They never miss a trick …

… Bizerba inspection systems for the food industry

that what is technically possible also makes economic sense and

is profitable. Fully networked, with the latest software applications

and analysis tools (statistics, ordering, tracking & tracing) and

integrated with your ERP systems.

Exactly the way you imagine it

Bizerba XRE x-ray technology is a tried and tested method of

detecting non-metallic impurities in finished packages (e.g. glass

splinters, plastic, stones or bone). In combination with check-

weighers and labelling systems they and the Bizerba Varicon

metal detectors offer comprehensive security in the production

process. The multifunctional Bizerba Vision System BVS also

checks all visual parameters (e.g. packaging, seal, colour,

barcode) automatically. Thanks to the Bizerba industrial software

.BRAIN, these solutions are naturally compatible with the entire

world of Bizerba and support all quality management systems

and auditing processes.

The WS food standard interface for gathering operating data

proves just how forward looking the communications options for

these systems are.

Even the slightest complaint relating to quality and health

risks can seriously jeopardise a company‘s existence,

because a negative image with retailers and consumers

often has a severe effect on sales and market share even

years later.

Total Quality Management at all levels

At Bizerba we combine years of experience in industrial weighing

and labelling technology with sound sector knowledge. Precise

weighing and dimensioning, product marking in compliance

with regulations and processing the data generated in high-level

systems is the basis for our everyday work. To this we add object

identification and foreign object detection, to ensure

The monitoring and analysis of all relevant quality parameters; from

formula and completion inspection through to foreign object detection,

packaging and labelling are top priorityies for food manufacturers.

In order to achieve 100 % control at high throughput rates Bizerba offers

the very latest in detection methods.

Always aimed to optimise …

n Meaningful analyses and reports from _statistics.BRAIN are

a huge benefit both for quality management and for providing

the evidence required by relevant legislation or in the event of

customer complaints. They give you a powerful tool to prevent

incomplete or faulty products ever leaving your premises.

n With _bld.BRAIN it‘s child‘s play to design labels to your

customers‘ requests professionally on the screen, with the help

of variable fields – like text, logo and barcode.

nAnd with _dataMaintenance.BRAIN you can not only manage

device-specific standard labels, special labels and Euro labels,

but also up to 250 individual layouts.

Welcome to the Open World of Bizerba

The Bizerba industry software .BRAIN creates the conditions

for synchronised goods and data flows from materials delivery

through to dispatch.

nThe communication tool _connect.BRAIN integrates Bizerba‘s

industrial scales, checkweighers, labelling systems, printer

and detection devices with the existing process and software

environment. With the option of programming each

appliance individually.

United we stand,

divided we fall CSV · ODBC · RFCXML

Order Data

ERP SystemCSV · ODBC · RFCXML

Result data

ERP Level

Production Level

Order selectioniS 70 _statistics

.BRAIN

B

.BRAIN

cB

sB

dMB

oPB

bBbB

_connect.BRAIN

_statistics.BRAIN

_data Maintenance.BRAIN

_bld.BRAIN

_orderProcessing

_dataMaintenance.BRAIN

B

.BRAIN

cB

sB

dMB

oPB

bBbB

_connect.BRAIN

_statistics.BRAIN

_data Maintenance.BRAIN

_bld.BRAIN

_orderProcessing

_connect.BRAIN

B

.BRAIN

cB

sB

dMB

oPB

bBbB

_connect.BRAIN

_statistics.BRAIN

_data Maintenance.BRAIN

_bld.BRAIN

_orderProcessing

Equipment

Varicon XRE BVS

Best label position –

Brand image perfectly

Vision System BVS

Vision System BVS

Labelling

Metal detector Varicon

The main benefits:

nGHF coil for a new dimension in

detection sensitivity

nStainless steel to comply with

strict hygienic specifications

HACCP, IFS, GMP and ISO 9000

nIP 65 safety class

nMaximum sensitivity and accuracy

combined with great resistance

to interference:

- Simple product learning

- Variable speed settings

nMulti-product memory for up to

240 products simplifies installation

and optimises overall system performance

nExtremely reduced metal-free area

nAvailable with multi-frequency technology

for optimal product recognition

Bizerba metal detection systems identify all ferrous and non-ferrous

metals in packaged and unpackaged items quickly and dependably.

If desired, Bizerba separating systems can be used to allow operators

to eject packages containing impurities. A broad range of accessories

enables up to 200 different, totally individual systems.

Detects metal systematically and surely ...

XRE

Product

inspection system

XRE

Detects metal systematically and surely ...

The Bizerba XRE product inspection system is based on powerful x-ray

technology and detects more than just metal. It helps manufacturers

to comply with IFS and HACCP guidelines, national and international

statutory regulations and the requirements of specific retailers. Both

in terms of product safety and product integrity.

Rigorous product examination in real time ...

The main benefits:

Enables the detection of glass, bone, metals, stones

and other contaminants

nNovel 80-kV x-ray technology also inspects higher products

nNew detector guarantees greater inspection depth than ever before

nOther functions available, in addition

to detection of foreign objects:

- Inspection for completeness

- Inspection for broken products

- Inspection of fillings

(e.g. chocolate in croissants)

nAutomatic product learning

nSimple teaching of product features

(e.g. aluminium clips at the end of a sausage)

nUSB connection

nEasy to switch articles (e.g. via Bizerba checkweighers)

nAutomatic ejection of faulty products

nSimultaneous inspection of up to 4 parallel production lines

nEasy to clean by lifting the cover

nEthernet for data transfer and remote maintenance

1400 (55.12”)23

0 (9

.06”

)14

26 ±

50 (5

6.14

±1.

97”)

1077

±50

(42.

4 ±

1.97

”)

900

±50

(35.

43 ±

1.97

”)

290

±50

(11.

42 ±

1.97

”)

640 (25.2”)

v = 0,4 m/s

IB 300(11.81”)

DH

150

(5

.91”

)

1075 (42.32”)715 (28.15”)

650

(25.

59”)

517

(20.

35”)

GB

330

(12.

99”)

194

(7.6

4”)

106

(4.1

7”)

532

(20.

94”)

1400 (55.12”)

230

(9.0

6”)

1426

±50

(56.

14 ±

1.97

”)

1077

±50

(42.

4 ±

1.97

”)

900

±50

(35.

43 ±

1.97

”)

290

±50

(11.

42 ±

1.97

”)

640 (25.2”)

v = 0,4 m/s

IB 300(11.81”)

DH

150

(5

.91”

)

1075 (42.32”)715 (28.15”)

650

(25.

59”)

517

(20.

35”)

GB

330

(12.

99”)

194

(7.6

4”)

106

(4.1

7”)

532

(20.

94”)

Förderrichtung

XRE

Product

inspection system

XRE

Rigorous product examination in real time ...

Doughnuts

filled with jam:

Detection of

missing jam and

foreign objects

Yoghurt cups in

a cardboard tray:

Detection of

missing cups and

foreign objects

Sardines in a tin:

Detection of foreign

objects, e.g. pieces

of glass or metal

XRE Product Inspection System

XRE 200/150 XRE 300/150 XRE 450/200

n Conveyor belt width 330 330 630

n Max. throughput height 150 150 200

n Inspection width on conveyor belt 200 300 450

n Conveyor belt height 900 ± 50 900 ± 50 900 ± 50

n Installation length 1400 1400 1400

n Application Foreign object detection (all magnetic and non-magnetic metals, glass, stones, bones, rubber, PVC, …) in foodstuffs and other products,

also in metal or aluminum coated packages. Optional software for the detection of other product defects, e.g.: Broken or deformed product,

Product with air pockets (trapped air), Product clumping, Missing products or side dishes

n Maximum load 20 kg

n Product characteristics Packed or solid consistency (no open fluids)

n Product temperature -20 °C to +80 °C

n Monitor 10“ LCD monitor with touchscreen

n Operating conditions -10 °C to +40 °C (other temperatures on request), no direct sunlight, relative humidity 10-90%, non-condensing

n Safety class Conveyor belt, monitor, operating elements etc. IP 66, ventilator unit IP 54 or optional air-conditioning device IP 55

n Scope of transportation Flat conveyor belt with integrated X-ray scanner system

n Mechanical design Cabinet, covers and conveyor belt frame made of stainless steel 1.4301 (AISI 304); glass pearl blasted, deflection pulley and drum motor made of

stainless steel 1.4301 (AISI 304L), drive via 3-phase drum motor including thermal contact monitoring, FDA approved white polyester (PES) conveyor belt

n Electrical design Combined control and operating unit for conveyor belt and X-ray system (rotary main switch, key switch, On/Off switch, Emergency Stop button),

Signal lamp for “X-rays on” (red), system fault (orange), normal operation (green), all casing parts required for radiation protection secured with

coded interlock switches, air conditioner for correct casing cooling also for moist or dusty environments

n Conveyor belt speed 0.2 m/sec, 0.3 m/sec, 0.4 m/sec, 0.56 m/sec or 0.8 m/sec (40 - 160 FPM) can be set via the integrated FC from - 50 % to + 30 % of the basic speed

(further speeds on request)

n Operating voltage 200 - 240 VAC, 50/60 Hz, single-phase

n Fuse 16 A

n X-ray tube 50 kV/2 mA (tube voltage and high-tension voltage can be set separately), optional: X-ray tube 80 kV/2 mA

(tube voltage and high-tension voltage can be set separately)

NB: The performance of the x-ray tube should be selected depending on the height and density of the product

n X-ray scanner High-resolution X-ray detector with a 14 bit A-D convertor for precise X-ray images

n Evaluation unit Industrial PC with 10“ LCD flat touch screen, integrated connection for Remote Portal™ (optional) for connection to a customer’s network

(Ethernet 10/100 mbps), electrically isolated inputs/outputs for up to four ejector systems, photocells for exact ejection or ejection monitoring,

status signals for integration in the customer‘s overall system control, etc.

n Software State-of-the-art image processing software on the basis of a real-time operating system: simple, intuitive operation via pop-up menus,

password protected, automatic product identification for foreign object detection, product memory, logging and data archiving of important data

(throughput, faulty product images, ejection statistics, …), continuous monitoring of internal processes

n Ejection systems (optional) Pusher or air jet system for product ejection with lockable collecting tray and transparent cover, compressed air manifold, 6-8 bar required

Varicon 90

0±

75 (3

5.43

±2.

95”)

1000 (39.37”)

DH

GB

FGB

144,

5G

H

DH

GH

GB

FGB

17

0,5

1300 (51.18”)

1500 (59.06”)

375

(14.

76”)

1232

(48.

5”)

792

(31.

18”)

144,

5FG

B

GB

2000 (78.74”)

GB

FGB

1042

(41.

02”)

450

1492

(58.

74”)17

1

DH

GH

GH

DH

900±

75 (3

5.43

±2.

95”)

(5.6

9”)

(6.7

1”)

900±

75 (3

5.43

±2.

95”)

90

0±

75 (3

5.43

±2.

95”)

(5

.69”

)

(6.7

3”) (1

7.72

”)

900±

75 (3

5.43

±2.

95”)

1000 (39.37”)

DH

GB

FGB

144,

5G

H

DH

GH

GB

FGB

170,

5

1300 (51.18”)

1500 (59.06”)

375

(14.

76”)

1232

(48.

5”)

792

(31.

18”)

144,

5FG

B

GB

2000 (78.74”)

GB

FGB

1042

(41.

02”)

450

1492

(58.

74”)17

1

DH

GH

GH

DH

900±

75 (3

5.43

±2.

95”)

(5.6

9”)

(6.7

1”)

900±

75 (3

5.43

±2.

95”)

90

0±

75 (3

5.43

±2.

95”)

(5

.69”

)

(6.7

3”) (1

7.72

”)

900±

75 (3

5.43

±2.

95”)

1000 (39.37”)

DH

GB

FGB

144,

5G

H

DH

GH

GB

FGB

170

,5

1300 (51.18”)

1500 (59.06”)

375

(14.

76”)

1232

(48.

5”)

792

(31.

18”)

144,

5FG

B

GB

2000 (78.74”)

GB

FGB

1042

(41.

02”)

450

1492

(58.

74”)17

1

DH

GH

GH

DH

900±

75 (3

5.43

±2.

95”)

(5.6

9”)

(6.7

1”)

900±

75 (3

5.43

±2.

95”)

90

0±

75 (3

5.43

±2.

95”)

(5

.69”

)

(6.7

3”) (1

7.72

”)

900±

75 (3

5.43

±2.

95”)

1000 (39.37”)

DH

GB

FGB

144,

5G

H

DH

GH

GB

FGB

170

,5

1300 (51.18”)

1500 (59.06”)

375

(14.

76”)

1232

(48.

5”)

792

(31.

18”)

144,

5FG

B

GB

2000 (78.74”)

GB

FGB

1042

(41.

02”)

450

1492

(58.

74”)17

1

DH

GH

GH

DH

900±

75 (3

5.43

±2.

95”)

(5.6

9”)

(6.7

1”)

900±

75 (3

5.43

±2.

95”)

90

0±

75 (3

5.43

±2.

95”)

(5

.69”

)

(6.7

3”) (1

7.72

”)

Size I with pusher and collecting tray

Size II with pusher and collecting tray

Size IBasic version

Size IIBasic version

Metal detector Varicon

Conveyor belt width Available clearance Tunnelmetal-

CBW width / height CH detector Type GLS

n Size I 200 200 / 50 ± 25 200 / 100

belt length: 1000/1500 mm 200 200 / 100 ± 25 200 / 150

200 200 / 150 ± 25 200 / 200

200 200 / 200 ± 25 200 / 250

300 300 / 50 ± 25 300 / 100

300 300 / 100 ± 25 300 / 150

300 300 / 150 ± 25 300 / 200

300 300 / 200 ± 25 300 / 250

n Size II 400 400 / 100 ± 25 500 / 1503

belt length: 1300/2000 mm 400 400 / 150 ± 25 500 / 200

400 400 / 200 ± 25 500 / 250

400 400 / 250 ± 25 500 / 300

500 500 / 100 ± 25 600 / 150

500 500 / 150 ± 25 600 / 200

500 500 / 200 ± 25 600 / 250

500 500 / 250 ± 25 600 / 300

n Maximum load Size 1: 10 kg/22 lbs; Size 2: 15–25 kg/33–55 lbs

n Product properties Possibly existing product effect compensatable

n Product temperature -20 °C to +80 °C / -4 °F to 176 °F

n Ambient temperature -10 °C to +40 °C / 14 °F to 104 °F

(other temperatures on request)

n Mechanics version conveyor belt and metal detector; Stainless steel 1.4301 (AISI 304); fixed glass-beaded frame construction with four height-adjustable feet and fastening

drill holes; 1.4301 (AISI 304) stainless steel; glass-beaded drive, guide and tightening rollers; 1.4301 (AISI 304) stainless steel. Drive through drum-

integrated motor with fixed speeds and automatic thermal contact monitoring. Sliding plate for the belt made of low-wear and coated melamine resin plate

conveyorbeltmadeofwhiteFDAqualitypolyester(PES)•Conveyingsidemadeofpolyurethane(PUR)•Runningsidemadeofimpregnatedpolyesterfabric

Operating side on right in conveying direction

n Roll diameter Size 1: 32 mm (1.25”); Size 2: 80 mm (3.14”)

n Conveyor belt Size 1:200 mm (7.9”), 300 mm (11.8” )each with belt length 1000 mm (39.4”) or 1500 mm (59”)

and belt lengths Size 2: 400 mm (15.7”), 500 mm (19.7”) each with belt length 1300 mm (51.2”) or 2000 mm (78.7”)

n Transport direction left / right; right / left

n Electrics Combined control and operating unit for conveyor belt and metal detector; factoryset with metal detection belt stop; cabling in the frame as far as possible;

On/Off switch; Emergency Stop switch

n Operating voltage: 230/115 VAC (± 10%); 120 V/60 Hz 50/60 Hz single-phase, approx. 400 mA

n Protection type: IP 65 (jet-proof), NEMA 4

n Conveyor belt speeds 0.1 m/sec; 0.2 m/sec; 0.3 m/sec, 0.4 m/sec; 0.5 m/sec; 0.6 m/sec. 0.8 m/sec; 1.0 m/sec; variable belt speed (-50% to +30%) optional

Varicon Vision System BVS

900±

75 (3

5.43

±2.

95”)

1000 (39.37”)

DH

GB

FGB

144,

5G

H

DH

GH

GB

FGB

170

,5

1300 (51.18”)

1500 (59.06”)

375

(14.

76”)

1232

(48.

5”)

792

(31.

18”)

144,

5FG

B

GB

2000 (78.74”)

GB

FGB

1042

(41.

02”)

450

1492

(58.

74”)17

1

DH

GH

GH

DH

900±

75 (3

5.43

±2.

95”)

(5.6

9”)

(6.7

1”)

900±

75 (3

5.43

±2.

95”)

90

0±

75 (3

5.43

±2.

95”)

(5

.69”

)

(6.7

3”) (1

7.72

”)

Size II with pusher and collecting tray

The main benefits:

n Camera with ultra-fast data transfer via GigE Interface

n Pack inspection from above and below in the smallest space

n Text inspection by means of OCR/OCV via high-resolution camera:

- Best before date

- Price, customer information, product description,

recommended preparation etc.

- Position and legibility of company logo (brand protection)

n 1D and 2D barcode verification

n Seal inspection using a laser process

to check that the packaging is airtight

n Product recognition

- Price classification of A, B & C products

- Visual fat check

n Automatic height adjustment obviates the need

to move the camera for different products

n Integration with _statistics.BRAIN and

_dataMaintenance.BRAIN

for optimal quality management

Put an end to costly customer complaints. The multifunctional Bizerba

BVS inspection system is integrated into labelling lines and automatically

checks the label position, text, foil colour and seal, ejects faulty samples

from production with a pusher and classifies products into different grades

depending on their fat content.

Every pack is 100% quality controlled ...

BVS15

87 -

208

7 (6

2.48

- 8

2.17

”)

868 (34.17”) 735 (28.94”)

910 (35.83”)

950 (37.40”)

263

(10.

35”)

300

(11.

81”)

840

(33.

07”)

1587

- 2

087

(62.

48 -

82.

17”)

868 (34.17”) 735 (28.94”)

910 (35.83”)

950 (37.40”)

263

(10.

35”)

300

(11.

81”)

840

(33.

07”)

1587

- 2

087

(62.

48 -

82.

17”)

868 (34.17”) 735 (28.94”)

910 (35.83”)

950 (37.40”)

263

(10.

35”)

300

(11.

81”)

840

(33.

07”)

Vision System BVS

Every pack is 100% quality controlled ...

Vision System BVS

n Conveyor belt width 300

n Inspection width 300

n Inspection length 300

n Installation length 910

n Application Quality control of complete packages in terms of predefined criteria

Inspection of labels on packages as well as recognition and verification of plain writing,

measurement of packages, inspection of label position, barcodes and correct positioning

n Operating conditions -10 °C to + 40 °C

n Ejection system (optional) Pusher, Blower jet

n Safety class IP 20

n Mechanical version Frame with split conveyor belt for product recognition, electronic components and camera in casing,

Camera from below in separate casing, LED bands for lighting, permanent memory for picture archival

n Conveyor belt speed 65m/min, other speeds on request

NB: Higher belt speeds require greater computer capacity,

which can lead to limitations in the number of inspection criteria

n Software Latest image processing software Simple, intuitive operating with touchscreen,

password-protected, simple product teaching, quality parameters documented

Our own in-house assortment of consumables

Bizerba is the only company in the world that can offer complete

system solutions up to and including the appropriate labels. Per-

fectly adapted to Bizerba appliances and available at attractive

on-demand rates.

Financing and Leasing

With BLG Bizerba Leasing you can secure innovative technolo-

gies that pay for themselves while they work. On request the

financing can also be extended to cover services.

Application know-how that takes you further

With us you can be certain that even the most complex tasks are

completed and verified on schedule. With clearly defined targets,

project planning and follow-up, a sensible use of resources and

in coordination with the users affected. Focused on both the

current and future activities of your company, Bizerba applica-

tions management incurs lower development costs and delivers

results faster.

This is what real partnership looks like

nOur quality management is certified for the entire company

under DIN EN ISO 9001 and guarantees maximum product

safety.

nThe modular range of Bizerba service contracts ensures high

availability effectively by means of preventive maintenance

and servicing.

nAnd if something should go wrong, we are there to give you

fast, competent support. Our technicians can make a remote

diagnosis by e-Service and fix the fault either immediately or

at short notice on site.

Members of the Bizerba Group

Bizerba GmbH & Co. KG

Wilhelm-Kraut-Straße 65

72336 Balingen

Germany

Tel. +49 7433 12-0

Fax +49 7433 12-2696

marketing@bizerba.de

www.bizerba.com

Bizerba UK Limited

2-4 Erica Road

Stacey Bushes

Milton Keynes

Buckinghamshire

MK12 6HS

U.K.

Tel. +44 1908 682740

Fax +44 1908 682777

sales@bizerba.co.uk

Bizerba USA Inc.

31 Gordon Road

Piscataway

New Jersey 08854

USA

Tel. Office +1 732 565-6000

Tel. Service +1 732 565-6001

Fax +1 732 819-0429

us.info@bizerba.com

www.bizerbausa.com

Bizerba Canada Inc.

2810 Argentia Road #9

Mississauga,

Ontario L5N 8L2

Canada

Tel. +1 905 816-0498

Fax +1 905 816-0497

ca.info@bizerba.com

www.bizerba.ca

Bizerba South East Asia Pte.

Ltd.

1 Fifth Avenue #02-05

Guthrie House

Singapore 268802

Singapore

Tel. +65 6465-1900

Fax +65 6468-0481

bizerba@bizerba-sea.com

www.bizerba-sea.com

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