12 Rear Hub D-13 Brake Pedal D-14 Shock Absorber(s)


’05 KX65-A6 Chassis E-1 Pictorial Index

E-3 Front Master Cylinder E-4 Front Brake E-5 Rear Master Cylinder

E-6 Rear Brake E-7 Handlebar E-8 Front Fork


’05 KX65-A6 Chassis E-2 Pictorial Index

E-9 Fuel Tank E-10 Seat E-11 Cables

E-12 Side Covers E-13 Owner’s Tools E-14 Labels


’05 KX65-A6 Chassis F-1 Pictorial Index

F-3 Accessory F-4 Manual


’05 KX65-A6 Chassis F-2 Pictorial Index


’05 KX65-A6 Engine B-3 Cylinder Head/Cylinder

Quantity-KX65

’05Ref.No.

Part No. Description Spec CodeA6

11001 11001-1516 HEAD-CYLINDER 111004 11004-1346 GASKET-HEAD 111005 11005-1973 CYLINDER-ENGINE 111060 11060-1921 GASKET,CYLINDER BASE,T=0.37 112021 12021-1015 VALVE-ASSY-REED 1

12022 12022-1013 VALVE-REED,T=0.42 212022A 12022-1087 VALVE-REED,T=0.37,CARBON 2

(OPTION)92002 92002-1222 BOLT,6X10 192004 92004-1069 STUD,8X30 492009 92009-1014 SCREW,REED VALVE 4

92015 92015-1143 NUT,8MM 892022 92022-304 WASHER,6.2X11X1 1

610 610A0408 ROLLER,4X8 2

1 MAR.23,2004


’05 KX65-A6 Engine B-4 Air Cleaner

Quantity-KX65

’05Ref.No.


11011 11011-1578 CASE-AIR FILTER 111013 11013-1284 ELEMENT-AIR FILTER 113091 13091-1696 HOLDER,ELEMENT 113271 13271-1298 PLATE,AIR FILTER 113280 13280-1142 HOLDER,AIR FILTER ELEMENT 1

14073 14073-1759 DUCT,AIR FILTER 192015 92015-1259 NUT,FLANGED,5MM 492150 92150-1505 BOLT,FLANGED,6X14 292151 92151-1256 BOLT,AIR FILTER 192170 92170-1686 CLAMP 1

2 MAR.23,2004


’05 KX65-A6 Engine B-5 Muffler(s)

Quantity-KX65

’05Ref.No.


11060 11060-1922 GASKET,EXHAUST 118020 18020-1284 BAFFLE 118046 18046-1587 WOOL,BAFFLE 118100 18100-1092 BODY-ASSY-MUFFLER 118120 18120-1116 CHAMBER-EXHAUST 1

92015 92015-1078 NUT,FLANGED,6MM 192022 92022-237 WASHER,6.5X22X1.6 292027 92027-1210 COLLAR,6.8X10X11.5 292093 92093-1511 SEAL 192145 92145-1340 SPRING,EXHAUST CONNECTING 2

92150 92150-1435 BOLT,6X12 392151 92151-1822 BOLT,6X10 492160 92160-1176 DAMPER,MUFFLER,FR 192160A 92160-1201 DAMPER,MUFFLER,RR 192160B 92160-1913 DAMPER,MUFFLER FITTING 2

132 132G0625 BOLT-FLANGED-SMALL 1132A 132G0635 BOLT-FLANGED-SMALL 1670 670E3032 O RING,32MM 2

3 MAR.23,2004


’05 KX65-A6 Engine B-6 Crankshaft/Piston(s)

Quantity-KX65

’05Ref.No.


13001 13001-0040 PISTON-ENGINE,B 113002 13002-1119 PIN-PISTON 113008 13008-1199 RING-SET-PISTON 113031 13031-1467 CRANKSHAFT-COMP 113032 13032-1246 ROD-CONNECTING 1

13033 13033-028 BEARING-NEEDLE,72KTV030 113034 13034-1107 BEARING-BIG END,B4 113035 13035-1002 PIN-CRANK 113037 13037-1615 CRANKSHAFT,LH 113037A 13037-1616 CRANKSHAFT,RH 1

13097 13097-1413 GEAR-PRIMARY SPUR,22T 159051 59051-1146 GEAR-SPUR,PUMP,23T 192026 92026-1522 SPACER 292036 92036-007 RING-SNAP,PISTON PIN 2

480 480J1600 CIRCLIP-TYPE-C,16MM 1

4 MAR.23,2004


’05 KX65-A6 Engine B-7 Kickstarter Mechanism

Quantity-KX65

’05Ref.No.


13061 13061-1712 BOSS,KICK PEDAL 113064 13064-1196 LEVER-ASSY-KICK,PEDAL 113066 13066-1097 SHAFT-KICK 113070 13070-1314 GUIDE 113078 13078-1004 RATCHET 1

13206 13206-1067 GUIDE-KICK 159051 59051-1026 GEAR-SPUR,32T 159051A 59051-1027 GEAR-SPUR,30T 192009 92009-1607 SCREW,6X27 192049 92049-1468 SEAL-OIL,SR12162.5 1

92081 92081-020 SPRING,KICK PEDAL 192081A 92081-122 SPRING,RATCHET 192145 92145-1058 SPRING 192150 92150-1673 BOLT,SOCKET,6X16 192200 92200-1209 WASHER,KICKSHAFT 1

132 132G0616 BOLT-FLANGED-SMALL 1221 221B0618 SCREW-CSK-CROS,6X18 1290 290P0808 SCREW-SET-SOCKET 1480 480J1200 CIRCLIP-TYPE-C,12MM 1480A 480J1500 CIRCLIP-TYPE-C,15MM 1

480B 480J1600 CIRCLIP-TYPE-C,16MM 1600 600A0800 BALL-STEEL,1/4" 1

5 MAR.23,2004


’05 KX65-A6 Engine B-8 Clutch

Quantity-KX65

’05Ref.No.


13086 13086-1002 WHEEL-CLUTCH 113087 13087-1051 HUB-CLUTCH 113088 13088-1010 PLATE-FRICTION 513089 13089-1087 PLATE-CLUTCH 413091 13091-1115 HOLDER,CLUTCH SPRING 1

13091A 13091-1133 HOLDER,CLUTCH PUSHER 113095 13095-1042 HOUSING-COMP-CLUTCH 113114 13114-1055 PUSHER-CLUTCH 113236 13236-1338 LEVER-COMP,RELEASE 192002 92002-1697 BOLT,10X30 1

92022 92022-255 WASHER,17.3X28X1 292028 92028-1967 BUSHING 192045 92045-1236 BEARING-BALL,627 192081 92081-1175 SPRING,CLUTCH 692200 92200-1197 WASHER,7X12.5X0.8 1

130 130P0520 BOLT-FLANGED 6

6 MAR.23,2004


’05 KX65-A6 Engine B-9 Transmission

Quantity-KX65

’05Ref.No.


13127 13127-1105 SHAFT-TRANSMISSION INPUT,13T 113128 13128-0016 SHAFT-TRANSMISSION OUTPUT 113129 13129-1215 GEAR,INPUT 2ND,16T 113129A 13129-1343 GEAR,INPUT 5TH,23T 113129B 13129-1345 GEAR,OUTPUT 2ND,34T 1

13129C 13129-1348 GEAR,OUTPUT 5TH,28T 113129D 13129-1349 GEAR,OUTPUT TOP,26T 113129E 13129-1515 GEAR,OUTPUT LOW,37T 113129F 13129-1611 GEAR,INPUT 3RD&4TH,21T&18T 113129G 13129-1612 GEAR,OUTPUT 4TH,30T 1

13129H 13129-1654 GEAR,OUTPUT 3RD,31T 113144 13144-1022 SPROCKET-OUTPUT,14T 1

(OPTION)13144A 13144-1023 SPROCKET-OUTPUT,13T 113260 13260-1542 GEAR,INPUT TOP,24T 192033 92033-029 RING-SNAP,18MM 1

92033A 92033-1060 RING-SNAP,17MM 292033B 92033-1079 RING-SNAP,18MM 392055 92055-022 RING-O,17.5X1.5 292152 92152-0195 COLLAR,20X25X12.9 1

7 MAR.23,2004


’05 KX65-A6 Engine B-10 Gear Change Drum/Shift Fork(s)

Quantity-KX65

’05Ref.No.


13140 13140-1300 FORK-SHIFT,INPUT 113140A 13140-1301 FORK-SHIFT,OUTPUT 213141 13141-1220 DRUM-CHANGE 113271 13271-1417 PLATE 113280 13280-1179 HOLDER 1

49047 49047-1009 ROD-SHIFT,10X90 292009 92009-1862 SCREW,6X14 192042 92042-014 PIN,DOWEL,4X15.8 692150 92150-1604 BOLT,SOCKET,8X30 1

610 610A0408 ROLLER,4X8 1

8 MAR.23,2004


’05 KX65-A6 Engine B-11 Gear Change Mechanism

Quantity-KX65

’05Ref.No.


13156 13156-1347 LEVER-CHANGE,PEDAL 1(OPTION)

13161 13161-1280 LEVER-COMP-CHANGE SHAFT 113236 13236-1026 LEVER-COMP,CHANGE DRUM 113236A 13236-1376 LEVER-COMP,CHANGE 113242 13242-1366 LEVER-ASSY-CHANGE,PEDAL,STEEL 1

92002 92002-1237 BOLT,6X20 192009 92009-1102 SCREW,CHANGE LEVER 192081 92081-1109 SPRING,CHANGE LEVER 192081A 92081-1129 SPRING,TENSION 192081B 92081-1275 SPRING,CHANGE LEVER 1

9 MAR.23,2004


’05 KX65-A6 Engine B-12 Crankcase

Quantity-KX65

’05Ref.No.


14001 14001-1318 SET-CRANKCASE 114069 14069-002 BREATHER,CRANKCASE 192004 92004-1245 STUD,8X28.5 292004A 92004-1246 STUD,8X37 292027 92027-1744 COLLAR,12.1X26X6 2

92042 92042-007 PIN,DOWEL,6.3X8X14 492043 92043-1264 PIN,8.2X10X14 292045 92045-1059 BEARING-BALL,R-6304C3 292045A 92045-1235 BEARING-BALL,6001C3ML01 192045B 92045-1304 BEARING-BALL,626MC3 1

92045C 92045-1432 BEARING-BALL,6805JRZ 192049 92049-1188 SEAL-OIL,SD20407GS 292050 92050-013 SEAL-OIL,SC25376 192051 92051-005 SEAL-OIL,TB13225.5 192059 92059-1074 TUBE,6X9X280 1

92065 92065-058 GASKET,10.5X16X1 192066 92066-1437 PLUG,DRAIN 192071 92071-042 GROMMET,BREATHER 192151 92151-1762 BOLT,6X16 2

132 132G0635 BOLT-FLANGED-SMALL 3

132A 132G0640 BOLT-FLANGED-SMALL 5132B 132G0655 BOLT-FLANGED-SMALL 1601 601A6002 BEARING-BALL,#6002 1601A 601A6004 BEARING-BALL,#6004 1601B 601A6203 BEARING-BALL,#6203 1

10 MAR.23,2004


’05 KX65-A6 Engine B-13 Engine Cover(s)

Quantity-KX65

’05Ref.No.


11009 11009-1974 GASKET,GENERATOR COVER 111060 11060-1924 GASKET,PUMP COVER 111060A 11060-1927 GASKET,ELBOW 111061 11061-0121 GASKET,CLUTCH COVER 113234 13234-1110 SHAFT-COMP,PUMP 1

14031 14031-0028 COVER-GENERATOR 114032 14032-1501 COVER-CLUTCH 116115 16115-018 CAP-OIL FILLER 116142 16142-1158 COVER-PUMP 152005 52005-1055 GAUGE,OIL LEVEL 1

52014 52014-1094 ELBOW 159256 59256-1064 IMPELLER 192022 92022-077 WASHER,6.1X12X1 192022A 92022-1380 WASHER,5.2X13X1 192037 92037-1236 CLAMP,TUBE 1

92045 92045-1305 BEARING-BALL,608MC3 192046 92046-1160 BEARING-NEEDLE,HK1010 192046A 92046-1217 BEARING-NEEDLE,6BTM109 192049 92049-002 SEAL-OIL,SB16244 192049A 92049-1359 SEAL-OIL,MH8X18X3.5-A 1

92049B 92049-1366 SEAL-OIL,MHSD8X18X10J-1 192049C 92049-1414 SEAL-OIL,BG1408F0 1

130 130G0516 BOLT-FLANGED 2130A 130P0510 BOLT-FLANGED 1132 132G0608 BOLT-FLANGED-SMALL 1

132A 132G0625 BOLT-FLANGED-SMALL 16132B 132G0660 BOLT-FLANGED-SMALL 1610 610A0408 ROLLER,4X8 2

11 MAR.23,2004


’05 KX65-A6 Engine B-14 Carburetor(1/2)

Quantity-KX65

’05Ref.No.


11009 11009-1147 GASKET,FLOAT CHAMBER 115003 15003-1669 CARBURETOR-ASSY 116002 16002-011 ADJUSTER-CABLE 116003 16003-006 NUT,ADJUST LOCK 116004 16004-025 CAP-CHAMBER 1

16006 16006-023 SPRING,THROTTLE VALVE 116007 16007-023 SEAT-SPRING,THROTTLE VALVE 116008 16008-1010 CLAMP 116014 16014-1116 SCREW-PILOT AIR 116016 16016-0008 PLUNGER,STARTER 1

16017 16017-1412 JET-NEEDLE,N-8 1(OPTION)

16017A 16017-1413 JET-NEEDLE,O-0 116017B 16017-1414 JET-NEEDLE,O-2 1

(OPTION)16017C 16017-1415 JET-NEEDLE,O-4 1

(OPTION)16017D 16017-1418 JET-NEEDLE,N-6 1

(OPTION)

16021 16021-1224 SCREW-THROTTLE STOP 116025 16025-1040 VALVE-THROTTLE,CA1.5 116029 16029-004 GASKET,FLOAT VALVE SEAT 116030 16030-1095 VALVE-FLOAT,#2.5 116031 16031-1005 FLOAT 1

16032 16032-003 PIN,FLOAT 116049 16049-1001 COVER-MAIN JET 116065 16065-1020 HOLDER,JET NEEDLE 116065A 16065-1366 HOLDER-CARBURETOR 116187 16187-1226 NEEDLE-JET,5GSP68 1

16187A 16187-1227 NEEDLE-JET,5GSP69 1(OPTION)

55020 55020-1787 GUARD,FUEL TUBE 192036 92036-018 RING-SNAP 192037 92037-1305 CLAMP 192037A 92037-147 CLAMP,TUBE 1

92037B 92037-1712 CLAMP 192055 92055-1061 RING-O,MAIN JET COVER 192055A 92055-1658 RING-O,AIR SCREW 192055B 92055-2068 RING-O 192063 92063-019 JET-MAIN,#170 1

(OPTION)

12 MAR.23,2004


’05 KX65-A6 Engine C-3 Carburetor(2/2)

Quantity-KX65

’05Ref.No.


92063A 92063-020 JET-MAIN,#180 1(OPTION)

92063B 92063-021 JET-MAIN,#190 192063C 92063-022 JET-MAIN,#200 1

(OPTION)92063D 92063-023 JET-MAIN,#210 1

(OPTION)92063E 92063-025 JET-MAIN,#230 1

(OPTION)

92064 92064-021 JET-PILOT,#20 1(OPTION)

92064A 92064-022 JET-PILOT,#30 1(OPTION)

92064B 92064-032 JET-PILOT,#25 192064C 92064-040 JET-PILOT,#22.5 1

(OPTION)92064D 92064-1033 JET-PILOT,#27.5 1

(OPTION)

92081 92081-1152 SPRING,THROTTLE ADJUST 192081A 92081-1153 SPRING,STOP SCREW 192191 92191-1495 TUBE,3X5X280 292191A 92191-1496 TUBE,3X5X220 192191B 92191-1611 TUBE 1

92200 92200-1564 WASHER,PILOT AIR SCREW 1132 132G0620 BOLT-FLANGED-SMALL 4223 223D0416 SCREW-PAN-WS-CROS 4

13 MAR.23,2004


’05 KX65-A6 Engine C-4 Generator

Quantity-KX65

’05Ref.No.


21003 21003-1361 STATOR 121007 21007-1364 ROTOR 121119 21119-1551 IGNITER 192015 92015-077 NUT,FLANGED,10MM 192037 92037-1069 CLAMP,L=60 3

92037A 92037-1173 CLAMP 192038 92038-001 KEY,WOODRUFF 192072 92072-1293 BAND,L=140 192150 92150-1435 BOLT,6X12 1


224 224B0514 SCREW-PAN-WP-CROS 3

14 MAR.23,2004


’05 KX65-A6 Engine C-5 Ignition System

Quantity-KX65

’05Ref.No.


21121 21121-1186 COIL-IGNITION 121130 21130-1077 CAP-SPARK PLUG 192037 92037-1173 CLAMP 192070 92070-1133 PLUG-SPARK,BR10EG(NGK),SOLID 192070A 92070-1272 PLUG-SPARK,BR10EIX(NGK) 1

(OPTION)


15 MAR.23,2004


’05 KX65-A6 Engine C-6 Radiator

Quantity-KX65

’05Ref.No.


14037 14037-1266-RZ SCREEN,LH,WHITE 114037A 14037-1274-RZ SCREEN,RH,WHITE 139061 39061-1277 RADIATOR-ASSY 139062 39062-1808 HOSE-COOLING,HEAD-RADIATOR 139062A 39062-1809 HOSE-COOLING,PUMP-RADIATOR 1

39062B 39062-1810 HOSE-COOLING,PIPE-CYLINDER 149085 49085-1076 CAP-ASSY-PRESSURE,P1.1 149085A 49085-1077 CAP-ASSY-PRESSURE,P1.8 1

(OPTION)49089 49089-1144-290 SHROUD-ENGINE,LH,L.GREEN 149089A 49089-1145-290 SHROUD-ENGINE,RH,L.GREEN 1

92027 92027-194 COLLAR,L=11.1 392075 92075-209 DAMPER 392143 92143-1196 COLLAR 292150 92150-1339 BOLT,6X20 292150A 92150-1435 BOLT,6X12 6

92152 92152-1235 COLLAR 292170 92170-1283 CLAMP 692191 92191-1434 TUBE 1


16 MAR.23,2004


’05 KX65-A6 Chassis D-3 Frame

Quantity-KX65

’05Ref.No.


32160 32160-1611-458 FRAME-COMP,SUB,P.SILVER 132160A 32160-1735-458 FRAME-COMP,P.SILVER 192015 92015-1684 NUT,STEERING STEM,25MM 192116 92116-1065 BEARING-ROLLER,H1-CAP32005JRRS 292150 92150-1839 BOLT,SOCKET,8X20 2

17 MAR.23,2004


’05 KX65-A6 Chassis D-4 Engine Mount

Quantity-KX65

’05Ref.No.


92015 92015-1143 NUT,8MM 192015A 92015-1432 NUT,8MM 292022 92022-107 WASHER 292022A 92022-1561 WASHER,8.5X20X1.6 192066 92066-1081 PLUG,HEAD LAMP 2

92122 92122-1179 ROLLER,CHAIN GUIDE 192122A 92122-1213 ROLLER,CHAIN GUIDE 192143 92143-1432 COLLAR,9.5X12.7X25 192153 92153-1095 BOLT,FLANGED,8X110 292180 92180-1354 SHIM,9X18X0.3 AR

132 132G0840 BOLT-FLANGED-SMALL 1550 550D2518 PIN-COTTER,2.5X18 1

18 MAR.23,2004


’05 KX65-A6 Chassis D-5 Swingarm

Quantity-KX65

’05Ref.No.


11012 11012-1263 CAP 412053 12053-1436 GUIDE-CHAIN,RR 112053A 12053-1456 GUIDE-CHAIN,FR 113070 13070-1347 GUIDE,CHAIN 133001 33001-1634-458 ARM-COMP-SWING,P.SILVER 1

33032 33032-1194 SHAFT-SWING ARM 133040 33040-1188 ADJUSTER-CHAIN 242036 42036-1067 SLEEVE,SWING ARM,L=34 292001 92001-1463 BOLT,6X39 292003 92003-179 BOLT,FLANGED,6X48 2

92015 92015-1433 NUT,FLANGED,12MM 192046 92046-1046 BEARING-NEEDLE 292143 92143-1676 COLLAR 292152 92152-1215 COLLAR 2

220 220B0508 SCREW-PAN-CROS,5X8 2

311 311B0600 NUT-HEX,6MM 2

19 MAR.23,2004


’05 KX65-A6 Chassis D-6 Suspension

Quantity-KX65

’05Ref.No.


39007 39007-1299 ARM-SUSP,UNI TRAK 142036 42036-1351 SLEEVE 142036A 42036-1364 SLEEVE,12X18X40 142036B 42036-1370 SLEEVE,12X18X61 246102 46102-1430 ROD,SUSPENSION,L=88.3 2

(OPTION)

46102A 46102-1431 ROD,SUSPENSION,L=87.3 2(OPTION)

46102B 46102-1432 ROD,SUSPENSION,L=86.3 246102C 46102-1433 ROD,SUSPENSION,L=85.3 2

(OPTION)92001 92001-1499 BOLT,FLANGED,10X44 192001A 92001-1693 BOLT,FLANGED,12X88 2

92015 92015-1433 NUT,FLANGED,12MM 392046 92046-1144 BEARING-NEEDLE,18BM2416 492046A 92046-1192 BEARING-NEEDLE,16BM2212 192046B 92046-1271 BEARING-NEEDLE,HK1812 292049 92049-1328 SEAL-OIL 6

92093 92093-1436 SEAL 292151 92151-1766 BOLT,FLANGED,12X67 192151A 92151-1785 BOLT,FLANGED,10X54 192152 92152-1139 COLLAR 192210 92210-1184 NUT,LOCK,10MM 2

20 MAR.23,2004


’05 KX65-A6 Chassis D-7 Footrests

Quantity-KX65

’05Ref.No.


34028 34028-1529-CE STEP,LH,SILVER 134028A 34028-1530-CE STEP,RH,SILVER 192022 92022-1829 WASHER,10.2X16X1 292043 92043-1643 PIN,10X37.5 292145 92145-1106 SPRING,STEP,LH 1

92145A 92145-1107 SPRING,STEP,RH 1550 550S3020 PIN-COTTER,3.0X20 2

21 MAR.23,2004


’05 KX65-A6 Chassis D-8 Fenders

Quantity-KX65

’05Ref.No.


35004 35004-1416-290 FENDER-FRONT,L.GREEN 135019 35019-1395-RZ FLAP,REAR FENDER,WHITE 135022 35022-1342-290 FENDER-COMP-REAR,L.GREEN 192015 92015-1078 NUT,FLANGED,6MM 292022 92022-125 WASHER,6.5X20X1.6 2

92143 92143-1196 COLLAR 292150 92150-1339 BOLT,6X20 692150A 92150-1506 BOLT,FLANGED,6X16 392152 92152-1255 COLLAR 4


22 MAR.23,2004


’05 KX65-A6 Chassis D-9 Stand(s)

Quantity-KX65

’05Ref.No.


34024 34024-1403-458 STAND-SIDE,P.SILVER 1

23 MAR.23,2004


’05 KX65-A6 Chassis D-10 Tires

Quantity-KX65

’05Ref.No.


41009 41009-1258 TIRE,FR,60/100-14 30M,D755F(D) 141009A 41009-1259 TIRE,RR,80/100-12 41M,D755(D) 141022 41022-1114 TUBE-TIRE,60/100-14(D) 141022A 41022-1115 TUBE-TIRE,80/100-12(D) 141023 41023-1066 BAND-RIM,80/100-12(D) 1

41023A 41023-1068 BAND-RIM,80/100-14(D) 141024 41024-010 STOPPER-RIM,1.60-M(DUNLOP) 141025 41025-1388 RIM,FR,1.40X14 141025A 41025-1389 RIM,RR,1.60X12 141029 41029-1302 SPOKE-INNER,FR,150MMX159D 28

41029A 41029-1303 SPOKE-INNER,RR,125.5MMX167D 2841032 41032-1055 NIPPLE-SPOKE 5641090 41090-1124 WHEEL-SUB ASSY,FR 1

(OPTION)41090A 41090-1125 WHEEL-SUB ASSY,RR 1

(OPTION)

24 MAR.23,2004


’05 KX65-A6 Chassis D-11 Front Hub

Quantity-KX65

’05Ref.No.


11065 11065-1137 CAP 241034 41034-1302 DRUM-ASSY,FRONT BRAKE 141068 41068-1418 AXLE,FR 192045 92045-1062 BEARING-BALL,TMB201LLUC3/2A 192049 92049-1257 SEAL-OIL,TC20376.5 2

92152 92152-1196 COLLAR,AXLE,L=15.5 292152A 92152-1197 COLLAR,FR BRAKE DRUM,L=59 192200 92200-1004 WASHER,12.3X23X2.3 1

320 320G1200 NUT-CASTLE 1550 550D3025 PIN-COTTER,3.0X25 1

601 601B6301UU BEARING-BALL,#6201UUC3 1

25 MAR.23,2004


’05 KX65-A6 Chassis D-12 Rear Hub

Quantity-KX65

’05Ref.No.


11065 11065-1137 CAP 241034 41034-1303 DRUM-ASSY,REAR BRAKE 141068 41068-1419 AXLE,RR 142041 42041-1526 SPROCKET-HUB,45T 1

(OPTION)42041A 42041-1527 SPROCKET-HUB,46T 1

(OPTION)

42041B 42041-1528 SPROCKET-HUB,47T 142041C 42041-1529 SPROCKET-HUB,48T 1

(OPTION)42041D 42041-1549 SPROCKET-HUB,49T 1

(OPTION)43044 43044-1127 HOLDER-COMP-CALIPER,RR 192015 92015-1432 NUT,8MM 4

92045 92045-1062 BEARING-BALL,TMB201LLUC3/2A 192049 92049-1257 SEAL-OIL,TC20376.5 292057 92057-1504 CHAIN,DRIVE,DID420MBK1X110L 192058 92058-1073 JOINT-CHAIN,DRIVE 192152 92152-1196 COLLAR,AXLE,L=15.5 1

92152A 92152-1198 COLLAR,RR AXLE,L=22 192152B 92152-1199 COLLAR,RR BRAKE DRUM,L=89 192153 92153-1101 BOLT,FLANGED,8X28 492200 92200-1004 WASHER,12.3X23X2.3 1

320 320G1200 NUT-CASTLE 1

410 410B0800 WASHER-PLAIN-SMALL,8MM 4481 481J3700 CIRCLIP-TYPE-C,37MM 1550 550D3025 PIN-COTTER,3.0X25 1601 601B6301UU BEARING-BALL,#6201UUC3 1

26 MAR.23,2004


’05 KX65-A6 Chassis D-13 Brake Pedal

Quantity-KX65

’05Ref.No.


13236 13236-1369 LEVER-COMP,BRAKE PEDAL,STEEL 192144 92144-1752 SPRING,BRAKE PEDAL RETURN 192151 92151-1572 BOLT,BRAKE PEDAL,8MM 192190 92190-1488 TUBE,13X16X25 1

670 670B2012 O RING,12MM 2

27 MAR.23,2004


’05 KX65-A6 Chassis D-14 Shock Absorber(s)

Quantity-KX65

’05Ref.No.


45014 45014-1782-8V SHOCKABSORBER,I.SILVER 192092 92092-1078 BUSHING-RUBBER 192145 92145-1474-8V SPRING,SHOCKABSORBER,K=4.5,SIL 1

(OPTION)92145A 92145-1475-8V SPRING,SHOCKABSORBER,K=4.7,SIL 1

(OPTION)92145B 92145-1476-8V SPRING,SHOCKABSORBER,K=4.9,SIL 1

92145C 92145-1477-8V SPRING,SHOCKABSORBER,K=5.1,SIL 1(OPTION)

28 MAR.23,2004


’05 KX65-A6 Chassis E-3 Front Master Cylinder

Quantity-KX65

’05Ref.No.


13236 13236-1346 LEVER-COMP,FRONT BRAKE 132085 32085-1508 STOPPER 143015 43015-1675 CYLINDER-ASSY-MASTER,FR 143020 43020-1121 PISTON-COMP-BRAKE 143022 43022-1010 STOPPER-BRAKE,PISTON 1

43026 43026-1075 CAP-BRAKE 143028 43028-1067 DIAPHRAGM 143034 43034-1110 HOLDER-BRAKE 143067 43067-001 WASHER,10.5X15X1.5 443095 43095-1256 HOSE-BRAKE,FR 1

49006 49006-1344 BOOT,FRONT BRAKE LEVER 149016 49016-1044 COVER-SEAL,MASTER CYLINDER 192009 92009-1458 SCREW,4MM 292015 92015-1528 NUT,FLANGED,6MM 192037 92037-1362 CLAMP,BRAKE HOSE,OUTSIDE 1

92037A 92037-1363 CLAMP,BRAKE HOSE,INSIDE 192150 92150-1451 BOLT,LEVER SET 192150A 92150-1452 BOLT 292153 92153-0627 BOLT,OIL,L=23 2


29 MAR.23,2004


’05 KX65-A6 Chassis E-4 Front Brake

Quantity-KX65

’05Ref.No.


14079 14079-1130 HOLDER-ASSY,FRONT CALIPER 141080 41080-1470 DISC 143048 43048-1089 PISTON-CALIPER 143056 43056-1055 BREATHER 143057 43057-1001 CAP-BREATHER 1

43080 43080-5131 CALIPER-SUB-ASSY,FR 143082 43082-1242 PAD-ASSY-BRAKE 149006 49006-1088 BOOT,CALIPER 149006A 49006-1242 BOOT,CALIPER 192049 92049-1331 SEAL-OIL,PISTON 1

92093 92093-1272 SEAL,PISTON 192145 92145-1269 SPRING,PAD 192150 92150-1144 BOLT 292151 92151-1799 BOLT,DISC PLATE,6MM 4

130 130P0840 BOLT-FLANGED 2

30 MAR.23,2004


’05 KX65-A6 Chassis E-5 Rear Master Cylinder

Quantity-KX65

’05Ref.No.


13159 13159-1056 CONNECTOR 143010 43010-1076 ROD-ASSY-BRAKE 143015 43015-1694 CYLINDER-ASSY-MASTER,RR 143020 43020-1094 PISTON-COMP-BRAKE 143026 43026-1058 CAP-BRAKE 1

43027 43027-1052 PLATE-DIAPHRAGM 143028 43028-1060 DIAPHRAGM 143067 43067-001 WASHER,10.5X15X1.5 443078 43078-1068 RESERVOIR 143095 43095-1228 HOSE-BRAKE,RR 1

43095A 43095-1254 HOSE-BRAKE,RR MASTER CYLINDER 192022 92022-1028 WASHER,8.5X13X1 192022A 92022-1601 WASHER,CIRCRIP 192033 92033-1186 RING-SNAP,20.5MM 192037 92037-1710 CLAMP 2

92043 92043-0004 PIN 192055 92055-1251 RING-O,MASTER CYLINDER 192150 92150-1340 BOLT,6X14 192153 92153-0627 BOLT,OIL,L=23 292170 92170-1684 CLAMP,HOSE 1

132 132G0614 BOLT-FLANGED-SMALL 2221 221B0510 SCREW-CSK-CROS 2550 550D2015 PIN-COTTER,2.0X15 1

31 MAR.23,2004


’05 KX65-A6 Chassis E-6 Rear Brake

Quantity-KX65

’05Ref.No.


41080 41080-1470 DISC 143044 43044-1076 HOLDER-COMP-CALIPER,RR 143048 43048-1090 PISTON-CALIPER 143049 43049-1060 PACKING,PISTON SEAL 143049A 43049-1061 PACKING,PISTON SEAL 1

43056 43056-1055 BREATHER 143057 43057-1001 CAP-BREATHER 143080 43080-5132 CALIPER-SUB-ASSY,RR 143082 43082-1241 PAD-ASSY-BRAKE 149006 49006-1088 BOOT,CALIPER 1

49006A 49006-1089 BOOT,CALIPER 155020 55020-1707-RZ GUARD,REAR CALIPER,WHITE 192025 92025-1817 SHIM,PAD 192075 92075-1414 DAMPER 192081 92081-1502 SPRING,PAD 1

92150 92150-1144 BOLT 292150A 92150-1340 BOLT,6X14 292151 92151-1799 BOLT,DISC PLATE,6MM 4

120 120P0816 BOLT-SOCKET 2

32 MAR.23,2004


’05 KX65-A6 Chassis E-7 Handlebar

Quantity-KX65

’05Ref.No.


13070 13070-1074 GUIDE,THROTTLE 113091 13091-1728 HOLDER,CLUTCH LEVER 114025 14025-1646 COVER,THROTTLE CASE UPP 127010 27010-1415 SWITCH,ENGINE STOP 132099 32099-1036 CASE,THROTTLE UPP 1

32099A 32099-1044 CASE,THROTTLE LWR 146003 46003-0030-458 HANDLE,P.SILVER 146012 46012-0011-458 HOLDER-HANDLE,UPP,P.SILVER 246019 46019-1054 GRIP-ASSY,THROTTLE 146075 46075-1024 GRIP,LH 1

46076 46076-1202 LEVER-ASSY-GRIP,CLUTCH 146092 46092-1165 LEVER-GRIP,CLUTCH 149006 49006-1017 BOOT,LEVER HOLDER 149006A 49006-1097 BOOT,THROTTLE CASE 159101 59101-1110 REEL,THROTTLE 1

92009 92009-1435 SCREW,CABLE ADJUST,8MM 192015 92015-1596 NUT,CABLE ADJUST LOCK,8MM 192072 92072-030 BAND,L=123 192150 92150-1474 BOLT 292151 92151-1103 BOLT,LEVER SET,5MM 1

92170 92170-1226 CLAMP,LEVER HOLDER 1132 132G0830 BOLT-FLANGED-SMALL 4214 214C0518 SCREW-PAN+- 2222 222E0412 SCREW-CSK-RD-CROS 2311 311B0500 NUT-HEX 1

33 MAR.23,2004


’05 KX65-A6 Chassis E-8 Front Fork

Quantity-KX65

’05Ref.No.


11051 11051-1892 BRACKET,BRAKE HOSE GUIDE 111065 11065-1225 CAP,FROK TOP 213070 13070-1349 GUIDE,BRAKE HOSE 144005 44005-1404 PIPE-LEFT FORK OUTER 144006 44006-1402 PIPE-RIGHT FORK OUTER 1

44013 44013-1496 PIPE-FORK INNER 244023 44023-1161 CYLINDER-SET-FORK 244026 44026-1735 SPRING-FRONT FORK,K=0.26 2

(OPTION)44026A 44026-1736 SPRING-FRONT FORK,K=0.27 244026B 44026-1737 SPRING-FRONT FORK,K=0.28 2

(OPTION)

44026C 44026-1738 SPRING-FRONT FORK,K=0.29 2(OPTION)

44026D 44026-1739 SPRING-FRONT FORK,K=0.25 2(OPTION)

44037 44037-0023-458 HOLDER-FORK UNDER,P.SILVER 144039 44039-0022-458 HOLDER-FORK UPPER,P.SILVER 144045 44045-051 GASKET,FORK CYLINDER BOLT 2

44065 44065-1123 BUSHING-FRONT FORK,INNER PIPE 244065A 44065-1133 BUSHING-FRONT FORK 244075 44075-1158 DAMPER-SET-FORK 192001 92001-1464 BOLT,FORK CYLINDER 292015 92015-1653 NUT,STEERING STEM,22MM 1

92022 92022-1841 WASHER,FORK SPRING 292022A 92022-1873 WASHER,STEERING STEM 192026 92026-1365 SPACER 292049 92049-1524 SEAL-OIL,FORK OUTER TUBE 292055 92055-1367 RING-O,FORK TOP 2

92093 92093-1519 SEAL,FORK OUTER TUBE 292151 92151-1636 BOLT,FLANGED,10X35 292151A 92151-1637 BOLT,FLANGED,5X16 192200 92200-1496 WASHER 2


34 MAR.23,2004


’05 KX65-A6 Chassis E-9 Fuel Tank

Quantity-KX65

’05Ref.No.


11060 11060-1340 GASKET,FUEL TANK CAP 143049 43049-1091 PACKING,TAP VALVE 151001 51001-1676-6Z TANK-COMP-FUEL,F.BLACK 151023 51023-1339 TAP-ASSY,FUEL 151044 51044-1185 TUBE-ASSY 1

51048 51048-1124 CAP-ASSY-TANK,FUEL 159231 59231-1096 FILLER 192009 92009-1530 SCREW,6X10 292022 92022-165 WASHER,PLAIN,6MM 192022A 92022-1690 WASHER,6.5X24X2 1

92027 92027-2096 COLLAR,6.2X7.8X5 292055 92055-1348 RING-O,FUEL TAP PACKING 192055A 92055-1419 RING-O,TAP LEVER 192072 92072-1229 BAND,FUEL TANK 192075 92075-1787 DAMPER 1

92161 92161-1077 DAMPER,FUEL TANK,RR 1132 132G0612 BOLT-FLANGED-SMALL 2132A 132G0614 BOLT-FLANGED-SMALL 1220 220B0308 SCREW-PAN-CROS 2

35 MAR.23,2004


’05 KX65-A6 Chassis E-10 Seat

Quantity-KX65

’05Ref.No.


53066 53066-0052-MA SEAT-ASSY,BLACK 192150 92150-1339 BOLT,6X20 2

36 MAR.23,2004


’05 KX65-A6 Chassis E-11 Cables

Quantity-KX65

’05Ref.No.


54011 54011-1415 CABLE-CLUTCH 154012 54012-0095 CABLE-THROTTLE 192072 92072-1293 BAND,L=140 1

37 MAR.23,2004


’05 KX65-A6 Chassis E-12 Side Covers

Quantity-KX65

’05Ref.No.


36001 36001-1639-266 COVER-SIDE,LH,S.WHITE 136001A 36001-1667-266 COVER-SIDE,RH,S.WHITE 192143 92143-1196 COLLAR 492150 92150-1340 BOLT,6X14 2

38 MAR.23,2004


’05 KX65-A6 Chassis E-13 Owner’s Tools

Quantity-KX65

’05Ref.No.


92104 92104-002 GASKET-LIQUID,TUBE,100G,SILVER 192110 92110-1119 TOOL-WRENCH,BOX,21MM&SPOKE 1

39 MAR.23,2004


’05 KX65-A6 Chassis E-14 Labels

Quantity-KX65

’05Ref.No.


56030 56030-1228 LABEL,IMPORTANT NOTICEL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - AS 1

56030A 56030-1230 LABEL,32:1 156040 56040-1157 LABEL,UNLEADED PETROL ONLY

L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - AS 156052 56052-0398 MARK,SHROUD,KX65 256052A 56052-0431 MARK,SHROUD,KAWASAKI 2

56066 56066-1565 PATTERN,SHROUD,LH 156066A 56066-1566 PATTERN,SHROUD,RH 156070 56070-3799 LABEL-WARNING,OWNER’S MANUAL

L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EU 1

40 MAR.23,2004


’05 KX65-A6 Chassis F-3 Accessory

Quantity-KX65

’05Ref.No.


58029 58029-1087-266 PLATE-NUMBER,S.WHITE 192150 92150-1340 BOLT,6X14 1

41 MAR.23,2004


’05 KX65-A6 Chassis F-4 Manual

Quantity-KX65

’05Ref.No.


99976 99976-1179 OWNER’S MANUAL,MULTIL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EU 1

42 MAR.23,2004


’05 KX65-A6 L-15 Numerical Parts IndexPart No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.

11001-1516 .................B-311004-1346 .................B-311005-1973 .................B-311009-1147 ...............B-1411009-1974 ...............B-1311011-1578 .................B-411012-1263 .................D-511013-1284 .................B-411051-1892 .................E-811060-1340 .................E-9

11060-1921 .................B-311060-1922 .................B-511060-1924 ...............B-1311060-1927 ...............B-1311061-0121 ...............B-1311065-1137 ...............D-1111065-1137 ...............D-1211065-1225 .................E-812021-1015 .................B-312022-1013 .................B-3

12022-1087 .................B-312053-1436 .................D-512053-1456 .................D-5120P0816 ....................E-613001-0040 .................B-613002-1119 .................B-613008-1199 .................B-613031-1467 .................B-613032-1246 .................B-613033-028 ...................B-6

13034-1107 .................B-613035-1002 .................B-613037-1615 .................B-613037-1616 .................B-613061-1712 .................B-713064-1196 .................B-713066-1097 .................B-713070-1074 .................E-713070-1314 .................B-713070-1347 .................D-5

13070-1349 .................E-813078-1004 .................B-713086-1002 .................B-813087-1051 .................B-813088-1010 .................B-813089-1087 .................B-813091-1115 .................B-813091-1133 .................B-813091-1696 .................B-413091-1728 .................E-7

13095-1042 .................B-813097-1413 .................B-6130G0516 .................B-13130P0510 ..................B-13130P0520 ....................B-8130P0840 ....................E-413114-1055 .................B-813127-1105 .................B-913128-0016 .................B-913129-1215 .................B-9

13129-1343 .................B-913129-1345 .................B-913129-1348 .................B-913129-1349 .................B-913129-1515 .................B-913129-1611 .................B-913129-1612 .................B-913129-1654 .................B-913140-1300 ...............B-1013140-1301 ...............B-10

13141-1220 ...............B-1013144-1022 .................B-913144-1023 .................B-913156-1347 ...............B-1113159-1056 .................E-513161-1280 ...............B-1113206-1067 .................B-713234-1110 ...............B-1313236-1026 ...............B-1113236-1338 .................B-8

13236-1346 .................E-313236-1369 ...............D-1313236-1376 ...............B-1113242-1366 ...............B-1113260-1542 .................B-913271-1298 .................B-413271-1417 ...............B-1013280-1142 .................B-413280-1179 ...............B-10132G0608 .................B-13

132G0612 ...................C-4132G0612 ...................E-9132G0614 ...................E-5132G0614 ...................E-9132G0616 ...................B-7132G0616 ...................C-5132G0616 ...................E-3132G0620 ...................C-3132G0620 ...................C-6132G0625 .................B-13

132G0625 ...................B-5132G0625 ...................D-8132G0635 .................B-12132G0635 ...................B-5132G0640 .................B-12132G0655 .................B-12132G0660 .................B-13132G0830 ...................E-7132G0835 ...................E-8132G0840 ...................D-4

14001-1318 ...............B-1214025-1646 .................E-714031-0028 ...............B-1314032-1501 ...............B-1314037-1266-RZ ...........C-614037-1274-RZ ...........C-614069-002 .................B-1214073-1759 .................B-414079-1130 .................E-415003-1669 ...............B-14

16002-011 .................B-1416003-006 .................B-1416004-025 .................B-1416006-023 .................B-1416007-023 .................B-1416008-1010 ...............B-1416014-1116 ...............B-1416016-0008 ...............B-1416017-1412 ...............B-1416017-1413 ...............B-14

16017-1414 ...............B-1416017-1415 ...............B-1416017-1418 ...............B-1416021-1224 ...............B-1416025-1040 ...............B-1416029-004 .................B-1416030-1095 ...............B-1416031-1005 ...............B-1416032-003 .................B-1416049-1001 ...............B-14

16065-1020 ...............B-1416065-1366 ...............B-1416115-018 .................B-1316142-1158 ...............B-1316187-1226 ...............B-1416187-1227 ...............B-1418020-1284 .................B-518046-1587 .................B-518100-1092 .................B-518120-1116 .................B-5

21003-1361 .................C-421007-1364 .................C-421119-1551 .................C-421121-1186 .................C-521130-1077 .................C-5214C0518 ...................E-7220B0308 ....................E-9220B0508 ...................D-5221B0510 ....................E-5221B0618 ....................B-7

222E0412 ....................E-7223D0416 ...................C-3224B0514 ...................C-427010-1415 .................E-7290P0808 ....................B-7311B0500 ....................E-7311B0600 ...................D-532085-1508 .................E-332099-1036 .................E-732099-1044 .................E-7

320G1200 .................D-11320G1200 .................D-1232160-1611-458 .........D-332160-1735-458 .........D-333001-1634-458 .........D-533032-1194 .................D-533040-1188 .................D-534024-1403-458 .........D-934028-1529-CE ..........D-734028-1530-CE ..........D-7

35004-1416-290 .........D-835019-1395-RZ ...........D-835022-1342-290 .........D-836001-1639-266 ........E-1236001-1667-266 ........E-1239007-1299 .................D-639061-1277 .................C-639062-1808 .................C-639062-1809 .................C-639062-1810 .................C-6

41009-1258 ...............D-1041009-1259 ...............D-1041022-1114 ...............D-1041022-1115 ...............D-1041023-1066 ...............D-1041023-1068 ...............D-1041024-010 .................D-1041025-1388 ...............D-1041025-1389 ...............D-1041029-1302 ...............D-10

41029-1303 ...............D-1041032-1055 ...............D-1041034-1302 ...............D-1141034-1303 ...............D-1241068-1418 ...............D-1141068-1419 ...............D-1241080-1470 .................E-441080-1470 .................E-641090-1124 ...............D-1041090-1125 ...............D-10

410B0800 .................D-1242036-1067 .................D-542036-1351 .................D-642036-1364 .................D-642036-1370 .................D-642041-1526 ...............D-1242041-1527 ...............D-1242041-1528 ...............D-1242041-1529 ...............D-1242041-1549 ...............D-12

43010-1076 .................E-543015-1675 .................E-343015-1694 .................E-543020-1094 .................E-543020-1121 .................E-343022-1010 .................E-343026-1058 .................E-543026-1075 .................E-343027-1052 .................E-543028-1060 .................E-5

43028-1067 .................E-343034-1110 .................E-343044-1076 .................E-643044-1127 ...............D-1243048-1089 .................E-443048-1090 .................E-643049-1060 .................E-643049-1061 .................E-643049-1091 .................E-943056-1055 .................E-4

43056-1055 .................E-643057-1001 .................E-443057-1001 .................E-643067-001 ...................E-343067-001 ...................E-543078-1068 .................E-543080-5131 .................E-443080-5132 .................E-643082-1241 .................E-643082-1242 .................E-4

43095-1228 .................E-543095-1254 .................E-543095-1256 .................E-344005-1404 .................E-844006-1402 .................E-844013-1496 .................E-844023-1161 .................E-844026-1735 .................E-844026-1736 .................E-844026-1737 .................E-8

44026-1738 .................E-844026-1739 .................E-844037-0023-458 ..........E-844039-0022-458 ..........E-844045-051 ...................E-844065-1123 .................E-844065-1133 .................E-844075-1158 .................E-845014-1782-8V .........D-1446003-0030-458 ..........E-7

46012-0011-458 ..........E-746019-1054 .................E-746075-1024 .................E-746076-1202 .................E-746092-1165 .................E-746102-1430 .................D-646102-1431 .................D-646102-1432 .................D-646102-1433 .................D-6480J1200 ....................B-7

480J1500 ....................B-7480J1600 ....................B-6480J1600 ....................B-7481J3700 ..................D-1249006-1017 .................E-749006-1088 .................E-449006-1088 .................E-649006-1089 .................E-649006-1097 .................E-749006-1242 .................E-4

49006-1344 .................E-349016-1044 .................E-349047-1009 ...............B-1049085-1076 .................C-649085-1077 .................C-649089-1144-290 .........C-649089-1145-290 .........C-651001-1676-6Z ...........E-951023-1339 .................E-951044-1185 .................E-9


’05 KX65-A6 L-16 Numerical Parts IndexPart No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.

51048-1124 .................E-952005-1055 ...............B-1352014-1094 ...............B-1353066-0052-MA ........E-1054011-1415 ...............E-1154012-0095 ...............E-1155020-1707-RZ ...........E-655020-1787 ...............B-14550D2015 ...................E-5550D2518 ...................D-4

550D3025 .................D-11550D3025 .................D-12550S3020 ...................D-756030-1228 ...............E-1456030-1230 ...............E-1456040-1157 ...............E-1456052-0398 ...............E-1456052-0431 ...............E-1456066-1565 ...............E-1456066-1566 ...............E-14

56070-3799 ...............E-1458029-1087-266 ..........F-359051-1026 .................B-759051-1027 .................B-759051-1146 .................B-659101-1110 .................E-759231-1096 .................E-959256-1064 ...............B-13600A0800 ....................B-7601A6002 ..................B-12

601A6004 ..................B-12601A6203 ..................B-12601B6301UU ............D-11601B6301UU ............D-12610A0408 ..................B-10610A0408 ..................B-13610A0408 ....................B-3670B2012 .................D-13670E3032 ....................B-592001-1463 .................D-5

92001-1464 .................E-892001-1499 .................D-692001-1693 .................D-692002-1222 .................B-392002-1237 ...............B-1192002-1697 .................B-892003-179 ...................D-592004-1069 .................B-392004-1245 ...............B-1292004-1246 ...............B-12

92009-1014 .................B-392009-1102 ...............B-1192009-1435 .................E-792009-1458 .................E-392009-1530 .................E-992009-1607 .................B-792009-1862 ...............B-1092015-077 ...................C-492015-1078 .................B-592015-1078 .................D-8

92015-1143 .................B-392015-1143 .................D-492015-1259 .................B-492015-1432 ...............D-1292015-1432 .................D-492015-1433 .................D-592015-1433 .................D-692015-1528 .................E-392015-1596 .................E-792015-1653 .................E-8

92015-1684 .................D-392022-077 .................B-1392022-1028 .................E-592022-107 ...................D-492022-125 ...................D-892022-1380 ...............B-1392022-1561 .................D-492022-1601 .................E-592022-165 ...................E-992022-1690 .................E-9

92022-1829 .................D-792022-1841 .................E-892022-1873 .................E-892022-237 ...................B-592022-255 ...................B-892022-304 ...................B-392025-1817 .................E-692026-1365 .................E-892026-1522 .................B-692027-1210 .................B-5

92027-1744 ...............B-1292027-194 ...................C-692027-2096 .................E-992028-1967 .................B-892033-029 ...................B-992033-1060 .................B-992033-1079 .................B-992033-1186 .................E-592036-007 ...................B-692036-018 .................B-14

92037-1069 .................C-492037-1173 .................C-492037-1173 .................C-592037-1236 ...............B-1392037-1305 ...............B-1492037-1362 .................E-392037-1363 .................E-392037-147 .................B-1492037-1710 .................E-592037-1712 ...............B-14

92038-001 ...................C-492042-007 .................B-1292042-014 .................B-1092043-0004 .................E-592043-1264 ...............B-1292043-1643 .................D-792045-1059 ...............B-1292045-1062 ...............D-1192045-1062 ...............D-1292045-1235 ...............B-12

92045-1236 .................B-892045-1304 ...............B-1292045-1305 ...............B-1392045-1432 ...............B-1292046-1046 .................D-592046-1144 .................D-692046-1160 ...............B-1392046-1192 .................D-692046-1217 ...............B-1392046-1271 .................D-6

92049-002 .................B-1392049-1188 ...............B-1292049-1257 ...............D-1192049-1257 ...............D-1292049-1328 .................D-692049-1331 .................E-492049-1359 ...............B-1392049-1366 ...............B-1392049-1414 ...............B-1392049-1468 .................B-7

92049-1524 .................E-892050-013 .................B-1292051-005 .................B-1292055-022 ...................B-992055-1061 ...............B-1492055-1251 .................E-592055-1348 .................E-992055-1367 .................E-892055-1419 .................E-992055-1658 ...............B-14

92055-2068 ...............B-1492057-1504 ...............D-1292058-1073 ...............D-1292059-1074 ...............B-1292063-019 .................B-1492063-020 ...................C-392063-021 ...................C-392063-022 ...................C-392063-023 ...................C-392063-025 ...................C-3

92064-021 ...................C-392064-022 ...................C-392064-032 ...................C-392064-040 ...................C-392064-1033 .................C-392065-058 .................B-1292066-1081 .................D-492066-1437 ...............B-1292070-1133 .................C-592070-1272 .................C-5

92071-042 .................B-1292072-030 ...................E-792072-1229 .................E-992072-1293 .................C-492072-1293 ...............E-1192075-1414 .................E-692075-1787 .................E-992075-209 ...................C-692081-020 ...................B-792081-1109 ...............B-11

92081-1129 ...............B-1192081-1152 .................C-392081-1153 .................C-392081-1175 .................B-892081-122 ...................B-792081-1275 ...............B-1192081-1502 .................E-692092-1078 ...............D-1492093-1272 .................E-492093-1436 .................D-6

92093-1511 .................B-592093-1519 .................E-892104-002 .................E-1392110-1119 ...............E-1392116-1065 .................D-392122-1179 .................D-492122-1213 .................D-492143-1196 .................C-692143-1196 .................D-892143-1196 ...............E-12

92143-1432 .................D-492143-1676 .................D-592144-1752 ...............D-1392145-1058 .................B-792145-1106 .................D-792145-1107 .................D-792145-1269 .................E-492145-1340 .................B-592145-1474-8V .........D-1492145-1475-8V .........D-14

92145-1476-8V .........D-1492145-1477-8V .........D-1492150-1144 .................E-492150-1144 .................E-692150-1339 .................C-692150-1339 .................D-892150-1339 ...............E-1092150-1340 ...............E-1292150-1340 .................E-592150-1340 .................E-6

92150-1340 .................F-392150-1435 .................B-592150-1435 .................C-492150-1435 .................C-692150-1451 .................E-392150-1452 .................E-392150-1474 .................E-792150-1505 .................B-492150-1506 .................D-892150-1604 ...............B-10

92150-1673 .................B-792150-1839 .................D-392151-1103 .................E-792151-1256 .................B-492151-1572 ...............D-1392151-1636 .................E-892151-1637 .................E-892151-1762 ...............B-1292151-1766 .................D-692151-1785 .................D-6

92151-1799 .................E-492151-1799 .................E-692151-1822 .................B-592152-0195 .................B-992152-1139 .................D-692152-1196 ...............D-1192152-1196 ...............D-1292152-1197 ...............D-1192152-1198 ...............D-1292152-1199 ...............D-12

92152-1215 .................D-592152-1235 .................C-692152-1255 .................D-892153-0627 .................E-392153-0627 .................E-592153-1095 .................D-492153-1101 ...............D-1292160-1176 .................B-592160-1201 .................B-592160-1913 .................B-5

92161-1077 .................E-992170-1226 .................E-792170-1283 .................C-692170-1684 .................E-592170-1686 .................B-492180-1354 .................D-492190-1488 ...............D-1392191-1434 .................C-692191-1495 .................C-392191-1496 .................C-3

92191-1611 .................C-392200-1004 ...............D-1192200-1004 ...............D-1292200-1197 .................B-892200-1209 .................B-792200-1496 .................E-892200-1564 .................C-392210-1184 .................D-699976-1179 .................F-4


’05 KX65-A6 B-16 Part Name IndexAccessory...........................................................................................F-3Air Cleaner.........................................................................................B-4Brake Pedal .....................................................................................D-13Cables..............................................................................................E-11Carburetor.................................................................................B-14/C-3Clutch.................................................................................................B-8Crankcase........................................................................................B-12Crankshaft..........................................................................................B-6Cylinder..............................................................................................B-3Cylinder Head....................................................................................B-3Engine Cover(s)...............................................................................B-13Engine Mount ....................................................................................D-4Fenders..............................................................................................D-8Footrests............................................................................................D-7Frame.................................................................................................D-3Front Brake........................................................................................E-4Front Fork ..........................................................................................E-8Front Hub.........................................................................................D-11Front Master Cylinder........................................................................E-3Fuel Tank...........................................................................................E-9Gear Change Drum.........................................................................B-10Gear Change Mechanism................................................................B-11

Generator...........................................................................................C-4Handlebar ..........................................................................................E-7Ignition System..................................................................................C-5Kickstarter Mechanism......................................................................B-7Labels ..............................................................................................E-14Manual ...............................................................................................F-4Muffler(s)............................................................................................B-5Owner’s Tools..................................................................................E-13Piston(s).............................................................................................B-6Radiator.............................................................................................C-6Rear Brake.........................................................................................E-6Rear Hub.........................................................................................D-12Rear Master Cylinder.........................................................................E-5Seat..................................................................................................E-10Shift Fork(s) .....................................................................................B-10Shock Absorber(s)...........................................................................D-14Side Covers .....................................................................................E-12Stand(s).............................................................................................D-9Suspension........................................................................................D-6Swingarm...........................................................................................D-5Tires.................................................................................................D-10Transmission......................................................................................B-9


’05 KX65-A6 C-16 Part Name IndexAccessory...........................................................................................F-3Air Cleaner.........................................................................................B-4Brake Pedal .....................................................................................D-13Cables..............................................................................................E-11Carburetor.................................................................................B-14/C-3Clutch.................................................................................................B-8Crankcase........................................................................................B-12Crankshaft..........................................................................................B-6Cylinder..............................................................................................B-3Cylinder Head....................................................................................B-3Engine Cover(s)...............................................................................B-13Engine Mount ....................................................................................D-4Fenders..............................................................................................D-8Footrests............................................................................................D-7Frame.................................................................................................D-3Front Brake........................................................................................E-4Front Fork ..........................................................................................E-8Front Hub.........................................................................................D-11Front Master Cylinder........................................................................E-3Fuel Tank...........................................................................................E-9Gear Change Drum.........................................................................B-10Gear Change Mechanism................................................................B-11



’05 KX65-A6 D-16 Part Name IndexAccessory...........................................................................................F-3Air Cleaner.........................................................................................B-4Brake Pedal .....................................................................................D-13Cables..............................................................................................E-11Carburetor.................................................................................B-14/C-3Clutch.................................................................................................B-8Crankcase........................................................................................B-12Crankshaft..........................................................................................B-6Cylinder..............................................................................................B-3Cylinder Head....................................................................................B-3Engine Cover(s)...............................................................................B-13Engine Mount ....................................................................................D-4Fenders..............................................................................................D-8Footrests............................................................................................D-7Frame.................................................................................................D-3Front Brake........................................................................................E-4Front Fork ..........................................................................................E-8Front Hub.........................................................................................D-11Front Master Cylinder........................................................................E-3Fuel Tank...........................................................................................E-9Gear Change Drum.........................................................................B-10Gear Change Mechanism................................................................B-11



’05 KX65-A6 E-16 Part Name IndexAccessory...........................................................................................F-3Air Cleaner.........................................................................................B-4Brake Pedal .....................................................................................D-13Cables..............................................................................................E-11Carburetor.................................................................................B-14/C-3Clutch.................................................................................................B-8Crankcase........................................................................................B-12Crankshaft..........................................................................................B-6Cylinder..............................................................................................B-3Cylinder Head....................................................................................B-3Engine Cover(s)...............................................................................B-13Engine Mount ....................................................................................D-4Fenders..............................................................................................D-8Footrests............................................................................................D-7Frame.................................................................................................D-3Front Brake........................................................................................E-4Front Fork ..........................................................................................E-8Front Hub.........................................................................................D-11Front Master Cylinder........................................................................E-3Fuel Tank...........................................................................................E-9Gear Change Drum.........................................................................B-10Gear Change Mechanism................................................................B-11



’05 KX65-A6 F-16 Part Name IndexAccessory...........................................................................................F-3Air Cleaner.........................................................................................B-4Brake Pedal .....................................................................................D-13Cables..............................................................................................E-11Carburetor.................................................................................B-14/C-3Clutch.................................................................................................B-8Crankcase........................................................................................B-12Crankshaft..........................................................................................B-6Cylinder..............................................................................................B-3Cylinder Head....................................................................................B-3Engine Cover(s)...............................................................................B-13Engine Mount ....................................................................................D-4Fenders..............................................................................................D-8Footrests............................................................................................D-7Frame.................................................................................................D-3Front Brake........................................................................................E-4Front Fork ..........................................................................................E-8Front Hub.........................................................................................D-11Front Master Cylinder........................................................................E-3Fuel Tank...........................................................................................E-9Gear Change Drum.........................................................................B-10Gear Change Mechanism................................................................B-11


This catalog covers: GRID NO. This grid covers: ’05 KX65 ... · 2005 KX65-A6 Local Procurement...

Documents

Transcript of This catalog covers: GRID NO. This grid covers: ’05 KX65 ... · 2005 KX65-A6 Local Procurement...