The TRACERCO Profiler for Desalter Optimization Tracerco Profiler f Desalters.pdf · The TRACERCO...

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The TRACERCO Profiler for Desalter Optimization Optimized production with reduced costs. The TRACERCO Profiler is designed to measure the vertical distribution of phases contained in desalter vessels. The ‘Total Solution’ to desalter measurement and control problems. Features and benefits Characterizes real-time vessel conditions. Improves process control. Optimizes vessel performance. Reduced production outages due to difficult to treat crude. Zero maintenance and no moving parts. Increased production throughput in the vessel. Cost savings on chemical additives. Better oil quality, less water carryover. Density 2 1 0 1 2 3 4 5 6 7 8 9 10 11 Measurement points Water Water Water Emulsion Emulsion Oil Oil Oil Oil Oil Oil Profiler Oil out Oil Emulsion Water Crude inlet Water out Electrostatic grid

Transcript of The TRACERCO Profiler for Desalter Optimization Tracerco Profiler f Desalters.pdf · The TRACERCO...

Page 1: The TRACERCO Profiler for Desalter Optimization Tracerco Profiler f Desalters.pdf · The TRACERCO Profiler™ for Desalter Optimization Optimized production with reduced costs. The

The TRACERCO Profiler™ for Desalter OptimizationOptimized production with reduced costs.

The TRACERCO Profiler™ is designed to measure the vertical distribution of phases contained in desalter vessels.

The ‘Total Solution’ to desalter measurement and control problems.

Features and benefits

• Characterizes real-time vessel conditions.

• Improves process control.

• Optimizes vessel performance.

• Reduced production outages due to difficult to treat crude.

• Zero maintenance and no moving parts.

• Increased production throughput in the vessel.

• Cost savings on chemical additives.

• Better oil quality, less water carryover.

Density210

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Mea

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Water

Water

Water

Emulsion

Emulsion

Oil

Oil

Oil

Oil

Oil

Oil

ProfilerOil out

Oil Emulsion Water

Crude inletWater out

Electrostatic grid

Page 2: The TRACERCO Profiler for Desalter Optimization Tracerco Profiler f Desalters.pdf · The TRACERCO Profiler™ for Desalter Optimization Optimized production with reduced costs. The

Would you like optimized production, reduced costand better environmental performance?Within many refineries, there is a growing tendency to process heaviercrudes or blend these into lighter feedstocks. During crude oil refiningit is advantageous to optimize the blend to reduce overall feedstockcosts while at the same time ensuring the final mix can be adequatelyprocessed with minimal upset. One of the fundamental needs is theefficient separation of water from the crude using a desalter after water washing the feedstock to reduce salt levels. Using The TRACERCO Profiler™ within a desalter has allowed a number of measurable benefits to be realized which include;

• The ability to process lower quality crudes with enhanced margin for

refined products

• The elimination of process upsets resulting from water carry over or

oil carry under from the desalter vessel

• Optimize upstream desalter mixing to enhance salt removal from

downstream vessels thus reducing corrosion and deposit issues

• Operator confidence to run the interface level closer to the lower

electrostatic grid thus optimizing separation of difficult blends

• Reduced production losses due to difficult to treat crude

The TRACERCO Profiler™ can handle any crude oil specificationand has provided almost immediate payback in refinery desalterapplications.

Upon a request from a major oil refiner, Tracerco redesigned its awardwinning TRACERCO Profiler™ instrument to withstand the elevatedoperating temperatures typically experienced within a desalter.Tracerco’s in-house development capability of leading edge scientistsand physicists was used to produce, test and commission a newinstrument with suitable design specifications within a six monthtimeframe needed to meet a pre-planned shutdown schedule.

The complete solutionThe TRACERCO Profiler™ has been developed under the TRACERCObrand name. Over the course of 40 years, Tracerco has become aworld leader in radioisotope technology to measure levels, interfacesand flow rates for the refinery, petrochemical and oil and gasindustries. Tracerco is part of the Johnson Matthey organization,working with around 1000 customers in 70 countries.

The TRACERCO Profiler™ not only measures the layers but the extentof phase dispersion, that is, the quality of the interface between anytwo phases. It brings you the complete solution.

At last you have complete controlThe purpose of measurement is to provide an accurate basis forcontrol. Using information from The TRACERCO Profiler™, theengineer can set the interface at the point for efficient production.When The TRACERCO Profiler™ detects a variation from the norm,the computer will automatically operate controls to increase ordecrease intake until equilibrium is restored.

For the first time, the operator can tell how much solid/sludge has builtup within the desalter vessel, assess what effect this is having onthroughput, and jet wash the separator to rid it of the problem.

The TRACERCO Profiler™ also makes possible the optimum use of effect chemicals. It will not only detect the presence of emulsion butits dispersion. Again for the first time, the operator can see the effectof a dose of asphaltene dispersant or de-emulsifier, and therefore addonly the minimum amount to achieve the desired effect.

As well as saving money, this reduces the amounts of chemical used. Italso enables you to compare the performance of different brands ofeffect chemicals.

How to find out moreThere is no proven technology available which is comparable to The TRACERCO Profiler™. If you wish to gain a competitiveadvantages through processing lower quality feedstock, minimalchemical costs, increased throughput, zero maintenance and cleanenvironment credentials we invite you to contact us for furtherinformation.

www.tracerco.com tracerco�tracerco.com XM00144/0/B/JM1037/948

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