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Your Success is Our Goal Condition Monitoring THERMOGRAPHY
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Thermograph y
Transcript of Thermograph y
Your Success is Our Goal
Condition Monitoring
THERMOGRAPHY
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Maintenance Services
Cleaning and Restoration
Logistics Support
Calibration
CMMS IntegrationRepair
On-call Service
Fault Elimination
Reliability Solutions
Remote Monitoring
Material Supply
Automation Power Engg.ITInstrumentation
Drives
Mechanical Building SystemsTECHNICAL COVERAGE
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Reliability Solutions
Embedded in the overall maintenance approach
CMMSMaintenance
Strategy
Reliability Solutions Structure
Maintenance Procedures
Maintenance Organization
Reliability Review
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Thermal Report
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Benefits of a Condition Monitoring(Thermography)
Increased production capacity through higher equipment availability early failure detection and minimized unplanned downtime
reduced duration of major shuts down
Reduced maintenance costs less overall maintenance effort
reduced cost-intensive corrective maintenance
improved personnel utilization
improved planning of major shutdowns
. . .
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
What is infrared Thermography?
Infrared Thermography allows us to see the thermal ,or heat energy, that is radiated by objects.
The infrared camera converts heat energy into meaningful temperatures.
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
h THERMOGRAPHY IS BASICALLY A DETECTION PROCEDURE.
h IT IS A PASSIVE AND NON INTRUSIVE TECHNIQUE.
h AS WE KNOW THAT EVERYTHING IN WORLD ABOVE -273 C i.e ABSOLUTE ZERO RADIATE A SORT OF THERMAL RADIATIONS.
h IF WE LOOK INTO THE ELECTROMAGNETIC SPECTRUM, WE FOUND FIRST GAMMA THEN X-RAYS, ULTRAVIOLET, VISIBLE, INFRARED, MICROWAVES AND AT LAST RADIO WAVES.
h THERMAL RADIATION CONTAINS VISIBLE AND INFRARED PORTION OF ELECTROMEGNETIC RADIATION. THERMOGRAPHIC CAMERA ACTUALLY COLLECT INFRA RED RADIATION.
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Why Infrared Thermography?
Advantages
Non-contact
No need to stop the machine
No shut down require
Non-interference with process/product
Used through hazardous atmospheres and temperatures
Portable equipment
Safe for Human being
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Electrical Inspections
Poor Primary Breaker Lug to Base Tab Connector or Internal Breaker Heat Source
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Electrical Application
Switch Gear
Fuse boxes
Electrical connectors
Insulation
Transformers
Termination points of circuit breakers
Termination points of Generators.
Loose connection
Monitoring Electrical Load.
Damaged insulation cable.
22.7°C
43.7°C
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SP01
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
Transformers
Electrical connections
Insulators
Thermal profile
Operating temperature
Liquid Level
The anomaly, or absence of temperature, indicates a problem with low oil levels.
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
MECHANICAL APPLICATION
Monitoring Refraction in combustion chamber,
oven, furnaces.
Monitoring bearing and motor temperature.
Insulation breakup
Leakage of hot gases from gas turbine.
Leakage of steam: Steam turbine, boilers,
piping, valves, etc.
Heat loess from air conditioning system can be
detected.
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGESREMARKS : NOT ACCEPTABLE CONDITION
The anomaly, or absence of temperature, indicates a problem with low oil levels.
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES
REMARKS : NOT ACCEPTABLE CONDITION OF ELECTRIC PANEL
Thermography
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES
REMARKS : NOT ACCEPTABLE CONDITION OF ELECTRIC PANEL
Thermography
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGESREMARKS : NOT ACCEPTABLE CONDITION ( HEAT LOSS)
Industrial Solutions and ServicesYour Success is Our Goal OLM: OnCall-, LogisticsService, Maintenance
TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGESREMARKS : NOT ACCEPTABLE CONDITION
Industrial Solutions and ServicesYour Success is Our Goal
BU OLM (OnCall-, LogisticsService, Maintenance) Siemens Pakistan Engineering Co. Ltd.
Industrial Solutions & Power Generation Division (ISP)P.O. Box 7158, B-72, S.I.T.E., Karachi-75700
Tel:(021) 2574910-19 (Ext.4379), Fax: (021) 2573854Call Centre:(92-21) 111066077
Website : http://www.siemens.com.pk Service Email: [email protected]
