The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to...

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Transcript of The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to...

Page 1: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.
Page 2: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

The saga of success…

Page 3: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

The year was 1986 when two brothers withconviction, ethics and commitment hadforeseen the future. Those legendary menare Mr. Siddharth Shah and Mr. Jayraj Shah.This shah duo had a dream, a dream ofmaking composite products of unparallelquality which can meet internationalstandards including import substitutions.With their envisioning capacity they took arevolutionary step to establish R&D forinnovating and assimilating path breakingtechnologies in composite productsmanufacturing. They built a team ofprofessionals focused on a common goal ofcreating a benchmark in customersatisfaction. These two decades ofperformance bore fruit in a majordiversification called Elasto PolymerProcessors (Guj) Pvt Ltd and today it is knownas EPP Composites Pvt. Ltd.

The power

of dream

Page 4: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Mr. Siddharth Shah, the chairman of the company byedification is a mechanical engineer and rubber-plastictechnologist. With his deep understanding of fiscalpolicy and economics he has excelled the skill ofmanaging financial portfolio of company. His clear focuson vision has resulted in stupendous growth and a teamof experts that made commercial and financial growthpath look easy.

A man of achievements

Page 5: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Mr. Jayraj Shah is a managing director of company by schooling heis a science graduate. His sound knowledge of technicalities ofcomposites industry and products has assured overall smoothoperations at EPP. His keen interest in R&D and technical know-how has taken a shape of multi divisional compositemanufacturing company with state-of-art engineering facilities. Hisleadership qualities and management skills are benchmark forothers to achieve. He is known for nurturing the team ofprofessionals and making them significant part of EPP family.

A man of action

Page 6: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

This continued success of EPP CompositesPvt. Ltd., is dedicated to team work. Mr.Siddharth Shah and Mr. Jayraj Shahacknowledge the role played by theirbusiness associates and employees. Realizingthe responsibility on the shoulders of eachmember of EPP, they endeavour to be one ofthe most competitive companies in theindustry with emphasis on efficiency inoperations, reliability for customers andthrust on innovation and development ofnew composite products.

Together we work as team

This has placed EPP in the niche circle of globally renowned composites productmanufacturing companies. Today EPP serves more than 750 clients across the globe withclear aim of delivering highest quality at most reasonable price.

Page 7: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

In the word of Mr. Jayraj Shah “Preparing for the future, wehave given due consideration to key success factors to copewith the constant change. We streamline manufacturingcapabilities to boost-up technical expertise, to ensure highquality production and to increase cost effectiveness.Modern and well equipped R&D centre operations are beingtaken care of by highly skilled and efficient researchengineers and associates. Our well-recognized and acceptedmarket presence with a strong product portfolio is regularlyaugmented with new products. Our expansion plan tocreate multi location production facilities has made us tothink, “India today, the world tomorrow”.

India today,

world tomorrow

Page 8: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

The success and reputation of EPPcomposites Pvt. Ltd., started as the dream oftwo men is now extended to the dream ofmany. EPP Composites Pvt. Ltd with its‘Customer First Approach’ and a sheer focuson quality over the last 25 years has nowgrown into a large scale corporate with anISO 9001:2008 certified manufacturingfacilities extended over an area of more than1, 80,000 sq ft. at Metoda G.I.D.C. Rajkot.

Exceptional Infrastructure

Page 9: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

EPP has also installed CNC dual helical filament windingtechnology for making shells and cylindrical shapes,Pultrusion technology for making various type ofcomposite profiles, Resin transfer moulding technologyto make intricate moulded parts, Spray up technologyfor making large volume products, Vacuum infusiontechnology for making special type of shapes,Compression Moulding facility, Hand layup process. EPPis the first Indian company manufacturing GRP dualhelical filament wound cross country pipe withindigenous technology. EPP owns ultra modern testinglaboratory as per international norms where rawmaterial testing, in process testing to final producttesting are done as per almost all internationalstandards.

Powerful processes

EPP’s involvement from design to commissioning in detailed project and engineering job hasmade it possible to develop it’s own designing capacity. EPP is able to offer consolidated andconcrete proposals as per requirement of customers with good hold & reputation with specialistdesigner and associates.

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Trajectory of growth0

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Today EPP Composites Pvt. Ltd. is one of the leading global players in the rapidly growingcomposite industry. The company has achieved a reputed position with 25 years of focus onquality and customer service. Since 1986, Research & Development of new products remainsa primary aim at EPP which has today resulted into multidivisional activities. All the businessdivisions which are different in action are united in achievement with their clear focus oncomposite based products catering to the various segments of the industries globally.

A tale of

different divisions

Page 12: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

EPP is manufacturing more than 500 Km GRPpipes & fittings for potable water andindustrial applications to various state govt.Water supply and sewerage schemes, publicand private sector companies in India. EPP isthe first Indian company manufacturing GRPdual helical filament wound cross countrypipe with indigenous technology.

GRP pipe division

EPP GRP pipes are manufactured with stringent quality control catering to all the sectors ofthe industry winning accolades for quality and an ever growing enviable list of customersglobally viz. Government of AndhraPradesh, Tamil Nadu, Gujarat, Rajasthan, MP ,UP,Karnataka, Reliance Industries Ltd., Essar Oil Ltd., ONGC, L&T, The Indian Hume Pipe Co. Ltd.,Gammon India Ltd. EPP manufactures 1.5 Km of Glass Reinforced Plastic (GRP) pipes per day.GRP pipes are ideal for potable water, effluent, sewerage supply, desalination plants, offshoreoil production, chemical, fertilizer, refinery, petrochemical and petrochemical plantapplications.

Page 13: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Chemical plants &

equipment divisionFor creating a strong mark in industry, EPP has adopted a simple strategy – eachproduct type is given a dedicated team of professionals whose sole job is to developa finest quality product, which can stand tall against its competitors globally. EPP ismanufacturing large size Storage tanks and vessels, pickling plants, air pollutioncontrol systems, desalination plants, filters and interconnected plant piping systems.EPP is catering to all major petrochemicals, chemical , pharmaceutical, fertilizer, steelplants, power plants globally. Today EPP is one of the leading global players withmore than 450 clients around the world.

Page 14: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Building product divisionThe emergence of India globally is evidentfrom the growth we are witnessing in theinfrastructure and real estate sector. Alwaysahead in sensing and tapping the realpotential of any phenomenon, EPP has set upa special division for developing andproducing various kinds of building products.EPP is manufacturing fibre glass Roof lightsheets, domes, FRP - PUF sandwiched Doors,SMC Doors, FRP and culture marble BathTubs, Play systems and water park slides. EPPhas made a mark in the Real Estate sector byconsistently supplying quality products to allmajor builders, architects and corporate inIndia.

Page 15: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Pre-Fab divisionThe concept of prefab material is rapidlycatching up in our country. Riding the wavefrom the forefront, EPP has a full fledgedivision for the same. This division is engagedin manufacturing prefabricated housingsystems in Fibre glass and various othermaterials. EPP is supplying Pre-fab cabins,Security cabins and telecom shelters to manycorporates in India. EPP has created completevillage consisting of 550 fibre glass pre-fabricated house at Bhavpur, in record time of60 days after 2001 earthquake in Gujarat.This was the first time in India where wholevillage was built from fibre glass.

Page 16: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Pultrusion divisionEPP is renowned for manufacturing FRPGratings (moulded as well as Pultruded), FRPCable Trays, FRP Profiles, FRP Ladders &Staircase with Hand Railings, etc. EPPPultruded Products are Corrosion & WeatherResistant, Light Weight & Durable, incurs LowCost Installation, Maintenance Free as well asSturdy & Structurally Stable.

Page 17: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Cooling tower divisionManufactures customized cooling towers ona turnkey basis. EPP offers induced counterflow, natural draft, spray tower type coolingtowers. Cooling tower is used in Airconditioning and Refrigeration, Compressors,D.G, sets, Power plants, Plastic processingand Induction furnaces.

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Creating uniqueness Composites offer certain unique advantages over most commonmaterial of construction like Steel, Aluminum, Wood etc. Listedbelow are the most prominent ones.

Extremely High Corrosion Resistance : FRP Composites exhibitexcellent resistance against severely corrosive fluids even atelevated temperatures. A properly designed laminate constructioncoupled with careful selection of the Matrix System can ensureeven 50 years plus life cycle of a FRP Composite Product whichprobably no other conventional material of construction can offer.

High Strength to Weight ratio : FRP Composites have excellentstrength to weight properties. A suitably designed Compositeproduct can surpass the Tensile Strength of Carbon Steel,Aluminium and even Stainless Steel. Usage of light weight FRPSucker Rods on beam pumping units are a classic example of thisphenomenon.

Page 19: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Creating uniqueness... High Impact Strength : FRP Composites exhibit very high impactstrength. Careful orientation of reinforcements have enabled thedesigners to produce ballistic body armors and safety helmets.Lightweight of the Composite material is an additional bonus forsuch applications.

Dimensional Stability : With FRP Composite it is possible tomaintain critical dimensional tolerances in most demandingstructural applications. Close to very close tolerances can beachieved with properly designed tooling, selection of rightmanufacturing process and selection of correct reinforcement aswell as matrix system. Hulls of FRP Mine Hunter and Frigate areclassic examples.

Excellent Electrical Resistance : Composite is a very low conductorof electricity and has a high dielectric strength too. Compositeinsulators on power lines have thus successfully replaced porcelain(all-glass) / ceramic insulators.

Page 20: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Creating uniqueness... Parts Consolidation : Due to design flexibility it is possible toconsolidate number of parts in one single component andthereby replace assembly of several components. AutomotiveIndustry have made good use of this opportunity and reducednumber of parts in some doors, hoods and lift gates.

Lower Tooling Cost : Availability of various manufacturingprocesses makes it possible to produce Composite products indesired volumes using various types of production runs i.e. small,medium or large. Consequently depending on the type ofproduction run required less expensive to high cost Tooling aremade. Thus cost saving in tooling can be achieved for small onetime production runs instead of investing in high cost toolingrequired for metal forming irrespective of single or regularproduction runs and volume.

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Competitive Strength• International quality at a very competitive prices.

• One of the best quality products in India.

• Turnkey solution, right from designing to commissioning.

• 24 X 7 customer service.

• Total solution through composites.

Page 22: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

An international tradeEPP with a vision to transform into one of thelargest global composite products manufacturingcompany is now embarking on expansion programof Rs. 70 crores focused on Composite basedprocesses. Next year EPP will generate almost 20%revenue by exports in Europe, Middle East, Africaand Australia. To strengthen the presence atinternational level, EPP is exploring all thepossibilities of joint ventures with European andAustralian companies who can take care ofdevelopment at local level over there.

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Serving segments and

customersEPP is providing solutions for differentsegments such as infrastructure, Chemical,Building & Construction, electrical, Railways,Automobile, Marine, Defense, Wind Energyand offshore Catering to the leading playerssuch as Reliance Industries Ltd, L & T , TATA,Essar Oil Ltd, Hindustan Zinc Ltd, HCC, Jindal,IFFCO, Ranbaxy, Aditya Birla, GSFC, ACC,Cadila Pharmaceuticals, SAIL, ONGC, Saindvik,Cipla, HZL, Lupin, Torrent, GFL, Voltas Limited,Kirloskar, Indian Railway and many more aretestimony of our commitment to quality andcustomer satisfaction.

Page 24: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Glorious achievements• Successfully developed dual helical wound GRP pies indigenously.

• Created complete village consisting of 550 fibre glass pre-fabricated house at Bhavpur, in record time of 60 days after 2001 earthquake in Gujarat. This was the first time in India where whole village was built from fibre glass.

• A unique company with almost all kind of composite solutions.

• TIFAC (department of science & technology) assistance to develop high pressure GRE pipes.

Page 25: The saga of success… - SpeakBindasDimensional Stability : With FRP Composite it is possible to maintain critical dimensional tolerances in most demanding structural applications.

Incredible futureToday when per capita consumption of India is only 50 gmwhich is very low in comparison of USA 5.6 kg and China1.5 kg creates enormous scope for EPP to meet thedemand. On the other hand composite industry as such isgrowing at 25% annual growth rate. So there is a brightfuture where EPP is coming up with Integrated CompositesComplex in 150 acres of land. Here EPP is planning to setup all major composite manufacturing processes likecontinuous Filament Winding, Pultrusion, SMC, DMC,Vacuum infusion, RTM, Spray up at this integratedcomposite complex. To come up with new innovations tohelp mankind EPP is planning to open a compositeinstitute and Research & Development centre. As well asindependent approved testing lab for composites. Soonthe company would be presenting high-end solutions fordefence, carbon fibre segment, wind power, marinesegment, aeronautical and space sector as well.

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Our vision• To become the World’s leading Company for Fibre Glass Composites products by year 2020

• To adopt all latest Fibre Glass composite manufacturing technology

• To cater all industrial sectors where there is a demand of composite based products

• To create values for our customers through our products and services.

• Continue to grow as people’s company

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Our mission• EPP strives to provide high quality fibreglass composites

products at competitive prices with on time delivery.

• EPP believe in doing business with ethics.

• EPP is committed to deliver continual progress by adopting new technologies and practice for sustainable development.

• EPP fosters health & well being of their employees.

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Value creationFor Customers• Products with quality• Value for money • Cost effective • Providing customized solutions

For Employees• Empowerment• Career Development• Job with continual learning• Trainings• Social security• Teaching business acumen

For Society• Products made available for sanitation and potable water

• Employment generation• Bringing in foreign exchange

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Address of success