The three business areas inductive displacement ...vicatronic.fr/img/cms/CATALOGUES/WAYCON...
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WayCon Engineering
The three business areas – inductive displacement transducers (LVDT), Magnescale sensors (formerly SONY) and eddy current sensors – were transferred to WayCon Engineering GmbH on 1 September 2014 in a “corporate spin-off” from WayCon Positionsmesstechnik GmbH. The transfer covered the complete development and research areas as well as the marketing and sales distribution of the aforementioned business areas. Michael Reiter, co-founder of WayCon Positionsmesstechnik GmbH, and who was responsible for building up and innovatively leading the development of WayCon draw wire sensors, eddy current sensors and inductive displacement transducers, is now the Managing Director of WayCon Engineering GmbH.
WayCon Engineering’s core business is focused on the following product portfolio:
Our products related to inductive displacement transducers (LVDT) guarantee the highest reliability under any operating conditions, such as, with respect to hydraulics, up to 1000 bar and 230°C. Important safety-related functions such as a cable break detection system and alarm output are characteristic features. Special form designs in titanium and solutions tailored to the customer’s needs complete the profile.
Our Magnescale sensors guarantee reliable measurements in the submicron range and for maximum life cycle under industrial conditions and can be used, amongst other things, as a calibration standard even in our own calibration laboratories, as well as a reference for digital eddy current sensors.
Technologically unique in the area of eddy current sensors are our latest developments, such as Waterfall-RPM-diagnosis and linearisation function. Through the simultaneous registration of the angle of rotation and distance to a rotating shaft, the entire features of a machine can be represented in a 3D diagram. In addition, the customer himself can calibrate the sensor on a particular traceable object using linearisation. The eddylab Windows Software was specially developed for this purpose; it processes and visualises the data via USB and with the help of a calibration standard and the digital controller.
Michael Reiter and his team will now be concentrating the core activities at WayCon Engineering on the above-mentioned product portfolio and will also step up the company’s efforts in terms of marketing and competition. Our focus will remain on developing high-quality sensors, expanding our high-tech range in the area of sensor miniaturisation and machine diagnostics and laying the foundations for establishing and strengthening the eddylab brand.
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Series DF800SKey-Features:
- Available measurement ranges: 5 and 12 mm- Digital Tolerance Indicator MF-10 with Go/NoGo function- Resolution 0.1 µm- Linearity ±1 µm- Integrated reference point- Displacement speed up to 80 m/min- Working temperature 0...+55 °C- Protection class up to IP67- Easy installation- Resistant against water and oil
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEdigital gauge
26.02.15
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TECHNICAL DATA MAGNESCALE DF805S, DF812S
TECHNICAL DRAWING MAGNESCALE DF805S
Model DF805SR, DF805SFR DF805SLR, DF805SFLR DF812SR, DK812SFR DF812SLR, DK812FLR
Measurement range [mm] 5 12
Resolution [µm] 0.1
Linearity (20°C) [µm] 1
Max. displacement speed [m/min] 80
Output dedicated serial communication protocol
Power supply [VDC] 10...30, including ripple (p-p) 10 %
Power consumption [W] ≤1.2
Reference point [mm] bei 1 ±0.5 (über MF10 ausschaltbar)
Working temperature [°C] 0...55
Storage temperature [°C] -20...60
Spindle drive spring push
Measuring force horizontal (20°C) [N] 0.40 ±0.25 0.50 ±0.3
Measuring force upward (20°C) [N] 0.35 ±0.25 0.4 ±0.3
Measuring force downward (20°C) [N] 0.45 ±0.25 0.6 ±0.3
Protection class IP66 IP54 (IP67 connected tube) IP66 IP54 (IP67 connected tube)
Shock resistance 20...2000 Hz, 100 m/s²
Vibration resistance 1000 m/s², 11 ms
Weight [g] approx. 30 (without interpolator, cable and connector)
Life cycle up to 60 million strokes (under specific test conditions)
Feeler Carbide ball tip, mounting screw M2,5 (different types available)
Cable length Sensor-Interpolator [m] 2
Max. total length cable [m] 20 when using extension cable CE34
DF805SR DF805SLR
DF805SFR DF805SFLR
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TECHNICAL DRAWING MAGNESCALE DF812S
DF812SR DF812SFR
DF812SLR DF812SFLR
Hose elbow: only for DF8..SL (included in delivery)
Pneumatic push type model:
By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing).
INTERPOLATOR UNIT
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DIGITAL TOLERANCE INDICATOR MF10
Model MF-10-P1 MF-10-P2 (Vorzugstyp)
Type NPN output (Go = 0 V, connection to GND ) PNP output (Go = 30 V)
Number of Go/NoGo judgements outputs 2
Number of external inputs 1
Minimum display unit [µm] 0.1
Power consumption [mW] power supply voltage 24 V normal mode: 2040, or less (current consumption ≤85 mA)
power saving ECO mode: 1920, or less (current consumption ≤80 mA)
Go/NoGo judgements output load voltage: ≤30 VDC, open collector output type
load current: the total of the two outputs must be ≤100 mA
off-state current: ≤0.1 mA
Number of threshold memories 4
Protection circuit yes / yes
Working temperature [°C] 0...55
Storage temperature [°C] -10...60
Humidity 35% to 85% (no condensation)
Weight [g] approx. 75
Cable length [m] 2
Connection cable (MF-10 to Interpolator) CE34 (see page 5)
Contact input (relay or switch) Non-contact input (transistor) Input time
NPN Typ
ON: Connection to 0 V ON: 1.5 V, or less
ON: 9 ms or more
Off: 9 ms or more
(Outflow current: 1 mA or less) (Outflow current: 1 mA or less)
OFF: Open or short-circuited to Vcc OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 mA or less)
PNP Typ
ON: Connection to Vcc ON: Vcc - 1.5 V to Vcc
(Sink current: 3 mA or less) (Sink current: 3 mA or less)
OFF: Open or short-circuited to 0 V OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 mA or less)
TECHNICAL DRAWING
MF10
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CONNECTION CABLE CE34
Available cable lengths
Model CE34-005 CE34-02 CE34-05 CE34-10 CE34-15 CE34-20
Length [m] 0.5 2 5 10 15 20
Technical drawing
CONNECTION CHART
DF805S/DF812S CE34 MF10
FEELER
Feeler-Set DZ5100:
1. Off-center contact point: ø1,0 mm steel ball2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball4. Pin contact point ø1,5 mm
Roller DZ100:
Tolerance <3 µm/turn
Tastkopf-01 *
Tastkopf-01: steel (standard)Taskopf-01-HM: cemented carbideTastkopf-01-R: rubyTastkopf-01-K: ceramics
Tastkopf-02
Tastkopf-02: steelTastkopf-02-HM: cemented carbide
* Material of the feeler balls:
steel: for standard applications
ruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron
ceramics: comparable to ruby, best choice for measuring on aluminium and cast iron
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EXAMPLE OF USE MF-10
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OVERVIEW
ORDER CODE
DF805SR DF812SR
DF805SLR DF812SLR
DF805SFR DF812SFR
DF805SFLR DF812SFLR
MF-10-P1 NPN output (current sink)
MF-10-P2 PNP output (current source)
Connection cable for MF-10 Accessories
CE34-005 Length 0.5 m DZ100 Roller
CE34-02 Length 2 m DZ5100 Feeler Set
CE34-05 Length 5 m Tastkopf-01 Standard (included in delivery)
CE34-10 Length 10 m Tastkopf-01-HM Cemented carbide ball
CE34-15 Length 15 m Tastkopf-01-R Ruby ball
CE34-20 Length 20 m Tastkopf-01-K Ceramics ball
Tastkopf-02 Steel plate
Tastkopf-02-HM Length
-L
Designstraightangular
DF S R
805812
Measurement range [mm]0...50...12
-F
MountingSchaft ø 8 mmFlange
Important note:
In case of an order please always select a digital gauge, a tolerance indicator MF-10 and a cable CE34.
All 3 components are necessary for operating the measurement system.
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Series DK
Key-Features:
- Available measurement ranges: 10, 25, 50, 100, 155 and 205 mm- Resolution 0.5 µm- Linearity up to 2 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Integrated reference point- Displacement speed up to 250 m/min- Working temperature 0...+50 °C- Protection class up to IP64- Spring loaded versions up to 100 mm range- Easy mounting- Resistant against water and oil
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEdigital gauge
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model DK10NR5 DK10PR5 DK10PLR5 DK25NR5 DK25PR5 DK25NLR5 DK25PLR5
Measurement range 10 mm 25 mm
Resolution 0,5 µm
Accuracy (20°C) 2 µm
Displacement speed max. 250 m/min
Output A/ B/ reference point, TTL-Linedriver according to EIA-422
Supply 5 VDC ±5 %
Consumption 1 W
Reference point at 1 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Measuring force 0.6 ±0.3 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less
Rod principle Federtaster
Protection class IP50 IP64 IP50 IP64 IP50 IP64
Vibration 10...2000 Hz, 150 m/s²
Shock 1500 m/s², 11 ms
Weight 230 g (without interpolator, cable and connector) 300 g (without interpolator, cable and connector)
Feeler Carbide ball tip, mounting screw M2.5 (different types available)
Cable length 2.4 m
Displays LT30 (directly), LY71, LY72 (with connection cable CE29)
MAGNESCALE DIGITAL GAUGES DK10, DK25
DK10NR5, DK10PR5
DK10PLR5
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MAGNESCALE DIGITAL GAUGE DK25
DK25NLR5, DK25PLR5
Instruction for installation DK10, DK25
DK25NR5, DK25PR5
INTERPOLATOR UNIT
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MAGNESCALE DIGITAL GAUGE DK50, DK100
DK50NR5, DK50PR5
DK100NR5, DK100PR5
Model DK50NR5 DK50PR5 DK100NR5 DK100PR5
Measurement range 50 mm 100 mm
Resolution 0.5 µm
Accuracy (20°C) 2 µm 4 µm
Displacement speed max. 250 m/min
Output A/ B/ reference point, TTL-Linedriver according to EIA-422
Supply 5 VDC ±5 %
Consumption 1 W
Reference point at 1 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Measuring force 0.9 ±0.4 N 6.2 N or less 1.8 ±0.65 N 9.3 N or less
Rod principle Spring push-out
Protection class IP50 IP64 IP50 IP64
Vibration 10...2000 Hz, 150 m/s²
Shock 1500 m/s², 11 ms
Weight 360 g (without interpolator, cable and connector) 630 g (without interpolator, cable and connector)
Feeler Carbide ball tip, mounting screw M2,5 (different types available)
Cable length 2.4 m
Displays LT30 (directly), LY71, LY72 (with connection cable CE29)
Instruction for installation DK50, DK100
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MAGNESCALE DIGITAL GAUGES DK155, DK205
Model DK155PR5 DK205PR5
Measurement range 155 mm 205 mm
Resolution 0.5 µm
Accuracy (20°C) 5 µm 6 µm
Displacement speed max. 250 m/min
Output A/ B/ reference point, TTL-Linedriver according to EIA-422
Supply 5 VDC ±5 %
Consumption 1 W
Reference point at 5 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Measuring force 0.9 ±0.4 N 6.2 N or less
Rod 8 mm, radial swing: 0.04 mm max., weigth 400 g
Protection class IP64
Vibration 10...2000 Hz, 150 m/s²
Shock 1500 m/s², 11 ms
Weight 1100 g (without interpolator, cable and connector) 1300 g (without interpolator, cable and connector)
Feeler Magnetic attraction: 10 N, resistance against horizontal slip: 2.7 N, Provided with a ∅4 mm carbide ball tip
Cable length 2.4 m
Displays LT30 (directly), LY71, LY72 (with connection cable CE29)
DK155PR5
DK205PR5
Instruction for installation DK155, DK205
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ACCESSORIES
Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m)
Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)
Adapter cable (for connection to displays LY70, LY71): CE29-01 (1 m), CE29-03 (3 m), CE29-05 (5 m), CE29-10 (10 m)
Feeler Set DZ5100:
1. Off-center contact point: ø1,0 mm steel ball2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball4. Pin contact point ø1,5 mm
Roller DZ100: Tolerance <3 µm/turn Magnetic Feeler DZ181 (for DK155, DK205) Coupling DZ191 (for DK10...DK100)
Tastkopf-01 *
Tastkopf-01: steel (standard)Taskopf-01-HM: cemented carbideTastkopf-01-R: rubyTastkopf-01-K: ceramics
* Material of the feeler balls:
steel: for standard applicationsruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast ironceramics: comparable to ruby, best choice for measuring on aluminium and cast iron
Air lifter DZ174 for DK10, DK25, DK50
Kabelbelegung offenes Kabelende
Funktion +Vcc 0 V A A* B B* Z Z*
Kabelfarbe rot weiß blau gelb orange grau grün violett
Tastkopf-02
Tastkopf-02: steelTastkopf-02-HM: ce-mented carbide
Typ A B
DK10NR5, DK10PR5 32,5 75,5
DK10PLR5 32,5 56
DK25NR5, DK25PR5 47,5 118
DK25NLR5, DK25PLR5 47,5 98,5
DK50NR5, DK50PR5 72 200
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OUTPUT OPTIONS
Connection to PLC, counter, etc.
Connection to CE22 and CE26 with open end for PLCs, counters A/A*, B/B*, Z
COMPACT COUNTER LT30
Features LY71:
- Various outputs are enabled by mounting extension boards. - BCD output (option) - Comparator function: Relay/open collector (option)- Peak hold function convenient for statistical data collection- Various external input functions convenient- for automatic measurement- Display resolution switching- Data storage- Reset/preset/restart- Reference-point detection of measuring unit- Scaling- Flicker control- The power supply requires an optional AC adapter.- Input axis 1 to 2 axes
Type Description For connection to Available lengths
CE22 Connection cable, open end PLC, counter A/A*, B/B*, Z 1, 3, 5, 10 m
Connection to displayConnection cable for displays LY71/72 (cable CE29)(for display LT30 no additional cable is necessary)Extension cable CKT12...16
e. g. LT30
Type Description For connection to Available lengths
CE29 Connection cable , Sub-D connector Displays, LY71/72 1, 3, 5, 10 m
CK-T12 to 16 Extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m
Connection to MG Module, BCD Module
Type Description For connection to Available lengths
CE22 Extension cable SPS, Counter und Zähler A/A*, B/B*, Z 1, 3, 5, 10 m
Digital gauge with MG module, RS232 output, Ethernet or go/no-go by BCD Module
Extension cable CK-T12...16
Compatible with digital gauges of the DK and DK-S series (without additional cable)
Features:
- Zero point detection- Data storage- BCD and RS-232C I/O models available- Comparator- Reset/Preset- Alarm for exceeded max. displacement speed- 2 axis ADD/SUB (2 axis model only)
MULTIFUNCTIONAL COUNTER LY71, LY72
Digital gauges of the DK-Series can be connected to the multifunctional counters LY71, LY72 using the adapter cable CE29.
Features LY72:
- Equipped with RS-232C function as standard- Peak hold function convenient for statistical data collection- Various external input functions convenient for automatic measurement- Display resolution switching- Data storage- Reset/preset/restart- Reference-point detection of measuring unit- Scaling- Flicker control- The power supply requires an optional AC adapter.- Input axis 1 to 3 axes
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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
ORDER CODES
DK10NR5 DK50NR5
DK10PR5 DK50PR5
DK10PLR5 DK100NR5
DK25NR5 DK100PR5
DK25PR5 DK155PR5
DK25NLR5 DK205PR5
DK25PLR5
Displays Air lifter
LT30-1G 1 channel display DZ174-010 for DK10
LT30-1GC 1 channel display with RS232C DZ174-025 for DK25
LT30-1GB 1 channel display with BCD output DZ174-050 for DK50
LT30-2G 2 channel display nm
LT30-2GC 2 channel display with RS232C
LT30-2GB 2 channel display with BCD output
LY71 2-channel-Multifunctional-Display
LY72 2-channel-Multifunctional-Display, RS232C
Accessories Extension and connection cables
DZ100 Roller CE22-01 1m, open end
DZ5100 Feeler Set CE22-03 3m, open end
DZ181 Magnetic feeler CE22-05 5m, open end
DZ191 Coupling CE22-10 10m, open end
Tastkopf-01 Standard (included in delivery) CK-T12 1m, high flex extension cable
Tastkopf-01-HM Cemented carbide ball CK-T13 3m, high flex extension cable
Tastkopf-01-R Ruby ball CK-T14 5m, high flex extension cable
Tastkopf-01-K Ceramics ball CK-T15 10m, high flex extension cable
Tastkopf-02 Steel plate CK-T16 15m, high flex extension cable
Tastkopf-02-HM Cemented carbide plate CE29-01 1m, adapter cable for LY Display
CE29-03 3m, adapter cable for LY Display
CE29-05 5m, adapter cable for LY Display
CE29-10 10m, adapter cable for LY Display
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Series DK800SKey-Features:
- Available measurement ranges: 5, 12 and 30 mm- Resolution up to 0.1 µm- Linearity up to ±1 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Integrated reference point- Displacement speed up to 250 m/min- Working temperature 0...+50 °C- Protection class up to IP67- Pneumatic versions available- Easy installation- Resistant against water and oil- Life cycle up to 30 million strokes
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEdigital gauge
27.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model DK805SAR, DK805SALR DK805SBR, DK805SBLR DK805SAR5, DK805SALR5 DK805SBR5, DK805SBLR5
DK805SAFR, DK805SAFLR DK805SBFR, DK805SBFLR DK805SAFR5, DK805SAFLR5 DK805SBFR5, DK805SBFLR5
Measurement range 5 mm
Resolution 0.1 µm 0.5 µm
Linearity (20°C) 1 µm 1.5 µm
Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min
Output A/ B/ reference point, TTL-Linedriver according to EIA-422
Power supply 5 VDC ±5 %
Power consumption 1 W
Reference point one location at 1 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Measuring force horizontal (20°C) 0.40 ±0.25 N
Vacuum function DK805SALR, DK805SAFLR, DK805SBLR, DK805SBFLR, DK805SALR5, DK805SAFLR5, DK805SBLR5, DK805SBFLR5
Pneumatic push function -
Protection class straight model: IP66, right-angle model: IP64 (IP67 when ∅ 4 mm tube is connected to right angle model)
Vibration 20...2000 Hz, 100 m/s²
Shock 1000 m/s², 11 ms
Weight approx. 30 g (without interpolator, cable and connector)
Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes
Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available)
Cable length 2.4 m
Max. cable length (to electronics) 22 m
MAGNESCALE DK805S - MEASUREMENT RANGE 5 mm
DK805SAR / DK805SAR5DK805SBR / DK805SBR5
DK805SAFR / DK805SAFR5DK805SBFR / DK805SBFR5
DK805SALR / DK805SALR5DK805SBLR / DK805SBLR5
DK805SAFLR / DK805SAFLR5DK805SBFLR / DK805SBFLR5
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MAGNESCALE DK812S - MEASUREMENT RANGE 12 mm
Model DK812SAR, DK812SALR DK812SBR, DK812SBLR DK812SAR5, DK812SALR5 DK812SBR5, DK812SBLR5
DK812SAFR, DK812SAFLR DK812SBFR, DK812SBFLR DK812SAFR5, DK812SAFLR5 DK812SBFR5, DK812SBFLR5
DK812SAVR DK812SBVR DK812SAVR5 DK812SBVR5
Measurement range 12 mm
Resolution 0.1 µm 0.5 µm
Linearity (20°C) 1 µm 1.5 µm
Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min
Output A/ B/ reference point, TTL-Linedriver according to EIA-422
Power supply 5 VDC ±5 %
Power consumption 1 W
Reference point one location at 1 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Measuring force horizontal (20°C) 0.50 ±0.30 N, 0.70 ±0.50 N with pneumatic push type (0.55 bar)
Vacuum function DK812SALR, DK812SAFLR, DK812SBLR, DK812SBFLR, DK812SALR5, DK812SAFLR5, DK812SBLR5, DK812SBFLR5
Pneumatic push function DK812SAVR, DK812SBVR, DK812SAVR5, DK812SBVR5
Air pressure 0.45...0.65 bar
Protection class straight model: IP66, right-angle model: IP64 (IP67 when ∅ 4 mm tube is connected to right angle model)
Vibration 20...2000 Hz, 100 m/s²
Shock 1000 m/s², 11 ms
Weight approx. 30 g (without interpolator, cable and connector)
Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes
Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available)
Cable length 2.4 m
Max. cable length (to electronics) 22 m
DK812SAR / DK812SAR5DK812SBR / DK812SBR5
DK812SALR / DK812SALR5DK812SBLR / DK812SBLR5
DK812SAFR / DK812SAFR5DK812SBFR / DK812SBFR5
DK812SAFLR / DK812SAFLR5DK812SBFLR / DK812SBFLR5
DK812SAVR / DK812SAVR5DK812SBVR / DK812SBVR5
Note: The letter V in the order code indicates a pneumatic push type model:
By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing).
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MAGNESCALE DK830S - MEASUREMENT RANGE 30 mm
Model DK830SRB, DK830SLRB, DK830SVRB
DK830SRB05, DK830SLRB05, DK830SVRB05
DK830SRB10, DK830SLRB10, DK830SVRB10
Measurement range 30 mm
Resolution 0.1 µm 0.5 µm 1.0 µm
Linearity (20°C) 1.3 µm, air driven versions: 1.7 µm
Max. displacement speed 42 m/min (on request also with 80 m/min) 100 m/min 200 m/min
Output A/B (signal frequency 2.5 MHz / min. phase difference A/B: 100 ns) , reference point, TTL-Linedriver according to EIA-422
Power supply 5 VDC ±5 %
Power consumption 1 W
Reference point at 1 mm
Working temperature 0...50 °C
Storage temperature -20...60 °C
Versions with Air drive function DK830SVRB, DK830SVRB05, DK830SVRB10
Measuring force horizontal (20°C) 0.60 ±0.35 N, air driven versions: 1.9 N at 0,7 bar, 2.6 N at 0.9 bar
Protection class IP53/ angular and air driven versions also IP67 (with optional bellows)
Vibration 20...2000 Hz, 100 m/s²
Shock 1000 m/s², 11 ms
Weight 70...80 g (without interpolator, cable and connector)
Life cycle (tested) 60 Mio cycles, air driven versions: 30 Mio cycles
Feeler Carbide ball tip, mounting screw M2,5 (different types available)
Cable length 2.4 m
Max. cable length (to electronics) 22 m
DK830SRB, DK830SRB05, DK830SRB10
DK830SVRB, DK830SVRB05, DK830SVRB10
DK830SLRB, DK830SLRB05, DK830SLRB10
Flanschadapter DZ830F
Note: The letter V in the order code indicates a pneumatic push type model:
By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing).
Bellows set DZ830BL (for DK830SLRB)Bellows set DZ830BV (for DK830SVRB)
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- 5 -
INTERPOLATOR UNIT
ACCESSORIES
Cable assignment, open end
Function +Vcc 0 V A A* B B* Z Z*
Cable color red white blue yellow orange grey green purple
Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m)
Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)
Feeler-Set DZ5100:
1. Off-center contact point: ø1,0 mm steel ball2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball4. Pin contact point ø1,5 mm
Roller DZ100:
Tolerance <3 µm/turn
Tastkopf-01 *
Tastkopf-01: steel (standard)Taskopf-01-HM: cemented carbideTastkopf-01-R: rubyTastkopf-01-K: ceramics
Tastkopf-02
Tastkopf-02: steelTastkopf-02-HM: cemented carbide
* Material of the feeler balls:
steel: for standard applicationsruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast ironceramics: comparable to ruby, best choice for measuring on aluminium and cast iron
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- 6 -
OUTPUT OPTIONS
Connection cable CE22 with open end to PLCs, counters ... A/A*, B/B*, Z
Connection cable CE29 to display units LY71/72
(no additional cable is needed for a connection to LT30
Extension cable CKT12...15
Digital gauge with MG Module, output by RS232or Go/no-Go via BCD Module
Extension cable CKT12...15
Type Description for connection to available lengths
CE22 connection cable open end PLC, Counter, A/A*, B/B*, Z 1, 3, 5, 10 m
CE29 connection cable , Sub-D connector Displays, LH70/71, LG20 LY71/72 1, 3, 5, 10 m
CK-T12 bis 16 extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m
MAGNESCALE COUNTER LT30
Compatible with digital gauges of the DK and DK-S series (without additional cable)
Features:
- Zero point detection - Data storage - BCD and RS-232C I/O models available - Comparator - Reset/Preset - Alarm for exceeded max. displacement speed - 2 axis ADD/SUB (2 axis model only)
ORDER CODE
-5
Resolution0.1 µm0.5 µm
R
-LV
Outputcable output axial (straight)
cable output radial (angular)radial, pneumatic push type (only DK812S)
SDK
-F
Mounting formShaft ø8 mm
Flange
805812
Measurement range0...5 mm0...12 mm
A
B
Displacement speed maximum 250 [m/s] (resolution 0.5 µm) resp. 80 [m/s] (resolution 0.1 µm)100 [m/s] (resolution 0.5 µm) resp. 42 [m/s] (resolution 0.1 µm)
SDK RB
830
Measurement range0...30 mm
-LV
Versionspring push, cable output axialspring push, cable output radial (angular)air driven version, cable output radial
-0510
Resolution0.1 µm0.5 µm1.0 µm
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- 7 -
ORDER CODES
DK805SAR DK812SAFR5
DK805SALR DK812SAFLR5
DK805SAFR DK812SAVR5
DK805SAFLR DK812SBR
DK805SAR5 DK812SBLR
DK805SALR5 DK812SBFR
DK805SAFR5 DK812SBFLR
DK805SAFLR5 DK812SBVR
DK805SBR DK812SBR5
DK805SBLR DK812SBLR5
DK805SBFR DK812SBFR5
DK805SBFLR DK812SBFLR5
DK805SBR5 DK812SBVR5
DK805SBLR5
DK805SBFR5
DK805SBFLR5 DK830SRB
DK830SLRB
DK812SAR DK830SVRB
DK812SALR DK830SRB05
DK812SAFR DK830SLRB05
DK812SAFLR DK830SVRB05
DK812SAVR DK830SRB10
DK812SAR5 DK830SLRB10
DK812SALR5 DK830SVRB10
Displays Accessories
LT30-1G 1 channel display DZ100 Roller
LT30-1GC 1 channel display with RS232C DZ5100 Feeler Set
LT30-1GB 1 channel display with BCD output Tastkopf-01 Standard (included in delivery)
LT30-2G 2 channel display Tastkopf-01-HM Cemented carbide ball
LT30-2GC 2 channel display with RS232C Tastkopf-01-R Ruby ball
LT30-2GB 2 channel display with BCD output Tastkopf-01-K Ceramics ball
Tastkopf-02 Steel plate
Extension and connection cables Tastkopf-02-HM Cemented carbide plate
CE22-01 1m, open end DZ830BL Bellows (for DK830SLR)
CE22-03 3m, open end DZ830BV Bellows (for DK830SVR)
CE22-05 5m, open end DZ830F Flange adapter (for DK830S)
CE22-10 10m, open end
CK-T12 1m, high flex extension cable
CK-T13 3m, high flex extension cable
CK-T14 5m, high flex extension cable
CK-T15 10m, high flex extension cable
CK-T16 15m, high flex extension cable
DISPLAYS, CABLES & ACCESSORIES
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- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Series DT, Series UKey-Features:
- Measurement ranges: 12, 32 mm (DT Series)- Measurement ranges: 12, 30, 60 mm (U Series)- Resolution up to 1 µm- Linearity up to 6 µm- Output signal A/B, TTL-Linedriver, EIA-422- Working temperature 0...+50 °C- Protection class up to IP64- Spring loaded and pneumatic versions- Resistant against water and oil- Easy mounting- Life cycle up to 5 million strokes
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEdigital gauge
17.09.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
Model DT12N DT12P DT512N DT512P
Measurement range [mm] 12
Resolution [µm] 5 1
Linearity (20°C) [µm] 10 6
Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT11A-201): 80
Rod principle Spring push-out
Reference point none
Working temperature [°C] 0...50
Storage temperature [°C] -10...60
Measuring force [N] 0.8 ±0.5 1.7 or less 0.8 ±0.5 1.7 or less
Protection class * - IP64 - IP64
Weight [g] 75 80 75 80
Life cycle up to 5 million strokes
Feeler Steel ball tip ø3 mm, screw M2,5
Cable length [m] 2
Display LT10A LT11A
*Excluding the interpolation box and connector
MAGNESCALE DIGITAL GAUGES DT12, DT512
DT12N, DT512N
DT12P, DT512P
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- 3 -
MAGNESCALE DIGITAL GAUGE DT32
Model DT32N DT32NV DT32P DT32PV
Measurement range [mm] 32
Resolution [µm] 5
Linearity (20°C) [µm] 10
Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT10A-205): 80
Rod principle spring push-out Pneumatic push spring push-out Pneumatic push
Reference point none
Working temperature [°C] 0...50
Storage temperature [°C] -10...60
Measuring force [N] 1.3 ±0.8 2.9 9
Protection class * - IP64
Weight [g] appox. 120 appox. 140 appox. 120 appox. 140
Life cycle up to 5 million strokes
Feeler Steel ball tip ø3 mm, screw M2,5
Cable length [m] 2
Display LT10A
*Excluding the interpolation box and connector
DT32N
DT32P
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- 4 -
MAGNESCALE DIGITAL GAUGE DT32
DT32NV
DT32PV
INSTALLATION INSTRUCTION
Mounting method using mounting hole
Mounting method using holder
Mounting holder dimensions and tolerance
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- 5 -
INTERPOLATOR MT14
MT14
Resolution [µm] MT14-01: 1 / MT14-05: 5 / MT14-10: 10
Displacement speed max. [m/min] 100
Output signal Voltage-differential line driver output (compliant with EIA-422)
Working temperature [°C] 0...50
Storage temperature [°C] -10...60
Supply [VDC] 5, ±5 %
Consumption [W] 1.2 (when output load of 120 Ω is connected)
Weight [g] approx. 90
Using the interpolator unit MT14 the digital gauges of the series DT12, DT32 and DT512 can directly be connected to PLCs etc.
Description Cable color
+ 5 V red
0 V white
0 V brown
0 V black
A yellow
A nicht blue
B grey
B nicht orange
Alarm purple
Alarm nicht green
FG shield
* 0 V and the shield (FG) are connected with a capacitor.
Phase difference for phase A/B output in depending on the displacement speed v [m/min]
MT14-01 MT14-05 MT14-10 Ausgang Phasendifferenz [µs]
0 < v ≤ 2.5 0 < v ≤ 12.5 0 < v ≤ 25 20
2.5 < v ≤ 6.25 12.5 < v ≤ 31.25 25 < v ≤ 62,5 8
6.25 < v ≤ 12 31.25 < v ≤ 60 62.5 < v ≤ (100)* 5
12 < v ≤ 24 60 < v ≤ (100)* 2.5
24 < v ≤ 60 1
60 < v ≤ (100)* 0.5
* An alarm is output at a traveling velocity of 100 to 115 m/min. The sampling frequency of the output signal is 120 μs.
MT14
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- 6 -
MAGNESCALE DIGITAL GAUGE U
Model U12B U30B U60B
Measurement range MB [mm] 12 30 60
MB when using air release DZ173 [mm] 12 30 32
Resolution [µm] 1
Linearity (20°C) [µm] 2 3
Measurement force (20°C) [N] 1.3 or less 1.5 or less 2.2 or less
Display LCD Display, 6 digits, minus display
Displacement speed maximal [m/s] 0.4
Reference point none
Working temperature [°C] 0...40
Storage temperature [°C] -10...50
Supply * [VDC] 6 VDC ±10 % (with DC IN jack) 6 to 9 VDC ±10 % (with data connector used)
Consumption [W] 1
Feeler Carbide ball tip, Mounting screw M2.5
Weight [g] appox. 190 appox. 230 appox. 300
Included in delivery Instruction Manual, lift lever, and dedicated spanner
* Power supply unit AC-K02 please order separately
U12B U30B
U60B Accessory: Stand DZ521
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- 7 -
ACCESSORIES DT SERIES
Feeler Set DZ5100:
1. Off-center contact point: ø1,0 mm steel ball2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball4. Pin contact point ø1,5 mm
Roller DZ100:
Tolerance <3 µm/turn
Tastkopf-01 *
Tastkopf-01: steel (standard)Taskopf-01-HM: cemented carbideTastkopf-01-R: rubyTastkopf-01-K: ceramics
Tastkopf-02
Tastkopf-02: steelTastkopf-02-HM: cemented carbide
Coupling DZ191: Lift lever DZ161
* Material of the feeler balls:
steel: for standard applicationsruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast ironceramics: comparable to ruby, best choice for measuring on aluminium and cast iron
Extension cable CK-T (high flex): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m)
Extension cable CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m), CE08-15 (15 m)
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- 8 -
ACCESSORIES DT SERIES
Airlifter DZ176
Mode of operation: - Use an air tube with an outer diameter of 4mm.
- The supply air should be cleaned by using a filter.
- Without the airlifter a spring inside of the sensor pushes the rod outwards.
- With the airlifter installed the rod will be pulled inside by a stronger spring inside of the airlifter.
- When air is supplied the rod will be pushed out again and the measurement can begin.
- The rod retraction speed can be adjusted by the speed controller mounted on the DZ176.
Messbereich [mm] 0...12
für Messtaster DT12, DT512
Luftdruck [kPa] 250...700
Betriebstemperatur [°C] 0...50
Lagertemperatur [°C] -10...60
Gewicht [g] 41
Lebensdauer bis 5 Millionen Zyklen
ACCESSORIES U SERIES
Air release DZ173 Lift lever DZ161 (included in delivery) Stand DZ521
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- 9 -
MAGNESCALE DISPLAYS
LT10A LT11A
Gauges suitable for direct connection
DT12, DT32 DT512
Standard (without interface) LT10A-105 (1 channel Model) LT10A-205 (2 channel Model) LT11A-101 (1 channel Model) LT11A-201 (2 channel Model)
With BCD interface LT10A-105B (1 channel Model) LT10A-205B (2 channel Model) LT11A-101B (1 channel Model) LT11A-201B (2 channel Model)
With RS232 interface LT10A-105C (1 channel Model) LT10A-205C (2 channel Model) LT11A-101C (1 channel Model) LT11A-201C (2 channel Model)
LCD Display 5 digits 5 digits
Resolution 5/ 10 µm, selectable 1/ 5/ 10 µm, selectable
ADD/ SUB-Function - Model LT10-2xx: A+B, A-B, B-A - Model LT11-2xx: A+B, A-B, B-A
Working temperature 0...+40 °C 0...+40 °C
Storage temperature -10...+50°C -10...+50°C
Weight 220 g to 270 g (depending on the model)
Consumption 1.8 W to 4 W (depending on the model)
Supply 9.0 to 26,4 VDC
Key Features
• Compact size : DIN standard (72 mm x 72 mm / 2.83“ x 2.83“ W x H)• Resolution : selectable• Suitable for panel mounting• Direct interfacing from display unit to PLC or computer• Current values, maximum, minimum, peak-to-peak values and GO/NO GO evaluation included as standard functions.• ADD/SUB function (2-channel model)• Full lineup for various applications
Connection cable DZ252 for LT Display with RS232 interfacefor connection to a PC, RS232 card, etc.
LT10A, LT11A
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- 10 -
N P
Spring push out, IP40 Spring push out, IP64
DT12
ORDER CODE DIGITAL GAUGE
N P
Spring push out, IP40Spring push out, IP64
DT512
N P
NVPV
Spring push out, IP40 Spring push out, IP64
Pneumatic push out, IP40Pneumatic push out, IP64
DT32
12 3060
Measurement range 12 mmMeasurement range 30 mmMeasurement range 60 mm
U B
ORDER CODE DISPLAY
---B C
without interfaceBCD-interface
RS232C-interface
LT10A
105 205
1-channel-display2-channel-display
---B C
without interfaceBCD-interface
RS232C-interface
LT11A
101 201
1-channel-display2-channel-display
ORDER CODE INTERPOLATOR
01 0510
Resolution 1 µmResolution 5 µm
Resolution 10 µm
MT14
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- 11 -
OVERVIEW
DT12N LT10A-105
DT12P LT10A-105B
DT32N LT10A-105C
DT32P LT10A-205
DT32NV LT10A-205B
DT32PV LT10A-205C
DT512N LT11A-101
DT512P LT11A-101B
LT11A-101C
U12B LT11A-201
U30B LT11A-201B
U60B LT11A-201C
MT14-01
MT14-05
MT14-10
Accessories Connection cable
DZ100 Roller CE08-1 1 m, extension cable
DZ176 Air lifter CE08-3 3 m, extension cable
DZ191 Coupling CE08-5 5 m, extension cable
DZ5100 Feeler Set CE08-10 10 m, extension cable
DZ161 Feeler Set CE08-15 15 m, extension cable
DZ252 RS232 cable (for LT..C Display), Sub-D connector CK-T12 1 m, high flex extension cable
Tastkopf-01 Standard (included in delivery) CK-T13 3 m, high flex extension cable
Tastkopf-01-HM Cemented carbide ball CK-T14 5 m, high flex extension cable
Tastkopf-01-R Ruby ball CK-T15 10 m, high flex extension cable
Tastkopf-01-K Ceramics ball CK-T16 15 m, high flex extension cable
Tastkopf-02 Steel plate
Tastkopf-02-HM Cemented carbide plate
Accessories for Series U
AC-K02 Power supply unit
DZ173 Air lifter
DZ521 Stand
DZ5100 Feeler Set
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- 12 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
MG10/20/30 SeriesKey-Features:
- Modular configuration: 1 main module MG10 + up to 16 counter modules MG20- Link connection enables connection of up to 4 MG-10- Counter modules for digital gauge series DK, DT, DG- Supports the input resolutions: 0.1, 0.5, 1, 5, 10 µm- Equipped with RS-232C as standard- Module MG30 enables performance of BCD output- Operating voltage: 12 - 24 VDC- DIN rail mounting
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEFlexible digital gauge system for multi
point measuring
26.02.15
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- 2 -
MAGNESCALE MG SERIES SYSTEM STRUCTURE
Equipped with the RS-232C interface as standard
This modular measurement system is applicable to multipoint measurements of digital gauges or system connection flexibly. The MG10 Series multi-interface unit realizes multipoint measurements, data transfer to a computer, integrated data progressing, and wire saving and improves the measurement efficiency of production lines.
Product Model Remarks
Main module MG10-P1 MG10-P2
Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output)
Counter module MG20-DK MG20-DG MG20-DT
For DK series For DG**B, DL**B/BR series
For DT series
I/F module, BDC module MG30-B1 MG30-B2
Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output)
RS232C cable DZ252 For connecting MG10 with RS-232C port on external device
Link cable LZ61 Used when linking a multiple number of units
Extension cable CE08-** Used when extending the link cable
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- 3 -
TECHNICAL DATA MODULE MG10, MG20, MG30
Model MG10-P1 MG10-P2
Power source
Supply voltage 12-24 VDC (11-26.4 VDC) min. startup time: 100 ms or less
Power consumption 2.0 W + total power consumption for connected modules*1
Inrush current (10 ms) 10 A or less (when maximum number of modules are connected)
Power supply protection Fuse (5 A fuse is built in)
Communication
Communication I/F RS-232C (EIA-232C or equivalent)
Baud rate setting 2400 / 9600 / 19200 / 38400 bps (set with DIP switch)
Data length 7 / 8 bit (set with DIP switch)
Stop bit 1 / 2 bit (set with DIP switch)
Parity none / ODD / EVEN (set with DIP switch)
Delimiter CR / CR+LF (set with DIP switch)
Linkage functionMaximum number of linkages 16 (total of counter modules: 64)
Maximum length of linking cable 10 m
I / O
Input format source input (+COM) sink input (–COM)
Photo coupler insulation, external power: 5 – 24 VDC
Output format Open collector output sink type (–COM) source type (+COM)
Photo coupler insulation, external power: 5 – 24 VDC
Input signal reset, pause, start, latching, and data out trigger to whole channels
Output signal integrated alarm
Connectablemodules
Counter modules MG20-DK, MG20-DG and MG-20DT (available for mixed use, up to 16 modules)*1
Interface modules MG30-B1,MG30-B2*1: Total power of modules connected to MG10 should not be over 54 W (12 VDC Input) or 108 W (24 VDC Input).
Model MG20-DK MG20-DG MG20-DT
Power consumption 1 W + power consumption for connected gauge
1.4 W (connected to DG-B) / 0.5 W (connected to DL-B)
0.8 W
Measuringunit input
Corresponding gauge DK series (A/B quadrature input) DG**B series, DL**B/DL**BR series DT series
Allowable resolution setting*2
10 / 5 / 1 / 0.5 / 0.1 µm 10 / 5 / 0.5 µm 5 µm (DT12/32) 1 µm (DT512)
set with DIP switch
Maximum response speed Subject to the specification of the connected gauge 1 m/s
Reference point*3REF-LED (reference point loaded) shows on the display after the reference
point is detected. Set “0” or preset value on the counter when the reference point is detected.
-
Others AlarmS-ALM LED activates by excess speed/acceleration of measuring unit. C-ALM LED activates by excess speed
of the internal circuit of counter.
Alarm display is cancelled by reset command from MG10 or with the reset button of main unit.*2: Set the resolution value of the connected gauge. *3: MG20-DG works only connected to DL**BR series
Model MG30-B1 MG30-B2
Power consumption 1 W
I/O
Input formatsource type (+COM) Counterpart output circuit: current
sink inputCurrent sink input (–COM), Counterpart output circuit:
source type
Photo coupler insulation, external power: 5 – 24 VDC
Output formatCurrent sink input (–COM), Counterpart output circuit:
source typesource type (+COM) Counterpart output circuit: current
sink input
Photo coupler insulation, external power: 5 – 24 VDC
Input signal DRQ / channel address / measuring mode shifting / comparator shifting / reset / start / posing / reference point loaded
Output signal BCD data (6 digits) / READY / code / GO/NO GO output / alarm / reference point loaded
Output setting timer (1 to 128 ms) / OUT / OR / polarity (set with internal DIP switch)
All modelsOperating temperature 0 to +50 C (No condensation)
Storage temperature –10 to +60 C (20~90% RH)
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- 4 -
TECHNICAL DRAWINGS
MG10-P1/P2 MG20-DK/DG/DT
MG30-B1/B2 Composition Multi-Interface unit
Main module MG10- Power supply- RS-232C Connection- Connection with Counter module, I/F module
I/F module MG30- BCD / GO / NO GO output- Expansion module (Sequential lineup)
Counter modules MG20- Digital gauge input- Resolution setting
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- 5 -
ORDER CODE MAGNESCALE MG MODULES
MG10-P1 Main module RS232 (Source input, +COM)
MG10-P2 Main module RS232 (Sink input, -COM)
MG20-DK Counter module for DK series
MG20-DG Counter module for DG series
MG20-DT Counter module for DT series
MG30-B1 Interface module, BCD output (Source input, +COM)
MG30-B2 Interface module, BCD output (Sink input, -COM)
ORDER CODE CABLES
Order Code Function Description
DZ252 For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 9 pin male
DZ253A For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 25 pin male
LZ61 Used when linking a multiple number of units Link cable between MG10 modules (1 m)
CE08-1 Used when extending the link cable 1 m, extension cable (not for connection to moving parts)
CE08-3 Used when extending the link cable 3 m, extension cable (not for connection to moving parts)
CE08-5 Used when extending the link cable 5 m, extension cable (not for connection to moving parts)
CE08-10 Used when extending the link cable 10 m, extension cable (not for connection to moving parts)
CE08-15 Used when extending the link cable 15 m, extension cable (not for connection to moving parts)
CK-T12 Used when extending the link cable 1 m, high flex extension cable (for connection to moving parts)
CK-T13 Used when extending the link cable 3 m, high flex extension cable (for connection to moving parts)
CK-T14 Used when extending the link cable 5 m, high flex extension cable (for connection to moving parts)
CK-T15 Used when extending the link cable 10 m, high flex extension cable (for connection to moving parts)
CK-T16 Used when extending the link cable 15 m, high flex extension cable (for connection to moving parts)
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- 6 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
MG 40 SeriesKey-Features:
- Up to 100 gauges can be connected- High speed data communication- Compatible with Ethernet an cc-Link- Operating voltage: 12 - 24 VDC- DIN rail mounting- Current, minimum, maximum, peak-to-peak values and comparator judgement results- Comparator setting values can be made for each of the 100 axes- For all digital gauges series DK800S and DK
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
MAGNESCALEIntelligent Network System for DK Gauges
27.02.15
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- 2 -
SPECIFICATIONS MAGNESCALE MG41, MG42
SPECIFICATIONS MAGNESCALE MG43
Item Description RemarksConditions
Communication method MG41-NC (CC-Link/Ethernet incorporated) / MG41-NE (Ethernet incorporated) / MG42-4 (hub unit)
Entire system Up to 24 connected MG42
MG41 main unit0 to 4 units
MG42 hub unit
DK800S, DK830S, DK800A/DK800B-Series, DK10 – DK205
Connection cable length
Resolution Settable output data resolution and display resolution
-
Measuring unit data fetching capacity 10 Mbps data transfer Max. 10,000 data/sec (when 100 axes are connected) 1 axis is counted as 1 data
Peak-hold functionPeak value is not updated during pause
No output and display data during latching (but internal data is updated)
Recalculation of peal value is started by start function
Output-enable dataSingle axis
At addition / subtraction Calculation is disabled
Comparator function Data of each axis (single axis, addition/subtraction) is compared and measured to output the comparator results
2 values 4 values 8 values 16 values
No. of setting value sets 16 groups 8 groups 4 groups 2 groups
Ethernet
Reset function The Current value for each axis is reset (with command)
Datum-point setting function The Datum point of each axis is settable (with command)
Reference point function The Datum point of each axis can be reproduced using the reference point (with command)
Master calibration function Master calibration of each axis can be reproduced using the reference point (with command)
Measuring unit product information
Ethernet CC-Link
Command
Reset function
Datum-point setting function
Reference point function
Master calibration function
Comparator value setting
Comparator group number setting
Start
Pause
Latch
Data output
Current value / Peak value (all axes) -
Current value / Peak value (each unit)
Comparator judgement result
Alarm (Communication/Measuring unit)
Software version
Measuring unit product information
Settings
Input resolution
Display and output resolution
Axis addition
Comparator mode (2,4,8 or 16 values in 1 group)
Supply voltage Terminal board 12-24 V (11-26,4 V) DC
Power consumption MG41: the following 6 MG42 units can be supplied with power (see page 5)
Details of power consumption for each unit: MG41 main unit: 4W, MG42 hub unit: 1W/unit, Measuring unit supply: 1W/unit
Operating temp. / humidity range 0 to + 50°C (no condensation)
Storage temp. / humidity range -10 to +60°C (20 bis 90% RH)
Mass MG41: 300g MG42: 250g
No. of connectable measuring units
1 to 100 units (connection of 101th unit and later disabled)
Connectable measuring units
MG41 main unit to MG42 hub unit, MG42 total cable length to MG42 hub unit:0,5m, 1m, 2m, 5m, 10m Total cable length from MG41 man unit: 30m max. (mx current: 4A or less)
Connection-cable MZ41-** (optional)
Measuring unit resolution (input
resolution)
0,1 µm 0,1 µm 0,5 µm 1 µm 5 µm 10 µm
0,5 µm 0,5 µm 1 µm 5 µm 10 µm
Calculation of max., min. and peak-to-peak values for each axis (including pause, latch and start functions)
Current, max., min. and peak-to-peak values for each axis
Current, max., min. and peak-to-peak values of addition / subtraction axes of two axes
Comparator setting values
100 Base-T (compliant with IEEE 802.3) 100 Mbps/10 Mbps (Auto-negotiation) Command input, data output and parameter setting enabled
Preset function The Value is preset to the current value of each axis (with command)
When master calibration function is not used
Addition/Subtraction axes are unavailable
Product information of the connected measuring unit can be acquired (with command), Product code, seriel no., production date
Command/setting enabled or disabled for each communication line
Preset function
When master calibration function is not used
Used by adding power at a current of 4A or more
on a six MG42 basis
Cautions for connecting conditions
System total: max. current 4 A
Item Description Item Description
Compatible main units MG41-NE / MG41-NC Network interface
Compatible hub units Hub units supported by the main unit Power supply 12 to 24 V (11 to 26,4 V) DC
Compatible measuring units Measuring units supported by the main and hub units Power consumption 4W
Main functions Measured data monitoring, system monitoring, setting monitoring Operating temp + humidity range 0 to +40°C (no condensation)
Communication protocol Specific protocol on TCP/IP Storage temp. + humidity range
Screen display 480x272 pixels, 4,3-inch TFT LCD with back light Mass Approx. 500 g
100 Base-TX / 10 Base-T (compliant IEEE802,3) Auto-negotation
-10 to +60°C (20 bis 90% RH)
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SYSTEM STRUCTURE
Ethernet
CC-Link
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DIMENSIONS
MG41-NC: Main unit (for CC-Link) MG41-NE: Main unit (for Ethernet)
MG42-4: Hub unit MG43: Display unit
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CONNECTING THE UNITS
Connection by link cable MZ:
If the MG42 hub unit is connected by a link cable, up to 100 axes of measuring units can be connected.
Connect the link cable MZ (sold separately) to the link connector.
If the MG42 hub unit will not be connected by a link cable, connect the terminal connector (supplied) to the link connector (LINK IN).
If the MG42 hub unit is connected by a link cable, connect the terminal connector to the link connector (LINK OUT) of the MG42 hub unit at the end.
Note: Do not remove the link cable while the power is on. Disconnecting the cable will cause a communication error and the system will have to be restarted.
Connection the MG42 Hub Unit Power Connector:
Power can be supplied to a maximum of six MG42 hub units from the power supply connected to the MG41 main unit.If seven or more MG42 hub units are connected, connect a power connector for every six MG42 hub units.
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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
MG41-NE Main unit Ethernet interface
MG41-NC Main unit cc-Link interface
MG42-4 Hub unit
MG43 Display unit
ORDER CODE CABLES
Order Code Function Description
MZ41-R5 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 0.5 m
MZ41-01 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 1.0 m
MZ41-02 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 2.0 m
MZ41-05 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 5.0 m
MZ41-10 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 10.0 m
CK-T12 To extend the connection MG Module to digital gauge High flex extension cable 1 m
CK-T13 To extend the connection MG Module to digital gauge High flex extension cable 3 m
CK-T14 To extend the connection MG Module to digital gauge High flex extension cable 5 m
CK-T15 To extend the connection MG Module to digital gauge High flex extension cable 10 m
CK-T16 To extend the connection MG Module to digital gauge High flex extension cable 15 m
ORDER CODE MAGNESCALE MG MODULES
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Series GB-ERKey-Features:
- available measurement ranges: 50 to 2200 mm- Resolution up to 0.5 µm- Linearity ±5 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- integrated reference point- Displacement speed up to 60 m/min- Working temperature 0...+40 °C- Protection class IP54- very robust and resistant against vibrations- easy mounting- resistant against water and oil
MAGNESCALEdigital magnetic scale
26.02.15
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TECHNICAL DRAWING
Model
Measurement range MR [mm] 50/ 100/ 150/ 200/ 250/ 300/ 350/ 400/ 450/ 500/ 550/ 600/ 650/ 750/ 850/ 950/ 1050/ 1250/ 1400/ 1600/ 1850/ 2050/ 2200
Resolution (20°C) [µm] 0.5
Linearity (20°C) [µm] (5 + 5 MB/ 1000)
Reference point Standard: center of scale, user-defined position also available
Working temperature [°C] 0 to 40
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 60
Expansion coefficient (11 ±1) x 10-6/°C
Protection class IP54
Mounting parallelism [mm] ±0.1
Head cable length [m] 0.3
Cable length [m] 3 (armoured, contains Interpolator unit)
Scale length [mm] MR + 104 (for MR ≤ 200), MR + 120 (for MR ≥ 250)
Output signal TTL Linedriver (RS422), AB / quadrature signal, Z
Power supply [VDC] 5 ±5%
Connector Sub-D connector, 9-pole
Current consumption [mA] maximum 200
Scale unit
TECHNICAL DATA
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SCALE
Model name Meauring length (L) Overall length (A) Mounting hole pitch (B) C D
GB-005ER / SR138-005R 50 mm/1.9“Measuring length +
104 mm/4.1“Measuring length +
91 mm/3.6“ 45.5 mm/1.8“ Measuring length x ½GB-010ER / SR138-010R 100 mm/3.9“
GB-015ER / SR138-015R 150 mm/5.9“
GB-020ER / SR138-020R 200 mm/7.8“
Measuring length + 120 mm/4.7“
Messlänge + 107 Measuring length + 107 mm/4.2“ 53.5 mm/2.1“ 50 mm/2“
GB-025ER / SR138-025R 250 mm/9.8“
GB-030ER / SR138-030R 300 mm/11.8“
GB-035ER / SR138-035R 350 mm/13.7“
GB-040ER / SR138-040R 400 mm/15.7“
GB-045ER / SR138-045R 450 mm/17.7“
GB-050ER / SR138-050R 500 mm/19.6“
GB-055ER / SR138-055R 550 mm/21.6“
GB-060ER / SR138-060R 600 mm/23.6“
GB-065ER / SR138-065R 650 mm/25.5“
GB-075ER / SR138-075R 750 mm/29.5“
GB-085ER / SR138-085R 850 mm/33.4“
GB-095ER / SR138-095R 950 mm/37.4“
GB-105ER / SR138-105R 1050 mm/41.3“
GB-125ER / SR138-125R 1250 mm/49.2“
GB-140ER / SR138-140R 1400 mm/55.1“
GB-160ER / SR138-160R 1600 mm/62.9“
GB-185ER / SR138-185R 1850 mm/72.8“
GB-205ER / SR138-205R 2050 mm/80.7“
GB-220ER / SR138-220R 2200 mm/88.6“
CABLE
Connection cable CH04-03C (included in delivery), armoured, contains the interpolator unit
Extension cable CE10-01C/03C/05C/10C (1, 3, 5, 10 m), armoured
Max. cable length with CE10 ext. cables: 30m
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DISPLAYS MAGNESCALE
LG20:
General purpose display. The LG20 offers a Reset/Preset function LH70 Series:
High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.
LH71A-3
Can be user for milling machines and lathes applications by switching initial settings.
LH72Designed especially for lathes.
LG20 LH70/LH71 LH72
Display axes 1, 2, 3 3
Display 7 digits, orange LEDs, floating minus sign
Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm
1 s / 10 s / 1 min / 10 min
Input signal TTL Line driver RS422
Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC
Weight 1.5 kg
Overview Magnescale Series
Functions of the displays
LG20 LH70 LH71 LH71A LH72
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Absolute/Incremental ◾ ◾ ◾ ◾
Diameter display ◾ ◾ ◾ ◾ ◾
Angle display ◾ ◾ ◾ ◾
Alarm display ◾ ◾ ◾ ◾ ◾
Zero point detection ◾ ◾ ◾ ◾
Datum points 10 150 150
Tool memory * 12 99 99 99
Midpoint calculation ◾ ◾ ◾ ◾
Scaling ◾ ◾ ◾
Addition function * ◾ ◾ ◾ ◾
Programming function ◾ ◾ ◾
Bolt hole circle ◾ ◾ ◾
Line hole ◾ ◾
Simple R cutting ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Segment error compensation ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Energy saving function ◾ ◾ ◾ ◾ ◾
Navigation function ◾ ◾ ◾ ◾
External reset ◾ ◾
Touch sensor function ◾
* only 3-axes display
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GB-005ER Measurement range 50 mm GB-065ER Measurement range 650 mm
GB-010ER Measurement range 100 mm GB-075ER Measurement range 750 mm
GB-015ER Measurement range 150 mm GB-085ER Measurement range 850 mm
GB-020ER Measurement range 200 mm GB-095ER Measurement range 950 mm
GB-025ER Measurement range 250 mm GB-105ER Measurement range 1050 mm
GB-030ER Measurement range 300 mm GB-125ER Measurement range 1250 mm
GB-035ER Measurement range 350 mm GB-140ER Measurement range 1400 mm
GB-040ER Measurement range 400 mm GB-160ER Measurement range 1600 mm
GB-045ER Measurement range 450 mm GB-185ER Measurement range 1850 mm
GB-050ER Measurement range 500 mm GB-205ER Measurement range 2050 mm
GB-055ER Measurement range 550 mm GB-220ER Measurement range 2200 mm
GB-060ER Measurement range 600 mm
Display Extension cable
LG20-1 Digital display 1 axis CE10-01C 1 m, armoured hose
LG20-2 Digital display 2 axes CE10-03C 3 m, armoured hose
LG20-3 Digital display 3 axes CE10-05C 5 m, armoured hose
LH70-1 High performance display 1 axis CE10-10C 10 m, armoured hose
LH70-2 High performance display 2 axes
LH70-3 High performance display 3 axes Connection cable (included in delivery)
LH71-1 High performance display 1 axis CH04-03C 3 m, armoured hose
LH71-2 High performance display 2 axes
LH71-3 High performance display 3 axes
LH71A High performance display 3 axes
LH72-3 High performance display 3 axes
LY71 2 channel multifunctional Display
LY72 2 channel multifunctional Display, RS232C
PSC23 Power supply unit
ORDER CODE
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
MAGNESCALEdigital magnetic scale
Series SJ700AKey-Features:
- available measurement ranges: 150 to 1600 mm- Resolution 5 µm- Linearity up to ±10 µm- Output signal A/ B/ reference point, TTL- Linedriver according to EIA-422- Displacement speed up to 60 m/min- Working temperature 0...+40 °C- Protection class IP54- very robust and resistant against vibrations- easy mounting- resistant against water and oil
26.02.15
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Model
Measurement range MR [mm] 150 / 250 / 350 / 400 / 500 / 650 / 800 / 950 / 1050 / 1250 / 1400 / 1600
Resolution (20°C) [µm] 5
Linearity (20°C) [µm] ±10 (bis MB ≤ 800 mm), ±15 (bis MB ≥ 950 mm)
Reference point none
Working temperature [°C] 0 up to 40
Storage temperature [°C] -20 up to 50
Displacement speed [m/min] maximum 60
Expansion coefficient (12 ±1) x 10-6/°C
Protection class IP54
Cable length [m] 3 (bis MB ≤ 800 mm), 5 (bis MB ≥ 950 mm)
Scale length [mm] MB + 120
Output signal TTL Linedriver (RS422), AB / Quadratur Signal, Z
Power supply [VDC] 5 ±5%
Connector Sub-D connector, 9-pole
Current consumption [mA] maximum 200
Displays direct connection: LG20, LH70, LH71, LH72, LY71, LY72 / with adapter cable CK-T157: LT30, MG10/20/30
Scale
TECHNICAL DATA
TECHNICAL DRAWING
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- 3 -
LG20:
General purpose display. The LG20 offers a Reset/Preset function LH70 Serie:
High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.
LH71A-3
Can be user for milling machines and lathes applications by switching initial settings.
LH72Designed especially for lathes.
LG20 LH70/LH71 LH72
Display axes 1, 2, 3 3
Display 7 Ziffern und Vorzeichen, Farbe orange
Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm
1 s / 10 s / 1 min / 10 min
Input signal TTL Line driver RS422
Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC
Weight 1.5 kg
Overview Series
Functions of the displays
LG20 LH70 LH71 LH71A LH72
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Absolute/Incremental ◾ ◾ ◾ ◾
Diameter display ◾ ◾ ◾ ◾ ◾
Angle display ◾ ◾ ◾ ◾
Alarm display ◾ ◾ ◾ ◾ ◾
Zero point detection ◾ ◾ ◾ ◾
Datum points 10 150 150
Tool memory * 12 99 99 99
Midpoint calculation ◾ ◾ ◾ ◾
Scaling ◾ ◾ ◾
Addition function * ◾ ◾ ◾ ◾
Programming function ◾ ◾ ◾
Bolt hole circle ◾ ◾ ◾
Line hole ◾ ◾
Simple R cutting ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Segment error compensation ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Energy saving function ◾ ◾ ◾ ◾ ◾
Navigation function ◾ ◾ ◾ ◾
External reset ◾ ◾
Touch sensor function ◾
* only 3-axes display
DISPLAY MAGNESCALE
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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
SJ700A-015 Measurement range 150 mm SJ700A-080 Measurement range 800 mm
SJ700A-025 Measurement range 250 mm SJ700A-095 Measurement range 950 mm
SJ700A-035 Measurement range 350 mm SJ700A-105 Measurement range 1050 mm
SJ700A-040 Measurement range 400 mm SJ700A-125 Measurement range 1250 mm
SJ700A-050 Measurement range 500 mm SJ700A-140 Measurement range 1400 mm
SJ700A-065 Measurement range 650 mm SJ700A-160 Measurement range 1600 mm
Display Adapter cable for connection to LT30 / MG10,20,30
LG20-1 Digital display 1 axis CK-T157 cable length 30 mm
LG20-2 Digital display 2 axes
LG20-3 Digital display 3 axes
LH70-1 High performance display 1 axis Power supply unit for displays
LH70-2 High performance display 2 axes PSC23 Power supply unit
LH70-3 High performance display 3 axes
LH71-1 High performance display 1 axis
LH71-2 High performance display 2 axes
LH71-3 High performance display 3 axes
LH71A High performance display 3 axes
LH72-3 High performance display 3 axes
LY71 2 channel multifunctional Display
LY72 2 channel multifunctional Display, RS232C
ORDER CODE MAGNESCALE
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Serie SL110, SL130, PL20CKey-Features:
- SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on- available ranges SL110: 200 to 2000 mm- available ranges SL130: 200 to 30.000 mm- Resolution 10 µm- Linearity up to ±25 µm- Output signal PL20C: A/B quadrature signal- Displacement speed up to 300 m/min- Working temperature 0...+45 °C- Protection class PL20C: IP67- resistant against dirt, water, oil, vibrations and shock
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALEdigital magnetic scale
Content:
26.02.15
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- 2 -
Model
Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] ±(25 + 5MB/1000)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (11.1 ±1) x 10-6/°C
Total length [mm] MB + 103
Reading head PL20C
Model
Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ 30000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] MB ≤7000 mm: ±(25 + 5MB/1000) / MB ≥8000 mm: ±(25 + 5MB/1000 + 10N*)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (10,4 ±1) x 10-6/°C
Total length [mm] MB + 100
Reading head PL20C * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3
Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30
Cable length [m] 3 5 10 15 20 30
Resolution (20°C) [µm] 10
Output signal [µm] A/B quadrature signal
Screw tightening torque 0.7 bis 1.1 Nm
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300 (varies with the settings)
Distance reading head - magnetic tape [mm] maximum 1.5 (contactless)
Bending radius cable [mm] minimum 100
Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72
TECHNICAL DATA SL110
TECHNICAL DATA PL20C
TECHNICAL DATA SL130
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- 3 -
Scale
Model Length N P1 Number of clamps
SL110-20 200 0 200 4
SL110-30 300 1 0 4
SL110-40 400 1 100 6
SL110-50 500 1 200 6
SL110-60 600 2 0 6
SL110-70 700 2 100 8
SL110-80 800 2 200 8
SL110-100 1000 3 100 10
SL110-120 1200 4 0 10
SL110-150 1500 5 0 13
SL110-160 1600 5 100 14
SL110-170 1700 5 200 14
SL110-180 1800 6 0 14
SL110-200 2000 6 200 16
TECHNICAL DRAWING SL110
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Scale
Model Range Total length
SL130-20 200 300
SL130-30 300 400
SL130-40 400 500
SL130-50 500 600
SL130-60 600 700
SL130-70 700 800
SL130-80 800 900
SL130-100 1000 1100
SL130-120 1200 1300
SL130-150 1500 1600
SL130-160 1600 1700
SL130-170 1700 1800
SL130-180 1800 1900
SL130-200 2000 2100
SL130-250 2500 2600
SL130-300 3000 3100
SL130-400 4000 4100
SL130-500 5000 5100
SL130-600 6000 6100
SL130-700 7000 7100
SL130-800 8000 8100
TECHNICAL DRAWING SL130
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- 5 -
Reading head PL20C...
Reading head PL20-...C (metal armoured hose)
Liniendicke: 1,5 pt
Head clearance Track deviation Inclination angle
A B C
±3° or less ±0,5° or less ±3° or less
Distance X 1.5 mm or less
TECHNICAL DRAWING PL20C
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- 6 -
LG20:
General purpose display. The LG20 offers a Reset/Preset function LH70 Serie:
High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.
LH71A-3
Can be user for milling machines and lathes applications by switching initial settings.
LH72
Designed especially for lathes.
Functions of the displays
Overview Magnescale Series
LG20 LH70/LH71 LH72
Display axes 1, 2, 3 3
Display 7 digits, orange LEDs, floating minus sign
Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm
1 s / 10 s / 1 min / 10 min
Input signal TTL Line driver RS422
Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC
Weight 1.5 kg
LG20 LH70 LH71 LH71A LH72
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Absolute/Incremental ◾ ◾ ◾ ◾
Diameter display ◾ ◾ ◾ ◾ ◾
Angle display ◾ ◾ ◾ ◾
Alarm display ◾ ◾ ◾ ◾ ◾
Zero point detection ◾ ◾ ◾ ◾
Datum points 10 150 150
Tool memory * 12 99 99 99
Midpoint calculation ◾ ◾ ◾ ◾
Scaling ◾ ◾ ◾
Addition function * ◾ ◾ ◾ ◾
Programming function ◾ ◾ ◾
Bolt hole circle ◾ ◾ ◾
Line hole ◾ ◾
Simple R cutting ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Segment error compensation ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Energy saving function ◾ ◾ ◾ ◾ ◾
Navigation function ◾ ◾ ◾ ◾
External reset ◾ ◾
Touch sensor function ◾ * only 3-axes display
DISPLAYS MAGNESCALE
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- 7 -
SL110-20 Measurement range 200 mm SL130-20 Measurement range 200 mm
SL110-30 Measurement range 300 mm SL130-30 Measurement range 300 mm
SL110-40 Measurement range 400 mm SL130-40 Measurement range 400 mm
SL110-50 Measurement range 500 mm SL130-50 Measurement range 500 mm
SL110-60 Measurement range 600 mm SL130-60 Measurement range 600 mm
SL110-70 Measurement range 700 mm SL130-70 Measurement range 700 mm
SL110-80 Measurement range 800 mm SL130-80 Measurement range 800 mm
SL110-100 Measurement range 1000 mm SL130-100 Measurement range 1000 mm
SL110-120 Measurement range 1200 mm SL130-120 Measurement range 1200 mm
SL110-150 Measurement range 1500 mm SL130-150 Measurement range 1500 mm
SL110-160 Measurement range 1600 mm SL130-160 Measurement range 1600 mm
SL110-170 Measurement range 1700 mm SL130-170 Measurement range 1700 mm
SL110-180 Measurement range 1800 mm SL130-180 Measurement range 1800 mm
SL110-200 Measurement range 2000 mm SL130-200 Measurement range 2000 mm
SL130-250 Measurement range 2500 mm
SL130-300 Measurement range 3000 mm
SL130-400 Measurement range 4000 mm
SL130-500 Measurement range 5000 mm
SL130-600 Measurement range 6000 mm
SL130-700 Measurement range 7000 mm
SL130-800 Measurement range 8000 mm
SL130-900 Measurement range 9000 mm
SL130-1000 Measurement range 10.000 mm
SL130-2000 Measurement range 20.000 mm
SL130-3000 Measurement range 30.000 mm
PL20C-3 Cable length 3 m PL20C-3C Cable length 3 m, metal armoured hose
PL20C-5 Cable length 5 m PL20C-5C Cable length 5 m, metal armoured hose
PL20C-10 Cable length 10 m PL20C-10C Cable length 10 m, metal armoured hose
PL20C-15 Cable length 15 m PL20C-15C Cable length 15 m, metal armoured hose
PL20C-20 Cable length 20 m PL20C-20C Cable length 20 m, metal armoured hose
Display
LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes
LG20-2 Digital display 2 axes LH71A High performance display 3 axes
LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes
LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display
LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C
LH70-3 High performance display 3 axes
LH71-1 High performance display 1 axis Power supply unit for display
LH71-2 High performance display 2 axes PSC23 Power supply unit
- 7 -
ORDER CODE READING HEAD MAGNESCALE
ORDER CODE MAGNETIC TAPE MAGNESCALE
DISPLAYS
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Reading head Series PL81, PL82 magnetic tape SL110, SL130Key-Features:
- Accuracy up to 52 µm (with FS 200 mm)- Resolution 10, 20, 25, 50, 100 μm selectable- Output signal PL81: open collector- Output signal PL82: A/B TTL-output (RS422)- Displacement speed up to 300 m/min- Protection class IP67 (Reading head)- Working temperature 0...+45°C- Interpolator integrated in reading head- resistant against dirt, water, oil, vibrations and shock - SL110: Profile, extremely robust, up to 2000 mm length - SL130: flexible magnetic tape scale to glue on, up to 30.000 mm length
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALE digital magnetic tape
Content:
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
PL81 PL82
Accuracy (20°C) (50+10L/1000) μm (L: measuring length in mm, varies with tape SL110/SL130)
Protection class IP67 (exclude head cable)
Resolution [µm] 10, 20, 25, 50, 100 (selectable)
Distance reading head - magnetic tape [mm] 1.5
Verfahrgeschwindigkeit max. [m/min] 300
Alarm display LED turns orange (green for normal operation)
Working temperature [°C] 0...+45
Storage temperature [°C] -20...+50
Compatible magnetic tapes SL110, SL130
Cable lengths PL81, PL82 [m] 3, 5, 10, 15
Output signal Open Collector: max. rated voltage: 40 V, TTL A/B phase signal (differential)
max. rated current: 100 mA Linedriver according to RS422
Voltage supply [V] 10...30 VDC 5 VDC ±5 %
Current consumption max. [mA] max. 70 (2.1 W) max. 300 (1.5 W)
PL81, PL82
Mounting tolerances PL81, PL82
TECHNICAL DRAWING
TECHNICAL DATA PL81, PL82
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- 3 -
Model
Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] ±(25 + 5MB/1000)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (11.1 ±1) x 10-6/°C
Total length [mm] MB + 103
Reading head PL20C
SL110
SL130
Model
Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ 30000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] MB ≤7000 mm: ±(25 + 5MB/1000) / MB ≥8000 mm: ±(25 + 5MB/1000 + 10N*)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (10,4 ±1) x 10-6/°C
Total length [mm] MB + 100
Reading head PL20C * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3
TECHNICAL DATA SL110
TECHNICAL DATA SL130
TECHNICAL DRAWING
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- 4 -
Model Name Application
SZ11 Wiper for removing dust and dirt on the scale
SZ12 Attachment for tap mounting holes. Small vertical space type. Can be used with SZ11.
SZ13 Attachment for tap mounting holes. Small horizontal space type. Can be used with SZ11.
SZ14 Attachment for mounting according to PL20 (conventional type), without wiper
SZ15 Attachment with wiper for mounting according to PL20 (conventional type), with wiper
Mounting of accessory Installation to the device Dimensions [mm]
MOUNTING OF ACCESSORIES
ACCESSORIES
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- 5 -
LG20:
General purpose display. The LG20 offers a Reset/Preset function LH70 Serie:
High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.
LH71A-3
Can be user for milling machines and lathes applications by switching initial settings.
LH72
Designed especially for lathes.
Functions of the Magnescale displays
Overview Magnescale Series
LG20 LH70/LH71 LH72
Display axes 1, 2, 3 3
Display 7 digits, orange LEDs, floating minus sign
Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm
1 s / 10 s / 1 min / 10 min
Input signal TTL Line driver RS422
Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC
Weight 1.5 kg
LG20 LH70 LH71 LH71A LH72
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Absolute/Incremental ◾ ◾ ◾ ◾
Diameter display ◾ ◾ ◾ ◾ ◾
Angle display ◾ ◾ ◾ ◾
Alarm display ◾ ◾ ◾ ◾ ◾
Zero point detection ◾ ◾ ◾ ◾
Datum points 10 150 150
Tool memory * 12 99 99 99
Midpoint calculation ◾ ◾ ◾ ◾
Scaling ◾ ◾ ◾
Addition function * ◾ ◾ ◾ ◾
Programming function ◾ ◾ ◾
Bolt hole circle ◾ ◾ ◾
Line hole ◾ ◾
Simple R cutting ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Segment error compensation ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Energy saving function ◾ ◾ ◾ ◾ ◾
Navigation function ◾ ◾ ◾ ◾
External reset ◾ ◾
Touch sensor function ◾
* only 3-axes display
DISPLAYS MAGNESCALE
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
- 6 -
SL110-20 Measurement range 200 mm SL130-70 Measurement range 700 mm
SL110-30 Measurement range 300 mm SL130-80 Measurement range 800 mm
SL110-40 Measurement range 400 mm SL130-100 Measurement range 1000 mm
SL110-50 Measurement range 500 mm SL130-120 Measurement range 1200 mm
SL110-60 Measurement range 600 mm SL130-150 Measurement range 1500 mm
SL110-70 Measurement range 700 mm SL130-160 Measurement range 1600 mm
SL110-80 Measurement range 800 mm SL130-170 Measurement range 1700 mm
SL110-100 Measurement range 1000 mm SL130-180 Measurement range 1800 mm
SL110-120 Measurement range 1200 mm SL130-200 Measurement range 2000 mm
SL110-150 Measurement range 1500 mm SL130-250 Measurement range 2500 mm
SL110-160 Measurement range 1600 mm SL130-300 Measurement range 3000 mm
SL110-170 Measurement range 1700 mm SL130-400 Measurement range 4000 mm
SL110-180 Measurement range 1800 mm SL130-500 Measurement range 5000 mm
SL110-200 Measurement range 2000 mm SL130-600 Measurement range 6000 mm
SL130-700 Measurement range 7000 mm
SL130-20 Measurement range 200 mm SL130-800 Measurement range 8000 mm
SL130-30 Measurement range 300 mm SL130-900 Measurement range 9000 mm
SL130-40 Measurement range 400 mm SL130-1000 Measurement range 10.000 mm
SL130-50 Measurement range 500 mm SL130-2000 Measurement range 20.000 mm
SL130-60 Measurement range 600 mm SL130-3000 Measurement range 30.000 mm
PL81-3 Cable length 3 m PL82-3 Cable length 3 m
PL81-5 Cable length 5 m PL82-5 Cable length 5 m
PL81-A Cable length 10 m PL82-A Cable length 10 m
PL81-B Cable length 15 m PL82-B Cable length 15 m
SZ11 Wiper SZ14 Attachment
SZ12 Attachment SZ15 Attachment with wiper
SZ13 Attachment
Display
LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes
LG20-2 Digital display 2 axes LH71A High performance display 3 axes
LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes
LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display
LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C
LH70-3 High performance display 3 axes
LH71-1 High performance display 1 axis Power supply unit for display
LH71-2 High performance display 2 axes PSC23 Power supply unit
ORDER CODE MAGNESCALE MAGNETIC TAPE
ORDER CODE MAGNESCALE READING HEAD
ORDER CODE MAGNESCALE DISPLAYS
ACCESSORIES
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Series MBKey-Features:
- Available measurement ranges: 200...50.000 mm- Resolution 5 µm- Output signal A/B/Z Linedriver (RS422)- Resistant against dirt, vibration, humidity and oil- Displacement speed up to 2 m/s- Linearity ±40 µm/m- Working temperature -20...+70 °C- Protection class IP67- Easy installation
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNETIC TAPEincremental scale
Content:
10.12.14
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- 2 -
Measurement range [mm] 200 to 50.000 (in 200 mm steps)
Protection class IP67
Displacement speed [m/s] ≤2
Resolution [µm] 5
Linearity (at 20°C) [µm/m] ±40
Current consumption [mA] typical 120, max. 150
Temperature coefficient of magnetic tape [1/K] ±17 x 10-6
Working temperature [°C] -20...+70
Power supply [V] 5, ±5 %
Output signal A/B/Z phase output according to RS422, Z-pulse periodical every 2 mm
Cable length reading head [m] 3, armoured cable
Distance magnetic tape-reading head [mm] <1
Housing material reading head Aluminium
Electrical connection 9-pole Sub-D connector
TECHNICAL DATA
INFORMATION
The magnetic tape MB is a incremental linear measurement system consisting of a measurement tape and a reading head.
The tape, which is scanned by the reading head without any mechanical contact, can be easily installed by a self-adhesive foil. A protective stainless steel cover tape is included in the delivery and should be used in applications with dirt and swarfs. It is the users choice which part of the measurement system is installed movable (e.g. carriage) and fixed (e.g. machine base).
Magnetic measurement systems are generally immune to dirt, oil, vibrations and shock. But those systems react sensitive to external magnetic fields. This can lead to a destruction of the incremental track on the tape.
The magnetic pole pitch of the MB tape is 2 mm.
Precaution information:
Please keep in mind, never to bring a magnet of any kind close to the magnetic tape. Never fix a workpiece on the tape. The ground on which the tape is installed must not be magnetic. Otherwise the correctness of the measurement system will be influenced, or may even be damaged. A magnetic shielding of the tape to the ground is recommended. The threshold value is max. 10 Gauss magnetism at the point of installation.
If the installation of the MB tape is done directly on steel, a loss of accuracy and a malfunction of the reference point recognition are very likely. Therefore it is gene-rally recommended to install the MB series on non-magnetic grounds.the MB series on non-magnetic grounds.
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- 3 -
PIN Signal
1 A
2 -A
3 B
4 -B
5 Z
6 -Z
7 0 V GND
8 +5 Vcc
9 0 V GND
TECHNICAL DRAWING
ELECTRICAL CONNECTION READING HEAD MB
PIN Wire color
1 brown
2 red
3 orange
4 yellow
5 green
6 blue
7 white
8 grey
9 black
Reading Head MB-LKM-2552-KA:Sub-D connector, 9-pole, compatible to displays LG20, LH70
Adapter cable for reading head MB-LKM-2552-KA: ADP-MB-LKM for connection to REX displayscable end 1: 9-pole Sub-D connector (female), 0,1m shielded cablecable end 2: open end
INSTALLATION INSTRUCTION
Tolerances for installation
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- 4 -
The LH70 display is a high performance counter for general-purpose machine tools, like milling machines and lathes.
The LG20 offers standard functions and is the perfect choice for simple applications.
The displays of the REX series fit into most industrial applications and offer a display up to 8 digits. Most REX displays are equipped with interfaces for an easy data transfer to the PLC or an computer.
DISPLAY
Display series overview
Functions of the display series
REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70
General purpose display General purpose display General purpose display Display with standard functions
High performance dis-play for milling machines
and lathes
Display 6 digits, red 6 digits, red 8 digits, red 7 digits and signs, orange
7 digits and signs, orange
Number of axes 1 / 2 1 / 2 1 / 2 1 / 2 / 3 1 / 2 / 3
Display resolution 1 ... 0.00001 1 ... 0.00001 1 ... 0.00001 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm
Input signal RS422 RS422 RS422 RS422 RS422
Counting frequency 1Mhz 1Mhz 1MHz 10Mhz 10MHz
Power supply 17-40VDC 17-40VDC 17-40VDC 12VDC / 100-240VAC using power supply unit
PSC23
12VDC / 100-240VAC using power supply unit
PSC23
Analogue output - - ±10V / 0-10V / 4-20mA / 0-20mA
- -
Interface RS232 RS232 / RS485 RS232 - -
REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70
Scalable display resolution ◾ ◾ ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Flicker control ◾ ◾ ◾ ◾ ◾
Displays for lathes / milling machines ◾
Zero point detection ◾
Multi reference point ◾
Scaling ◾ ◾ ◾ ◾
Milling machine functions (Bolt hole circle / simple R-cutting)
◾
Lathe functions (tool coordinating / adding of axes)
◾
Programming function ◾ ◾ ◾
Sum mode: input 1 + input 2 ◾ ◾ ◾ ◾
Differential mode: input 1 - input 2 ◾ ◾ ◾ ◾
Master counter and integrated batch counter ◾ ◾ ◾
Evaluation of the real cutting length ◾ ◾ ◾
Diameter calculation of winding rolls ◾ ◾ ◾
Radius calculation of winding rolls ◾ ◾ ◾
Cut-to-length control counter ◾ ◾ ◾
Monitor for slip, torsion, skew position, shaft fracture
◾ ◾ ◾
Please visit our homepage www.waycon-engineering.com for additional displays or contact us directly.
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 5 -
ORDER CODE MAGNETIC TAPE
Magnetic tape Display
MB-xxxx-2-ST different price categories depending on the length LG20-1 Digital display, 1 axis
LG20-2 Digital display, 2 axes
Reading head LG20-3 Digital display, 3 axes
MB-LKM-2552-KA LH70-1 High performance display, 1 axis
LH70-2 High performance display, 2 axes
Accessories LH70-3 High performance display, 3 axes
ADP-MB-LKM adapter cable, 0,1 m, open end
PSC23 Power supply unit for LG and LH
REX-Z-D340 General purpose display, 2 axes
REX-Z-R340 General purpose display, 2 axes
REX-Z-A330 General purpose display, 2 axes
OVERVIEW
Measurement range in 200 mm steps [mm]
MB 2 STLKM
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- 6 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Serie SL110, SL130, PL20CKey-Features:
- SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on- available ranges SL110: 200 to 2000 mm- available ranges SL130: 200 to 30.000 mm- Resolution 10 µm- Linearity up to ±25 µm- Output signal PL20C: A/B quadrature signal- Displacement speed up to 300 m/min- Working temperature 0...+45 °C- Protection class PL20C: IP67- resistant against dirt, water, oil, vibrations and shock
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALEdigital magnetic scale
Content:
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
Model
Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] ±(25 + 5MB/1000)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (11.1 ±1) x 10-6/°C
Total length [mm] MB + 103
Reading head PL20C
Model
Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ 30000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] MB ≤7000 mm: ±(25 + 5MB/1000) / MB ≥8000 mm: ±(25 + 5MB/1000 + 10N*)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (10,4 ±1) x 10-6/°C
Total length [mm] MB + 100
Reading head PL20C * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3
Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30
Cable length [m] 3 5 10 15 20 30
Resolution (20°C) [µm] 10
Output signal [µm] A/B quadrature signal
Screw tightening torque 0.7 bis 1.1 Nm
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300 (varies with the settings)
Distance reading head - magnetic tape [mm] maximum 1.5 (contactless)
Bending radius cable [mm] minimum 100
Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72
TECHNICAL DATA SL110
TECHNICAL DATA PL20C
TECHNICAL DATA SL130
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- 3 -
Scale
Model Length N P1 Number of clamps
SL110-20 200 0 200 4
SL110-30 300 1 0 4
SL110-40 400 1 100 6
SL110-50 500 1 200 6
SL110-60 600 2 0 6
SL110-70 700 2 100 8
SL110-80 800 2 200 8
SL110-100 1000 3 100 10
SL110-120 1200 4 0 10
SL110-150 1500 5 0 13
SL110-160 1600 5 100 14
SL110-170 1700 5 200 14
SL110-180 1800 6 0 14
SL110-200 2000 6 200 16
TECHNICAL DRAWING SL110
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- 4 -
Scale
Model Range Total length
SL130-20 200 300
SL130-30 300 400
SL130-40 400 500
SL130-50 500 600
SL130-60 600 700
SL130-70 700 800
SL130-80 800 900
SL130-100 1000 1100
SL130-120 1200 1300
SL130-150 1500 1600
SL130-160 1600 1700
SL130-170 1700 1800
SL130-180 1800 1900
SL130-200 2000 2100
SL130-250 2500 2600
SL130-300 3000 3100
SL130-400 4000 4100
SL130-500 5000 5100
SL130-600 6000 6100
SL130-700 7000 7100
SL130-800 8000 8100
TECHNICAL DRAWING SL130
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- 5 -
Reading head PL20C...
Reading head PL20-...C (metal armoured hose)
Liniendicke: 1,5 pt
Head clearance Track deviation Inclination angle
A B C
±3° or less ±0,5° or less ±3° or less
Distance X 1.5 mm or less
TECHNICAL DRAWING PL20C
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- 6 -
LG20:
General purpose display. The LG20 offers a Reset/Preset function LH70 Serie:
High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications.
LH71A-3
Can be user for milling machines and lathes applications by switching initial settings.
LH72
Designed especially for lathes.
Functions of the displays
Overview Magnescale Series
LG20 LH70/LH71 LH72
Display axes 1, 2, 3 3
Display 7 digits, orange LEDs, floating minus sign
Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm
1 s / 10 s / 1 min / 10 min
Input signal TTL Line driver RS422
Power supply 12 VDC using separate power supply unit PSC23 with 100 - 240 VAC
Weight 1.5 kg
LG20 LH70 LH71 LH71A LH72
Reset ◾ ◾ ◾ ◾ ◾
Preset ◾ ◾ ◾ ◾ ◾
Absolute/Incremental ◾ ◾ ◾ ◾
Diameter display ◾ ◾ ◾ ◾ ◾
Angle display ◾ ◾ ◾ ◾
Alarm display ◾ ◾ ◾ ◾ ◾
Zero point detection ◾ ◾ ◾ ◾
Datum points 10 150 150
Tool memory * 12 99 99 99
Midpoint calculation ◾ ◾ ◾ ◾
Scaling ◾ ◾ ◾
Addition function * ◾ ◾ ◾ ◾
Programming function ◾ ◾ ◾
Bolt hole circle ◾ ◾ ◾
Line hole ◾ ◾
Simple R cutting ◾ ◾ ◾
Linearity error compensation ◾ ◾ ◾ ◾ ◾
Segment error compensation ◾ ◾ ◾
Data storage ◾ ◾ ◾ ◾ ◾
Energy saving function ◾ ◾ ◾ ◾ ◾
Navigation function ◾ ◾ ◾ ◾
External reset ◾ ◾
Touch sensor function ◾ * only 3-axes display
DISPLAYS MAGNESCALE
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- 7 -
SL110-20 Measurement range 200 mm SL130-20 Measurement range 200 mm
SL110-30 Measurement range 300 mm SL130-30 Measurement range 300 mm
SL110-40 Measurement range 400 mm SL130-40 Measurement range 400 mm
SL110-50 Measurement range 500 mm SL130-50 Measurement range 500 mm
SL110-60 Measurement range 600 mm SL130-60 Measurement range 600 mm
SL110-70 Measurement range 700 mm SL130-70 Measurement range 700 mm
SL110-80 Measurement range 800 mm SL130-80 Measurement range 800 mm
SL110-100 Measurement range 1000 mm SL130-100 Measurement range 1000 mm
SL110-120 Measurement range 1200 mm SL130-120 Measurement range 1200 mm
SL110-150 Measurement range 1500 mm SL130-150 Measurement range 1500 mm
SL110-160 Measurement range 1600 mm SL130-160 Measurement range 1600 mm
SL110-170 Measurement range 1700 mm SL130-170 Measurement range 1700 mm
SL110-180 Measurement range 1800 mm SL130-180 Measurement range 1800 mm
SL110-200 Measurement range 2000 mm SL130-200 Measurement range 2000 mm
SL130-250 Measurement range 2500 mm
SL130-300 Measurement range 3000 mm
SL130-400 Measurement range 4000 mm
SL130-500 Measurement range 5000 mm
SL130-600 Measurement range 6000 mm
SL130-700 Measurement range 7000 mm
SL130-800 Measurement range 8000 mm
SL130-900 Measurement range 9000 mm
SL130-1000 Measurement range 10.000 mm
SL130-2000 Measurement range 20.000 mm
SL130-3000 Measurement range 30.000 mm
PL20C-3 Cable length 3 m PL20C-3C Cable length 3 m, metal armoured hose
PL20C-5 Cable length 5 m PL20C-5C Cable length 5 m, metal armoured hose
PL20C-10 Cable length 10 m PL20C-10C Cable length 10 m, metal armoured hose
PL20C-15 Cable length 15 m PL20C-15C Cable length 15 m, metal armoured hose
PL20C-20 Cable length 20 m PL20C-20C Cable length 20 m, metal armoured hose
Display
LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes
LG20-2 Digital display 2 axes LH71A High performance display 3 axes
LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes
LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display
LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C
LH70-3 High performance display 3 axes
LH71-1 High performance display 1 axis Power supply unit for display
LH71-2 High performance display 2 axes PSC23 Power supply unit
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ORDER CODE READING HEAD MAGNESCALE
ORDER CODE MAGNETIC TAPE MAGNESCALE
DISPLAYS
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Series PL25 with MJ100/110,SL110, SL130Key-Features:
- Measurement ranges:Magnetic profile SL110: 200 - 2000 mmMagnetic tape SL130: 200 - 30000 mm- Resolution 5, 10, 25, 50, 125 μm adjustable- MJ100/110: A/B TTL output signal or HTL open collector output- resistant against dirt, water, oil, vibrations and shock - Protection class PL25: IP65- high displacement speed- Working temperature 0...+45 °C- easy mounting
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALE digital magnetic scale
Content:
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model PL25C-3
Cable length 3 m
Resolution (20°C) 10 µm
Output signal A/B quadrature signal (compliant with RS422)
Screw tightening torque 0.7 to 1.1 Nm
Working temperature -5 to 45 °C
Storage temperature -10 to 50 °C
Protection class IP65
Displacement speed maximum 300 m/min (varies with the settings)
Distance reading head - magnetic tape maximum 1.5 mm (contactless)
Bending radius cable minimum 100 mm
Compatible scales SL110, SL130
Compatible interpolator MJ100, MJ110
INSTALLATION PL25
TECHNICAL DATA PL25
TECHNICAL DRAWING PL25
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model
Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] ±(25 + 5MB/1000)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (11.1 ±1) x 10-6/°C
Total length [mm] MB + 103
Reading head PL25
SL110 magnetic profile
Model Length N P1 Number of clamps
SL110-20 200 0 200 4
SL110-30 300 1 0 4
SL110-40 400 1 100 6
SL110-50 500 1 200 6
SL110-60 600 2 0 6
SL110-70 700 2 100 8
SL110-80 800 2 200 8
SL110-100 1000 3 100 10
SL110-120 1200 4 0 10
SL110-150 1500 5 0 13
SL110-160 1600 5 100 14
SL110-170 1700 5 200 14
SL110-180 1800 6 0 14
SL110-200 2000 6 200 16
TECHNICAL DRAWING SL110
TECHNICAL DATA SL110
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TECHNICAL DATA SL130
Model
Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ 30000
Resolution (20°C) [µm] 10
Linearity (20°C) [µm] MB ≤7000 mm: ±(25 + 5MB/1000) / MB ≥8000 mm: ±(25 + 5MB/1000 + 10N*)
Reference point none
Working temperature [°C] 0 to 45
Storage temperature [°C] -20 to 50
Displacement speed [m/min] maximum 300
Expansion coefficient (10.4 ±1) x 10-6/°C
Total length [mm] MB + 100
Reading head PL25 * MB ≤10000: N=1 / MB =20000: N=1 / MB =30000: N=3
SL130 magnetic tape
Model Range Total length
SL130-20 200 300
SL130-30 300 400
SL130-40 400 500
SL130-50 500 600
SL130-60 600 700
SL130-70 700 800
SL130-80 800 900
SL130-100 1000 1100
SL130-120 1200 1300
SL130-150 1500 1600
SL130-160 1600 1700
SL130-170 1700 1800
SL130-180 1800 1900
SL130-200 2000 2100
SL130-250 1500 2600
SL130-300 3000 3100
SL130-400 4000 4100
SL130-500 5000 5100
SL130-600 6000 6100
SL130-700 7000 7100
SL130-800 8000 8100
TECHNICAL DRAWING SL130
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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MJ100/110 interpolator
Model MJ100 MJ110
Power supply 5 V (4.5 to 6 V) 12 to 30 V (11 to 31 V)
Power consumption 4 W 3 W
Output interface Line Driver (RS422 compliant) Open Collector (Iol=50 mA max.)
Outputs AB quadrature, Z phase, U/V/W phases, alarms AB quadrature, Z phase, alarms
Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40
and 1/2 of each of these (which does not satisfy the synchronised reference point specifications)
Maximum response frequency
1000 divisions 6 kHz, 1800 m/min 600 kHz, 180 m/min
500 divisions 15 kHz, 4500 m/min 1.5 kHz, 450 m/min
200 divisions 42 kHz, 12600 m/min 4 kHz, 1200 m/min
120 divisions 70 kHz, 21000 m/min 7.4 kHz, 2220 m/min
Minimum phase difference 100 ns 1 µs
Alarms Speed alarm (minimum phase difference time or maximum response frequency)wert
Level alarm (0.4 Vp-p or less), Minimum alarm time approx. 400 ms
System start-up time within 0.5 seconds after the power is online
External dimensions 138 x 93 x 26 mm
Compatible head unit PL25 and PL60
Working temperature 0...45°C
Storage temperature -20...60°C
Mass 350 g
Supplied accessories Manual, output connector, connector cap, mounting screws
Options SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable
TECHNICAL DATA INTERPOLATOR MJ100/110
TECHNICAL DRAWING INTERPOLATOR MJ100/110
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
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SL110-20 Measurement range 200 mm SL130-70 Measurement range 700 mm
SL110-30 Measurement range 300 mm SL130-80 Measurement range 800 mm
SL110-40 Measurement range 400 mm SL130-100 Measurement range 1000 mm
SL110-50 Measurement range 500 mm SL130-120 Measurement range 1200 mm
SL110-60 Measurement range 600 mm SL130-150 Measurement range 1500 mm
SL110-70 Measurement range 700 mm SL130-160 Measurement range 1600 mm
SL110-80 Measurement range 800 mm SL130-170 Measurement range 1700 mm
SL110-100 Measurement range 1000 mm SL130-180 Measurement range 1800 mm
SL110-120 Measurement range 1200 mm SL130-200 Measurement range 2000 mm
SL110-150 Measurement range 1500 mm SL130-250 Measurement range 2500 mm
SL110-160 Measurement range 1600 mm SL130-300 Measurement range 3000 mm
SL110-170 Measurement range 1700 mm SL130-400 Measurement range 4000 mm
SL110-180 Measurement range 1800 mm SL130-500 Measurement range 5000 mm
SL110-200 Measurement range 2000 mm SL130-600 Measurement range 6000 mm
SL130-700 Measurement range 7000 mm
SL130-20 Measurement range 200 mm SL130-800 Measurement range 8000 mm
SL130-30 Measurement range 300 mm SL130-900 Measurement range 9000 mm
SL130-40 Measurement range 400 mm SL130-1000 Measurement range 10.000 mm
SL130-50 Measurement range 500 mm SL130-2000 Measurement range 20.000 mm
SL130-60 Measurement range 600 mm SL130-3000 Measurement range 30.000 mm
Reading head PL25 PL25-3 Interpolator MJ100 MJ100
Interpolator MJ110 MJ110
Extension cablel 3m CE08-3 Magnetswitch (1.5 m cable) SET-P16-1
Extension cable 5 m CE08-5 Extension cable 3 m CE09-3
Extension cable 10 m CE08-10 Extension cable 5 m CE09-5
Extension cable 15 m CE08-15 Extension cable 10 m CE09-10
ORDER CODE MAGNESCALE MAGNETIC TAPE/PROFILE
ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Series PL60 with MJ100/110, SL110, SL331Key-Features:
- Measurement ranges: 200 - 8000 mm- Resolution up to 2 µm- MJ100/110: A/B TTL output signal or HTL open collector output- Resistant against dirt, water, oil, vibrations and shock - Protection class PL60: IP65- High displacement speed- Working temperature 0...+45 °C- Easy mounting
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALE digital magnetic scale
Content:
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
Model PL60
Cable length 3 m
Resolution (20°C) up to 2 µm (depending on the settings of the MJ interpolator)
Output signal A/B quadrature signal (according to RS422)
Screw tightening torque 0.7 to 1.1 Nm
Working temperature 0 to 45 °C
Storage temperature -10 to 50 °C
Protection class IP65
Displacement speed dependent on chosen resolution of the MJ interpolator
Distance reading head - magnetic tape max. 0.8 mm (no contact)
Bending radius cable min. 100 mm
Compatible scales SL331
Compatible interpolator MJ100, MJ110
TECHNICAL DATA PL60
TECHNICAL DRAWING PL60
INSTALLATION PL60
PL60 with SL331: 0.8 mm or lessPL60: Ɵ1=±1.0° or less Ɵ2=±0.3° or less Ɵ3=±1.0° or less
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model SL331
Measurement Range [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 / 2500 / 3000 / 4000 / 5000 / 6000 / 7000 / 8000
Resolution (20°C) [µm] 5
Accuracy (20°C) [µm] ±(15 + 5L/1000)
Reference point without
Working temperature [°C] 0 to 45
Storage temperature [°C] -10 to 50
Displacement speed [m/min] dependent on chosen resolution of the MJ interpolator
Expansion coefficient (11,1 ±1) x 10-6/°C
Total length [mm] MB + 100
Reading head PL60
Magnetic tape SL331
TECHNICAL DATA SL331
TECHNICAL DRAWING SL331
Model Measuring length Max. travel Overall length
SL331-20 200 230 300
SL331-30 300 330 400
SL331-40 400 430 500
SL331-50 500 530 600
SL331-60 600 630 700
SL331-70 700 730 800
SL331-80 800 830 900
SL331-100 1000 1030 1100
SL331-120 1200 1230 1300
SL331-150 1500 1530 1600
SL331-160 1600 1630 1700
SL331-170 1700 1730 1800
SL331-180 1800 1830 1900
SL331-200 2000 2030 2100
SL331-250 2500 2530 1600
SL331-300 3000 3030 3100
SL331-400 4000 4030 4100
SL331-500 5000 5030 5100
SL331-600 6000 6030 6100
SL331-700 7000 7030 7100
SL331-800 8000 8030 8100
Unit: mm
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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Model MJ100 MJ110
Power supply 5 V (4,5 bis 6 V) 12 bis 30 V (11 bis 31 V)
Power consumption 4 W 3 W
Output interface Line Driver (entsprechend RS422) Open Collector (Iol=50 mA max.)
Outputs A/B-Phasensignal, U/V/W-Phasensignale, Bezugspunkt- und Alarmsignal A/B-Phasensignal, Bezugspunkt- und Alarmsignal
Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40
mit Hilfe der 1/2- Teilfunktion ist es möglich die Anzahl der genannten Teile zu halbieren (doppelte Auflösung)
Maximum response frequency
1000 divisions 6 kHz, 1800 m/min 600 kHz, 180 m/min
500 divisions 15 kHz, 4500 m/min 1.5 kHz, 450 m/min
200 divisions 42 kHz, 12600 m/min 4 kHz, 1200 m/min
120 divisions 70 kHz, 21000 m/min 7.4 kHz, 2220 m/min
Minimum phase difference 100 ns 1 µs
Alarms Speed alarm (minimum phase difference time or maximum response frequency)
Level alarm (0.4 Vp-p or less), Minimum alarm time approx. 400 ms
System start-up time within 0.5 seconds after the power is online
External dimensions 138 x 93 x 26 mm
Compatible head unit PL25 and PL60
Working temperature 0...45°C
Storage temperature -20...60°C
Mass 350 g
Supplied accessories Manual, output connector, connector cap, mounting screws
Options SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable
TECHNICAL DATA INTERPOLATOR MJ100/110
TECHNICAL DRAWING INTERPOLATOR MJ100/110
MJ100/110 INTERPOLATOR
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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ORDER CODE FOR MAGNESCALE MAGNETIC TAPE
Reading head PL60 PL60-3 Interpolator MJ100 MJ100
Interpolator MJ110 MJ110
CE08-3 CE08-3 Magnetswitch (1.5 m cable) SET-P16-1
CE08-5 CE08-5 Extension cable 3 m CE09-3
CE08-10 CE08-10 Extension cable 5 m CE09-5
CE08-15 CE08-15 Extension cable 10 m CE09-10
SL331 magnetic tape
SL331-20 Measurement range 200 mm SL331-170 Measurement range 1700 mm
SL331-30 Measurement range 300 mm SL331-180 Measurement range 1800 mm
SL331-40 Measurement range 400 mm SL331-200 Measurement range 2000 mm
SL331-50 Measurement range 500 mm SL331-250 Measurement range 2500 mm
SL331-60 Measurement range 600 mm SL331-300 Measurement range 3000 mm
SL331-70 Measurement range 700 mm SL331-400 Measurement range 4000 mm
SL331-80 Measurement range 800 mm SL331-500 Measurement range 5000 mm
SL331-100 Measurement range 1000 mm SL331-600 Measurement range 6000 mm
SL331-120 Measurement range 1200 mm SL331-700 Measurement range 7000 mm
SL331-150 Measurement range 1500 mm SL331-800 Measurement range 8000 mm
SL331-160 Measurement range 1600 mm
ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 6 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
Reading head Series PL101Magnetic tape Series SL700Interpolator Series MJKey-Features:
- Resolution up to 0.2 μm- Accuracy ±10 µm in combination with SL700- Analogue output signal (1V p-p), or A/B quadrature output signal (TTL, RS422)- Reference point: none, one, multi and reference mark- Protection class up to IP67- Displacement speed up to 384 m/min- Working temperature 0...+45°C- resistant against dirt, water, oil, vibrations and shock - Magnetic tape SL700: range up to 100 m
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
MAGNESCALEdigital magnetic scale
Content:
26.02.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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PL101-RH PL101-RA PL101-RHA
Interpolator without MJ632
Compatible magnetic tapes SL700, SL710, SL720, SL730 SL700, SL710, SL720, SL730
Accuracy (20°C) ±10 µm (in combination with magnetic tape SL700) depends on length magnetic tape (see table below)
Protection class IP67 (exclude connector) IP50 IP67
Resolution [µm] In combination with Interpolator MJ500: 2 or 10 0,2, 0,5, 1,0, 2,0, 5,0, 10,0
[µm] In combination with Interpolator MJ600: 1 (please specify when ordering)
[µm] In combination with Interpolator MJ620: 1, 2, 5, 10
Distance tape-Reading head [mm] 0.35 ±0.1 mm 0.35 ±0.1 mm
Displacement speed [m/min] max. 384 (at resolution 1 µm when used dependent on the chosen phase difference
in combination with Interpolator MJ600/620) and resolution (see table below)
Reference point SL700: without, SL710: 1 reference point, SL720: Multi- reference points, SL730: reference mark (see below)
Working temperature [°C] 0...+45 0...+45
Storage temperature [°C] -20...+50 -20...+50
Reading head cable length [mm] 3000 extension cable CK-T*: 1, 3, 5, 10 m
Output signal in combination with tape SL700 Interpolator MJ632:
without Interpolator: 1 Vpp analog output * A/B quadrature signal, Linedriver, RS422,
in combination with tape SL700 with Interpolator reference point signals, alarm signals
MJ500/600/620: A/B quadrature signal
Supply [V] 5 VDC ±5 %
Current consumption max. [mA] 150 200
Weight [g] 150 60 (PL101-RA), 100 (Interpolator) 150 (PL101-RHA), 100 (Interpolator)
Accuracy (20°C) PL101-RA, PL101-RHA: L ≤ 3000 mm: ±10L µm / L > 3000 mm: ±(10L + 2.5 N) µm
A/B quadrature signal: relation between phase difference, resolution and maximum displacement speed
* see page 3
L [m] N L [m] N L [m] N L [m] N
3 < L ≤ 5.5 1 28 < L ≤ 30.5 11 53 < L ≤ 55.5 21 78 < L ≤ 80.5 31
5.5 < L ≤ 8 2 30.5 < L ≤ 33 12 55.5 < L ≤ 58 22 80.5 < L ≤ 83 32
8 < L ≤ 10.5 3 33 < L ≤ 35.5 13 58 < L ≤ 60.5 23 83 < L ≤ 85.5 33
10.5 < L ≤ 13 4 35.5 < L ≤ 38 14 60.5 < L ≤ 63 24 85.5 < L ≤ 88 34
13 < L ≤ 15.5 5 38 < L ≤ 40.5 15 63 < L ≤ 65.5 25 88 < L ≤ 90.5 35
15.5 < L ≤ 18 6 40.5 < L ≤ 43 16 65.5 < L ≤ 68 26 90.5 < L ≤ 93 36
18 < L ≤ 20.5 7 43 < L ≤ 45.5 17 68 < L ≤ 70.5 27 93 < L ≤ 95.5 37
20.5 < L ≤ 23 8 45.5 < L ≤ 48 18 70.5 < L ≤ 73 28 95.5 < L ≤ 98 38
23 < L ≤ 25.5 9 48 < L ≤ 50.5 19 73 < L ≤ 75.5 29 98 < L ≤ 100 39
25.5 < L ≤ 28 10 50.5 < L ≤ 53 20 75.5 < L ≤ 78 30 L: effective lengthL ≤ 1000 mm: 50 mm pitch / 1100 ≤ L ≤ 3000 mm: 100 mm pitch / 3500 ≤ L ≤ 10.000 mm: 500 mm pitch / 11.000 ≤ L: 1000 mm pitch
100 ns 150 ns 200 ns 250 ns 300 ns 500 ns 2.5 µs 2.5 µs
0.2 µm 1.4 m/s 0.9 m/s 0.7 m/s 0.6 m/s 0.5 m/s 0.3 m/s 0.04 m/s -
0.5 µm 3.5 m/s 2.3 m/s 1.8 m/s 1.5 m/s 1.2 m/s 0.7 m/s 0.15 m/s -
1.0 µm 7 m/s 4.6 m/s 3.7 m/s 3.0 m/s 2.5 m/s 1.5 m/s 0.3 m/s 0.02 m/s
2.0 µm 14 m/s 9.3 m/s 7.5 m/s 6.0 m/s 5.0 m/s 3.0 m/s 0.6 m/s 0.06 m/s
5.0 µm 35 m/s 23 m/s 18 m/s 15 m/s 12.5 m/s 7.5 m/s 1.5 m/s 0.15 m/s
10.0 µm 70 m/s 46 m/s 37 m/s 30 m/s 25 m/s 15 m/s 3.0 m/s 0.3 m/s
TECHNICAL DATA READING HEAD
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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PL101-RH
PL101-RA, PL101-RHA (with Interpolator MJ632)
TECHNICAL DRAWING PL101
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 4 -
PIN No. Signal CVable color
1 +VCC red
2 0 V white
3 +SIN blue
4 -SIN yellow
5 +COS orange
6 -COS grey
7 -Z green
8 +Z purple
Output signal PL101-RA, PL101-RHA with Interpolator MJ623connector output (Honda Tsushin, 20 PIN connector, PCR-E20PMRS)
Output signal PL101-RH
without Interpolator:1 V peak-peak analog outputdifferential outputConnection, Mini DIN 8 PIN connector
Output signal PL101-RA, PL101-RHA with Interpolator MJ623cable with ends
PIN No. Signal Pin No. Signal
1 A 11 Alarm
2 A not 12 0 V
3 B 13 Alarm not
4 B not 14 0 V
5 Reference point 15
6 Reference point not 16 0 V
7 17
8 18 +5 V
9 +5 V 19
10 20 +5 V
Signal Cable Color
+5 V brown
0 V black
A blue
A not yellow
B orange
B not grey
Reference point red
Reference point not white
Alarm green
alarm not purple
OUTPUT SIGNAL PL101
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- 5 -
SL700
Model SJ700 SL710 SL720 SL730
Reference point without 1 (please specify position) Multi reference points Reference mark
60 mm pitch from the left end see graph below
Reference point accuracy - ±1 mm ±1 mm, pitch accuracy: ±7 µm
Accuracy (20°C) ±10L µm (L≤ 3 m) / ±(10L + 2.5 N) µm (L> 3 m) in combination with PL101, (L: see table page 2)
Effective length 50 to 100.000 mm 100 to 100.000 mm 200 to 100.000 mm
Total length L + 40 mm
Working temperature 0 to 45 °C
Storage temperature -20 to 50 °C
Expansion coefficient (14 ±1) x 10-6/°C
Reference mark SL730
Reference mark pitch Effective length [mm]
80 mm 200 < ML ≤ 2000
160 mm 2000 < ML ≤ 12.000
320 mm 12.000 < ML ≤ 56.000
480 mm 56.000 < ML ≤ 100.000
Important note: Install this product on top of non-magnetic material. If installing on top of magnetic material insert a non-magnetic layer having a thickness of at least 3 mm between the magnetic tape and the magnetic material.
TECHNICAL DATA MAGNETIC TAPE SERIES SL700
TECHNICAL DRAWING
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 6 -
System Configuration PL101-RA, PL101-RHA
System Configuration PL101-RH
Connection DiagramPL101-RH
SYSTEM CONFIGURATION
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 7 -- 7 -
Extension cable between PL101-RA, PL101-RHA and Interpolator MJ632 (maximum 10 m)
CK-T (qualified for drag chain use): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m)
CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m)
Additional accessories
Model Name Function
SZ16 wiper for cleaning the tape
SZ17 Spacer Kit for PL101 Series for checking the distance PL101 - tape
SZ19 Mounting Plate for PL101 Series for mounting the PL101-RH with threaded hole
TypeInterpolator MJ632, IP50Interpolator MJ632, IP67
RA
RHABCDEFGHI
A/B signal minimum phase difference100 ns150 ns200 ns250 ns300 ns500 ns2,5 µs25 µs
PL101
OutputCable (0.5 m) with Honda 20 Pin connector Cable (0.5 m) with open ends
AB
Resolution and polarity0,2 µm, +0,5 µm, +1,0 µm, +2,0 µm, +5,0 µm, +
10,0 µm, +0,2 µm, -0,5 µm, -1,0 µm, -2,0 µm, -5,0 µm, -
10,0 µm, -
BCDEFGIJKLMN
ACCESSORIES PL101-RHA
ORDER CODE MAGNESCALE PL101-RA, PL101-RHA
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
SL700-/710- 0005 Measurement range 50 mm SL700-/710-/720-/730- 0160 Measurement range 1600 mm
SL700-/710-/720- 0010 Measurement range 100 mm SL700-/710-/720-/730- 0170 Measurement range 1700 mm
SL700-/710-/720- 0015 Measurement range 150 mm SL700-/710-/720-/730- 0180 Measurement range 1800 mm
SL700-/710-/720-/730- 0020 Measurement range 200 mm SL700-/710-/720-/730- 0190 Measurement range 1900 mm
SL700-/710-/720-/730- 0025 Measurement range 250 mm SL700-/710-/720-/730- 0200 Measurement range 2000 mm
SL700-/710-/720-/730- 0030 Measurement range 300 mm SL700-/710-/720-/730- 0210 Measurement range 2100 mm
SL700-/710-/720-/730- 0035 Measurement range 350 mm SL700-/710-/720-/730- 0220 Measurement range 2200 mm
SL700-/710-/720-/730- 0040 Measurement range 400 mm SL700-/710-/720-/730- 0230 Measurement range 2300 mm
SL700-/710-/720-/730- 0045 Measurement range 450 mm SL700-/710-/720-/730- 0240 Measurement range 2400 mm
SL700-/710-/720-/730- 0050 Measurement range 500 mm SL700-/710-/720-/730- 0250 Measurement range 2500 mm
SL700-/710-/720-/730- 0055 Measurement range 550 mm SL700-/710-/720-/730- 0260 Measurement range 2600 mm
SL700-/710-/720-/730- 0060 Measurement range 600 mm SL700-/710-/720-/730- 0270 Measurement range 2700 mm
SL700-/710-/720-/730- 0065 Measurement range 650 mm SL700-/710-/720-/730- 0280 Measurement range 2800 mm
SL700-/710-/720-/730- 0070 Measurement range 700 mm SL700-/710-/720-/730- 0290 Measurement range 2900 mm
SL700-/710-/720-/730- 0075 Measurement range 750 mm SL700-/710-/720-/730- 0300 Measurement range 3000 mm
SL700-/710-/720-/730- 0080 Measurement range 800 mm SL700-/710-/720-/730- 0350 Measurement range 3500 mm
SL700-/710-/720-/730- 0085 Measurement range 850 mm SL700-/710-/720-/730- 0400 Measurement range 4000 mm
SL700-/710-/720-/730- 0090 Measurement range 900 mm SL700-/710-/720-/730- 0450 Measurement range 4500 mm
SL700-/710-/720-/730- 0095 Measurement range 950 mm SL700-/710-/720-/730- 0500 Measurement range 5000 mm
SL700-/710-/720-/730- 0100 Measurement range 1000 mm SL700-/710-/720-/730- 0600 Measurement range 6000 mm
SL700-/710-/720-/730- 0110 Measurement range 1100 mm SL700-/710-/720-/730- 0700 Measurement range 7000 mm
SL700-/710-/720-/730- 0120 Measurement range 1200 mm SL700-/710-/720-/730- 0800 Measurement range 8000 mm
SL700-/710-/720-/730- 0130 Measurement range 1300 mm SL700-/710-/720-/730- 0900 Measurement range 9000 mm
SL700-/710-/720-/730- 0140 Measurement range 1400 mm SL700-/710-/720-/730- 1000 Measurement range 10.000 mm
SL700-/710-/720-/730- 0150 Measurement range 1500 mm SL700-/710-/720-/730- 10000 Measurement range 100 m
PL101-RH without Interpolator, IP67, output 1 Vpp
PL101-RA Interpolator MJ632, IP50, A/B, TTL output
PL101-RHA Interpolator MJ632, I67, A/B, TTL output
SZ16 Wiper Extension cables
SZ17 Spacer Kit for PL101 Series CE08-1 Extension cable 3m
SZ19 Mounting Plate for PL101 Series CE08-3 Extension cable 5 m
CE08-5 Extension cable 10 m
CE08-10 Extension cable 15 m
CK-T12 Extension cable 1 m (qualified for drag chain use)
CK-T13 Extension cable 3 m (qualified for drag chain use)
CK-T14 Extension cable 5 m (qualified for drag chain use)
CK-T15 Extension cable 10 m (qualified for drag chain use)
OVERVIEW MAGNESCALE MAGNETIC TAPE
OVERVIEW MAGNESCALE READING HEAD
ACCESSORIES
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Eddy Current Probes
Series IC
Key-Features:
- low-cost series with integrated Analog-Electronics- different measurement ranges up to 8 mm- Output signals 0..20 mA, 4..20 mA, 0..10 V - Threaded housings M12, M18 and rectangular version - Linearity up to ±60 µm- Working temperature up to -10...+70 °C- Measurement on all metal surfaces- Protection class IP67
Contact-free measurement on metal surfaces
Content:
10.10.14
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TECHNICAL DRAWING
Sensor IC12-02 IC18-08 IC18-08-V IC2035-03 IC2035-03-V
Measurement range [mm] 0...2 0...8 0...8 2...5 2...5
Linearity [µm] ±60 ±400 ±400 ±100 ±100
Repeatability [µm] <5 <15 <15 <10 <10
Temperature drift* [%] ±2 ±5 ±5 ±4 ±4
Working temperature [°C] 0...+60 -10...+70 -10...+70 0...+60 0...+60
Supply Voltage Vs [VDC] 15...30
Max. power consumption [mA] 50 40 20 35 20
Output signal 0...20 mA 4...20 mA 0...10 V 4...20 mA 1...9 V
Response time [ms] <2 <2 <2 <5 <5
Load resistance Vs min/ Vs max [Ω] <100/ 400 <330/ 1000 >1000 <500/ 1000 >1000
Safety features Reverse polarity / short circuit protection
Housing material 9SMn28 nickel plated brass
Housing design M12 cylindric M18 cylindric M18 cylindric rectangular rectangular
Protection class IP67
Calibration material S235 (ST37)
* based on full scale
IC12-02
IC18-08, IC18-08-V
IC2035-03, IC2035-03-V
TECHNICAL DATA
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ELECTRICAL CONNECTION
Connection cable, 4 pole for IC12-02 and IC18-08 Connection cable 3 pole for IC2035
K4P2M-S-M12 2 m, straight connector, M12 K3P2M-S-M8 2 m, straight connector, M8
K4P5M-S-M12 5 m, straight connector, M12 K3P5M-S-M8 5 m, straight connector, M8
K4P10M-S-M12 10 m, straight connector, M12 K3P10M-S-M8 10 m, straight connector, M8
K4P2M-SW-M12 2 m, angular connector, M12
K4P5M-SW-M12 5 m, angular connector, M12
K4P10M-SW-M12 10 m, angular connector, M12
IC12-02, IC18-08, IC18-08-V IC2035-03, IC2035-03-V PIN Assignment
ORDER CODE
IC12-02
IC18-08
IC18-08-V
IC2035-03
IC2035-03-V
ACCESSORIES
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- 4 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
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EDDY CURRENT PROBES
12.05.15
Content:
TX Series
Key-Features:
- Linearisation with a digital gauge as reference- High resolution (submicrometer)- High dynamics (124 kSa/s)- Minimal temperature coefficient- Configurable analogue output- CAN-Interface- USB-Interface- eddylab, Windows software with oscilloscope, FFT, data logger, waterfall, reference and rpm-function- Measuring ranges up to 10 mm- Protection class IP68- High noise immunity- Custom-made probes
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For more than ten years we have been occupied with the development and production of high-quality eddy current probes for industry and research. With the new TX Series, WayCon is introducing a fully digital device – incorporating USB, CAN and a high-speed analogue interface.
Eddy current probes are particularly suitable devices for non-contact measurements on metallic tar-gets. Typical applications are measurements on rotating shafts for the detection of imbalance, vi-bration, out-of-roundness, air gap, radial/axial run-out, and much more besides. The extremely high resolution up to a level of 50nm enables the smallest of amplitudes to be detected. WayCon probes are designed for temperatures up to 185 °C, and are optimised for the entire temperature range with regard to temperature drift.
The basic principle
The principle of measurement bases on a DSP-driven oscillating circuit made up of the probe (inductan-ce) and a interconnect capacitance. This circuitry is attenuated in the presence of metallic objects. The oscillating circuit generates magnetic field lines - these induce eddy currents on the surface of conduc-tive objects. The eddy currents counteract their cause and attenuate the amplitude of the oscillating circuit. This effect is decoupled from the oscillating circuit and fed towards further signal processing.
Outstanding temperature coefficient – Zero TC
A remarkable feature is the TX-Serie‘s temperature coefficient (TC). The temperature coefficient is optimized in a range between -60 °C..185 °C.For certain boundary conditions the position will be constant at ambient temperature and 150 °C. This matter of fact can interpreted as a Zero TC. Particularly when it comes to high-resolution measure-ments this effect is of seminal importance.
Minimal probe drift
Every probe produced in WayCon‘s facility line is treated with a thermal finishing procedure of 12-hours duration (burn-in). This procedure minimises aging and drift. The probe is then finally calibrated in our laboratory before delivery.
APPLICATIONS
High-resolution distance measurements on me-tallic objects regardless of non-conductive me-diums in the measurement area. Examples are polymers, glass, oil, water, dirt. Measurement of thermal expansion with a maximum resolution of 50nm.
Measurement of vibration and oscillation on rotating shafts. Measurement of out-of-round-ness and radial displacement. Surveillance and monitoring of rotating mechanical components. Bearing wear and lubrication gap.
Deformation and oscillation of gearwheels in operation. Axial thrust measurement of helical cut gears under load. Detection of tooth loss on gearwheels.
Inspection and part quality analysis during pro-duction in the presence of cooling lubricant. De-tection of gearing. Groove detection. Detection of flat portions on shafts.
Thickness measurement of sheet material and foils. Two-sided measurement for thickness mea-surement. Controlling of machinery (feed-back, closed-loop).
Weld seam positioning via edge detection. Wel-ding torch tracking. Surveillance of weld seams. Out-of-roundness measurement on welded drums and tubes.
Housing deformation of machines under load such as gearboxes, engines, turbo generators. Measurement of torsion on shafts and housing. Measurement of thermal expansion.
Distance-time diagram for measurement probes covered on the side. The measured object passes by the probe laterally. Measurement of object ac-celeration and deceleration.
Layer thickness of non-conductive material such as powder coatings and paint. Inspection of pla-stic injection-moulded parts at insert moulded metal parts.
........and many more
probe housing
coil
measurement fieldeddy current
object
Eddy Current Model Illustration
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EDDY CURRENT BASIC MODULE TX
The processor based design admits linearities less than 0.1% – which is an exceptional feature for this sensor technology. Remarkable performance allows highly dynamic measurements with 124 kSa/s.
The TX-Driver is available as single- or dual-channel device. As standard, the device provides a USB and a CAN-bus Interface. The power supply is a galvanically isolated wide input from 10.5..36 (27) VDC.
Supply:Wide-Input-supply 10,5...36 (27) VDC, screwable M12 connector for shielded cables; galvanically isolated.
CAN-Bus:Data transfer via CAN bus for diverse systems with multi channel measure-ment.
USB connection:Interface to PC and data transfer. Usage of eddylab software. Direct communicati-on via USB protocol.
Reference input:Optional high-speed counter for line-arisation- and rpm-function (eddylab reference).
Processor linearised signal conditioning- linearisation and calibration with 50 points- high dynamic performance with selectable digital filter- high resolution and precision
Probe and analogue output:isolated output and high-speed signals via BNC connector. Selectable output signals 10 V, 5 V, ±5 V, 0...20 mA, 4...20 mA.
Benefit 2-channel unit:2 different probes can be connected to one TX-driver.
Benefit 1-channel unit:highest dynamic performance. The output sampling rate is 124 kSa/s.
Illustration shows the 2-channel unit
CUSTOM MADE
Extended measurement ranges
The powerful TX-Driver admits customisation of our probes to your needs. The measurement range can be extended up to 50 % - depending on the probe.
X-Z system
Axial thrust measurements on shafts without face access can be performed with the X-Z system. The radial and the axial displacement can be measured on the lateral side.
Pressure-resistant probes
In accordance with your needs we also produce pressure-resistant probes in stainless steel and ceramics. These probes can be applied in absolute and differential-pressure systems.
Water cooled
When it comes to ultra-hot conditions we offer probes with integrated cooling channels for connection to a cooling system.
Custom-Made
If your application requires non-standard dimensions we also produce shortened and extended housing as shielded and non-shielded probes.
Z-direction
X-direction
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eddylab SOFTWARE
eddylab – Windows Analysis Software via USB
eddylab 2.0 standard is a powerful windows software various functions: Oscilloscope - FFT - Waterfall - Data logger.The sampling rates are 38 kSa/s for a single-channel device and 22.5 kSa/s for a dual-channel device. Furthermore eddylab is used to configure the TX-Driver. A new feature is the possibility to linearise eddy current sensors on-site.
Waterfall
The FFT is expanded with a time axis. The 3D-plot provides a new view to your spectrum as it can be observed over time. The third axisemphasizes small peaks above the noise floor. In particular when these small peaks emerge and disappear over time.
- spectrum like the two-dimensional FFT expanded with a time axis- scalable frequency axis- 3D-view can be rotated - movable analysis plane along the time axis- detection of frequencies and amplitudes within the anaylsis plane- export as image
Trigger level
Triggering a tuning fork
Pre-
Trig
ger
Appl
ying
load
Cons
tant
load
Rem
ovin
g lo
ad
Documentation while bending a shaft
Threshold
Fundamental oscillation 440,2 Hz / 49,28 µm
2. Harmonic 880,7 Hz / 0,254 µm
3. Harmonic 1321 Hz / 0,1 µm
Frequency spectrum of a tuning fork
Oscilloscope
Sampled data is displayed with basic measurements in the style of a clas-sical oscilloscope.
- single- and dual-channel oscilloscope. Samplingrates: 38 kSa/s (single); 22.5 kSa/s (dual)- AC/DC-coupling- variable time base 14ms...5sec- scaleable Y-axis & autoscale function- user-defined trigger level, hysteresis and pre-trigger, trigger source, falling and rising edge- essential measurements on dynamic data can be taken: amplitude, frequency, max & min values- data export as image (bmp) and text file
FFT analyser
Fast-Fourier transformation. Spectral analysis of mechanical motion. Analy-sis of fundamental oscillation and harmonics.
- visualisation of the frequency spectrum up to 19kHz (single-channel); 11.25kHz (dual-channel)- threshold value for frequency detection can be selected- detection of frequencies and amplitudes- scalable frequency axis- data export as image (bmp) and text file
Data logger
Record of measured data and storage on hard drive.
- user-defined sampling rate: 100 ms...10 s- time base 1 min...60 min- data export as image (bmp) and text file
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SOFTWARE eddylab 2.0 ReferenceNEWversion
available!Calibration and linearisation
Linearisation:
A well known issue when it comes to eddy current measurements is the strong sensitivity to varying target material and pre-attenuation.The maximum scaling error under varying material can be 20% or more. The linearity error can be 7% or more. Another severe error source affectingthe accuracy is pre-attenuation. This effect has to be taken in account when the sensor is mounted in narrow gaps and holes. The error due to pre-attenuation is hard to predict - but in most cases higher than expected. The TX-Driver in conjunction with eddylab resolves the issues with an integrated linearisation procedure.
The backbone of the method is an interface to a linear encoder on the TX-Driver. The encoder is used as a reference signal. The reference can be used to either prove the accuracy of the sensor or to linearise the sensor. The linearisation is based on a user defined number of positions. The TX-Driver is capable of storing four user defined curves. In order to align the eddy current sensor with the linear encoder we provide a portable linear stage with a micrometer screw. This enables a linearisation on-site.
Waterfall RPM
This function is only available in conjunction with a rotational incremental encoder. This admits the determination of the rotational speed of a rotating shaft. The FFT is expanded with a rpm axis. The correlation of rotational speed and FFT results in a characteristic 3D-plot. The plot may characterise the state of a rotating system depending on loads, oil-pressure, wear and similar aspects.
- spectrum like the two-dimensional FFT expanded with a rpm axis- scalable frequency axis- 3D-view can be rotated - moveable analysis plane along the rpm axis- detection of frequencies and amplitudes within the analysis plane- export as image
Function eddylab Lite eddylab Standard eddylab Reference
Oszilloscope x x x
FFT x x
Data logger x x
Waterfall x x
Linearisation x
Waterfall-RPM x
eddylab 2.0 reference is powerful windows software with additional features. These are the linearisation and the rpm-based waterfall.eddylab reference requires a reference input on the TX-Driver.
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Probe T05 T2 T3 T4 T5 T10
range [mm] 0...0.5 0...2 0...3 0...4 0...5 0...10
range extended [mm]* 1 2.5 4 5 7 12
housing size ø5 ø8 ø12 ø14 ø18 ø30
offset gap (blind range) ~ 0.01 mm
linearity ± 0.15 % of range
resolution reg. corner frequency [% FS]** dependent on the distance (see resolution diagram on page 7), valid for middle of range
10 Hz 0.006 0.01 0.006 0.007 0.007 0.006
100 Hz 0.008 0.015 0.008 0.008 0.007 0.007
1 kHz 0.021 0.035 0.021 0.014 0.014 0.015
10 kHz 0.075 0.061 0.040 0.033 0.047 0.045
35 kHz 0.101 0.088 0.078 0.064 0.075 0.078
temperature range sensor -60...185°C
temperature coefficient sensor dependent on distance (see temperature coefficient diagram on page 7)
sensor cable PTFE-COAX ø1,8 mm ø2,5 mm (max. 2.7 mm)
cable length standard length 3 m / 6 m, customised length up to 20 m
min. bend radius static/dynamic 10/25 mm 15/37 mm
temperature range cable -55...+200 °C
connection BNC connector / optional SMB connector
protection class IP68
vibration 20 g, DIN EN 60068-2-6
shock 100 g / 6 ms, DIN EN 60068-2-27
check resistance [Ω] 6 8 9 12 12 9
housing material stainless steel 1.4305, sensor head PEEK (polyetheretherketon), FPM bend protection
* linearity and resolution are not valid for extended measurement ranges
** 98.5% confidence interval (confidence limit), middle of range as % of range. Resolution dependent on the distance (see „Resolution and Temperature“ on page 8)
Cable configuration
By default the probes have a BNC plug for the connection at the TX-Driver. Optionally the probes are equipped with a SMB connector. The SMB connection is either performed as BNC-SMB adapter (Version 1) or as a SMB-COAX cable extension (Version 2).
Please note:
The SMB connectors have beryllium copper contacts. The connector housing is gold plated and has an outer diameter of 6.5mm. This facilitates the installation in parti-cular with narrow conditions (Version 1). If the cable is durably affixed it might be desirable only to remove the probe from the entire cable (Version 2).
It is recommended to avoid unnecessary connections within the cable as it increases the probability of failure due to environmental influences such as wetness, dirt, aggressive media, massive vibration or shock.
Standard version
- probe with BNC connector- cable length 3 m (standard)*
Version 1
- probe with SMB connector- cable length 3 m (standard)*- BNC-SMB adapter for eddy current basic module
Version 2
- probe with SMB connector- cable length 3 m (standard)*- additional extension cable SMB-KOAX with cable length 3 or 6 m*. SMB connector to BNC connector.
*customised cable length up to 20 m in total
TECHNICAL DATA - PROBES
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- 7 -
TECHNICAL DATA – EDDY CURRENT BASIC MODULE
Eddy Current-Basic Module TX1 TX2
channels 1 channel 2 channel
operating temperature range -40...+50 °C
storage temperature range -40...+85 °C
humidity 95 % (no condensation)
vibration 5 g, DIN EN 60068-2-6
shock 15 g / 11 ms, DIN EN 60068-2-27
protection class IP40
housing anodised aluminium with plastic frame and rubber feet, stackable
housing size L x W x H 197 x 115 x 49 mm
weight 668 g 685 g
Optionaler Referenzeingang
Hilfsspannungsausgang (für DK-Taster oder Encoder) 5 V Maximalstrom 250 mA
Signaltyp A / B Pulse (RS422)
Supply
Supply Voltage 10.5...36 VDC Wide Input; 10.5...27 VDC Ref-Version
current consumption 145 mA (24 V), 260 mA (12 V), 300 mA (10.5 V) 150 mA (24 V), 300 mA (12 V), 380 mA (10.5 V)
Stromaufnahme mit Referenztaster der DK-Serie 170 mA (24 V), 300 mA (12 V), 340 mA (10,5 V) 180 mA (24 V), 340 mA (12 V), 390 mA (10,5 V)
power on peek current 350 mA (24V), 470 mA (10,5V), < 30 ms
reverse polarity protection yes
protection circuit bipolar suppressor diode 36V / polyfuse 0.5A
isolation voltage mind. 1 kV
Analogue output
output signals 0...10 V / 0...5 V / ±5 V / 0...20 mA / 4...20 mA
dynamic / sampling rate 124 kSa/s 70 kSa/s
dyn. / samp. with simultaneous USB usage 76 kSa/s 45 kSa/s
filter corner frequency 10 Hz / 100 Hz / 1 kHz / 10 kHz / 35 kHz (-3 dB)
max. working resistance (current output) < 400 Ohm
temperature coefficient electronic -0.025 %/K
switching-on delay (boot-time) 3.1 s
switching-on drift < 1% (see diagram)
connection 1 x BNC female connector 2 x BNC female connector
output protection circuit polyfuse 50mA
General data and industrial standards
electromagnetic compatibility EN 61326-1 / EN 55011
RoHS appropriate standard 2002/95/EG
MTBF EN 61709, > 360.000 h
customs declaration number 90318034 country of origin Germany
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- 8 -
RESOLUTION AND TEMPERATURE
Resolution nm...µm
The probe‘s resolution depends on the selected corner frequency and the actual position. The best resolution is achieved within the first 50% of the measuring range.
The following charts illustrate the resolution as a function of the position (norma-lised) and the corner frequency. Low corner frequencies and positions close to the target result in high resolutions.
Temperature coefficient TC
The temperature coefficient has a severe impact on the precision and in particular the repeatability of measurements when exposed to temperature variation. WayCon probes have a remarkable temperature characteristic – the temperature coefficient is almost zero over wide ranges of temperature. The following charts docu-ment the temperature coefficient as a function of the actual temperature and the position. The best temperature behaviour is achieved at 50% of the measuring range. The temperature coefficients refer to a cable length of approx. 50cm.
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- 9 -
PROPERTIES
Device drift after power-on
For highly precise measurements the device drift after power-on has to be conside-red. The entire device drift is <1 % of the measuring range.
~ 0.1 % of MR at 30 min. warm up ~ 0.2 % of MR at 20 min. warm up~ 0.4 % of MR at 10 min. warm up~ 0.8 % of MR without warm up
Frequency response
The TX Series contains a hardware filter with a corner frequency of 50 kHz in its signal path. Additionally five user selectable software filters can be set. The chart illustrates the respective characteristic. Lowering the corner frequency increases the resolution. Note that higher frequencies will appear attenuated.
Zero TC measurements – Procedure:
The exceptional temperature behaviour of our probes allows zero TC measurements. That means the position won‘t be affected by temperature effects. Consider the following five aspects: 1) Only the probe is exposed to temperature.
2) The probe cable must be located predominantly outside of the temperatureinfluenced area and must not be laid on parts of machines, etc., subject to tempera-ture fluctuations. Consider this for installation.
3) The eddy current basic module must be placed outside any temperature influence or variation. The device must be powered 60 min before measurements commen-ces.
4) The measurement has to be taken in middle of the entire measurement range.
5) The zero TC effect is only valid for temperatures on the zero TC line with same positive and negative area (see chart).
example: zero TC at 0 °C, 60 °C and 155 °C
CALIBRATION
All of our probes are tested and calibrated before shipping. The calibration is based on 50 positions. Every probe has a unique setup – therefore the probes may not be interchanged among different drivers. The certificate of calibration contains the measured and reference data, the sensitivity, the target material and the linearity as a chart.The certificate of calibration is provided as standard – but it is also available subsequently.
Target – material
Eddy current measurements depend on the target‘s conductivity and permittivity. The default material for factory calibration is steel of type 16MnCr5. Calibration is also possible with other conductive material such as aluminium, titanium, carbon fibre etc.
The following list shows available material for calibration. If you desire to use a different material we recommend to provide a probe (50x50mm) for calibration.
materials to choose from for calibration
16MnCr5 1.2379 AlMgSi0,5
42CrMo4 1.2738 AlMg4,5Mn
St52 1.4301 AlMgCuPb
C45E 1.4305 9SMn28k
also eligible for calibration: zinc plate, titanium, carbon fiber
The following variants of calibration are available:
1. Factory calibration for one material incl. certificate.2. Factory calibration for three different materials. The materials are chosen with eddylab lite/ standard/reference incl. three certificates.3. Factroy calibration incl. certificate plus customer based linearisation on-site with a digital gauge and eddylab reference (requires REF option for the TX-driver). The accuracy behaviour of an eddy current sensor can be proved and improved on-site with a digital gauge as reference.
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USB / CAN / REFERENCE INPUT / CONNECTION
Front of unit
Rear of unit
Pin Name
1 A
2 A
3 B
4 B
5 Z
6 Z
7 0V
8 Vcc
9 Vsense
10 n. c.
USB
The eddy current basic module provides a USB port (USB 2.0 High Speed).
- sampling rate 38 kS/s (single channel), 22,5 kS/s (dual channel)- device configuration (filter, linearisation, CAN bus)- data exchange with a PC or notebook via eddyLAB Windows software or via protocol
Sampling rates TX1 TX2
Analogue without USB 124 kSa/s 70 kSa/s
Analogue with USB 76 kSa/s 45 kSa/s
USB 38 kSa/s 22,5 kSa/s
CAN-Bus
The TX-Driver also provides a CAN-bus interface (controller area network). - data transfer rate 1 MBit, standard-identifier- triggers: internal timer, remote request, sync.- networking of many devices with minimal wiring effort- highly reliable data transfer over wide ranges – ideal for applications with many devices (consider dynamics)- economisation of analogue measuring equipment (analogue-to-digital converter)
Wiring is achieved with a CAN-bus cable. The first and the last device on a CAN bus must be termina-ted.
Pin Name Description
1 EXT OPTO OUT 1 digital output I/O 1
2 CAN L CAN low signal
3 CAN GND CAN ground
4 EXT IN 1 digital input I/O 1
5 EXT IN 2 digital input I/O 2
6 IN GND ground I/O
7 CAN H CAN high signal
8 EXT OPTO OUT 2 digital output I/O 2
9 n. c. n. c.
Supply via a 4-pole M12 plug connector (socket)
View of the unit and the soldering side of the mating connector.
Pin 1 (brown) = +V (supply 10.5...36 (27) VDC) Pin 3 (blue) = GND
For connecting the power, shielded cables in various lengths are available (see accessories).
Please use only shielded supply cables and set the screen on one side (to avoid ground loops)!
Digital IN OUT/CAN (D-SUB 9-pole MALE)
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TECHNICAL DRAWINGS
Typ T05T05-G-KA T05-G-KA-M805 T05-G-KA-VL10-M805
T05-G-KA-VK10Material: 1.14404
Typ T2T2-G-KA T2-G-KA-VK23 (short version) T2-G-KA-VL20
The probe T05 is only available in a shielded version.
T2-S-KA T2-S-KR
T2-G-KR T2-G-KR-VK7 (short version)
T2-G-M12-KA-110-LANG T2-M14-KA-PR
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TECHNICAL DRAWINGSTyp T3 T3-S-KR T3-G-KA
T3-FL-M1205-KR (flange version)
Typ T4
Typ T5
T5-G-KR-VL10
T5-DSC-KRT5-G-KA
T5-G-KR T5-S-KR
Typ T10
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- 13 -
ACCESSORIES
eddylab
Powerful Windows software incorporating six major functions:
Oszilloscope, FFT, Data logger, Waterfall an Water-fall-RPM and Linearisation. (Details on pages 4-5)
Delivery contents: software-CD, gold-plated USB cable, dual shields incl. 2 ferrites, length 1.8 m
Digital gauge (DK-Series)
- Resolution: 0.1µm- Accuracy: 1µm- Output signal A/B reference point, TTL-linedriver according to EIA-422- Displacement speed up to 250 m/min- Working temperature 0..50°C- Protection class IP67- Easy mounting- Resistant against water and oil
Adapter cable for DK-Series / Reference input
- Interface cable for the DK-Series on the TX-Driver - Available lengths: 1 m, 3 m, 5 m
TECHNICAL DRAWINGS NEW
housing
DIN rail connector
The DIN rail connector provides an easy and secure mouting of the TX electronics in a switch cabinet by simply snapping it onto a 35 mm DIN rail (DIN50022).
Disassembling can be done by pulling the easy accessible latch.
Stacking of several electronics can save lots of space in the switch cabinet. Therefor, please use the included housing connectors.
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- 14 -
ACCESSORIES
Wall plug transformer for the TX-Driver
nominal input voltage 100-240 VAC, 50-60 Hzoutput voltage 12 VDC ±5 %output current 500 mAtemperatur range 0...+40 °Cprotection class IP40cable length 2 mterminal M12-plug Pin1=+, Pin3=GND
Rail-power supply 24 VDC PS-100-240AC/24DC/1.3
Extra narrow power supply - only 22.5 mm wide. Reliable start-up of several eddy current basic devices is guaranteed by a 100% power boost. Reliability is also achieved on difficult global networks. The supply will remain stable even if transient or static voltage failure occurs. Well dimensioned capacitors bypass power failures of more than 20 ms.
nominal input voltage 100-240 VAC, 45-65 Hzoutput voltage 24 VDCoutput current 1.3 A (max. 1.6 A)temperature range -25...+60 °Cpower failure bypassing > 110 ms (230 VAC)efficiency > 85 %protection class IP20
BNC measurement line for the analogue output (Multi-Contact)
XLSS-58
Touch-safe coaxial measurement line. BNC connectors on both ends. Connectors have nickel plated shields and gold plated pins.length 2 m, temperature range -10...+70 °Ccapacity 219 pF, inductance 680 nH, wave impedance 50 Ω
XLAM-446/SC
Highly flexible, entirely shielded measurement line. Touch-safe BNC connector on one end and two stackable Ø 4 mm connectors on the other end.
length 1.6 m, temperature range -10...+70 °Ccapacity 240 pF, inductance 1000 nH
Cable extension SMB-KOAX
Additional extension accordingly to option 2 (see page 6 below). SMB connector to BNC connector.
3 m length: SMB-KOAX-3M6 m length: SMB-KOAX-6M
Note: for probes with SMB connectors only. The probe is calibrated with an extension that can be ordered additio-nally. Optional operation without extension is then no longer possible.
Cable for power supply with mating connector M12 straight and angled - K4P
Cable with straight connector: Cable with angled connector:K4P2M-S-M12 2 m K4P2M-SW-M12 2 mK4P5M-S-M12 5 m K4P5M-SW-M12 5 mK4P10M-S-M12 10 m K4P10M-SW-M12 10 m
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- 15 -
ACCESSORIES
Electrical installation
Choose a dry location, preferably with a stable temperature for the electrical installation (TX-Driver) such as electrical cabinets,terminal boxes, housing, etc.
Connect the supply line, probe lines and output lines. Please ensure that all supply and signal lines are laid separately from energy-carrying lines such as supply and discharge lines from converters and drives, lines from ovens and synchronised appliances or generator lines, etc., in order to avoid malfunctions in the signal behaviour.
Please use shielded supply lines only and apply the shield to one side to avoid ground loops.
Please observe the correct assignment of the probes to the respective basic modules and channels. Each individual channel is aligned by the probe as a pair.
Probe installation
Firstly, install the probe at the relevant installation location and affix the probe using jam nuts or clamp mechanisms. After you have installed the probe, lay the cable. Ensure that the cable is laid without dents and is not placed under stress. After you have laid the cable into place, do not turn the probe out of the thread, so as to prevent cable damage arising from stress. Secure excess probe cable as far away from temperature influences as possible, i.e. away from electronics. Never shorten the probe cable!
Please note that the probe head must be kept free from surrounding conductive objects. In order to avoid pre-attenuation of the measuring system - stick to the following mounting guidelines. In the case of installation into non-metallic and non-conductive materials this is not necessary.
1) Installation with 45° countersinking. The diameter of the countersinking must be at least three times greater than the probes head diameter.
2) Installation with cylindrical countersinking. The diameter of the cylindrical countersinking must be at least 2-3 times greater than the probes head diameter. The projection of the probe and the cylindrical bottom must be at least three times the measuring range - however at least the length of the PEEK head.
3) + 4) Installation into plates or sheet metal with front or rear jam nut. Ideally, ensure there is an additional thread projection of approx. 3 mm to the board or the jam nut. Please note that thin-walled holders can oscillate or vibrate and the holder’s own frequency can interfere with the measurement result.If these locations cannot be kept free of impairment as recommended it is recommended that a ferrite-shielded probe or a customer-specific linearisation is used. Ferri-te-shielded probes are available upon request.
Recommended pressure-tight installation
Some standard units can be installed in a pressure-tight manner to withstand system pressure of up to 50 bar by using a PEEK connector with O rings (see the image on the right). In the case of greater pressure areas, we can produce pressure-tight units as required.
1) 3)2) 4)
INSTALLATION
Linear stage
Portable linear stage for the usage on-site
- newport linear stage- prism shaped socket for eddy current sensors- 8 mm slot for linear encoders- quick release socket for different targets (smallest dimension 50x50x5mm, largest dimension 70x70x5mm)
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- 16 -
INSTALLATION
Object size and the eddy current measurement field
The sensing electromagnetic field (illustrated in red) is emitted elliptically from the probe and is greater than the probe head in terms of its spatial expansion. For stan-dard-calibrated probes a surface with a target diameter 2-3 times greater than the probe head diameter is necessary for measurement. If the object is too small, only a part of the measurement field enters the material, and the output signal becomes larger. If the diameter is too small, the object appears to be further away from the sensor. A similar effect takes place in the case of round objects.
However, if other conductive objects collide with the sensing electromagnetic field the output signal is reduced due to pre-attenuation. The actual object appears to be closer to the probe. If this signal alteration is not desired, we provide a customer-specific linearisation for such applications. In this case, the probe is calibrated within the pre-attenuating environment. The measuring system will fulfill the standard specification. The object (shape, material) is documented in the calibration document.
The following pictures provides an overview of various geometrical arrangements:
A) Optimum object surface preferably 2-3 times greater than the probe head diameter. The sensing field is captured by the object entirely.
B) Reduced object surface - a part of the sensing field remains outside the object. The probe displays a greater distance signal than the actual distance. The measu-rement area is reduced in size. Lateral object movements can influence the distance signal. We can perform a customer-specific linearisation in order to correct the measuring range and the linearity.
C) Large round objects (diameter > 8 x probe head diameter) such as cranks or shafts can be captured without significant signal alterations. The probe outputs the medi-um distance via the captured surface. The measuring range will be reduced by < 10%. To correct this an optional customer-specific linearisation is available (pages 4-5).
D) Small round objects such as shafts or wire (diameter < 2 x probe head diameter) can only be captured with a significantly smaller measuring range as long as custo-mer-specific linearisation has not taken place. For example: shaft diameter < 2 x probe head diameter reduction in the measuring range of ~ 25%, linearity ~ 5%. In this case we recommend a linearisation.
Conductive objects in the sensing field
Please note that conductive objects such as screw heads, bolts, etc., located in the sensing field in both - radial and axial direction (or which cross the sensing field during rotation) can become disturbance variables in the signal.
A) B) C) D)
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- 17 -
PRECAUTIONS
- Never shorten the probe‘s coaxial cable. The probe, cable and electronic system form a coordinated oscillating circuit.
- Lay the cable so that it is protected and avoid running it along objects with sharp edges. A cable that has been squashed or damaged in another manner can tamper with the signal or render the probe unusable.
- Please note that the sensors have been aligned with the electronic system. The alignment can be found in the calibration record or on the label on the unit, identified by the serial number. Do not switch the channels.
- Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings.
- Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings.
- Protect the plug connections in the coaxial line against humidity and wetness.
- The sensors may not be used in strong radioactive environment (nuclear power plant).
PROBE ORDER CODE
Measurement range [mm]0...0.50...20...30...40...50...10
052345
10
-O
Typestandard
probe with options
T
Designshaftthread
SG
axial cable outputradial cable output (not for model T4 and T10)
KAKR
Optionscable length 3 meter (standard)
cable length 6 metercable length 9 meter
cable length 12 metercable length 15 meter
probe with SMB connectorshielded probe
extended range
BASE MODULE ORDER CODE
020A420A10V5V
± 5 V
Analogue output per channel0...20 mA4...20 mA
0...10 V0...5 V± 5 V
Reference inputREF
TX
Power supply10,5...36 (27) VDC
24
1 channel2 channel
12
Resolution16 bit AD/DA
16
Please find all versions on page 10 to 11.
-
6M9M
12M15MSMB
SHIELDEDER
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- 18 -
ORDER CODE
Probes
T05-G-KA Probe with 3m cable / BNC-connector
T2-G.. / T2-S.. Probe with 3m Kabel / BNC-connector
T2-M12-KA-110 LANG Probe with 3m Kabel / BNC-connector
T3-G.. / T3-S.. Probe with 3m cable / BNC-connector
T3-FL-M1205-KR Probe with 3m cable / BNC-connector
T4-G-KA Probe with 3m cable / BNC-connector
T5-G-- / T5-S.. Probe with 3m cable / BNC-connector
T5-DSC-KR Probe with 3m cable / BNC-connector
T10-G-KA Probe with 3m cable / BNC-connector
TX-Drivers
TX1 1-channel, Analogue output + USB + CAN
TX2 2-channel, 2 x Analogue output + USB + CAN
6M cable length 6 m
9M cable length 9 m
12M cable length 12 m
15M cable length 15 m (not available for T05)
SHIELDED shielded probe
SMB probe with SMB connector
ER extended range
TX-Driver
REF Referenzeingang / RS422
CAL-TX Factory calibration for each additional material
OPTIONS
Standard
probe with BNC connector
Version 1: probe with SMB connector and BNC/SMB adapter
please order: Option SMB + BNC/SMB (accessory)
Version 2: probe with SMB connector and extension cable for SMB connector
please order for 3 m extension cable: Option SMB + SMB-KOAX-3M (accessory)
please order for 6 m extension cable: : Option SMB + SMB-KOAX-6M (accessory)
CABLE CONFIGURATION (see page 6)
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- 19 -
ACCESSORIES
SMB-KOAX-3M extension cable for SMB connector 3 m BNC measurement cables for the analogue output
SMB-KOAX-6M extension cable for SMB connector 6 m XLSS-58 BNC into BNC, 2 m
BNC/SMB adapter BNC/SMB for connection to TX module XLAM-446/SC BNC into ø4 mm curved, 1.6 m
Power supply cable with M12 mating connector Windows-software for USB
K4P2M-S-M12 2 m, straight connector eddylab 2.0 Lite software-CD
K4P5M-S-M12 5 m, straight connector eddylab 2.0 Standard software-CD, USB-cable 1.8 m
K4P10M-S-M12 10 m, straight connector eddylab 2.0 Reference software-CD, USB-cable 1.8 m
K4P2M-SW-M12 2 m, angular connector
K4P5M-SW-M12 5 m, angular connector
K4P10M-SW-M12 10 m, angular connector Power supply units
PS-100-240AC/24DC/1.3 24 VDC, 1.3 A / max. 1.6 A (DIN rail mounting)
Digital gauge - accessories PS-100-240AC/24DC/4 24 VDC, 4 A / max. 5 A (DIN rail mounting)
Sensor DK812SBR Auflösung 0,1 µm, Genauigk. < 0,5 um FW7662/12 12 VDC ±5%, 500 mA (power supply for wall outlet)
Sensor DK812SBR5 Auflösung 0,5 µm, Genauigk. < 0,75 um
Adapter cable DK-Series / Reference input Linear stage
CE22-01-TX-REF Länge 1 m Kalibriervorrichtung Micro-KALIB-V1
CE22-03-TX-REF Länge 3 m
CE22-05-TX-REF Länge 5 m
Stecker für Referenzeingang FGG.1B.310.CLAD52 TX housing connector
DIN rail connector For TX housing
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 20 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
SL Series
Key-Features:
- Measurement ranges 10...600 mm - External, or cable electronics with cable break detection- Linearity up to ±0.20 % of full scale - Housing ø20 mm- Protection class IP67, optional IP68- Sensor working temperature up to 150°C- Customized versions available
Hintergrundbild
x: 0mmy: 50mm
210 breit, 100 hoch
Content:
LVDTInductive Position Transducer
18.05.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
Sensor
Measurement range FS [mm] 0...10 0...25 0...50 0...80 0...100 0...150 0...200 0...300 0...400 0...500 0...600
Linearity [% of FS] 0.30 % (0.20 % optional); 1,50 % SL600
Types free core, push rod guided/ unguided
Protection class IP67, optional IP68
Vibration stability DIN IEC68T2-6 10 G
Shock stability DIN IEC68T2-27 200 G/2 ms
Supply voltage/ frequency 3 Veff/3 kHz
Supply frequency 2...10 kHz
Temperature range -40...+120 °C (150 °C optional, option H, 200 °C on request)
Mounting ø 20 mm clamp diameter or rod end bearings
Housing stainless steel 1.4301
Connection 4 core cable or M12-connector with coupling nut
cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains
PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL-Style 2895
Max. cable length 100 m between sensor and electronics
Free core/ push rod/ push rod guided
Max. acceleration of core/ push rod 100 G
Life cycle infinite
Weight (approx., without cable) [g] 125 150 230 290 320 360 420 550 670 670 670
LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles.
The SL series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The sensors can also be used under water because of their high protection class and the steel housing.
As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.
INTRODUCTION
TECHNICAL DATA
Electronics IMCA external electronics (built-in) KAB cable electronics
Output signal 0...20 mA, 4...20 mA (load < 300 Ohm) 4...20 mA (load < 300 Ohm)
0...5 V, ± 5 V (load > 5 kOhm) 0...5 V, ± 5 V (load > 5 kOhm)
0...10 V, ± 10 V (load > 10 kOhm) 0...10 V, ± 10 V (load > 10 kOhm)
Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K
Resolution* 0,04 % FS 0,04 % FS
Comer frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)
Isolation stability > 1000 VDC > 1000 VDC
Power supply 9...36 VDC 9...36 VDC
Current consumption 75 mA at 24 VDC 65 mA at 24 VDC
150 mA at 12 VDC 140 mA at 12 VDC
Sensor supply 3 Veff, 3 kHz (adjustable, 1-18 kHz) 3 Veff, 3 kHz (adjustable, 1-18 kHz)
Working temperature -40...+85 °C -40...+85 °C
Storage temperature -40...+85 °C -40...+85 °C
Housing polyamide PA6.6, meets UL94-VO aluminium
Mounting on DIN EN-rail -
* 98.5% confidence interval (confidence limit)
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- 3 -
type: free core, unguided push rod
DIMENSIONS
range (FS) [mm] body length A [mm] core length B [mm] push rod length C [mm]
0...10 107 30 97
0...25 137 45 127
0...50 187 70 177
0...80 247 100 237
0...100 287 120 277
0...150 387 170 377
0...200 487 220 477
0...300 687 320 677
0...400 905 420 887
0...500 905 185 780
0...600 905 185 880
Other measurement ranges are available on request.
push rodcore
type: guided push rod
push rod supported by Iglidur bearings, push rod completely extricable
type: rod end bearings
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- 4 -
SENSOR TYPES
cable output radial Sensors with cable output have a cable fitting and a spring for bend protection of the cable.
For installation, the bending radius should not be less than 3 times the cable diameter. The stan-dard cable length is 2 m.
Instruments with option H for temperatures up to 150 °C feature a PTFE cable.
Sensors have a through hole. Please use this type for application at heavy dirt exposure. The movement of the push rod removes the dirt from the sensor and conveys it to the rear.
Depending on the application the sensor can - on request - be supplied with a closed rear end body (without additional charge). Please specify that in your order.
connector output radial (cable with straight or angular connector)
For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.
The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/5/10 m.
When bolted, the connector pair has the protection class IP67.
wiper ring (option W) Sensors with guided push rod (type „SG“) or rod end bearings („G“) can be equipped with a wiper ring to prevent the penetration of dust, dirt and metal swarf. The displacement speed of the push rod is limited to 2 m/s and the working temperature to -35...+100 °C.
ADJUSTMENT OF ZERO POINT AND GAIN
Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain.
1. Push rod entirely in – adjust offset Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.
2. Push rod entirely out – adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 mA /10 V/5 V for the output signal.
Signal inversion: If an inverted output signal is required (20...4 mA/10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.
The output signal is referring to the electric measuring range. If the sensor is operated outside the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 mA or < 0 V/4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the plc.
Running direction of signal: If the push rod is moving into the sensor, the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.
measurement range [%]
mechanical in mechanical out
outputsignal
[%]
(10 V/20 mA)
120
100
80
60
40
20
-20
-20
20 40 60 80 100 120
electricmeasurement range
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- 5 -
AC-OUTPUT
assignment for TPE-cable:white (5): primary 2 black (6): secondary 2brown (9): primary 1 blue (8): secondary 1
assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1brown (8): secondary 1
assignment M12-connector:
CABLE ELECTRONICS KABassignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal
assignment for PTFE-cable:yellow: supply V+brown: GNDgreen: output GNDwhite: output signal
If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position.
EXTERNAL ELECTRONICS IMCA
Connection
The external electronics IMCA is designed to be installed in switch cabinets (Din-rail moun-ting). The connection to the sensor is conducted as connector with screw terminals.
external electronics IMCA(for DIN-rail mounting)
* Terminals 1 and 7 are internally connected.
At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m.
sensor connectorbox
twin twisted cable
electronicsinstallation in switch cabinet
supply
signal outputshield
prim.
sec.
9
5
8
6
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- 6 -
CABLE BREAK DETECTION
The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break de-tection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:
IMCA alarm function
Functions with cable break detection activated
IMCA Output is deactivated via a switch. No current
or voltage signal
Red LED flashes An alarm switching output is activated (closer),
Cable breakage ON: 30 ΩCable breakage OFF: ꝏCapacity max. 30 mA
or ±14 V
KAB - Red LED continuously on -
Schematic diagram of a cable breakage (KAB)
Flanschklemmstück 2030: Flange clamp ø20 mm for SL-seriesmaterial: reinforced polyamideø30 mm without reducing bush, ø20 mm with reducing bush (included)
Mounting parts
Fußklemmstück 2030: base clamp ø20 mm for SL-seriesmaterial: reinforced polyamideø30 mm without reducing bush, ø20 mm with reducing bush (included)
Connection cable (shielded) for connector output
Mating connector M12 for self assembly (shielded)
Cable M12 with straight connector
K4P2M-S-M12 2 m
K4P5M-S-M12 5 m
K4P10M-S-M12 10 m
Cable M12 with angular connector
K4P2M-SW-M12 2 m
K4P5M-SW-M12 5 m
K4P10M-SW-M12 10 m
Straight connectorD4-G-M12-S
Angular connectorD4-W-M12-S
Protection class IP67
Temperature range -25...+90 °C
Mode of connection spring closure construction
Cable diameter ø 4...8 mm
Conductor 0.14...0.34 mm²
Good chemical and oil resistance
ACCESSORIES
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- 7 -
ORDER CODE SENSOR
Measurement range [mm]0...100...250...500...800...1000...1500...2000...3000...4000...5000...600
10255080
100150200300400500600
-O
Sensor without optionsSensor with options
SL
Typefree corepush rodpush rod guidedrod end bearings (includes push rod guided)
AS
SGG
Output(not option H/ IP68) radial connector M12
radial cable outputSR*KR
-IP68
HL20W
Optionsprotection class IP67protection class IP68temperature 150 °C
improved linearity 0.20 %wiper ring (for type SG and G)
* please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary.
External electronics (DIN-rail mounting)Cable electronics
IMCAKAB
Voltage supply9...36 VDC 24V
020A420A10V5V
±5V±10V
Output 0...20 mA4...20 mA
0...10 V0...5 V± 5 V
± 10 V
ACCESSORIES
Connection cable with M12 connector Additional cable (2 m length is standard)
K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable
K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable
K4P10M-S-M12 10 m, straight connector
K4P2M-SW-M12 2 m, angular connector Mounting parts
K4P5M-SW-M12 5 m, angular connector Flanschklemmstück 2030 flange clamp ø20 mm
K4P10M-SW-M12 10 m, angular connector Fußklemmstück 2030 base clamp ø20 mm
Mating connector (for self assembly)
D4-G-M12-S straight, M12, shielded
D4-W-M12-S angular, M12, shielded
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
SM SeriesKey-Features:
- Measurement ranges 2...200 mm- External, or cable electronics with cable break detection- Linearity up to ±0.20 % of full scale - Housing ø 12 mm, clamp ø 8mm h6 - Protection class IP67, optional IP68- Sensor working temperature up to 150 °C- Spring loaded versions available - Customized versions available
Content:
LVDTInductive Position Transducer
24.04.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
Sensor
Measurement range FS [mm] 0...2 0...5 0...10 0...25 0...50 0...100 0...200
Linearity [% of FS] 0.30 % (0.20 % optional)
Types spring loaded (up to range 0...50 mm), free core, push rod guided/unguided
Protection class IP67, optional IP68
Vibration stability DIN IEC68T2-6 10 G
Shock stability DIN IEC68T2-27 200 G/2 ms
Supply voltage/ frequency 3 Veff/3 kHz
Supply frequency 2...10 kHz
Temperature range -40...+120 °C (150 °C optional, option H, 200 °C on request)
Mounting ø 8 mm h6 clamp diameter or ø 12 mm
Housing nickel-plated steel
Connection cable output or M12-connector with coupling nut
cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains
PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL Style 2895
Max. cable length 100 m between sensor and electronics
Spring loaded version (up to range 50 mm)
Spring force (middle of range) [N] 0.9 0.9 0.9 0.95 0.95 - -
Max. cycles of tip at 1 mm amplitude [Hz] 55 50 50 35 20 - -
Spring stiffness [N/ mm] 0.29 0.2 0.12 0.06 0.04 - -
Life cycle > 10 million cycles
Free core/ push rod/ push rod guided
Max. acceleration of core/ push rod 100 G
Life cycle infinite
Weight (approx., without cable) [g] 36 42 47 59 85 136 238
LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles.
The SM series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders. (See data sheet SM-HYD and SM-F18)
As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.
INTRODUCTION
TECHNICAL DATA
Electronics IMCA external electronics (built-in) KAB cable electronics
Output signal 0...20 mA, 4...20 mA (load < 300 Ohm) 4...20 mA (load < 300 Ohm)
0...5 V, ± 5 V (load > 5 kOhm) 0...5 V, ± 5 V (load > 5 kOhm)
0...10 V, ± 10 V (load > 10 kOhm) 0...10 V, ± 10 V (load > 10 kOhm)
Temperature coefficient -0.0055, ±0.002 %/K -0.0055, ±0.002 %/K
Resolution* 0.04% of FS 0.04% of FS
Corner frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)
Isolation stability > 1000 VDC > 1000 VDC
Power supply 9...36 VDC 9...36 VDC
Current consumption 75 mA at 24 VDC 65 mA at 24 VDC
150 mA at 12 VDC 140 mA at 12 VDC
Sensor supply 3 Veff, 3 kHz (adjustable, 1-18 kHz) 3 Veff, 3 kHz (adjustable, 1-18 kHz)
Working temperature -40...+85 °C -40...+85 °C
Storage temperature -40...+85 °C -40...+85 °C
Housing polyamide PA6.6, meets UL94-VO aluminium
Mounting on DIN EN-rail -
* 98.5% confidence interval (confidence limit)
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TECHNICAL DIMENSIONS
range (FS) body length B body length C core length D push rod length E
[mm] radial cable/ connector[mm]
connector M12[mm] [mm] [mm]
0...2 64 67 22 54
0...5 70 73 25 60
0...10 80 83 30 70
0...25 110 113 45 100
0...50 160 163 70 150
0...100 260 263 120 250
0...200 460 463 220 450
Other measurement ranges are available on request.
type: push rod guided
type: spring loaded (up to range 0...50 mm)
Please note that the stated end travel and start travel (see detailed picture) are standard values. When calibrating the sensors we are aiming for best linearity.
type:
free core: delivery D: core, the core extension made of non-magnetic material must be added by the customer.
push rod unguided: delivery E: core + core extension
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SENSOR TYPES
axial cable output Sensors with cable output have a cable fitting and a spring for bend protection of the cable.
For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m.
Instruments with option H for temperatures up to 150 °C feature a PTFE cable.
radial cable/ connector output
connector output (cable with straight or angular connector) For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.
The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m.
The connector pair has protection class IP67.
The total length of the sensor with connector is:body length of the connector M12 (see table) + 20 mm (angular connector)body length of the connector M12 (see table) + 37 mm (straight connector)
gaiter (option FB for SM2...SM25) A gaiter is available for sprung loaded sensors to protect the mechanics from fouling.
Note: The gaiter is also available as retrofit kit for measurement ranges from 2 to 25 mm.
- The measurement range of sensors with 25 mm is reduced to 20 mm! - The working temperature is limited to 0...+120 °C.
standard standard optional
rod seal / wiper A special design of a fluorocarbon scaling integrated is the sensor front cap combines sealing and wiping and ensures a smooth motion of the mechanics.
Note: The end travel is reduced to 2 mm!
For normal application the sensors have a closed rear end body.
Sensors that feature a radial cable output can be supplied with a through hole on request (option RO). Please use this version for applications at heavy dirt exposure. The movement of the push rod removes dirt from the sensor and conveys it to the rear. The standard cable length is 2 m.
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AC-OUTPUT
assignment for TPE-cable:white (5): primary 2 black (6): secondary 2brown (9): primary 1 blue (8): secondary 1
assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1 brown (8): secondary 1
assignment M12-connector:
CABLE ELECTRONICS KABassignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal
assignment for PTFE-cable:yellow: supply V+brown: GNDgreen: output GNDwhite: output signal
If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position.
ADJUSTMENT OF ZERO POINT AND GAIN
Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain.
1. Push rod entirely in – adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.
2. Push rod entirely out – adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 mA /10 V/5 V for the output signal.
Signal inversion:If an inverted output signal is required (20...4 mA /10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.
The output signal is referring to the electric measuring range. If the sensor is operated out-side the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 mA or < 0 V/4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC.
Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.
measurement range [%]
mechanical in mechanical out
outputsignal
[%]
(10 V/20 mA)
120
100
80
60
40
20
-20
-20
20 40 60 80 100 120
electricmeasurement range
9
5
8
6
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- 6 -
CABLE BREAK DETECTION
The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detecti-on. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:
IMCA alarm function
Functions with cable break detection activated
IMCA Output is deactivated via a switch. No current
or voltage signal
Red LED flashes An alarm switching output is activated (closer),
Cable breakage ON: 30 ΩCable breakage OFF: ꝏCapacity max. 30 mA
or ±14 V
KAB - Red LED continuously on -
Schematic diagram of a cable breakage (KAB)
EXTERNAL ELECTRONICS IMCA
Connection
The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals.
external electronics IMCA(for DIN-rail mounting)
* Terminals 1 and 7 are internally connected.
At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m.
sensor connectorbox
twin twisted cable
electronicsinstallation in switch cabinet
supply
signal outputshield
prim.
sec.
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- 7 -
FEELER FOR SPRING LOADED VERSION
Material of Tastkopf-01 feeler balls:
steel: for standard applicationsruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast ironceramics: comparable to ruby, best choice for measuring on aluminium and cast iron
Tastkopf-01, steel (standard)Tastkopf-01-HM, cemented carbideTastkopf-01-R, rubyTastkopf-01-K, ceramics
Tastkopf-02, steelTastkopf-02-HM, cemented carbide
Tastkopf-03, steelTastkopf-03-HM, cemented carbide
Tastkopf-04, steel Tastkopf-05, steel Tastkopf-782.238, roller
Flanschklemmstück 1218: flange clamp ø12 mm for SM-seriesmaterial: reinforced polyamideø18 mm without reducing bush, ø12 mm with reducing bush (included)
Fußklemmstück 1218: base clamp ø12 mm for SM-seriesmaterial: reinforced polyamideø18 mm without reducing bush, ø12 mm with reducing bush (included)
MOUNTING PARTS
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- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
ORDER CODE SENSOR
ORDER CODE ELECTRONICS
Measurement range [mm]0...20...50...100...250...500...100 (not with spring loaded version)0...200 (not with spring loaded version)
25
102550
100200
- O
Optionssensor without options
sensor with options
SM
Typefree core (without core extension)push rod unguidedpush rod guidedspring loaded (only up to 0...50 mm)
AS
SGT
Output(not option H/ IP68) axial connector M12
(not option H/ IP68) radial connector M12axial cable output
radial cable output
SA*SR*KAKR
-IP68
HL20FBROW
Optionsprotection class IP67 (standard)
protection class IP68increased working temperature up to 150 °C
improved linearity 0.20 %gaiter (only models with FS up to 0...25 mm)
through hole (only for KR versions)shaft seal
* please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary.
External electronics (DIN-rail mounting)Cable electronics
IMCAKAB
Voltage supply24 VDC 24V
020A420A10V5V
±5V±10V
Output 0...20 mA4...20 mA
0...10 V0...5 V± 5 V
± 10 V
Connection cable with M12 connector Feeler
K4P2M-S-M12 2 m, straight connector Tastkopf-01
K4P5M-S-M12 5 m, straight connector Tastkopf-01-HM
K4P10M-S-M12 10 m, straight connector Tastkopf-01-R
K4P2M-SW-M12 2 m, angular connector Tastkopf-01-K
K4P5M-SW-M12 5 m, angular connector Tastkopf-02
K4P10M-SW-M12 10 m, angular connector Tastkopf-02-HM
Tastkopf-03
Additional cable (2 m length is standard) Tastkopf-03-HM
Kabel-TPE order code for 1 m of additional TPE cable Tastkopf-04
Kabel-PTFE-UL order code for 1 m of additional PTFE cable Tastkopf-05
Tastkopf-782.238 (roller)
Mating connector (for self assembly) Mounting parts
D4-G-M12-S straight, M12 for self assembly (shielded) Flanschklemmstück 1218
D4-W-M12-S angular, M12 for self assembly (shielded) Fußklemmstück 1218
Retrofit kit gaiter SM2 / SM5 / SM10 / SM25
ACCESSORIES
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SM-HYD Hydraulic SeriesKey-Features:
- Screw flange M18x1,5 / M30x1,5 or plug-in flange Ø18 - Pressure up to 400 bar- Measurement range 2...180 mm- Linearity up to ±0.20 %- Protection class IP67- Sensor working temperature up to 150°C- High EMC-grade- Customized versions available
Content:
LVDTInductive Position Transducer – Hydraulic Series
18.05.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure ranges, as well as high accelerations and measuring cycles. The SM series offers ultimate reliability and precision in a small size, and is designed for industrial- and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders (See data sheet SM-HYD and SM-F18). As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy.
The sensors are used in hydraulic cylinders with a maximum pressure resistance of up to 400 bar. They are especially suited to be employed in harsh industrial environments where a high electromagnetic tolerance is required. The sensor works nearly unaffected by electric or magnetic fields. This sensor enables a connection between the hydraulic cylinder and the machine control.
Sensor
Ranges [mm] 2...180 mm (see chart on page 3)
Linearity [% of FS] ±0.20 % - 0.80 % (see chart on page 3)
Temperature range -40...+120 °C, optional up to 150 °C (H-option)
Vibration stability DIN IEC68T2-6 10 G
Shock stability DIN IEC68T2-27 200 G / 2 ms
Connection 4 core cable or M12-connector with coupling nut
cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains
PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 °C, UL-Style 2895
Max. cable length 100 m between sensor and electronics
Electronics IMCA external electronics (built-in) KAB cable electronics
Output signal 0...20 mA, 4...20 mA (load < 300 Ohm) 4...20 mA (load < 300 Ohm)
0...5 V, ± 5 V (load > 5 kOhm) 0...5 V, ± 5 V (load > 5 kOhm)
0...10 V, ± 10 V (load > 10 kOhm) 0...10 V, ± 10 V (load > 10 kOhm)
Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K
Resolution* 0,04 % FS 0,04 % FS
Corner frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)
Isolation stability > 1000 VDC > 1000 VDC
Power supply 9...36 VDC 9...36 VDC
Current consumption 75 mA at 24 VDC 65 mA at 24 VDC
150 mA at 12 VDC 140 mA at 12 VDC
Sensor supply 3 Veff, 3 kHz (adjustable, 1-18 kHz) 3 Veff, 3 kHz (adjustable, 1-18 kHz)
Working temperature -40...+85 °C -40...+85 °C
Storage temperature -40...+85 °C -40...+85 °C
Housing polyamide PA6.6, meets UL94-VO aluminium
Mounting on DIN EN-rail -
* 98.5% confidence interval (confidence limit)
TECHNICAL DATA
DESCRIPTION
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- 3 -
TECHNICAL DATA AND DIMENSIONS
Range (FS) Type Body length A Linearity [%] Linearity [%]
[mm] [mm] (standard) (optional)
0...2 SM2-HYD 48 0.30 0.20
0...5 SM5-HYD 54 0.30 0.20
0...10 SM10-HYD 64 0.30 0.20
0...25 SM25-HYD-M 94 0.30 0.20
0...25 SM25-HYD 137 0.30 0.20
0...50 SM50-HYD-M 144 0.30 0.20
0...50 SM50-HYD 207 0.30 0.20
0...100 SM100-HYD-M 220 0.80 -
0...100 SM100-HYD 244 0.30 0.20
0...120 SM120-HYD 227 0.80 -
0...140 SM140-HYD 260 0.80 -
0...160 SM160-HYD 336 0.80 -
0...180 SM180-HYD 300 0.80 -
other ranges on request
Different output types with flange type thread M18 x 1,5 / M30 x 1,5
Plug-in flange with radial cable or radial connector output
Cable output
diameter of inner tube ø 4 mm
Connector, 4-pole, M12
Connector, 6-pole,(according to MIL-5015)
C (M18 x 1,5 / M30 x 1,5)B (Ø 15,8 / Ø 27,6)
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- 4 -
INSTALLATION DRAWING
for plug-in flange S18
assignment for TPE-cable:white (5): primary 2 black (6): secondary 2brown (9): primary 1 blue (8): secondary 1
flange with thread M30
* note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure
AC-OUTPUT
assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1brown (8): secondary 1
9
5
8
6
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- 5 -
CABLE BREAK DETECTION
EXTERNAL ELECTRONICS IMCA
Connection
The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals.
external electronics IMCA(for DIN-rail mounting)
* Terminals 1 and 7 are internally connected.
CABLE ELECTRONICS KAB
assignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal
assignment for PTFE-cable:yellow: supply V+brown: GNDgreen: output GNDwhite: output signal
The standard position of the cable electronics is 1 m away from the end of the cable, independent of the total cable length. On request the cable electronics can be placed at a different position.
The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break de-tection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:
IMCA alarm function
Functions with cable break detection activated
IMCA Output is deactivated via a switch. No current
or voltage signal
Red LED flashes An alarm switching output is activated (closer),
Cable breakage ON: 30 ΩCable breakage OFF: ꝏCapacity max. 30 mA
or ±14 V
KAB - Red LED continuously on -
Schematic diagram of a cable breakage (KAB)
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- 6 -
ELECTRICAL CONNECTION & CABLE
mating connector: AT3106F, according to MIL-5015 (please order separately)
PIN Belegung M12Steckerausgang
Connection cable (shielded) for connector output
ADJUSTMENT OF ZERO POINT AND GAIN
Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain.
1. Push rod entirely in – adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.
2. Push rod entirely out – adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 mA /10 V/5 V for the output signal.
Signal inversion:If an inverted output signal is required (20...4 mA /10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.
Mating connector M12 for self assembly (shielded)
Cable M12 with straight connector
K4P2M-S-M12 2 m
K4P5M-S-M12 5 m
K4P10M-S-M12 10 m
Cable M12 with angular connector
K4P2M-SW-M12 2 m
K4P5M-SW-M12 5 m
K4P10M-SW-M12 10 m
Straight connectorD4-G-M12-S
M18 / M30 flange
Angular connectorD4-W-M12-S
M18 / M30 flange
Straight connectorLemo-FGG.0T
S18 flange
Protection class IP67 IP68
Temperature range -25...+90 °C -40...150 °C
Mode of connection spring closure construction soldering contact
Cable diameter ø 4...8 mm Ø 4,5...5,0 mm
Conductor 0.14...0.34 mm² 0,14...0,25 mm²
PIN assignment
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- 7 -
ORDER CODE SENSOR
ORDER CODE ELECTRONICS
Measurement range [mm]0...20...5...
see chart on page 3
25...
SM12*
K
Outputconnector output (MIL-5015)
connector output M12cable output
SM
Typestandard body lengthshort body length (MR 25, 50, 100 mm)
-M
Type of flangethread M18 x 1,5thread M30 x 1,5
plug-in flange Ø18
1830
S18**
-H
Temperature range -40...+120 °C-40...+150 °C
* please note: connector output M12 in combination with cable electronics KAB: a connection cable K4P... is necessary. **cable output only available with PTFE-UL cable.
ElectronicsExternal electronics (DIN-rail mounting)Cable electronics
IMCAKAB
Voltage supply9...36 V 24V
020A420A10V5V
±5V±10V
Output0...20 mA4...20 mA
0...10 V0...5 V± 5 V
± 10 V
HYD
SM2-HYD 0...2 mm
SM5-HYD 0...5 mm
SM10-HYD 0...10 mm
SM25-HYD / SM25-HYD-M 0...25 mm
SM50-HYD / SM50-HYD-M 0...50 mm
SM100-HYD / SM100-HYD-M 0...100 mm
SM120-HYD 0...120 mm
SM140-HYD 0...140 mm
SM160-HYD 0...160 mm
SM180-HYD 0...180 mm
Connection cable with M12 connector Additional cable (2 m length is standard)
K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable
K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable
K4P10M-S-M12 10 m, straight connector Mating connector
K4P2M-SW-M12 2 m, angular connector AT3106F
K4P5M-SW-M12 5 m, angular connector Mating connector (for self assembly)
K4P10M-SW-M12 10 m, angular connector D4-G-M12-S straight, M12, shielded
D4-W-M12-S angular, M12, shielded
Lemo-FGG.0T straight
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 8 -
WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
SM-HYD-F18 Hydraulic-SeriesKey-Features:
- M18x1,5 mm integral thread - Operating pressure 150 bar- Ranges 2...200 mm- Linearity up to ±0.20 % of full scale- Protection class IP67 or IP68- Max. temperature up to +150 °C- High EMC-grade- Customised versions available
Content:
LVDTInductive Position Transducer – Hydraulic Series
18.05.15
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
- 2 -
LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure applica-tions, as well as high accelerations and measuring cycles.
The SM series offers ultimate reliability and precision in a small size and is designed for industrial- and lab use. This series is a pressurized hydraulic model to 150 bar for installation directly in hydraulic and pneumatic cylinders.
Since 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise - the guarantee for ultimate resolution and measuring accuracy.
Sensor
Measurement range FS [mm] 0...2 0...5 0...10 0...25 0...50 0...100 0...200
Linearity [% of FS] 0.30 % (0.20 % optional)
Types spring loaded (up to range 0...50 mm), free core, push rod guided/ unguided
Protection class cable/ connector side IP67, optional IP68
Protection class flange side IP68/ 150bar
Vibration stability DIN IEC68T2-6 10 G
Shock stability DIN IEC68T2-27 200 G/ 2 ms
Supply voltage/ frequency 3 Veff/ 3 kHz
Supply frequency 2...10 kHz
Temperature range -40...+120 °C (150 °C optional, option H: 200 °C on request)
Mounting flange with fastening screw thread M18
Housing nickel plated steel
Connection cable output or M12-connector with coupling nut
cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains
PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200°C, UL-Style 2895
Max. cable length 100 m between sensor and electronics
Spring loaded version (up to range 50 mm)
Spring force (middle of range) [N] 0.9 0.9 0.9 0.95 0.95 - -
Max. cycles of tip at 1 mm amplitude [Hz] 55 50 50 35 20 - -
Spring stiffness [N/ mm] 0.29 0.2 0.12 0.06 0.04 - -
Life cycle > 10 Mio. cycles
Free core/ push rod/ push rod guided
Max. acceleration of core/ push rod 100 G
Life cycle infinite
Weight approx. [g] 85 91 96 108 140 190 290
* 98.5% confidence interval (confidence limit)
TECHNICAL DATA
INTRODUCTION
Electronics IMCA external electronics (built-in) KAB cable electronics
Output signal 0...20 mA, 4...20 mA (load < 300 Ohm) 4...20 mA (load < 300 Ohm)
0...5 V, ± 5 V (load > 5 kOhm) 0...5 V, ± 5 V (load > 5 kOhm)
0...10 V, ± 10 V (load > 10 kOhm) 0...10 V, ± 10 V (load > 10 kOhm)
Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K
Resolution* 0,04 % FS 0,04 % FS
Corner frequency 300 Hz/-3 dB (6-pole Bessel) 300 Hz/-3 dB (6-pole Bessel)
Isolation stability > 1000 VDC > 1000 VDC
Power supply 9...36 VDC 9...36 VDC
Current consumption 75 mA at 24 VDC 65 mA at 24 VDC
150 mA at 12 VDC 140 mA at 12 VDC
Sensor supply 3 Veff, 3 kHz (adjustable, 1-18 kHz) 3 Veff, 3 kHz (adjustable, 1-18 kHz)
Working temperature -40...+85 °C -40...+85 °C
Storage temperature -40...+85 °C -40...+85 °C
Housing polyamide PA6.6, meets UL94-VO aluminium
Mounting on DIN EN-rail -
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- 3 -
TECHNISCHE ABMESSUNGEN
range FS body length B body length C max. length A core length D push rod length E
[mm] cable/ connector radi-al[mm]
connector M12[mm]
sprung load mechanics[mm]
[mm] [mm]
0...2 57 60 39 22 62
0...5 63 66 42 25 68
0...10 73 76 47 30 78
0...25 103 106 62 45 108
0...50 153 156 87 70 158
0...100 253 256 - 120 258
0...200 453 456 - 220 458
Other measurement ranges are available on request.
type: push rod guided
type: spring loaded (up to range 0...50 mm)
Please note that the stated end travel and start travel (see detailed picture) are stan-dard values. When calibrating the sensors we are aiming for best linearity.
type: free core, push rod unguided
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SENSOR TYPES
Cable output axial
Sensors with cable output have a cable fitting and a spring for bend protection of the cable.
For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m.
Instruments with option H for temperatures up to 150 °C feature a PTFE cable.
Cable/ connector output radial
Connector output (cable with straight or angular connector)For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector.
The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m.
The connector pair has protection class IP67.
The total length of the sensor with connector is:body length of the connector M12 (see table) + 20 mm (angular connector)body length of the connector M12 (see table) + 37 mm (straight connector)
INSTALLATION DRAWING
flange with thread M18
* note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure
The option VH should to be chosen, if the sensor is used in liquids (oil, water, …) or if fast pressure variations may occur. By milling plane surfaces on parts of the mechanics (see picture red marked) the pressure balance or venting of the inside area will be improved.
For „spring loaded version“: Two plane surfaces combined with a higher spring force of approxima-tely 2,5 N improve significantly the mechanical performance.
For version „guided push rod“: The push rod features a plane surface.
Option VH
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AC-OUTPUT
assignment for TPE-cable:white (5): primary 2 black (6): secondary 2brown (9): primary 1 blue (8): secondary 1
assignment for PTFE-cable:white (5): primary 2 green (6): secondary 2yellow (9): primary 1brown (8): secondary 1
assignment M12-connector:
CABLE ELECTRONICS KABassignment for TPE-cable:brown: supply V+blue: GNDblack: output GNDwhite: output signal
assignment for PTFE-cable:yellow: supply V+brown: GNDgreen: output GNDwhite: output signal
If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position.
EXTERNAL ELECTRONICS IMCA
Connection
The external electronics IMCA is designed to be installed in switch cabinets (Din-rail moun-ting). The connection to the sensor is conducted as connector with screw terminals.
external electronics IMCA(for DIN-rail mounting)
* Terminals 1 and 7 are internally connected.
At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m.
sensor connectorbox
twin twisted cable
electronicsinstallation in switch cabinet
supply
signal outputshield
prim.
sec.
9
5
8
6
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CABLE BREAK DETECTION
ADJUSTMENT OF ZERO POINT AND GAIN
Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain.
1. Push rod entirely in – adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 mA/0 V for the output signal.
2. Push rod entirely out – adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 mA /10 V/5 V for the output signal.
The output signal is referring to the electric measuring range. If the sensor is operated outside the mea-suring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/ 20 mA or < 0 V/ 4 mA, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 mA or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC.
Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted.
Signal inversion:If an inverted output signal is required (20...4 mA /10...0 V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.
measurement range [%]
mechanical in mechanical out
outputsignal
[%]
(10 V/20 mA)
120
100
80
60
40
20
-20
-20
20 40 60 80 100 120
electricmeasurement range
The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT‘s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break de-tection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected:
IMCA alarm function
Functions with cable break detection activated
IMCA Output is deactivated via a switch. No current
or voltage signal
Red LED flashes An alarm switching output is activated (closer),
Cable breakage ON: 30 ΩCable breakage OFF: ꝏCapacity max. 30 mA
or ±14 V
KAB - Red LED continuously on -
Schematic diagram of a cable breakage (KAB)
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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BESTELLCODE
ACCESSORIES
Measurement range [mm]0...20...50...100...250...500...100 (not spring loaded)0...200 (not spring loaded)
25
102550
100200
-O
OptionsSensor without options
Sensor with options
SM
Typefree corepush rodpush rod guidedspring loaded (up to 0...50 mm)
AS
SGT
(not option H/ IP68) axial connector M12(not option H/ IP68) radial connector M12
axial cable outputradial cable output
SA*SR*KAKR
IP68H
L20VH
Optionsprotection class IP68temperature 150 °C
improved linearity 0.20 %ventilation hole, improved function in liquids
* please note: connector output in combination with cable electronics KAB: a connection cable K4P... is necessary.
ElectronicExternal electronics (DIN-rail mounting)Cable electronics
IMCAKAB
Voltage supply9...36 VDC 24V
020A420A10V5V
±5V±10V
Output0...20 mA4...20 mA
0...10 V0...5 V± 5 V
± 10 V
HYD F18
ORDER CODE ELECTRONICS
Connection cable with M12 connector Additional cable (2 m length is standard)
K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable
K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable
K4P10M-S-M12 10 m, straight connector
K4P2M-SW-M12 2 m, angular connector Mating connector (for self assembly)
K4P5M-SW-M12 5 m, angular connector D4-G-M12-S straight, M12, shielded
K4P10M-SW-M12 10 m, angular connector D4-W-M12-S angular, M12, shielded
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335
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WayCon Engineering GmbHMehlbeerenstr. 482024 Taufkirchen
Subject to change without prior notice.
Tel. +49 (0)89 666 16 11-0Fax +49 (0)89 666 16 11-100E-mail [email protected] Internet www.waycon-engineering.de
Votre distributeur France : http://vicatronic.fr [email protected] Tél : +33 (0) 248 566 335