Thermal Stress and Torsion

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    Thermal & Torsion stresses

    Daniel D. Dasig, Jr.

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    Thermal stresses

    Temperature causes bodies to expand or contract.Change in length due to increase in temperaturecan be expressed as

    L= L..t

    Where, L is the length, (/o

    C) is the coefficient oflinear expansion, and t(oC) is the temperaturechange.

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    When the temperature deformation is

    prevented, thermal stress developed due to

    temperature change can be given as:

    = E..t

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    Example 1

    A steel rod with a cross-sectional area of 0.25

    in2is stretched between two fixed points. The

    tensile load at 70F is 1200 lb. What will be

    the stress at 0F? At what temperature will the

    stress be zero? Assume = 6.5 10-6in/(inF)and E = 29 106psi.

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    For the stress at 0F:

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    For the temperature that causes zero stress

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    Example 2

    A steel rod is stretched between two rigid

    walls and carries a tensile load of 5000 N at

    20C. If the allowable stress is not to exceed

    130 MPa at -20C, what is the minimum

    diameter of the rod? Assume =

    11.7 m/(mC) and E = 200 GPa.

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    Solution

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    TORSIONTORSIONAL SHEARING

    STRESS,

    For a solid or hollow circular shaft

    subject to a twisting moment T, the

    torsional shearing stress at a

    distance from the center of the shaftis

    whereJ is the polar moment of inertia

    of the section and r is the outer radius.

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    For solid cylindrical shaft

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    For hollow cylindrical shaft

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    ANGLE OF TWIST

    The angle through which the bar length L will twist is

    whereT= is the torque in Nmm,

    L= is the length of shaft in mm,

    G= is shear modulus in MPa,

    J= is the polar moment of inertia in mm4,Dand d= are diameter in mm, and

    r= is the radius in mm.

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    POWER TRANSMITTED BY THE SHAFT

    A shaft rotating with a constant angular velocity (in radians per

    second) is being acted by a twisting moment T. The power

    transmitted by the shaft is

    Where

    T= is the torque in Nm

    f= is the number of revolutions per second, andP= is the power in watts.

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    Example 1

    A steel shaft 3 ft long that has a

    diameter of 4 in is subjected to a

    torque of 15 kipft. Determine themaximum shearing stress and the

    angle of twist. Use G = 12 106psi.

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    Example 2

    A steel marine propeller shaft 14 in. in

    diameter and 18 ft long is used to

    transmit 5000 hp at 189 rpm. If G = 12 106psi, determine the maximum

    shearing stress.

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    QUIZ 2

    1. A copper rod of 15 mm diameter, 800 mmlong is heated through 50C. (a) What is its

    extension when free to expand? (b) Suppose

    the expansion is prevented by gripping it at

    both ends, find the stress, its nature and the

    force applied by the grips when one grip yields

    back by 0.5 mm.