The Worry-Free Cable Experience| 2016 · The Worry-Free Cable Experience| 2016 ©HELUKABEL ... 1-30...
Transcript of The Worry-Free Cable Experience| 2016 · The Worry-Free Cable Experience| 2016 ©HELUKABEL ... 1-30...
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
Company Production & Development Logistics Products Services References
Family Focused
Family enterprise since 1978
Quality-Minded and Eco-Friendly
• ISO 9001 & 14001
• Energy supplied by the firm‘s
own solar and bio-gas plant
Global
• 42 locations in 25 countries
• Just-in-time delivery in over
160 countries
Logistics
• 33,000 products in stock
• 24h delivery service
• State-of-the-art logistics facility
Successful
• $587 million turnover (2014)
• 1,000 employees
Production
• 6 manufacturing and assembly
locations worldwide
Products
• Cables, Wires and Cable
Accessories – single-source
supplier for industry and
infrastructure
What makes us unique!
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Profile
Founded 1. April 1978
Sales 2014 $587 Million
Headquarters Hemmingen / Stuttgart
North American Sales/Distribution CentersU.S. – Elgin, IL
Canada – Mississauga, ON
International LocationsAustria · Belgium · Canada · China · France · Germany · India · Indonesia · ItalyMalaysia · Netherlands · Poland · Russia · Singapore · South Africa · South KoreaSweden · Switzerland · Thailand · Turkey · Czech Republic · UAE · United Kingdom · Vietnam
Subsidiaries and Investments
Kabelmat® Wickeltechnik GmbH (Glatten, Germany)
Robotec Systems GmbH (Kamp-Lintfort, Germany)
Kabelwerk Meissen Wilhelm Balzer GmbH (Meissen, Germany)
Employees > 1,000
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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History
70’s1978 - HELUKABEL® GmbH founded
80’s1984 - Exporting initiated
1988 - Manufacturing facility opened in Germany
90’s1997 - Manufacturing capacity doubled
00’s2001 - HELUKABEL® new Global Distribution Facility opens2003 - HELUKABEL®’s 25th anniversary2007 - HELUKABEL® USA founded 2008 - Windsbach Manufacturing Expansion #1 opens2009 - Acquisition of Kabelmat® GmbH / Glatten
10’s2012 – Acquisition of Robotec Systems GmbH/Kamp-Lintfort2013 – Global Distribution Facility Expansion opens2013 – HELUKABEL® Canada founded2015 – Manufacturing in China begins2016 – Windsbach Manufacturing Expansion #2 opens
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2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Sales HELUKABEL® Group – in $MM
* 2002 – 2014 figures use the 2013 avg. exchange rate of $1.3280 to change from Euros to USD.
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HELUKABEL® North America
HELUKABEL - USA
Illinois – U.S. Headquarters
California
Georgia
Massachusetts
Michigan
Ohio
Pennsylvania
Texas
Washington
Wisconsin
HELUKABEL - Canada
Ontario – Canadian Headquarters
North American Sales/Distribution Center
North American Regional Sales Office
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HELUKABEL® Global Network
HELUKABEL - Worldwide
Austria, Belgium, Canada, China, Czech Republic, France, Germany, India, Indonesia, Italy, Malaysia, Netherlands, Poland, Russia, Sweden, Switzerland, Singapore, South Africa, South Korea, Thailand, Turkey, USA, UAE, United Kingdom, Vietnam
Partner - Worldwide
Australia, Belarus, Brazil, Bulgaria, Chile,
Croatia, Estonia, Finland, Greece, Guatemala, Hungary, Israel, Japan, Lithuania, Mexico,
Nigeria, Norway, Philippines, Romania,
Slovakia, Slovenia, Spain, Taiwan, Ukraine
HELUKABEL®
Partners
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Our two facilities manufacture according to the latest production methods; annually we produce approx. 621,371 mi (that’s 77 times around the globe!) of cable. More than 300 employees specialize in making high-quality standard and specialty cables.
Using the latest in cable technology material and cooperating with international testing institutes makes us an innovation leader in the areas of automation, data technology, building management systems, and renewable energy.
Production – Germany
Our production in numbers
• 430,556 ft² production facility
• 23 extruder facilities
• 19 stranding machines
• 50 braiding machines
• Cables & wires from 30 AWG to 2000 kcmil
(0.05 to 1,000 mm²)
• According to:
UL, CSA, VDE, EAC, HAR, CCC,
Germanischer Lloyd, TÜV or according to
customer specifications
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Produced for the Asian market
HELUKABEL® operates a new production facility near Shanghai in Taicang, China. 75,350 ft2 of production space is ready to manufacture cables and wires for the Asian market.
The focus is on quality flexible and high-flex cables and wires, manufactured according to Chinese and international standards. Adjustable manufacturing cells allow for short delivery times, and the proximity to HELUKABEL‘s logistics center offers essential advantages for executing large projects in the Asian market.
Production – China
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We develop optimized cable solutions for our customers. The main focus is on products for moving applications with a high level of vertical integration. Whether it means extreme resistance to chemicals or mechanical stress, small bending radii, high flex cycles numbers, or long lifespan, we are happy to comply with our customers’ requests.
New products are tested in the state-of-the-art test center in Windsbach to ensure their suitability for daily use and readiness for standard production. Our stringent quality control standards are upheld with random sample checks carried out during production.
Research & Development
Out test facilities
• Test tower for wind power cables
• Drag chain test equipment
(10 ft, 16 ft, 20 ft, 60 ft and 132 ft)
• Fire resistance testing equipment
• Scrape-off equipment
• Test equipment for bending and
torsion requirements
• Aging ovens in accordance to UL, VDE, CSA,
HAR, TÜV, CCC
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North American Distribution Facilities
Our North American logistics centers:
• HELUKABEL® USA
• 45,000 ft2
• 2,600 palette storage spaces
• Over 4,000 line items in stock
• Short lead times – Same-day Shipping
• HELUKABEL® Canada
• 15,000 ft2
• 700 line items in stock
• Short lead times – Same-day Shipping
HELUKABEL® USA
HELUKABEL® Canada
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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HELUKABEL® has Europe’s largest and most modern distribution center for cables and wires.
The majority of the 33,000 products are stocked in the 1.7 million ft² storage area in Hemmingen/Stuttgart.
This new logistics center uses state-of-the-art material handling and control technology, which enables us to pack thousands of “JIT” orders every day and ship them to customers around the world.
Global Distribution Facility
Our logistics center in numbers
• 40,500 pallet locations
16 aisles with 16 storage and retrieval devices
• 35,900 locations in small-parts warehouse,
Capacity: 1,000 bins per hour
• 670 locations in the heavy-load storage area
with max. reels of 8,818 lbs and 7 ft ø
• 1.2 mi. of conveyer for pallets
• Conveyer connects direct to the cable-
cutting machines
• Manual process reduced to merely packing
• Building: 1,247 ft long, 197 ft wide, 79 ft high
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In Berlin, HELUKABEL® manages the central warehouse location for ground and medium-voltage cables, as well as other infrastructure cables.
Our 53,820 ft² indoor and 538,196 ft² outdoor storage areas allow us to rapidly deliver cables from 1-30 kV to construction sites and major project locations.
Our patented heavy-duty cutting machines, which can support up to 10 tons in weight, are the largest of their type in Germany.
Global Distribution Facility – Infrastructure
Our Berlin warehouse in numbers
• 11,000 cable drums in stock
• Mechanically processing of drums up to
9 ft Ø and 10 t weight
• 10 drum rewinding machines
• Cable-cutting with state-of-the-art
cutting tools
• 24h delivery within Germany possible
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Industrial Cables & Wires Infrastructure Cables & Wires
Media Technology Custom Cables Cable Accessories
Cable, Wires & Accessories
Data, Network & BUS Technology
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HELUKABEL delivers cables and wires for
virtually any industrial application:
• Flexible control cables
• Data and computer cables
• Heat-resistant cables
• Internationally approved cables
• Coaxial cables
• Flat & ribbon cables
• Motor, servo and feedback cables
• Track cables
• Allweather & rubber cables
• Trailing cables
• Robot cables
• Water-resistant cables
• Single conductors
• Compensating cables
Industrial Cables & Wires
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Infrastructure Cables & Wires
HELUKABEL® is an international supplier of
infrastructure cables and wires. We supply
our domestic and international customers
with power, medium-voltage and
infrastructure cables from our Berlin-based
storage warehouse.
Our standard program consists of:
• Installation cables
• Fire warning cables
• Telephone cables
• Power cables
• Security cables
• Medium-voltage cables
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Data, Network & BUS Technology
HELUKABEL® offers an entire range of data,
network & BUS technology. We offer customer
analysis, planning, cables and accessories
supply, installation, commissioning and final
inspection, all from one source.
Our product segments cover:
• Fiber optic cables (GOF, HCS, POF)
• Copper data cables (Category 5 to 8)
• Industrial Ethernet
• BUS cables
• Copper connecting equipment
(office + industry)
• Fiber optic connecting equipment
(office + industry)
• Network system cabinets
• Splicing systems and measuring equipment
• Active components
• Product training
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Media Technology
Our cables have ensured perfect performances
on leading musical and theatrical stages around
the world. They are also used in professional
television, radio and studio equipment.
Our media technology product range
encompasses cables for indoor and outdoor use.
They guarantee high transmission quality for
fixed installations or mobile applications.
Our comprehensive range of products includes:
• AES/EBU audio cables
• DMX cables
• Loudspeaker cables
• Instrument cables
• Microphone cables
• Video cables
• Connection equipment
• Custom cables per your requirements
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Custom Cables
We supply cables and wires for both standard
applications and customized solutions to meet
customers' application-specific requirements.
These include extreme usage conditions such as
temperature, flexing cycles, torsion or tensile
stress, winding capability, and chemical
resistance. Wires with TÜV approval, VDE
registration and UL certification have been
developed for numerous industrial applications.
We design cables and wires to spec using
various insulation and conductive materials.
Different jacketing technologies, hybrid
structures, conductor cross section
combinations, Kevlar® or steel cable strain relief,
as well as round or flat steel reinforcements, are
being used in numerous cables and wires
already being produced.
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Today, more and more users are installing
prefabricated and pre-assembled cables and
wires. HELUKABEL® recognized this trend early
on in order to offer a complete range of
pre-assembled cables and wires. Other
assemblies according to custom requirements
are also available.
The versatility of use, combined with multiple
plug and connection types, provides our
customers both economical and simple
solutions. Our wealth of experience enhances
the easy and efficacy of pre-assembled cables.
Pre-Assembled Cables
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Cable Accessories
As a significant addition to the extensive
cables and wires program, HELUKABEL®
provides cable accessories according to the
latest guidelines and standards.
Our cable accessories program includes:
• Cable glands
• Cable protection tube systems
• Cable tracks
• Circular connectors
• Insulation and heatshrink tubes
• Termination and connecting sleeves
• Bundling, binding and attaching
• Identification and marking
• Ferrules and cable lugs
• Assembly tools
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Kablemat‘s product portfolio includes virtually every tool and machine needed to store, wind, hang
and cut cables and wires, steel cables, pipes, hoses and tubes.
Kabelmat‘s products are in use worldwide and their capabilities include winding cable and wire from
and to drums, as well as from drums to rings.Kabelmat offers:
• Project planning and engineering
• Manufacturing and final assembly
• Manual winding systems
• Measuring systems
• Machine winding systems
• Warehouse systems
• Accessories
• Customer specific solutions
• Servicing / machine care
Kabelmat ® Wickeltechnik
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Robotec Systems GmbH, based in Kamp-Lintfort Germany, is one of Europe’s leading companies in
robotics systems. The product line includes hose packs and attachment systems, custom cables for
robots, pre-assembled cables, driver technology, controllers for measurement technology, as well as
media systems such as air and water hoses.
From prototyping and development to final assembly and on-site services, Robotec Systems is your
trusted partner.
Solution 2: Energy conduit system with spring guideSolution 1: Energy conduit system with R-TecBox
Our services:
• Design
• Development
• Prototyping
• Documentation
• Installation/optimization
• Repair/maintenance
• Spare parts
Robotec Systems GmbH
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Quality & Environmental Principles
Fulfillment of our quality and environmental
principles is an obligation and ongoing task of
the executive board and each individual
employee. Our high standards are expressed in
the following criteria:
• Environment
• Employees
• Suppliers
• Conduct
• Quality
• Objectives
• Approach
• Continuous improvement
www.helukabel.com/certificates
HELUKABEL® has a high commitment to quality and the environment. For this reason, the executive
board has introduced an integrated management system for both quality and the environment based
on DIN EN ISO 9001:2008 and DIN EN ISO 14001:2009 standards.
HELUKABEL® GmbH's quality and environmental policy is oriented to meet market needs and fulfill
customer requirements, as well as incorporate environmental protection. Our standard is customer
satisfaction and trust, as indicated by our economic success and long-standing customer relationships.
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Global Approvals
Products of HELUKABEL® comply wih the following approvals:
USA Underwriters Laboratories Inc. (UL)
Canada Canadian Standards Association (CSA)
Austria Österreichischer Verband für Elektrotechnik
Belgium Comité Electrotechnique Belge
China China Compulsory Certification (CCC)
Denmark Danmarks Elektriske Materialkontroll (DEMKO)
Europe Communauté Européenne
Finland FIMKO LTD
France Union Technique de I'Electricité
Germany VDE-Prüfstelle (Verband Deutscher Elektrotechniker e.V.)
Germany Fraunhofer Institut, Produktionstechnik und Automatisierung
Italy IMQ Instituto Italiano de Marchio Qualitá
Netherlands Naamloze Vennootschap tot Keuring van Electrotechnische Materialen (KEMA)
Norway Norges Elektriske Materiellkontroll (NEMKO)
Russia Customs Union Mark of Conformity (EAC)
Sweden Svenska Elektriska Materielkontrollanstalten (SEMKO)
Switzerland Schweizerischer Elektronischer Verein (SEV)
United Kingdom British Standards Institution (BSI)
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Food & Beverage
Automation/Electronic/Sensors
Steel Industry
Transportation
Electrical Wholesale
All local and regional suppliers incl. international partners
Plant Construction
Computer Industry
Machinery Industry
Automotive Industry
Chemical Industry
Energy Industry / Wind Industry
Corporate Partners
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
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Vast array of products
• 30 AWG to 2000 kcmil (0.055 mm2 to 1,000 mm2)
• Multiple approvals, certificates and insulation materials
• 30,000+ products in stock
Custom cable manufacturing available
• No job is impossible
• Solutions for every application
Production, research & development center
• A combined production space of around 538,195 ft2 in Germany & China
• Research & development center with wind power cable test tower, 5 various length cable tracks,
fire resistance testing, and scrape-off equipment
National and international delivery
• We deliver on time from over 42 countries to 160 countries worldwide
• 24h delivery service thanks to a modern logistic concept
Dedicated customer service
• HELUKABEL® representatives and personalized service always within reachHelmut Luksch,
Chief Executive Officer HELUKABEL® GmbH
HELUKABEL® - What Sets Us Apart!
©HELUKABEL GmbH 2016 | V2.0, 04.02.2016
What can we do for you?
We are pleased to assist you!
HELUKABEL® USA
1490 Crispin · Elgin, IL 60123 · Phone 1-847-930-5118 · Toll Free 1-855-HELUUSA · Fax 1-847-622-8766 · [email protected] · www.helukabel.com
HELUKABEL® Canada
3620B Laird Road, #4 · Mississauga, ON L5L 5Z7· Phone 1-289-444-5040 · Fax 1-289-444-5041 · [email protected] · www.helukabel.ca