The Shift to Flexible Automation · VAS & Packing Sorting & Dispatch . 24 FIND YOUR WOW Modular...
Transcript of The Shift to Flexible Automation · VAS & Packing Sorting & Dispatch . 24 FIND YOUR WOW Modular...
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The Shift to Flexible Automation
Presented by:
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Samay KohliCo-Founder and CEOGreyOrange
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The consumer trends that are
driving changes in warehouse design
How warehouses are changing to meet demands
The technologies
used
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The new consumer expectation
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Consumers want more choices
Model T to Audi TT
2 Million Model T’s Produced in 192320 New Models Introduced in 2015
(not including colors & customizations)
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Consumers want more options
15 Different Models of iPhone Live today(not including colors)
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Consumers want more customization
Nike -Factory-to-Shop time is less than a week.
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Consumers demand more
This Single’s Day DC Processed 657 Millionorders against a 50 Million Daily average.
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Consumer expectations have outpaced warehouse evolution…
Changing Consumer Expectations
Flexible Warehouses
1960s 1980s2000s
20052010
Evolution of consumerism
Warehouse evolution
Rise of consumerism
Cost-consciousconsumer
RackingIncreasing Storage
AS SEEN
ON TV
Accessibility and variety increases
Simple Flow Functions
e-commerce boom starts
Smaller frequent orders
Sortation Systems
complexity, faster and cheaper
Omni-Channel
IT & WMS
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Warehouse Design
What they were? 1950 What they are today?
Fixed Configuration Non-adaptive 100% Pre-plannedImmobile
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INVESTING IN AUTOMATION IN A CHANGING
BUSINESS-SCAPE
Material Flows
Ownership Model
Distribution
Model
Product
Mix
Channel Mix
Change Vectors
Scale Inventory Profile
Material Handling
Layout/Processes
Location
Warehouses are affected by change…
Business
Changes
Decreasing Automation
Efficiency
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CHANGES AFFECT PROJECTED ROI
ON RIGID AUTOMATION
Automation
Hardware
Highly repetitive task
Rigid
Automation
Fixed
Requirements
Predicted
needs
expected saving
realized saving
years
$
1 2 3 4 50
initial capex
incremental investment
Returns
Diminishing
Investments
Incremental
ROI
Unrealized
A B
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FLEXIBLE AUTOMATION WILL BE THE GAME CHANGER…
Flexible
Automation
A1
A2
An
Changing
Requirements
Artificial
Intelligence
Optimized
Results
B1
B2
Bn
Meeting Business
Needs
Highly complex
task
BUILDING BLOCKS
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Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
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Mobile robots moving material autonomously
• Automatically adapting to changes in material flows on the fly
• Centralized decision making so no bottlenecks
• Fleet can flex in and out on volume mix
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Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
Modular Design
Independent
Configurable
Scalability
Eco-systembenefits
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Inventory in modular storage units
• Flexibility to handle different load units
• Flexibility to configure storage to changing inventory profile
• Flexibility to change storage layout by moving mobile racks
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Collaborative Operations
Safe
Responsive
Productivity
Employee satisfaction
Modular Design
Independent
Configurable
Scalability
Eco-systembenefits
Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
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Collaborative picking robots working with goods-to-person system
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• 2X – 4X increase in picking productivity
• 24/7 operation during peaks
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Modular Design
Independent
Configurable
Scalability
Eco-systembenefits
Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
Collaborative Operations
Safe
Responsive
Productivity
Employee satisfaction
Connected Agents
Locally connected
Distributedcontrol
Synchronized
ContinuousImprovement
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Connected robots with connected software
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• Synchronized operation across the warehouse
• Coordinated and seamless movement and maximum order fulfillment efficiency
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Modular Design
Independent
Configurable
Scalability
Eco-systembenefits
Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
Collaborative Operations
Safe
Responsive
Productivity
Employee satisfaction
Connected Agents
Locally connected
Distributedcontrol
Synchronized
ContinuousImprovement
Intelligent Software
AI Driven
Extensible
Real Time-Optimization
Easy process configuration
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Bringing Flexible Warehouses to life with intelligent Software
AI-drivensoftware platform
Goods movement
Receiving & QC
Maintenance
Inventory Management
Goods movement
Order Consolidation
VAS & Packing
Sorting & Dispatch
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Modular Design
Independent
Configurable
Scalability
Eco-systembenefits
Mobile Systems
Autonomous
Portable
Adaptability
Infra-freeinvestment
Collaborative Operations
Safe
Responsive
Productivity
Employee satisfaction
Connected Agents
Locally connected
Distributedcontrol
Synchronized
ContinuousImprovement
Intelligent Software
AI Driven
Extensible
Real Time-Optimization
Easy process configuration
Higher return on automation investment…
Continuous improvement
Highest Resource Utilization
Speed of reacting to change
End-to-end Optimization
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Portfolio SnapshotAI powered flexible & scalable solutions for supply chain automation
GreyMatter AI Powered Order Fulfilment Software
Autonomous Sortation Goods to Person Autonomous Picking
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For more information
Call: (833) 99 ROBOT (76268)
Email: [email protected]
Visit: www.greyorange.com
Stop by: ProMat Booth S3275
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