ThermoFit Pro Catalog Original accessories from ... - ZEISS · ThermoFit® Pro Application examples...

ThermoFit® Pro Catalog

Original accessories from the technology leader

Industrial Metrology

Item no.: 626119-0006-014

Version: V0542_A_001

Note:

Subject to technical modifications and price changes.

Our product range is aimed at business customers.

Prices are net without deduction and changes. All

dimensions in mm. Illustrations may vary. You will

find our general terms and conditions of sale on the

Internet at: www.probes.zeiss.com

Imprint

Carl Zeiss 3D Automation GmbH

Carl-Zeiss-Str. 32

73431 Aalen

Phone:

Telefax:

E-mail:

Internet:

+49 7361 6336 0

+49 7361 6336 29

[email protected]

www.probes.zeiss.com

ThermoFit® Pro

Application examplesFrom gear to series measurement Page 4-11

Product catalogFrom adapter plates to accessories Page 12-33

ThermoFit® Pro is a unique modular system for assembling

stylus systems for ZEISS coordinate easuring machines.

You can create stylus systems suitable for series production

with just a few components which are perfectly tailored to

each other. Increase the productivity of your coordinate

measuring machines with our innovative technology.

Rotary angle piece

We prepare prefabricated angle blanks

made of a high-grade titanium alloy

for you quickly and precisely. As an

alternative, you can manufacture the

angle pieces yourself using our blanks.

Each angle piece can be clearly identified

via an engraved item number.

Rotary star piece M3 XXT

You can quickly assemble star styli with

star end pieces. It is easy to align them in

our zero-play cone receivers. In order to

assemble exceptionally small star styli, up

to five M3 XXT styli can be inserted in the

star piece shown here.

Extensions

ThermoFit® Pro extensions are provided

with two index pins and are fixed to the

adapter plate with no risk of twisting.

Even if the extensions are repeatedly

assembled and disassembled, the angular

alignment on the cube the same.

Cone receiver

Each ThermoFit® Pro extension has

a fixed-mounted cone receiver. This

enables adjustable end pieces, e.g.

angles, stars or cubes, to be

accommodated.

Stylus systems

for series measurements

Stylus systems must remain stable and aligned at all times in series

measurements, in order to guarantee accurate measuring results. Our

innovative ThermoFit® Pro system for ZEISS VAST® stylus systems

accomplishes this task. In ThermoFit® Pro, extensions are inserted in

the cube of the adapter plate, so that they cannot twist, and are then

screwed into place. They are equipped with a fixed-mounted rotary

piece receiver. You can insert angle or star pieces directly in this rotary

receiver and align them precisely. This is easily done and saves time.

In addition to this, you save on components, because an extra rotary

piece is not required.

We have a complete range of different end pieces in stock, so that

almost any requirement can be met with our sturdy precision elements.

For for production use, we fix the alignment of the rotary pieces for

you, e.g. by laser welding. This prevents unwanted detachment during

operation or when styli are exchanged.

We prepare prefabricated angle and spatial angle blanks made of a

high-grade titanium alloy for you quickly and precisely. Or you can

manufacture the angle pieces yourself using our blanks. We will be

happy to assist you.

www.probes.zeiss.com 5

Application examples

Index holes

The ThermoFit® Pro system comes with

index holes. These enable twist-proof

accommodation of extensions and spatial

angle pieces with high angle accuracy.

Styli

From ruby to diamond: We offer

standard and special styli in every

conceivable design. Enter the desired

parameters in our online shop at

www.probes.zeiss.com and select

the appropriate stylus.

Spatial angles

Obliquely arranged holes require spatial angle pieces on the stylus

system. The preparation of complex spatial angle pieces – also referred

to as ball heads -- is simple with our blanks.The connection to the adapter

plate is twist-proof due to of the ThermoFit® Pro connection system with

2-pin plug-in connection. A precision manufactured spatial angle piece

can therefore be installed without alignment. As a result, you save time

when making preparations for the measurement.

Several spatial angle pieces can be attached to adapter plates with a

double cube. This helps save you the trouble of a time-intensive stylus

change.

Each spatial angle piece is marked with its unique item number and the

two installed angles. This allows you to exchange individual spatial angle

pieces, even locally and without additional alignment aids being required.

Spatial angles

The fixed spatial angle pieces are

manufactured from blanks by ZEISS.

Simply fill out the request form and order

directly from us. You can also obtain

blanks for your own production locally.



Spatial angle pieces, long

The fixed spatial angle pieces (available

in long and short execution) are

manufactured from blanks by ZEISS.

Simply fill out the request form and order

directly from us. you can also obtain

blanks for your own production locally.

Multiple holder

You can assemble star styli and complex

stylus systems easily and quickly without

alignment with our ThermoFit® Pro

multiple holders. Index holes ensure that

there is no risk of twisting.

Multiple holders

with spatial angles

Have you ever assembled and manually aligned stylus systems with several

rotary and knuckle joints? If so, you will appreciate our multiple holders

with fixed spatial angle pieces. They eliminate the need for setup work,

and the stylus system can still be equipped with new angle pieces if

changes are required. If a number of obliquely arranged drilled holes or

other features are to be measured with a stylus system, multiple holders

with the ThermoFit® Pro interface are extremely practical. The spatial angle

pieces and extensions can be quickly and easily attached to the eightfold

holder shown on the left in such a way that they cannot twist.

We supply our customers with stylus systems just as precisely: they are

completely assembled, aligned and provided with a clear article and serial

number. You will also receive the stylus documentation for the ZEISS Stylus

System Creator in the SSC file format free of charge.

You haven‘t heard of the ZEISS Stylus System Creator? You will find all

the information about this unique productivity tool in our webshop at

www.probes.zeiss.com. You can also read success stories about

renowned companies such as General Motors which successfully work

with this tool and reduce the time required for the design and

manufacture of stylus systems by up to 40%.

Adapter plates with extensions

We offer completely pre-configured

adapter plates with a variety of

extensions. You can attach angle pieces

and multiple holders which cannot twist.

Save time by appropriately combining

just a few elements.



Cube M5

This ThermoFit® Pro cube M5 has an

integrated cone adapter which can be

inserted directly in the rotary end piece

of an extension. Up to five styli can be

mounted on cubes.

Stepped extension

The extensions of the ThermoFit® Pro

system that range from 20 to 11 mm

enable the stable assembly of very long

styli with easy accessibility. The

extensions have a rotary end piece

fitted at the end.

FixAssist®

A tried-and-tested alignment device for

VAST® stylus systems. Shaft collisions are

prevented during your measurements

with precisely aligned stylus systems and

angles.

Quick alignment

of large stylus systems

Large stylus systems with a large number of styli have to be aligned before

use. The time required for this is drastically reduced with ThermoFit® Pro.

Only three angles have to be set up on the stylus system in the photo on

the left: The M5 cube with integrated rotary piece and the two double

angle pieces with rotary piece. All the other angles are fixed, the extensions

are secured by means of the twist-proof ThermoFit® Pro pin connection.

We also offer laser welding of rotary joints for rough use in production.

As a result, the stylus systems remain stable throughout and cannot be

misaligned during exchange of the styli.

The FixAssist® alignment device for VAST® stylus systems is a useful tool for

adjusting all the angles on stylus systems with a high degree of accuracy.

Find out more in our online shop at www.probes.zeiss.com. Simply enter

the term FixAssist® in the Search field to obtain the product-specific

information.

Double angle piece

The angle piece blank is made of a

high-grade titanium alloy and can

accommodate up to two styli in the

desired angles We will prepare it for

you quickly and precisely.



ThermoFit® Pro Product Catalog

Adapter plates / Plate extensions

Multiple holders

Extensions

Rotary connecting elements

Fixed connecting elements

Screws / Tools

Page 14-20

Page 21-22

Page 23-24

Page 25-29

Page 30-31

Page 32-33


Adapter plates

Adapter plate with single cube and Z-connection

These adapter plates are designed for by the VAST® probe.

They are equipped with an ID-chip which is recognized by

the CMM. Single-sided ThermoFit® Pro stylus systems are

possible with the single cube. The adapter plate is supplied

with ThermoFit® Pro fastening screws and the appropriate

tool.

Item no. Description

626107-2000-961 Adapter plate VAST with single cube, ThermoFit Pro


Adapter plates

Adapter plate with double cube Z-connection

These adapter plates are designed for by the VAST® probe.

They are equipped with an ID-chip which is recognized

by the CMM. Two-sided ThermoFit® Pro stylus systems are

possible with the double offset cube and Z-connection.

The adapter plate is supplied with ThermoFit® Pro

fastening screws and the appropriate tool.


626107-2000-963 Adapter plate VAST with double cube, ThermoFit Pro


Plate extension with a single cube

Also available remove without an adapter plate as

an alternative. You can find the various lengths in

our online shop www.probes.zeiss.com.

Adapter plates

Adapter plate with a single cube

These adapter plates are designed for the VAST® probe.


by the CMM. A ThermoFit® Pro extension or a spatial

angle piece can be mounted on the side of the plate

extension with a ThermoFit® Pro single cube. This plate

extension is a low-cost solution for stylus systems with

only a lateral attachment. The adapter plate is supplied

with ThermoFit® Pro fastening screws and the appropriate

tool.

Item no. MLE BE DGE weight (g)

626107-2025-964 73,10 20,00 20,00 190,0

626107-2040-964 88,10 20,00 20,00 192,0

626107-2050-964 98,10 20,00 20,00 194,0

626107-2060-964 108,10 20,00 20,00 195,0

626107-2080-964 128,00 20,00 20,00 198,0

626107-2100-964 148,00 20,00 20,00 201,0

626107-2120-964 168,10 20,00 20,00 204,0

626107-2150-964 198,10 20,00 20,00 208,0

626107-2200-964 248,10 20,00 20,00 215,0


Plate extension with a double cube




Adapter plates

Adapter plate with a double cube



by the CMM. Up to three ThermoFit® Pro components can

be mounted directly on the plate extension with a double

cube. The double cube has a total of nine M5 holders.

The adapter plate is supplied with two ThermoFit® Pro

fastening screws and the appropriate tool.


626107-2025-960 88,10 20,00 20,00 211,0

626107-2040-960 103,10 20,00 20,00 213,0

626107-2050-960 113,10 20,00 20,00 214,0

626107-2060-960 123,10 20,00 20,00 216,0

626107-2080-960 143,10 20,00 20,00 219,0

626107-2100-960 163,10 20,00 20,00 222,0

626107-2120-960 183,10 20,00 20,00 225,0

626107-2150-960 213,10 20,00 20,00 229,0

626107-2200-960 263,10 20,00 20,00 236,0


Adapter plates

Plate extension with double cube and Z-connection




Adapter plate with double cube and Z-connection



by the CMM. ThermoFit® Pro extensions, angle pieces or

standard styli M5 can be mounted on the ThermoFit® Pro

plate extension with double offset cube and Z-connection.

The adapter plate is supplied with ThermoFit® Pro

fastening screws and tool.


626107-2025-963 95,10 20,00 20,00 211,0

626107-2040-963 110,00 20,00 20,00 213,0

626107-2050-963 120,00 20,00 20,00 214,0

626107-2060-963 130,00 20,00 20,00 216,0

626107-2080-963 150,00 20,00 20,00 219,0

626107-2100-963 170,00 20,00 20,00 222,0

626107-2120-963 190,10 20,00 20,00 225,0

626107-2150-963 220,10 20,00 20,00 229,0

626107-2200-963 270,10 20,00 20,00 236,0


Adapter plates

Plate extension with index holes




Index disc

Multiple holders can be mounted on ThermoFit® Pro

cubes with the index disc.

Item no. System SytemE DG MAT weight (g)

626107-6060-004 ThermoFit Pro ThermoFit Pro 20,00 titanium 6,6

Adapter plate with index holes



by the CMM. ThermoFit® Pro spatial angle pieces and

extensions can be mounted directly on these plate

extensions. As a result, simple angle styli or long styli

can be easily assembled in a Z direction at a reasonable

price. The adapter plate is supplied with ThermoFit® Pro

fastening screws and tool.

Item no. MLE DGE weight (g)

626107-2025-941 56,50 20,00 160,0

626107-2040-941 71,50 20,00 163,0

626107-2050-941 81,50 20,00 164,0

626107-2060-941 91,50 20,00 166,0

626107-2080-941 111,50 20,00 169,0

626107-2100-941 131,50 20,00 171,0

626107-2120-941 151,50 20,00 174,0

626107-2150-941 181,50 20,00 179,0

626107-2200-941 231,50 20,00 186,0


Adapter plates

Plate extension with index pins




Adapter plate with index pins



by the CMM. A multiple holder can be mounted directly

on the ThermoFit® Pro plate extension without cube. The

adapter plate is supplied with ThermoFit® Pro fastening

screws and tool.

Item no. MLE DGE weight (g)

626107-2025-945 56,50 20,00 163,0

626107-2040-945 71,50 20,00 166,0

626107-2050-945 81,50 20,00 167,0

626107-2060-945 91,50 20,00 169,0

626107-2080-945 111,50 20,00 172,0

626107-2100-945 131,50 20,00 174,0

626107-2120-945 151,50 20,00 177,0

626107-2150-945 181,50 20,00 182,0

626107-2200-945 231,50 20,00 189,0


Multiple holders

Multiple holder, 5-fold

Extensions and angle pieces can be precisely mounted

on this multiple holder. It has 20 connections. The multiple

holder is supplied with five ThermoFit® Pro screws and an

appropriate tool.

Item no. B L weight (g)

626107-6060-005 20,00 104,00 124,0

Multiple holder, 3-fold

Extensions and angle pieces can be precisely mounted

on this multiple holder. It has 12 connections. The multiple

holder is supplied with three ThermoFit® Pro screws and an

appropriate tool.


626107-6060-003 20,00 64,00 76,0

Multiple holder, 3-fold with side connection

This multiple holder is intended for vertical use. Extensions

and angle pieces can be mounted on the 13 connections

with high angle accuracy. The item is supplied with two

ThermoFit® Pro screws and an index disc.


626107-6060-007 20,00 67,00 83,0


Multiple holders

Star holder, 8-fold / 45°

Up to eight extensions or spatial angle pieces from the

ThermoFit® Pro product range can be mounted on this star

holder. The eight connections are arranged at an angle

of 45°. Star styli can therefore be assembled quickly and

easily.

Item no. DG B MAT weight (g)

626107-6060-009 20 50 titanium 107,0

Star holder, 4-fold / 90°, clockwise rotating

Up to four extensions or spatial angle pieces from the

ThermoFit® Pro product range can be mounted on this star

holder. The four adapters are arranged at an angle of 90°.

Star styli can therefore be assembled quickly and easily.


626107-6060-011 23,00 51,00 92,0

Star holder, 4-fold / 90° anti-clockwise rotating

Up to four extensions or spatial angle pieces from the

ThermoFit® Pro product range can be mounted on this

star holder. The four adapters are arranged at an angle

of 90°. Star styli can therefore be assembled quickly

and easily.


626107-6060-012 23,00 51,00 92,0


Extensions

Extension, shouldered with diameter 20/11, ThermoFit® silver

The ThermoFit® Pro extensions ranging from 20 to 11 mm

are suitable for stylus systems which require a high

bending strength. They enable the stable assembly of

very long styli with easy accessibility. All parts are securely

connected by the unique ZEISS cutting adhesive technology

and have a cone receiver fitted at the end. The two index

pins guarantee twist-proof attachment.

Item no. LE MLE BE DGE weight (g)

626107-4165-105 165,00 105,00 11,00 20,00 47,0

626107-4205-105 205,00 105,00 11,00 20,00 53,0

626107-4215-155 215,00 155,00 11,00 20,00 51,0

626107-4255-105 255,00 105,00 11,00 20,00 60,0

626107-4255-155 255,00 155,00 11,00 20,00 57,0

626107-4265-065 265,00 65,00 11,00 20,00 64,0

626107-4265-205 265,00 205,00 11,00 20,00 54,0

626107-4275-155 275,00 155,00 11,00 20,00 60,0

626107-4285-085 285,00 85,00 11,00 20,00 66,0

626107-4305-105 305,00 105,00 11,00 20,00 68,0

626107-4305-155 305,00 155,00 11,00 20,00 64,0

626107-4305-205 305,00 205,00 11,00 20,00 60,0

626107-4315-065 315,00 65,00 11,00 20,00 72,0

626107-4325-205 325,00 205,00 11,00 20,00 63,0

626107-4335-085 335,00 85,00 11,00 20,00 73,0

626107-4355-105 355,00 105,00 11,00 20,00 75,0

626107-4355-155 355,00 155,00 11,00 20,00 71,0

626107-4355-205 355,00 205,00 11,00 20,00 68,0

626107-4355-255 355,00 255,00 11,00 20,00 64,0

626107-4365-065 365,00 65,00 11,00 20,00 79,0

626107-4375-255 375,00 255,00 11,00 20,00 67,0

626107-4385-085 385,00 85,00 11,00 20,00 81,0

626107-4405-105 405,00 105,00 11,00 20,00 82,0

626107-4405-155 405,00 155,00 11,00 20,00 79,0

626107-4405-205 405,00 205,00 11,00 20,00 75,0

626107-4405-255 405,00 255,00 11,00 20,00 71,0

626107-4465-065 465,00 65,00 11,00 20,00 94,0

626107-4485-085 485,00 85,00 11,00 20,00 95,0


Extensions

Extension with cone receiver, diameter 11 mm, ThermoFit® silver

ThermoFit® Pro extensions are provided with two index

pins and are therefore fixed with no risk of twisting.

The angular alignment on the cube remains constant even

with repeated assembly and disassembly. A cone receiver

is fitted at the end of each extension. The extension is

characterized by the ThermoFit® technology which offers

practically no expansion or torsion with temperature

changes.

Item no. LE DGE weight (g)

626107-4050-000 50,00 11,00 17,0

626107-4060-000 60,00 11,00 17,0

626107-4070-000 70,00 11,00 18,0

626107-4080-000 80,00 11,00 19,0

626107-4090-000 90,00 11,00 20,0

626107-4100-000 100,00 11,00 20,0

626107-4110-000 110,00 11,00 21,0

626107-4130-000 130,00 11,00 23,0

626107-4160-000 160,00 11,00 25,0

626107-4190-000 190,00 11,00 27,0

626107-4210-000 210,00 11,00 29,0

626107-4260-000 260,00 11,00 32,0

626107-4310-000 310,00 11,00 36,0

626107-4410-000 410,00 11,00 44,0

Adapter with cone receiver

The adapter has a diameter of 11 mm and is made of

titanium. It has two index pins for twist-proof mounting.

A cone receiver on the other end allows for quick and

easy assembly of stylus systems with rotary connecting

elements.

Item no. LE DGE weight (g)

626107-6060-000 25,00 11,00 13,0



Knuckle joint M5, rotary

The knuckle joint can accommodate a stylus or an

extension with M5 thread. The knuckle joint has an

adjustable angular range of 0°-/+ 90° and is directly

inserted in a cone receiver. As a result, any desired

spatial angles can be set.

Item no. L DG MAT weight (g)

626107-6280-040 19,00 11,00 titanium 11,2

End angle piece M5, rotary

The end angle piece can accommodate a stylus with an

M5 thread at a 90° angle. It is inserted in a cone receiver

and can be adjusted. The special design of the end angle

piece provides better accessibility than a standard cube.

Item no. DG B L ML MAT weight (g)

626107-6280-010 11,00 5,50 15,50 10,00 titanium 9,6

Rotary piece M5, rotary

The rotary piece is inserted in a cone receiver. Any

desired M5 components can be mounted on this.

Item no. L DG MAT weight (g)

626107-6280-020 5,00 11,00 titanium 2,5

626107-6280-030 15,00 11,00 titanium 6,9



Star piece M5, 3 x 120°, rotary

The cube is provided with four M5 threads, three of which

are arranged at an angle of 120°. The star piece is inserted

in a cone receiver. As a result, you can quickly assemble

adjustable stylus systems.

Item no. L ML DG MAT weight (g)

626107-6280-090 17,50 10,00 11,00 titanium 15,0

Cube 15 M5, 4 x 90°, rotary

The cube is provided with five M5 threads. It is inserted in

a cone receiver. As a result, you can quickly assemble ad-

justable stylus systems.

Item no. DG B L ML MAT weight (g)

626107-6280-070 11,00 15,00 17,50 10,00 titanium 13,0



Star piece M3 XXT, 4 x 90°, rotary

Up to five M3 XXT styli can be mounted to the star

adapter. This makes versatile and extremely small star styli

possible. It is inserted in a cone receiver. As a result, you

can quickly assemble adjustable stylus systems.


626107-6280-060 10,00 5,00 11,00 titanium 5,0

Star piece M3 XXT, 6 x 60°, rotary

Up to seven styli from the M3 XXT product range can be

mounted on this star holder, six connectors are arranged

at an angle of 60°. As a result, a wide variety of star styli

can be assembled, especially small ones.The star piece is

inserted in a cone receiver.


626107-6280-100 10,00 5,00 11,00 titanium 5,0

Star piece without thread 1 mm, 4 x 90°, rotary

Create small star styli with the star stylus piece. Clamp the

stylus without thread into the adapter. Mount and adjust

the star stylus to the cone receiver. A standard stylus can

be attached to the M5 thread.

Item no. DG L DS MAT weight (g)

626107-6280-050 11,00 10,00 1,00 titanium 4,1



Blank angle piece, rotary

With the blank angle, you can manufacture angle pieces

quickly and easily by yourself. It is inserted in a cone

receiver. Or we can manufacture your desired angle piece

or you according to your specifications. Use the request

form opposite for this purpose.


626107-6020-000 Blank 16,00 10,00 11,00 titanium 11,0

626107-6020-xxx Angle piece, complete 16,00 10,00 11,00 titanium -

Blank double angle, rotary

You can quickly and easily manufacture a double angle

piece for your application by yourself from this blank with

a prefabricated cone adapter. Or we can manufacture

your desired angle piece for you according to your

specifications. Use the request form opposite for this

purpose.

Item no. DG ML MAT weight (g)

626107-6023-000 Blank 11,00 10,00 titanium 18,0

626107-6023-xxx Angle piece, complete 11,00 10,00 titanium -


Request form

• Enter the angles in the appropriate fields

• State the required quantity

• Add your contact details

• Fax the request form to +49 7361 6336 29

• Or fill in the form in our online shop at www.probes.zeiss.com

Single angle with cone adapter

Quantity: ____

from +30° to -90°

from -30° to +90°

W1

ABS(W

1-W2)> 60°

0°-+

10

Ø11

W2

M5

M5

from 0° to 100°

16

0°

W1

10

M5

Ø11

Quantity: ____

Double angle with cone adapter

Company: Department:

Name, First: Address:

City / Zip: E-mail:

Phone: Fax:

Request form


Fixed connecting elements

Blank for spatial angle, short

The blank for spatial angle is provided with two index

pins and are therefore fixed with no risk of twisting. The

angular alignment remains constant even with repeated

assembly and disassembly. An angle piece or spatial angle

piece can be manufactured from the sphere blank by

simple machining. You can quickly and easily manufacture

an angle piece or spatial angle piece for your application

by yourself from this blank. Or we can manufacture your

desired angle piece for you according to your specifica-

tions. Use the request form opposite for this purpose.


626107-6021-000 Blank 25,00 17,00 20,00 titanium 18,0

626107-6021-xxx Spatial angle, complete 17,00 20,00 titanium -

Blank for spatial angle, long

The blank for spatial angle is provided with two index

pins and are therefore fixed with no risk of twisting. The

angular alignment remains constant even with repeated

assembly and disassembly. The length is selected, so that

the adapter with cone receiver can be replaced. An angle

piece or spatial angle piece can be manufactured from the

sphere blank by simple machining. You can quickly and

easily manufacture an angle piece or spatial angle piece

for your application by yourself from this blank. Or we can

manufacture your desired angle piece for you according to

your specifications. Use the request form opposite for this

purpose.


626107-6022-000 Blank 43,00 35,00 20,00 titanium 27,0

626107-6022-xxx Spatial angle, complete - 35,00 20,00 titanium -


Quantity: ___

Quantity: ___

from 0° to 90°

0°

W2

17

Ø20

M5

0°

2,52

W1

from 0° to 360°

0°

W2

35 M5 from 0° to 90°

Ø20

W1

from 0° to 360°

0°

2,52

Long spatial angle with ThermoFit® Pro Adapter

Short spatial angle with ThermoFit® Pro Adapter

Request form

Request form

• Enter the angles in the appropriate fields

• State the required quantity

• Add your contact details

• Fax the request form to +49 7361 6336 29

• Or fill in the form in our online shop at www.probes.zeiss.com

Company: Department:

Name, First: Address:

City / Zip: E-mail:

Phone: Fax:


Screws

Screw with internal thread

The screw is used to attach extensions and spatial

angles to cubes and multiple holders of the ThermoFit® Pro

system. The M5 thread integrated in the screw head offers

another M5 holder, e.g. for styli.

Item no. L ML MAT weight (g)

626107-6060-006 30,00 25,00 stainless steel 27,0

Screws for ThermoFit® Pro system

The screws are used to attach extensions, multiple holders

and spatial angles to cubes and multiple holders of the

ThermoFit® Pro system. Two lengths are used depending

on the configuration.

Item no. L ML MAT weight (g)

626107-6060-001 15,00 10,00 stainless steel 3,7

626107-6060-002 30,00 25,00 stainless steel 5,2

Screw set for ThermoFit® Pro system

This spare parts set consists of ten screws with a length

of 30 mm. These screws are required for the assembly of

stylus systems in the ThermoFit® Pro system. An Allen key

DIN 911, Size 4 is included.


626119-0001-018 Set of screws for cube, ThermoFit Pro

Screw set for cone receivers

This spare parts set consists of ten M3 Torx screws

for fixing the conical connection of rotary connecting

elements. A Torx screwdriver T6 is included.


626119-0001-019 Set of screws for cone adapter, ThermoFitPro


Tools

Hex wrench T-handle

These long wrenches are used e.g. to tighten a screw in a

ThermoFit® Pro plate extension through a VAST® adapter

plate.


626109-0037-000 Hex wrench, 4mm, L350

Torque screwdriver

This torque screwdriver with a 2.5 mm hexagon blade is

used to unscrew and tighten the screws on adapter plates

(e.g. VAST® and ST3).


626109-0010-000 Torque hex wrench 2 Nm, 2,5 mm

Hex wrenches

This hexagon wrench is used to tighten cylinder-head

screws with a hexagon socket.


602030-0042-000 Hex wrench DIN 911, BSW0,9






626109-0035-000 Torque screwdriver T6

626109-0044-000 Torque screwdriver TX20


Successful application of ThermoFit Pro with GMGM reduces inspection probe tooling design and manufacturing time by 40 percent.

GM Casting Engine and Transmission Center, located in Pontiac, Michigan,

had been successfully inspecting parts with ZEISS CMMs (coordinate

measuring machines) for several years and was now looking to accelerate

and globalize the design and manufacture of the custom probe tooling to

be used on the CMMs for a new project spanning across their facilities in

North America. Using the Stylus System Creator and the new ThermoFit Pro

components from ZEISS, GM entered into the era of advanced probe too-

ling using flexible stylus systems and stylus simulations.

For years, offline quality inspection programming has been a well-known

method of developing the launch of production processes. It frees up the

CMM for existing measurements and speeds up the programming process

on a dedicated offline station. But, the design and manufacturing of custom

probe tooling for CMM operation was still time consuming. It required CAD

modeling of many new components. These custom probe tools required a

CAD engineer and a significant amount of time for any last minute changes.

They were also difficult to document and often came with long delivery

terms.

The CMM and gage engineering group of the GM Casting Engine and

Transmission Center is a centralized team of about 10 CMM programmers

and engineers responsible for supporting all of the North American quality

inspection labs for their next generation of 4 cylinder V8 engines. There

are nearly 150 ZEISS CMMs dedicated to this project, mostly ACCURAs and

PRISMOs, at various production facilities in the US, Mexico and Canada.

This team designs CMM probe tooling and writes inspection programs

for this new project and wanted more control over the reproducibility of

components at all locations, reduced design and manufacturing time for

tooling, and simple and quick tooling modifications for product changes.

Carl Zeiss 3D Automation GmbH, part of the metrology division of Carl

Zeiss, first visited the GM Casting Engine and Transmission Center in 2009

and introduced new probe extensions with rotary joint systems. GM liked

the thermal stability and carbon tube design, but was looking for fixed

machined extensions for more control at their remote inspection labs. They

also wanted some interchangeability if a probe configuration change was

needed. For this next generation project, the CMMs they purchased were

specific to the lifecycle of a particular component. Since the lifecycle could

be 5, 10 or more years depending on the product line, they also wanted

durable probe systems that would last and that could potentially be reused

at the end of the project. After collaborating and testing probe tooling

samples with GM, ZEISS 3D Automation completed development of and

launched their next generation probe tooling, called ThermoFit Pro, in 2011.

With the SSC, the design of

stylus systems is as easy as

playing with building blocks.

Angle pieces from ZEISS have

part numbers and are marked

with their characteristics for

simple documentation.

Item


The GM Casting Engine and Transmission Center started using their first

ThermoFit Pro modules in June of 2011. The new product line enables

GM to build up even the most complex stylus system using the CALYPSO

stylus simulator without the need for typical custom designing in CAD.

Generic angle blocks can be modified in the software to the desired angle

by simply choosing the according angle values. The real angle blocks are

then quickly manufactured from semi-finished parts. The finished angle

blocks can be machined either by ZEISS or if desired by their own tool

shop, as the semi-finished parts are available from stock. Each piece gets

a ZEISS part number for easy documentation and reordering.

No CAD engineer or drawing is needed and everything can be done by

their own application engineer within the Stylus System Creator. “I‘m very

impressed with the development of the CALYPSO simulation and Stylus

System Creator using ThermoFit Pro modules,” says Craig Wegienka, seni-

or manufacturing engineer at GM Casting Engine & Transmission Center.

“I was able to use the Stylus System Creator to create the entire set of

block and head tooling for our project. I simulated each individual probe

configuration in CALYPSO to verify the tooling. The simulation proved that

all tooling would work correctly.”

The library of the Stylus System Creator contains more than 1,200 different

styli, extensions and connecting elements, plus additional tools to create

virtually every kind of custom probe tooling. With the help of different

sized cubes and bars, even the most complex system can be designed and

built quickly. ThermoFit Pro modules have plug-in connections instead of

threads to help avoid angle distortions when exchanging worn styli. Even

whole branches of the stylus systems can be exchanged without having

to readjust angles. GM has about 13 sets of ThermoFit Pro tooling, each

with approximately 15 different configurations. “All of these options and

the ease of use reduce our probe tooling design and manufacture time

by about 40 percent,” states Craig. “It saves us not only time, but also

money because we don’t have to scrap probe components when there

are changes.”

The task for GM to guarantee reproducibility of their products by having

the same quality results - regardless if the parts come from a plant in

Bangalore, Shanghai, Detroit or Sao Paolo - is a big challenge as varying

employee skill levels or the availability of spare parts can cause production

delays. And product design changes require program and probe tool

modifications along with documentation changes. GM can now rely on

the ThermoFit Pro modules and the CALYPSO Stylus System Creator to

globalize quality control programs, reduce product launch time, while also

quickly adapting to any product changes.

Reproducibility of the products

guaranteed by identical quality

levels.

Carl Zeiss Industrial Metrology, LLC

Contact: +001 (763) 744-2409

6250 Sycamore Lane

Minneapolis, MN 55369

USA

Publication in Quality Magazine on

3rd August 2012

“We not only save time but also

money, because we no longer

need to dispose of stylus system

components if there are changes.”

Item


CALYPSO stylus kits

Documentation at the touch of a button

Ordering in the webshop

It‘s quick and easy to put stylus systems together for your applications

with the Stylus System Creator (SSC) provided in the CALYPSO Office

Planner Simulation. It‘s as flexible as a CAD system, only much simpler.

Our extensive component library contains all the requisite parts.

Shorten the start-up phase

of your quality control plans.

Ensure the reproducibility

of your stylus systems.

Save valuable time during

your order process. Take advantage of another clever function: Simply click on a compo-

nent in the SSC to go directly to the item in our webshop. This allows

you to immediately put it into your shopping cart for an order or a

request for quotation. Register now for a user account at:


Systematic stylus engineering with SSC

Three unbeatable aspects

You can create PDF documentation for your stylus systems in the SSC

and our free-of-charge SSC Viewer at the touch of a button. You can

also print out bills of material, views, or assembly plans as required in

your preferred language.

Stylus System Creator


The procurement of replacement styli for measurement rooms and the

production department is often a complicated process. The purchasing

transaction usually costs more than the stylus itself if individual styli are

ordered. We now have a practical solution to this problem: Pre-paid

budgets (a credit balance or „pick and mix“ concept). You pay in advance

and can then order individual styli from our webshop quickly and easily as

needed – and, above all, without starting a new purchasing process.

You purchase a specific amount of credit balance from us and pay in advance.

This is the only purchase transaction that you actually have to initiate. We then

set up this credit balance in our webshop for you. You only need a user account

and internet access. When needed, you select the required styli, put them in

your shopping cart, and go to the checkout, as for any other web purchase.

The special feature is that the pre-paid budget is available to you as a payment

option. The value of your shopping cart is deducted from your credit. You do

not receive another invoice.

You can also have more than one pre-paid budget. This means that you can

set up pre-paid budgets for different measurement rooms or departments

and allow users to order by themselves. This is a very easy way of budgeting

and enables you as a supervisor or buyer to implement comprehensive and

transparent consumption control.

With pre-paid budgets, you save on purchasing costs simply by reducing the

number of order transactions in your purchasing department. But we also offer

on our own cost advantages to you: receive a discount off the actual price

by using pre-paid budgets and we offer free shipping in Germany for orders

released from pre-paid budgets.

Find out more about our pre-paid

budgets in our webshop:


Webshop and pre-paid budgets

The perfect combination

Make the best of every purchase

How pre-paid budgets work

Your advantages

pre-paid budgets


Stylus systems Workpiece fixturing

Quality worldwide is our standardOur team delivers ZEISS original,

high-quality accessories worldwide.

Spheres

• Diamond spheres

• Reference spheres

• All standard sphere materials

Styli

• Own production for all CMMs

• Micro styli

• Form and surface styli

• Customized products

ThermoFit®

• Own carbon fiber technology

• Own production

Styli systems

• Customized simulation

• CALYPSO Stylus System Creator software

• ThermoFit® Pro stylus systems

Fixtures

• Customized serial fixtures

• Global standard solutions within 72h

• Individual components

• FEM-Simulation

• Integrated temperature monitoring

• Automatic clamping fixture

Palette systems

• For all CMMs

• Productive and reproducible

• With temperature interface

Our product portfolioCarl Zeiss 3D Automation GmbH


Machine equipment

CMM equipment

• Alignment devices for stylus systems

• Probe sockets

• Sensor racks

• Plant Utility Package (PUP)

• Protective enclosure

Measuring room equipment

• Multi Sensor Cabinets

• Microscopes and magnifying glass

• Setup tables

• Tools

Loading Systems

• Translation stages

• Crane loading systems

• Handling systems

Artifacts

• CMM-Check

• DuraMax-Check

• Multisensor-Check

• Other artifacts

Temperature measuring

• Room monitoring

• Workpiece sensors

Your productivity is our goalYou will save time and fully utilize the performance

of your measuring machine with our accessories.

Measuring room interior

Use our Know-HowWe support you with our experience in custom

solutions. Take advantage of our innovations.


Carl Zeiss3D Automation GmbH

Carl-Zeiss-Str.3273431 AalenGermany

Phone:Telefax:

E-mail:Internet:

+49 7361 6336 0+49 7361 6336 29

[email protected] www.probes.zeiss.com

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