The Selection of Blade Sections

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    THESELECTIONOFBLADESECTIONS

    Althoughthecirculationtheoryoffersasatisfactoryexplanationof

    propelleractionandprovidesausefulmethodof calculatingpropeller

    performance, it does not provide any means of selecting the mostdesirablebladeshapesforanyparticulardesign.Thetheoryleadsonlyto

    theconclusion that, inorder fora section toproducea certain thrust,

    theproductoftheliftcoefficientandsectionlengthmusthavethevalue

    givenbyequationattheendofthetext.Presumablyanycombinationof

    these factors could be used to produce the required product, but

    practicalconsiderationgreatlyrestrictsthechoiceofthesefactors.

    Sinceoneoftheprimaryobjectivesinthedesignofapropelleristo achieve the maximum possible efficiency, it is evident that each

    section shouldbe selected tohave theminimumdrag. Ingeneral, the

    dragof conventional sectionsdecreaseswithdecreasing thicknessand

    decreasing angle of attack. Therefore, these values should be kept as

    lowaspossible.Thedragalsodecreaseswithdecreasingsection length

    but reduction of length requires a corresponding increase in the lift

    coefficients to maintain a constant product and also an increase inthicknesstomaintainthestrength,bothofwhichareaccompaniedbyan

    increase in the critical cavitation index, which, in turn, increases the

    possibilityofcavitation.

    Inthecaseoflowspeed,lightlyloadedpropellers,wherethereis

    littlepossibilityof cavitation, theblades shouldbemadeasnarrowas

    practicalandmeanwidthratiosas lowas0.20areusedfrequently.For

    propellers which are designed to operate at high speeds, where thepossibilityofcavitationisgreater,thesectionlengthsmustbeincreased

    with an accompanying loss of efficiency. It has been found most

    convenient inpractice toassumeabladeoutlinebasedonexperience

    with other propellers for similar applications. The critical cavitation

    number of each section then can be compared with the cavitation

    numberatwhicheachsectionoperates,basedontheresultantvelocity

    andsubmergence,andthesection lengthsadjustedsothatallsectionshaveanequalmarginofsafety.

    Thedeterminationofabladesectionshapetodevelopadesired

    liftcoefficientcanbestbeaccomplishedby reference to theextensive

    workdoneinthedevelopmentofairfoils.

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    It has been shown that an airfoil can be considered as the

    combinationofa symmetrical thicknessdistributionanda camber line

    from which the offsets of the thickness distribution are plotted.

    Theoretically, at zero angle of attack, the lift coefficient is a function,

    primarily, of the camber, and, to a small degree, the thickness, but

    experiments have shown that for all practical purposes the liftcoefficient canbe considered as a linear function of the camber ratio

    alone. Theoretically, with an angle of attack the lift coefficient for

    infiniteaspectratioincreasesattherateof2 perradianor0.1097per

    degree,whichisconfirmedbyexperiment.

    Since lift canbedevelopedeitherby camberorangleofattack,

    thequestionarisesastowhichshouldbeusedorhowtheliftshouldbe

    distributedbetweenthetwo.Experimentshaveshownthattheincreaseindragduetocamberinganairfoiltoprovideacertainliftcoefficientis

    less than the increase in drag caused by obtaining the same lift

    coefficient with an angle of attack. It can be shown also that,

    theoretically,thereductioninpressureonthebackofanairfoilisless(or,

    in other words, the critical cavitation index is lower) for a given lift

    coefficientwhen the lift is provided by camber thanwhen the lift is

    providedbyangleofattack.Onthisbasis, itwouldappearthattheuseofcamberalonewouldgivetheoptimumresults,but,inpractice,thisis

    notthecase.

    The characteristicsofmathematicallydefined camber lineshave

    been determined by transformations of the potential flow around

    cylindersinuniformflowinwhichtheviscosityhasbeenneglected.The

    effectoftheviscosityinarealfluidisareductionofthecirculationthata

    cambercurvewoulddeveloptheoreticallyinaperfectfluidand,hence,areduction of lift. For circular arc camber lines, the experimentally

    determinedliftcoefficient isabout80percentofthetheoreticalvalue.

    The reduction of circulation also results in the shift of the stagnation

    pointfromtheendofthecamberlinetosomepointonthebackofthe

    section.

    It is possible, of course, to obtain a desired lift coefficientwith

    circulararc camberby increasing the theoretically required camberbythefactor1/0.8.This isnotdesirable,however,fromthestandpointof

    cavitation,since,withthestagnationpointontheback,thepressureon

    the face near the leading edge is reduced greatly and danger of face

    cavitation is increased as has been demonstratedwith tests of single

    sections. It isconsideredmoredesirable, therefore, touseanangleof

    attack to make up the difference between the theoretical and

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    experimentalvalueoftheliftcoefficientassociatedwithagivencamber.

    Forexample,a liftcoefficientof1.0theoreticallyrequiresacirculararc

    camber ratio of 0.08. Actually this camber ratiowould produce a lift

    coefficientofonly0.8, so thatanangleofattackof0.2/0.1097=1.82

    degrees must be used in conjunction with the 0.08 camber ratio to

    develop the lift coefficientof1.0.This incursa slight increase indrag,which is considered less objectionable than the possibility of face

    cavitation.

    There are a considerable number of mathematically defined

    camber lines forwhich theoretical lift andpressure characteristics are

    available.Sofaras isknown,thesuitabilityofallofthesecamber lines

    forpropellershasnotbeeninvestigated,butone,inparticular,seemsto

    haveverydesirablecharacteristics.ThisistheNACAa=1camberwhichtheoretically produces a uniform chordwise distribution of load and

    pressureand,hence,foragivenliftcoefficientthereductionofpressure

    onthebackofasectionistheminimumthatcanbeobtained.

    Turningnowtotheconsiderationofsectionthickness, it isfound

    thatmostinvestigationsofairfoilshavebeenmadewithsectionshaving

    thicknessratiosof0.06orgreaterand,therefore,areapplicableonlyto

    theinnersectionsofwidebladedpropellersand,toasomewhatgreaterextent,tonarrowbladedpropellers.Theconclusionsthatcanbedrawn

    fromtheseinvestigationsare:

    1. The drag increases with increasing thickness ratio above athicknessratioof0.06atwhichitissomewhatlessthanthedrag

    ofaflatplate,whichhasnotbeenexplained;hence,forsections

    thinnerthan0.06,thedragprobablyincreasesagain.

    2.

    Thedragincreaseswithincreasingcamberandangleofattack.3. Thedrag increasesasthepositionofmaximumcamber ismovedtowardthetrailingedge,althoughtheincreaseissmalluntilafter

    the position of maximum camber passes the midpoint of the

    chord.

    Thedrag coefficient isalsoa functionofReynoldsnumber,and,

    although there is little variationbetweenaReynoldsnumberof6x105

    and6x10

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    ,belowthisrangethedragcoefficientincreasesrapidly.AboveaReynoldsnumberof6x106 thedrag coefficient curvesarepractically

    paralleltothefrictionline.

    Recentaeronauticalresearchhasresulted inthedevelopmentof

    severalthicknessdistributions.Incarefullyconductedwindtunneltests,

    thesectionshaveshownvery lowdragcoefficients (of theorderof50

    percentofthefrictiondragofaflatplateatthesameReynoldsnumber)

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    overasmallangularrangeandasmallrangeofReynoldsnumber.Such

    thicknessdistributionshavebeenusedforpropellersbuthaveresulted

    inlittleifanygaininefficiencyprobablybecauseofthehighturbulence

    inthewake.Itisbelievedthatforagiventhicknessratioanyreasonably

    wellshaped thickness distribution will have approximately the same

    drag. Figure12 shows the variationof drag coefficientof airfoilswiththicknessandangleofattackderivedfromtheexperimentsofGutsche.

    The Reynolds number at which the experiments were conducted is

    within the range (2.5x105 to 7.0x10

    5) at which model propellers are

    ordinarily tested, but ship propellers run at higher Reynolds numbers

    and,therefore,thesedragcoefficientsaresomewhathigherthanwould

    be obtained for smooth fullscale propellers. The drag coefficient of

    ogivalsectionsisappreciablylargerthanthevaluesshownhere.The pressure distributions around the newer type laminar flow

    sectionsbasedupontestsintwodimensionalflowarebelievedtooffer

    definite advantages over the older type sections, due to the lower

    pressurevariation foragiven thickness ratioand to theshiftingof the

    minimumpressurepointfartherfromtheleadingedgewhereitisnotso

    much affected by an angle of attack. A comparison of the pressure

    distribution on the back of two sections is shown in Figure 11, fromwhichtheeffectofthicknessdistributioncanbeseen.Itisapparentalso

    that, with the new type sections, it is particularly desirable to use

    camber in preference to angle of attack. It must be remembered,

    however, that forasectionofapropeller inagreatlyvaryingwakean

    angleofattackcannotbeavoidedoverpartof thecircumferenceand,

    hence,under these conditions, themaximum thickness shouldbewell

    forwardofthemidpointandtheleadingedgewellrounded.Itshouldbenotedthatthetrailingedgeofmostairfoilsistoothin

    forpropellerwork.Theedge thickness canbe increased toapractical

    value,withoutappreciablyaffectingtheperformanceofthesections,by

    adding an additional thickness distribution over the after portion on

    bothsidesofthecamberline.

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    Where:

    CL=Liftcoefficient.

    c=Chordlength.

    D=Diameter.

    Z=Numberofblades.

    x=Ratiooflocalradiustotipradius. =Goldsteinfactor.

    =Advanceangle.

    i=Hydrodynamicpitchangle.

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