The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of...
Transcript of The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of...
The world is our inspirationThe world is our inspiration
PebaxPebax ®®
High Performance Permanent High Performance Permanent Antistatic AgentAntistatic Agent
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
OutlineOutline
What is What is PebaxPebax®® ??
PebaxPebax®® Antistatic propertiesAntistatic properties
Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades
Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades
ProcessingProcessing
Market & ApplicationsMarket & Applications
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
HOOC - PA - COOHDicarboxylic Polyamide
HO - PE - OHPolyether diol
+
PolyEtherPolyEther Block Amide (PEBA)Block Amide (PEBA)
HO C PA
O
C
O
O PE O H
n
� Thermoplastic elastomer (TPE)
� Poly Ether Block Amide (e Xtreme)
What is What is PebaxPebax®® ??
Polyether
� Two phases structure
� Polyamide : clear melting point (133°C at 172°C)
� Polyether : very low glass transition temperature (-60°C) providing exceptional properties at low temperatures
Polyamide 12
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
Very fast charge decay� Can damage sensitive electronic parts
PebaxPebax®® Antistatic Grades Antistatic Grades
� Pebax® Prevent Static Electricity build-up, uncontrolled discharge as well as dust attraction.
� Pebax® can be used in: PA, ABS, ABS/PC, HIPS, PET, POM, PVC, PE, PP, …
Conductive Static Dissipative Antistatic Insulator
Surface Resistivity (Ohms/sq)
1013105
109
Standard Antistatic Pebax ® grades2 New Lower Resistivity Pebax®
1 x 107
Pebax® MV2080
1 x 107
Pebax® MH2030
3 x 109
Pebax® MV1074
1 x 109Surface Resistivity (Ohms/sq)
Pebax® MH1657
Very slow charge decay�Charges create risk of electric shock
and dirt attracting forces
107
Grades & Performance Range:Grades & Performance Range:
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
Non Permanent Chemical Non Permanent Chemical AntistatAntistatMode of Action:
� Low molecular weight chemical species with a non-polar chain and a polar hydrophilic head
� Migrate to the surface of the material, attracts water which lowers RS and allows to dissipate static charges:
BUT:
� Need ambient humidity to be efficient: No effect in dry conditions.
� Need time to migrate and bring antistatic properties: No immediate effect.
� With time additives are wiped away from the surface of the material: No Permanent effect, Static charges will reappear.
+++
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
Principle of Principle of PebaxPebax ®® Permanent AntistaticPermanent Antistatic� Addition of Pebax® to the Polymer matrix by dry blend, both polymers are mixed during processing,
Example of PEBAX MV 1074 conductive network in PS matrix
Antistatic Pebax® domains forms a Permanent 3D ionic dissipative network within the matrix which allows to dissipate charges along Pebax backbone.
PebaxPebax®® Antistatic PropertiesAntistatic Properties
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
� Antistatic Pebax® forms a polymer network in the matrix, it doesn’t migrate nor bring any blooming
� Pebax® antistatic effect is immediate and permanent.
� Chemical antistatic agents are very sensitive to relative humidity and are inefficient in dry conditions
� Pebax® antistatic effect is maintained even at low humidity level.
PebaxPebax ®® vs vs Non permanent Chemical Non permanent Chemical AntistatsAntistats ::
PebaxPebax®® Antistatic PropertiesAntistatic Properties
1 , E + 0 8
1 , E + 1 0
1 , E + 1 2
1 , E + 1 4
1 , E + 1 6
0 1 2 3 4 5 6 7 8 9 10
Time (months)
Sur
face
res
istiv
ity
(ohm
/sq)
A B S + C h e m i c a l a g e n t A B S + P E B A X ® M V 1 0 7 4
1 ,E + 0 8
1 ,E + 1 0
1 ,E + 1 2
1 ,E + 1 4
1 ,E + 1 6
1 ,E + 1 8
5 10 20 30 40 50 60 70 80 90
Relative humidity (%)
Sur
face
re
sist
ivity
(o
hm/s
q)
A B S + C h e m ic a l a g e n t A B S + P E B A X ® M V 1 0 7 4
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
NoYesRecyclable
NoYesNon-corrosive
NoYesNo blooming or migration
NoYesThermally stable
NoYesImmediate antistatic effect
NoYesVery low humidity influence
NoYesPermanent antistatic effect
Chemical anti-static agent
PebaxPebax ®® vs vs Non permanent Chemical Non permanent Chemical AntistatsAntistats ::
PebaxPebax®® Antistatic PropertiesAntistatic Properties
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
PebaxPebax®® MH1657 and MV1074, Main Properties:MH1657 and MV1074, Main Properties:
Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades
Regulatory Compliances:Regulatory Compliances:
(*) Pebax® MV1074 SA01 may be used in polymers at concentrations up to 15% by weight of the polymer, in contact with non-fatty dry foods, under Conditions of Use E through G, as described in 21 CFR 176.170 (c) Table2. Contact Arkema for details.
MedicalRegulatory
CompliancesEU 2002/72 FDA (*) USP Class VI
MV1074 SA01 Yes Yes Yes
MH1657 Yes - -
Food Approvals
(*) measurement done at 23°C, 50%RH)
MV1074 MH1657
Surface resistivity (*) ASTM D257 Ohm/sq 3 x 109 1.5 x 109
Volume resistivity (*) ASTM D257 Ohm.cm 2.5 x 109 2 x 109
Charge decay time MIL B-81705 sec < 1 < 1
Density ISO 1183 g/cm3 1.07 1.14
Melting point ISO 11357 degC 158 204
Refractive index ISO 489 - 1.502 1.508
Pebax ® gradesCharacteristics Standard Units
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
MV1074 SA01:MV1074 SA01: Clean grade for sensitive applications:Clean grade for sensitive applications:
� USP Class VI approved for medical applications.
� EU 2002/72 European Food contact approved.
� FDA approved
Very Low OutgassingVery Low Outgassing : :
(contact Arkema for details)
Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades
� Very low Ionic species content.� Very low monomers / oligomers outgassing.� Capro lactame free / Bisphenol A free.
Very low Ionic Species content (Very low Ionic Species content ( µµµµµµµµg/cmg/cm 22):):
Analysis performed at SGS lab, Taiwan. (Detection down to 0.0010 µµµµg/cm2.)
MS/GC/FID analysis (detection down to 80 ppm)
Br -, NO2-, PO4
3-, SO42-, Li+ not detected in MV1074 SA01
3960
3700
N o t N o t N o t N o t D e t e c t e dD e t e c t e dD e t e c t e dD e t e c t e d
0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
P e b a x ®M V 1 0 7 4
C o m p e t i t o r 1 C o m p e t i t o r 2
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m) 3960
3700
N o t N o t N o t N o t D e t e c t e dD e t e c t e dD e t e c t e dD e t e c t e d
0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
P e b a x ®M V 1 0 7 4
C o m p e t i t o r 1 C o m p e t i t o r 2
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m)
Res
idua
l PA
mon
omer
(pp
m)
PebaxPebax ®®
MV1074 SA01MV1074 SA01
0 , 6 7 3
3 , 1 2
1 , 4 4
0 , 0 1 0 , 0 1
0 , 8 7
N D0 , 0 0
1 , 0 0
2 , 0 0
3 , 0 0
4 , 0 0
5 , 0 0
P e b a x M V 1 0 7 4 C o m p e t i t o r 1 C o m p e t i t o r 2
Ioni
c co
nten
t (ug
/cm
2)Io
nic
cont
ent (
ug/c
m2)
Ioni
c co
nten
t (ug
/cm
2)Io
nic
cont
ent (
ug/c
m2)
S o d i u m N a + S u l f a t e S O 4 ( 2 - ) A m m o n i u m N H 4 +
50,6 30,7
Pebax® MV1074 SA01
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
� Antistatic Pebax® standard grades can be used in a wide range of matrices:
� Typical levels of addition and Performance:
Addition levels and resistivity values presented in this table are indicative and based on internal experience, they may vary depending on matrix rheology and processing.
(*) Lotader® and Orevac® are Arkema’s Functional polyolefins, consult following website for more details: www.lotader.com www.orevac.com
Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades
Polymer Matrix Pebax GradeTypical Pebax Addition Level
(wt%)Compatibilizer (*)
Surface Resitivity (Ohms/sq)
PE MV1074 15 to 25% Lotader 3210 (1-3%) 1011 to 1012
PP MV1074 or MH1657 15 to 25% Orevac CA100 (1-3%) 1011 to 1012
PS or HIPS MV1074 or MH1657 10 to 20% Lotader AX8900 (1-2%) 1011 to 1012
PVC MV1074 10 to 20% No 1011 to 1012
ABS or ABS/PC MV1074 or MH1657 10 to 20% No 1010 to 1012
PMMA MV1074 10 to 20% No 1011 to 1012
PET MV1074 or MH1657 10 to 20% No 1011 to 1012
POM MV1074 or MH1657 10 to 20% No 1011 to 1012
PA MV1074 or MH1657 10 to 20% No 1011 to 1012
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
Internal method
ASTM D257
ASTM D257
ISO 11357
ISO 1183
Standard
g/cm31.071.14Density
Ohms/sq10^710^7Surface Resistivity (*)
1.508
10^7
200
Pebax® MH2030
1.502
10^7
160
Pebax® MV2080
°CMelting point
-Refractive Index
Ohms.cmVolume Resistivity (*)
UnitCharacteristics
2 New Antistatic 2 New Antistatic PebaxPebax ® grades with ® grades with Lower Lower ResistivityResistivity have been developed:have been developed:
MH2030MH2030 and MV2080 and MV2080
Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades
(*) Samples conditioned 15 days at 23°C - 50 % R.H
General propertiesGeneral properties
� Both grades are suitable for a wide range of Matrices (ABS, HIPS, PET, PE, PP….)
� Pebax® MV2080 is particularly recommended for:
- Polyolefin Film applications (lower melting point).- High cleanliness applications requiring low outgassing.
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
1,0E+07
1,0E+08
1,0E+09
1,0E+10
1,0E+11
1,0E+12
1,0E+13
1,0E+14
1,0E+15
Pure Matrix Matrix + 20% MV1074 Matrix + 20% MH2030or MV2080
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
PE
ABS
PP
HIPS
Development gradesDevelopment grades MH2030 and MV2080:MH2030 and MV2080:
Improved Intrinsic Antistatic Performance: Rs= 1*107 Ohms/sq
� 2 Decades lower vs standard Antistatic Pebax® grades.
� Improved Antistatic Performance transferred in Matrices (injected plates).
3 to 4 decades lower
4 to 6 decades
lower
Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades
Pebax® MH2030 and MV2080 Allow to reach lower levels of Surface Resistivity in final parts.
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
- Competitor: Rs= 1*109 Ohms/sq
- MH2030 and MV2080: Rs= 1*107 Ohms/sq
Better Antistatic Performance of MH2030 and MV2080 in ABS (InjecBetter Antistatic Performance of MH2030 and MV2080 in ABS (Injec tion):tion):
1) Allows to reachLower Surface Resistivityat same concentration.
2) Allows to reach same Antistatic properties at Lower concentration.=> Low Impact on Matrix Properties
Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades
� MH2030 and MV2080 better antistatic Properties:
1,E+08
1,E+09
1,E+10
1,E+11
1,E+12
1,E+13
1,E+14
1,E+15
0 5 10 15 20 25 30 35
w t% o f Pe b ax in ABS
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
Pebax MH2030 or MV 2080
Competitor
1) Reach Lower RS
at same loading
2) Reach Same RS
at Lower Loading
1,E+08
1,E+09
1,E+10
1,E+11
1,E+12
1,E+13
1,E+14
1,E+15
0 5 10 15 20 25 30 35
w t% o f Pe b ax in ABS
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
Pebax MH2030 or MV 2080
Competitor
1) Reach Lower RS
at same loading
2) Reach Same RS
at Lower Loading
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
1,E+08
1,E+09
1,E+10
1,E+11
1,E+12
1,E+13
1,E+14
1,E+15
0 5 10 15 20 25
w t% of Pe bax in PP
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
Competitor
Pebax MH2030 or MV2080
Better Antistatic Performance in PP and HIPS (Injecti on):Better Antistatic Performance in PP and HIPS (Injecti on):
Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades
- Competitor: Rs= 1*109 Ohms/sq
- MH2030 and MV2080: Rs= 1*107 Ohms/sq
1) Allows to reach Lower Surface Resistivity at same concentration.
2) Allows to reach same Antistatic properties at Lower concentration => Low Impact on Matrix Properties
� MH2030 and MV2080 better antistatic Properties:
(2)(1)
1,E+08
1,E+09
1,E+10
1,E+11
1,E+12
1,E+13
1,E+14
1,E+15
0 5 10 15 20 25
w t% of Pe bax in HIPS
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
Competitor
Pebax MH2030 or MV2080
(2)(1)
1,E+08
1,E+09
1,E+10
1,E+11
1,E+12
1,E+13
1,E+14
1,E+15
0 5 10 15 20 25
w t% of Pe bax in HIPS
Sur
face
Res
istiv
ity (
Ohm
s/sq
)
Competitor
Pebax MH2030 or MV2080
(2)(1)
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
ProcessingProcessingPebaxPebax ®® ::
� Is delivered under pellets form, ready to be proces sed.
� Can be processed by injection molding or extrusion.
� Can be added by dry-blending.
� Can be compounded without any special screw profile .
� Typical addition levels are 10 – 20 % depending on h ost matrix and processing technology.
For an optimum performance:For an optimum performance:
� Compatibilizer may be added in Polyolefins Matrices:
�Lotader® 3210 for PE, Orevac® CA100 for PP (Typical P ebax® / Compatibiliser ratio: 10/1).
� For injection, high injection speed (300cc/s) are r ecommended.
� For extrusion, high viscosity ratios between Pebax ® and Host Matrix are recommended.
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
Market & ApplicationsMarket & Applications
Antistatic packaging Industrial
And also…
Electronic products
�� Bags, Foam
� Thermoformed trays
� Carrier tapes, reel tapes
�� Clean room equipment
� Surface and flooring
� Containers, Big Bags for flammable or explosive goods
�� Printers tray
� Mail/paper sorters
� Electronics housing
�� Household appliances (hand tools, vacuum cleaner parts…)
� Pebax MV 1074 SA is USP Class VI approved and can be used in medical applications (inhalators, pharma-bags…)
Pebax® as antistatic additive The world is our inspirationThe world is our inspiration
PebaxPebax®® Antistatic Grades Antistatic Grades The Key to High Performance StaticThe Key to High Performance Static --Dissipative Alloys:Dissipative Alloys:
� Permanent and Immediate antistatic properties
� Very low influence of relative humidity on antistat ic properties
� No blooming or migration out of the matrix
� Can be added directly by dry-blend for injection an d extrusion in a wide range of matrices
� Possible coloration of final product.
� Standard grades:
- MV1074 SA01 and MH1657 have food approvals (*)
- MV1074 SA01 has USP Class VI approval for medical applications(*) See corresponding slide or Contact Arkema for details.
� Lower Resistivity Grades MH2030 and MV2080:
- Maintain antistatic performance at reduced loadings vs competitors:
=> Low impact on matrix properties
- Allow to reach static dissipative properties