Think of Frequency Think of Introduction to Crystal TXC Confidential & Proprietary | 1.
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Transcript of Think of Frequency Think of Introduction to Crystal TXC Confidential & Proprietary | 1.
Think of FrequencyThink of
Introduction to Crystal
www.txccorp.com
TXC Confidential & Proprietary | 1
TXC Confidential & Proprietary | 2
Quartz Crystal Basic: Structure
33 4567
21 2100
79
6745
12
21
4567
3388
55
7900
88
7900
88
SiliconOxygen
Domain Wall
X
Y
ZConstitutes : Silicon Dioxide, SiO2
Crystal System : Trigonal 32
Melting Point : ~ 1,750 degree C @ 1 atm
Hardness : ~ 7.2 Mohs @ 1 atm
Nature QuartzSynthetic Quartz
TXC Confidential & Proprietary | 3
Si4+
O2- O2-
Si4+
O2- O2-
- -
+ +
Si4+
O2- O2-
+ +
- -
- Piezoelectric Effect
- Reverse Piezoelectric Effect
Si4+
O2- O2-
Electric neutral When a pulling-outward forceis applied on O2-, a positive electric field is induced.
When a pushing-inward forceis applied on O2-, a negative electric field is induced.
Electric neutral - - - - - -
Si4+
O2- O2-
+ + + + + +
+ + + + + +
- - - - - -
- - - - - -
- - - - - -
+ + + + + +
+ + + + + +Si4+
O2- O2-
When an electric field is applied, the induced electric filed is generated,and force the O2- moving outward.
When an electric field is applied, the induced electric filed is generated,and force the O2- moving inward.
Quartz Crystal Basic: Piezoelectricity
TXC Confidential & Proprietary | 4
Natural Quartz
Synthetic Quartz
Quartz Crystal Basic: Natural vs. Synthetic
TXC Confidential & Proprietary | 5
AUTOCLAVE
HYDROTHERMAL METHOD
RAW MATERIAL : Silica
HIGH TEMPERATURE : ~ 350 ~ 400 ℃
HIGH PRESSURE : ~ 900 ~ 1,000 Kg / cm2
HIGH TEMP. STABILITY : ± 3 ℃
LONG GROWTH TIME : 1 ~ 6 Month
HIGH PURITY
Infra-Red Absorption (IRA) : 3585 CM-1
Crystal GrowthRegion (~300 ℃)
DissolvingRegion (~400 ℃)
Quartz Crystal Basic: Synthetic Quartz
TXC Confidential & Proprietary | 6
Quartz Crystal Basic: Synthetic Quartz
Grown quartz bars from autoclaveMoving new autoclave to the factory
TXC Confidential & Proprietary | 7
Wire Sawing
Quartz Bar
A1 2 34 5 67 8 90 EN
BCD
Lapping
22.1372
Wafer Frequency
Processing time: <10 days
Manufacturing Process: From Bar to Blank
TXC Confidential & Proprietary | 8
Low Frequency
CT : +380
DT : -520
ET : +660
FT : -570
High Frequency
AT : +35012’BT : -490
Many cutting angles for various applications.
AT cutting is one of the most popular and applicable angles.
Xm
r
R
m
Z
r
R
m
X
r
Z
X
NT
GT
DTBTATCT
+20
+50X
+50
+50
+500
+20X
Y
Cutting Angle
TXC Confidential & Proprietary | 9
Cutting Angle: FT Characteristic of Different Cuts
20
40
0
- 20
- 40
- 60
- 80
- 100
- 160
- 120
- 140
- 40 - 20 0 20 40 60 80
Freq
uenc
y Ch
ange
in p
pm
Temperature ( ºC )
AT
AT
GT
GT
DT
DT
XYXY
CTCT
TXC Confidential & Proprietary | 10
Cutting Angle: AT-Cut FT Characteristic
rm
R
R
R
Rr
m Y
ZAT-cut BT-cut
49o35¼o
-1’
0’
1’
2’
3’
4’
5’
6’
7’
8’
-1’
0’
1’
2’
3’
4’
5’
6’
7’
8’
Y-bar quartzZ
25
20
15
10
5
0
-5
-10
-15
-20
-25-45 -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
f f(p
pm)
Temperature (oC)
= 35o 12.5’+ , = 0 forfundamental mode plano-plano AT-cut
= 35o 20’ + , = 0for 5th overtone AT-cut
TXC Confidential & Proprietary | 11
Thickness of Blank: Determines Frequency
A l
(m)(Hz)
1670~1650F
l
AT Cut Crystal- Resonance frequency is determined by thickness of blank.- For a 20 MHz crystal, the thickness is around 83um. (The diameter of human hair is around 50~80um)- The thinner the blank, the higher the frequency is.
Note : The constant of 1670 is not the exact number for AT cutting. This number ranges from 1650 ~ 1685 depends on the dimension and thickness of the AT quartz plate.
Frequency
TXC Confidential & Proprietary | 12
Structure and Manufacturing Process
IC Die Bonding
Wire Bonding
Blank Cleaning
Base Plating
Frequency Adj.
Final Testing
Marking
Taping
Seam Sealing
Mechanical Testing
Blank Auto-Mounting
Crys
tal
Osc
illat
or
Oscillator
■ 40.000
TXC CM211 ■ 24.576
TXC CN001
Crystal
Metal Lid
Plated Blank
Ceramic Package (Bottom)
Ceramic Package
(Top)
Oscillation IC
Processing time: <10 days
TXC Confidential & Proprietary | 13
Specification
Tips of Defining the Specification of a Crystal:1. Determine the Nominal Frequency
Ex: 8Z Series (2.5x2.0 mm)
2. Choose the Load Capacitance3. Define the Frequency Tolerance and Stability4. Define the Drivel Level, Effective Resistance, and Shunt capacitance C0
TXC Confidential & Proprietary | 14
Load Capacitance Choosing : CL vs. Trim Sensitivity
Load Capacitance: 06~10 pF, high trim sensitivity: unstable, but tunableLoad Capacitance: 16~30 pF, low trim sensitivity: stable, but hardly tunable
Trim Sensitivity ( Pullabilty )= ∆𝐹𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦∆ 𝐿𝑜𝑎𝑑𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑎𝑛𝑐𝑒
Ex. 3.2 x 2.5mm, 12.0 MHz, CL=8.0 pF
TXC Confidential & Proprietary | 15
Package Size vs Drive Level & Resistance
HC-49(9B/9C)
3.2mmx2.5mm (7M)
2.5mmx2.0mm (8Z)
2.0x1.6mm (8Y)
1.6x1.2mm (8Q)
10 Ω25 Ω 30 Ω 40 Ω 50 Ω
300 uW
200 uW
100 uW80 uW
Typ. Value of Drive Level (uW)
Typ. Value of Effective Resistacne (Ω)
150 uW
Ex: 25MHz Crystal
𝑹=𝝆 𝒍𝑨
❑
TXC Confidential & Proprietary | 16
Worldwide Lab Facilities
Three FAE locations with RD level testing equipment for Oscillation Circuit/Oscillator When the assistance is needed, please contact account manager to arrange the test
in different locations
Ningbo, China
Taoyuan, Taiwan
San Jose, USA
TXC Confidential & Proprietary | 17
Services
Unit Analysis Crystal & Tuning Fork Electrical Testing (S&A 250B) SPICE Model (RLC Model) Oscillator Electrical Testing Testing Temperature: -73˚C ~175 ˚C
Board Evaluation and Circuit Matching Accuracy of Frequency Drive Level Negative Resistance Start-up Time Operating Temperature Testing (Stability)
Failure Part Analysis Initial FA report
TXC Confidential & Proprietary | 19
Purpose of Matching
Mismatched Circuit:Х None or inconsistent oscillationХ Long startup timeХ Bad temperature performanceХ Crystal resonator damagingХ Bad jitter and frequency errorХ Others
Measurements: Accuracy of Frequency Drive Level Negative Resistance Startup time Operating Temperature Test (Stability)
Think of FrequencyThink of
Introduction to Crystal Oscillators
www.txccorp.com
TXC Confidential & Proprietary | 20
TXC Confidential & Proprietary | 21
Crystal Oscillators
1. Least integrated circuitry inside IC
2.Best noise performance in LSI-based crystal oscillator
3. ±15 PPM level temperature stability
4.±10 PPM level frequency accuracy based on physical tuning capability
Amplifier
BufferCrystal
CdCg
GND
Fout
VDD
Simple Packaged Crystal Oscillator (XO)
No Voltage Tunable Capability
TXC Confidential & Proprietary | 22
1. Integrated varactor inside IC
2.The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO
3. ±15 PPM level temperature stability
4.±10 PPM level frequency accuracy based on physical tuning capability
Tunable Range over Temp.
VC
VC-plus
VC-minus
Amplifier
Buffer(CMOS/Differenial)
Fout
VDD
Crystal
CdCgVaractor
VC
GND
Voltage-Controlled Crystal Oscillator (VCXO)
Crystal Oscillators
Tunable Range over Temp.
TXC Confidential & Proprietary | 23
Amplifier
Buffer
Fout
VDD
Crystal
CdCgVaractor
VC
Temperature Sensor and
Compensation Circuitry
GND
1.Integrated varactor & compensation circuit inside IC
2.The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO
3.<±2.5 to ±0.28 (S3-TCXO)PPM level temperature stability
4.<±2.5 PPM level frequency accuracy based on physical tuning capability
Temperature-Compensated Crystal Oscillator (TCXO)
Crystal Oscillators
25 C � T
F
Crystal IC Compensated
Result
≦2.5 ppm ≦0.3 ppm (Stratum 3 TCXO)
TXC Confidential & Proprietary | 24
Oven
Amplifier
Buffer
Fout
Vdd
Crystal
CdCgVaractor
Vc
Temperature Sensor
Oven Control Circuit
1.Discrete electrical components & oven controlled circuit
2.The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO
3. <±0.1 PPM level temperature stability
4.<±0.1 PPM level frequency accuracy based on physical tuning capability
Tunable Range over Temp.(Depends on crystal cut)
Oven-Controlled Crystal Oscillator (OCXO)
Crystal Oscillators
Less than 1/3 of CMOS
voltage swing
Less than 1/6 of CMOS
voltage swing
TXC Confidential & Proprietary | 25
Differential Output
CMOS (Single-ended)
Differential
CMOS: Single-endedDifferential*: Dual-ended (same frequency)
Advantage of Differential Output Low voltage swing Better noise rejection
*: 3 kinds of differential output that TXC is using: LVPECL, LVDS, HCSL