The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of...

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The world is our inspiration The world is our inspiration Pebax Pebax ® ® High Performance Permanent High Performance Permanent Antistatic Agent Antistatic Agent

Transcript of The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of...

Page 1: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

The world is our inspirationThe world is our inspiration

PebaxPebax ®®

High Performance Permanent High Performance Permanent Antistatic AgentAntistatic Agent

Page 2: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

OutlineOutline

What is What is PebaxPebax®® ??

PebaxPebax®® Antistatic propertiesAntistatic properties

Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades

Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades

ProcessingProcessing

Market & ApplicationsMarket & Applications

Page 3: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

HOOC - PA - COOHDicarboxylic Polyamide

HO - PE - OHPolyether diol

+

PolyEtherPolyEther Block Amide (PEBA)Block Amide (PEBA)

HO C PA

O

C

O

O PE O H

n

� Thermoplastic elastomer (TPE)

� Poly Ether Block Amide (e Xtreme)

What is What is PebaxPebax®® ??

Polyether

� Two phases structure

� Polyamide : clear melting point (133°C at 172°C)

� Polyether : very low glass transition temperature (-60°C) providing exceptional properties at low temperatures

Polyamide 12

Page 4: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

Very fast charge decay� Can damage sensitive electronic parts

PebaxPebax®® Antistatic Grades Antistatic Grades

� Pebax® Prevent Static Electricity build-up, uncontrolled discharge as well as dust attraction.

� Pebax® can be used in: PA, ABS, ABS/PC, HIPS, PET, POM, PVC, PE, PP, …

Conductive Static Dissipative Antistatic Insulator

Surface Resistivity (Ohms/sq)

1013105

109

Standard Antistatic Pebax ® grades2 New Lower Resistivity Pebax®

1 x 107

Pebax® MV2080

1 x 107

Pebax® MH2030

3 x 109

Pebax® MV1074

1 x 109Surface Resistivity (Ohms/sq)

Pebax® MH1657

Very slow charge decay�Charges create risk of electric shock

and dirt attracting forces

107

Grades & Performance Range:Grades & Performance Range:

Page 5: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

Non Permanent Chemical Non Permanent Chemical AntistatAntistatMode of Action:

� Low molecular weight chemical species with a non-polar chain and a polar hydrophilic head

� Migrate to the surface of the material, attracts water which lowers RS and allows to dissipate static charges:

BUT:

� Need ambient humidity to be efficient: No effect in dry conditions.

� Need time to migrate and bring antistatic properties: No immediate effect.

� With time additives are wiped away from the surface of the material: No Permanent effect, Static charges will reappear.

+++

Page 6: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

Principle of Principle of PebaxPebax ®® Permanent AntistaticPermanent Antistatic� Addition of Pebax® to the Polymer matrix by dry blend, both polymers are mixed during processing,

Example of PEBAX MV 1074 conductive network in PS matrix

Antistatic Pebax® domains forms a Permanent 3D ionic dissipative network within the matrix which allows to dissipate charges along Pebax backbone.

PebaxPebax®® Antistatic PropertiesAntistatic Properties

Page 7: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

� Antistatic Pebax® forms a polymer network in the matrix, it doesn’t migrate nor bring any blooming

� Pebax® antistatic effect is immediate and permanent.

� Chemical antistatic agents are very sensitive to relative humidity and are inefficient in dry conditions

� Pebax® antistatic effect is maintained even at low humidity level.

PebaxPebax ®® vs vs Non permanent Chemical Non permanent Chemical AntistatsAntistats ::

PebaxPebax®® Antistatic PropertiesAntistatic Properties

1 , E + 0 8

1 , E + 1 0

1 , E + 1 2

1 , E + 1 4

1 , E + 1 6

0 1 2 3 4 5 6 7 8 9 10

Time (months)

Sur

face

res

istiv

ity

(ohm

/sq)

A B S + C h e m i c a l a g e n t A B S + P E B A X ® M V 1 0 7 4

1 ,E + 0 8

1 ,E + 1 0

1 ,E + 1 2

1 ,E + 1 4

1 ,E + 1 6

1 ,E + 1 8

5 10 20 30 40 50 60 70 80 90

Relative humidity (%)

Sur

face

re

sist

ivity

(o

hm/s

q)

A B S + C h e m ic a l a g e n t A B S + P E B A X ® M V 1 0 7 4

Page 8: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

NoYesRecyclable

NoYesNon-corrosive

NoYesNo blooming or migration

NoYesThermally stable

NoYesImmediate antistatic effect

NoYesVery low humidity influence

NoYesPermanent antistatic effect

Chemical anti-static agent

PebaxPebax ®® vs vs Non permanent Chemical Non permanent Chemical AntistatsAntistats ::

PebaxPebax®® Antistatic PropertiesAntistatic Properties

Page 9: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

PebaxPebax®® MH1657 and MV1074, Main Properties:MH1657 and MV1074, Main Properties:

Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades

Regulatory Compliances:Regulatory Compliances:

(*) Pebax® MV1074 SA01 may be used in polymers at concentrations up to 15% by weight of the polymer, in contact with non-fatty dry foods, under Conditions of Use E through G, as described in 21 CFR 176.170 (c) Table2. Contact Arkema for details.

MedicalRegulatory

CompliancesEU 2002/72 FDA (*) USP Class VI

MV1074 SA01 Yes Yes Yes

MH1657 Yes - -

Food Approvals

(*) measurement done at 23°C, 50%RH)

MV1074 MH1657

Surface resistivity (*) ASTM D257 Ohm/sq 3 x 109 1.5 x 109

Volume resistivity (*) ASTM D257 Ohm.cm 2.5 x 109 2 x 109

Charge decay time MIL B-81705 sec < 1 < 1

Density ISO 1183 g/cm3 1.07 1.14

Melting point ISO 11357 degC 158 204

Refractive index ISO 489 - 1.502 1.508

Pebax ® gradesCharacteristics Standard Units

Page 10: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

MV1074 SA01:MV1074 SA01: Clean grade for sensitive applications:Clean grade for sensitive applications:

� USP Class VI approved for medical applications.

� EU 2002/72 European Food contact approved.

� FDA approved

Very Low OutgassingVery Low Outgassing : :

(contact Arkema for details)

Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades

� Very low Ionic species content.� Very low monomers / oligomers outgassing.� Capro lactame free / Bisphenol A free.

Very low Ionic Species content (Very low Ionic Species content ( µµµµµµµµg/cmg/cm 22):):

Analysis performed at SGS lab, Taiwan. (Detection down to 0.0010 µµµµg/cm2.)

MS/GC/FID analysis (detection down to 80 ppm)

Br -, NO2-, PO4

3-, SO42-, Li+ not detected in MV1074 SA01

3960

3700

N o t N o t N o t N o t D e t e c t e dD e t e c t e dD e t e c t e dD e t e c t e d

0

1 0 0 0

2 0 0 0

3 0 0 0

4 0 0 0

P e b a x ®M V 1 0 7 4

C o m p e t i t o r 1 C o m p e t i t o r 2

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m) 3960

3700

N o t N o t N o t N o t D e t e c t e dD e t e c t e dD e t e c t e dD e t e c t e d

0

1 0 0 0

2 0 0 0

3 0 0 0

4 0 0 0

P e b a x ®M V 1 0 7 4

C o m p e t i t o r 1 C o m p e t i t o r 2

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m)

Res

idua

l PA

mon

omer

(pp

m)

PebaxPebax ®®

MV1074 SA01MV1074 SA01

0 , 6 7 3

3 , 1 2

1 , 4 4

0 , 0 1 0 , 0 1

0 , 8 7

N D0 , 0 0

1 , 0 0

2 , 0 0

3 , 0 0

4 , 0 0

5 , 0 0

P e b a x M V 1 0 7 4 C o m p e t i t o r 1 C o m p e t i t o r 2

Ioni

c co

nten

t (ug

/cm

2)Io

nic

cont

ent (

ug/c

m2)

Ioni

c co

nten

t (ug

/cm

2)Io

nic

cont

ent (

ug/c

m2)

S o d i u m N a + S u l f a t e S O 4 ( 2 - ) A m m o n i u m N H 4 +

50,6 30,7

Pebax® MV1074 SA01

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Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

� Antistatic Pebax® standard grades can be used in a wide range of matrices:

� Typical levels of addition and Performance:

Addition levels and resistivity values presented in this table are indicative and based on internal experience, they may vary depending on matrix rheology and processing.

(*) Lotader® and Orevac® are Arkema’s Functional polyolefins, consult following website for more details: www.lotader.com www.orevac.com

Standard Antistatic Standard Antistatic PebaxPebax®® GradesGrades

Polymer Matrix Pebax GradeTypical Pebax Addition Level

(wt%)Compatibilizer (*)

Surface Resitivity (Ohms/sq)

PE MV1074 15 to 25% Lotader 3210 (1-3%) 1011 to 1012

PP MV1074 or MH1657 15 to 25% Orevac CA100 (1-3%) 1011 to 1012

PS or HIPS MV1074 or MH1657 10 to 20% Lotader AX8900 (1-2%) 1011 to 1012

PVC MV1074 10 to 20% No 1011 to 1012

ABS or ABS/PC MV1074 or MH1657 10 to 20% No 1010 to 1012

PMMA MV1074 10 to 20% No 1011 to 1012

PET MV1074 or MH1657 10 to 20% No 1011 to 1012

POM MV1074 or MH1657 10 to 20% No 1011 to 1012

PA MV1074 or MH1657 10 to 20% No 1011 to 1012

Page 12: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

Internal method

ASTM D257

ASTM D257

ISO 11357

ISO 1183

Standard

g/cm31.071.14Density

Ohms/sq10^710^7Surface Resistivity (*)

1.508

10^7

200

Pebax® MH2030

1.502

10^7

160

Pebax® MV2080

°CMelting point

-Refractive Index

Ohms.cmVolume Resistivity (*)

UnitCharacteristics

2 New Antistatic 2 New Antistatic PebaxPebax ® grades with ® grades with Lower Lower ResistivityResistivity have been developed:have been developed:

MH2030MH2030 and MV2080 and MV2080

Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades

(*) Samples conditioned 15 days at 23°C - 50 % R.H

General propertiesGeneral properties

� Both grades are suitable for a wide range of Matrices (ABS, HIPS, PET, PE, PP….)

� Pebax® MV2080 is particularly recommended for:

- Polyolefin Film applications (lower melting point).- High cleanliness applications requiring low outgassing.

Page 13: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

1,0E+07

1,0E+08

1,0E+09

1,0E+10

1,0E+11

1,0E+12

1,0E+13

1,0E+14

1,0E+15

Pure Matrix Matrix + 20% MV1074 Matrix + 20% MH2030or MV2080

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

PE

ABS

PP

HIPS

Development gradesDevelopment grades MH2030 and MV2080:MH2030 and MV2080:

Improved Intrinsic Antistatic Performance: Rs= 1*107 Ohms/sq

� 2 Decades lower vs standard Antistatic Pebax® grades.

� Improved Antistatic Performance transferred in Matrices (injected plates).

3 to 4 decades lower

4 to 6 decades

lower

Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades

Pebax® MH2030 and MV2080 Allow to reach lower levels of Surface Resistivity in final parts.

Page 14: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

- Competitor: Rs= 1*109 Ohms/sq

- MH2030 and MV2080: Rs= 1*107 Ohms/sq

Better Antistatic Performance of MH2030 and MV2080 in ABS (InjecBetter Antistatic Performance of MH2030 and MV2080 in ABS (Injec tion):tion):

1) Allows to reachLower Surface Resistivityat same concentration.

2) Allows to reach same Antistatic properties at Lower concentration.=> Low Impact on Matrix Properties

Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades

� MH2030 and MV2080 better antistatic Properties:

1,E+08

1,E+09

1,E+10

1,E+11

1,E+12

1,E+13

1,E+14

1,E+15

0 5 10 15 20 25 30 35

w t% o f Pe b ax in ABS

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

Pebax MH2030 or MV 2080

Competitor

1) Reach Lower RS

at same loading

2) Reach Same RS

at Lower Loading

1,E+08

1,E+09

1,E+10

1,E+11

1,E+12

1,E+13

1,E+14

1,E+15

0 5 10 15 20 25 30 35

w t% o f Pe b ax in ABS

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

Pebax MH2030 or MV 2080

Competitor

1) Reach Lower RS

at same loading

2) Reach Same RS

at Lower Loading

Page 15: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

1,E+08

1,E+09

1,E+10

1,E+11

1,E+12

1,E+13

1,E+14

1,E+15

0 5 10 15 20 25

w t% of Pe bax in PP

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

Competitor

Pebax MH2030 or MV2080

Better Antistatic Performance in PP and HIPS (Injecti on):Better Antistatic Performance in PP and HIPS (Injecti on):

Lower Lower Resistivity PebaxResistivity Pebax®® GradesGrades

- Competitor: Rs= 1*109 Ohms/sq

- MH2030 and MV2080: Rs= 1*107 Ohms/sq

1) Allows to reach Lower Surface Resistivity at same concentration.

2) Allows to reach same Antistatic properties at Lower concentration => Low Impact on Matrix Properties

� MH2030 and MV2080 better antistatic Properties:

(2)(1)

1,E+08

1,E+09

1,E+10

1,E+11

1,E+12

1,E+13

1,E+14

1,E+15

0 5 10 15 20 25

w t% of Pe bax in HIPS

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

Competitor

Pebax MH2030 or MV2080

(2)(1)

1,E+08

1,E+09

1,E+10

1,E+11

1,E+12

1,E+13

1,E+14

1,E+15

0 5 10 15 20 25

w t% of Pe bax in HIPS

Sur

face

Res

istiv

ity (

Ohm

s/sq

)

Competitor

Pebax MH2030 or MV2080

(2)(1)

Page 16: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

ProcessingProcessingPebaxPebax ®® ::

� Is delivered under pellets form, ready to be proces sed.

� Can be processed by injection molding or extrusion.

� Can be added by dry-blending.

� Can be compounded without any special screw profile .

� Typical addition levels are 10 – 20 % depending on h ost matrix and processing technology.

For an optimum performance:For an optimum performance:

� Compatibilizer may be added in Polyolefins Matrices:

�Lotader® 3210 for PE, Orevac® CA100 for PP (Typical P ebax® / Compatibiliser ratio: 10/1).

� For injection, high injection speed (300cc/s) are r ecommended.

� For extrusion, high viscosity ratios between Pebax ® and Host Matrix are recommended.

Page 17: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

Market & ApplicationsMarket & Applications

Antistatic packaging Industrial

And also…

Electronic products

�� Bags, Foam

� Thermoformed trays

� Carrier tapes, reel tapes

�� Clean room equipment

� Surface and flooring

� Containers, Big Bags for flammable or explosive goods

�� Printers tray

� Mail/paper sorters

� Electronics housing

�� Household appliances (hand tools, vacuum cleaner parts…)

� Pebax MV 1074 SA is USP Class VI approved and can be used in medical applications (inhalators, pharma-bags…)

Page 18: The world is our inspirationThe world is our inspiration Non Permanent Chemical Antistat Mode of Action: Low molecular weight chemical species with a non-polar chain and a polar hydrophilic

Pebax® as antistatic additive The world is our inspirationThe world is our inspiration

PebaxPebax®® Antistatic Grades Antistatic Grades The Key to High Performance StaticThe Key to High Performance Static --Dissipative Alloys:Dissipative Alloys:

� Permanent and Immediate antistatic properties

� Very low influence of relative humidity on antistat ic properties

� No blooming or migration out of the matrix

� Can be added directly by dry-blend for injection an d extrusion in a wide range of matrices

� Possible coloration of final product.

� Standard grades:

- MV1074 SA01 and MH1657 have food approvals (*)

- MV1074 SA01 has USP Class VI approval for medical applications(*) See corresponding slide or Contact Arkema for details.

� Lower Resistivity Grades MH2030 and MV2080:

- Maintain antistatic performance at reduced loadings vs competitors:

=> Low impact on matrix properties

- Allow to reach static dissipative properties