The right partner for Marine & Offshore ... - Bosch Global · Bosch Rexroth IT Marine & Offshore...
Transcript of The right partner for Marine & Offshore ... - Bosch Global · Bosch Rexroth IT Marine & Offshore...
The right partner for Marine & Offshore solutions
Technological trends and international projects
12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
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Agenda
Introduction Bosch Rexroth Marine & Offshore
Market trends & technical developments
Bosch Corperate Research and Bosch Rexroth
Bosch Rexroth projects Marine & Offshore
12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
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12/05/2016 | DCBN/GM, DC-IA/SDM1 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Our World Marine & Offshore
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12/05/2016 | DCBN/GM, DC-IA/SDM1 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Our ChallengesSensitive/hazardous and remote areasHarsh conditions
Huge sizes, large heights and loads Corrosive environments
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Industry Sector segmentation
12/05/2016 | DC-IA/SDM1/AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth Marine & Offshore
MarineDredgingCommercial Ships Yachts
General Machinery
Shipyard Equipment Hydrodynamic Research Naval Systems
OffshoreExploration Production Wind InstallationConstruction
Subsea
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Bosch Rexroth application engineering
Deck equipment & Under deck machineryUnder Deck
• Propulsion•(controllable) Pitch propellers
•Azimuth
•Pods
•Thrusters / VSP’s
•Water jets
• Steering Gears
• Stabilizers
• Cargo pumps / fire fighting equipment
• Engine / Ship diesel systems
• Underwater-Applications
On Deck• Winches
• Cranes, Davits
• Hatch Covers
• Bow-Visors,
• Ramps / RoRo
• Side-Doors
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Bosch Rexroth Projects
Dredging equipmentDredging equipment
• Hopper dredger equipment
• Cutter dredger equipment
• Split barge equipment
• Fallpipe / stone dumper equipment
• Back acters / backhoe dredgers
• Deep sea mining
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Bosch Rexroth Offshore projects
Special & Offshore equipment Offshore equipment
• Heavy lifting
• Drilling equipment•Drill string compensators
(DRT/WLT)
•Mud pumps, top drives, draw works, rotary tables
• Specific FPSO equipment
• Installation & (de)commissioning (deck mating/pipe laying)
• Jacking / Skidding / Fixation
Special equipment• Heave compensation
•Passive
•Active (RAHCS/PAHCS/LAHCS/MCP)
• Deepsea / subsea equipment
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Bosch Rexroth projects
Naval systemsUnder Deck
• Propulsion•(controllable) Pitch propellers
•Azimuth
•Pods
•Thrusters / VSP’s
•Water jets
• Steering Gears
• Stabilizers
• Engine / Ship diesel systems
On Deck• Helicopter transfer
systems (winch/rail)
• Underway replenishment systems
• Underway fuelling systems (abeam/astern)
• Davit systems for RIBs
• Launch & Recovery of probes / ROVs
• Towed array systems
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Bosch Rexroth projects
Shipyard equipmentTransfer system
• Hydraulic bilge support
• Hydraulic keel support
• Single level transfer system
• Dual level transfer system
• Heavy load wheel transporters
• Mobile power units
• Side support systems
Ship lift• Lifting systems with
hydraulic cylinders
• Lifting systems with winches
• Control systems
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Bosch Rexroth projects
Hydrodynamic researchTowing carriage
• Measurement carriages
• High speed carriages
• Planar motion mechanisms
Wave generator• Wave generator segments
• Movable floors
• Wave absorbers
12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
Agenda
Introduction Bosch Rexroth Marine & Offshore
Market trends & technical developments
Bosch Corperate Research and Bosch Rexroth
Bosch Rexroth projects Marine & Offshore
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Bosch Rexroth IT Marine & Offshore meeting
12/05/2016 | DCBN/GM, DC-IA/SDM1 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Marine & Offshore – Market Trends
More people More jobs &
incomes (GDP) Higher life
standards
Mega trends (as defined by Bosch)
Demographic change
Climate change
Dwindling resources
Polarization
Alternative sources New frontiers Environmental
awareness Recycling
Risks of naturalhazard
Rising sea levels
Local economies & regulations
Increasing hostility
M&O Market drivers
Reliability
Efficiency
Shortage of resources
Shift to harsh environments
Uptime
Safety & security
Environmental awareness
Political/regional developments
Power management
Condition monitoring
Automation & Autonomous operations
Smart/intelligent controls – Industry 4.0
Electrification & Electronification
Motion compensation
Subsea technology
Increasing (extreme) sizes & complexity
Technological trends
Business trends
TCO – Total Cost of Ownership
Uptime guarantee
HSE – Health, Safety & Environment
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Bosch Rexroth IT Marine & Offshore meeting
12/05/2016 | DCBN/GM, DC-IA/SDM1 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Marine & Offshore – Products & SolutionsBU Product
Area Products
IA
TE1Valves
Electronics
TE2
Power Units
Manifolds
Filters
Accessories
TE3
Electric Drives
Electric Controls
Sytronix
TE4 Pneumatics
TE5 Linear technology
TE6 Assembly Technology
TE7
Standard Cylinders
Project Cylinders
Branch Cylinders
TE8Hydraulic Motors
Drive Units
MA
AKAxial Piston Pumps
Axial Piston Motors
IP Industrial Pumps
TU Transmission Units
Applications
Winches
Cranes / davits / LARS
Propulsion (pitch propellers, pods, thrusters, water jets)
Steering gear & stabilizers
Cargo pumps / fire fighting equipment
Engine / ship diesel systems (DC-IA/SET)
Underwater applications
Hatch covers
Bow-visors / Ramps / RoRo equipment
Dredging equipment
Active heave compensation
Deepsea / subsea equipment
Offshore Oil & gas drilling equipment
FPSO equipment
Installation / decommissioning equipment
Jacking / fixation / skidding equipment
Naval systems (Unrep, Helicopter handling)
Wave generators
Shipyard equipment
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Bosch Rexroth IT Marine & Offshore meeting
12/05/2016 | Ron van den Oetelaar | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth – The Drive & Control Company
Our ChallengesEnergy Efficiency
Safety operationSilent operation Total cost of ownership
Reliability / Uptime Smoothness
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12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
Agenda
Introduction Bosch Rexroth Marine & Offshore
Market trends & technical developments
Bosch Corperate Research and Bosch Rexroth
Bosch Rexroth projects Marine & Offshore
Bosch Rexroth IT Marine & Offshore meeting
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Bosch Rexroth – The Drive & Control Company
12/05/2016 | DCBN | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.18
Part of Bosch Group* - 2015 figures
One of the world’s largest suppliers of automotive technology
Industrial Technology
Energy andBuilding Technology
Bosch Group 70.6 billion euros in sales 375,000 associates
Mobility Solutions
Leading in drive and control technology, packaging, and process technology
Leading manufacturer of security technology and global market leader for residential heating systems
Consumer Goods
Leading supplier of power tools and accessories
Leading supplier of household appliances
68 %share
of sales
32 %share
of sales
* including BSH Hausgeräte GmbH (formerly BSH Bosch und Siemens Hausgeräte GmbH) and Robert Bosch Automotive Steering GmbH (formerly ZF Lenksysteme GmbH)
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Corporate Research and Advance Engineering
All Bosch Business Sectors are our customersAutomotive Technology
IndustrialTechnology
Energy and Building
Technology
Consumer Goods
New sectors
• Automotive Technology
• Original Equipment
• Aftermarket• e-Mobility• Autonomous
Driving
• Drives• Control units• Industry 4.0
• Energy Technology
• Storage of renewable energies
• Building EnergyTechnology
• SafetySystems
• Power tools• Household
appliances• Autonomous
and networked appliances
• Medical Technology
• Internet of Things andServices
• Robotics (BoschStart-up PlatformBOSP)
Cor
pora
te R
esea
rch
and
Adva
nce
Engi
neer
ing
12/05/2016 | DC-IA/SDM1-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
NMT Robotica Symposium
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12/05/2016 | <name> | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
SDM1 Roadmap – Basic Development & Research
Other initiatives in cooperation with BEG (&CR)
DC Motion Reference Unit MRU : provide low cost alternative to external sourced MRU’s. Prototype ready for testing on board of vessel: planned Feb/Mar 2016 (effort by STS13/SDM14)
Ship2Ship relative motion caption : find measuring method based on automotive technologies (video + radar). Team is being setup (CR/SDM14/EAS-Box/EAP-Box)
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Bosch Rexroth Technical leadership by innovation
Heave Compensation - Wave Motion Prediction Provide means to detect incoming waves and predict vessel motion.
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Video Content AnalysisVideo Systems for Surveillance and Robotics
Corporate Research and Advance Engineering
Systems and Technologies from Bosch Research
Cash Queue Check
Pedestrian Protection
Object Tracking
3D Reconstruction
Weed Detection
Localization & Mapping
Parking Surveillance
Security
https://www.youtube.com/watch?v=drlAFbrJWwYhttps://www.youtube.com/watch?v=hY0nS-alyKE&list=UUEam3BtnAJKGtoKKINVluGg
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Bosch Rexroth Technical leadership by innovation
Heave Compensation – Ship2ShipProvide solutions to measure and compensate relative vessel movement
Effort by PG-Box ?? Role SDM14 Lo + Box not defined.
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Autonomous Mower IndegoIntelligent lawn mower navigation
Localization & mapping system, to automatically measure out the garden, calculate the shortest route
Mowing systematically in parallel lines thereby automatically moving around obstacles, achieving full coverageof the garden
Corporate Research and Advance Engineering
Systems and Technologies from Bosch Research
GPS-free Navigation System with Off-the-Shelf Components
https://www.youtube.com/watch?v=2CkF-qnU33A
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Highly Automated DrivingSave and Comfortable Driving for Everyone
Corporate Research and Advance Engineering
Systems and Technologies from Bosch Research
HMI and driver distractionsurround sensing
quality of map data
system architecture
safety andsecurity
map data
legislation
https://www.youtube.com/watch?v=0D0ZN2tPihQ
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12/05/2016 | DC-IA/SDM1-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Automated Hydraulic ManipulatorIntuitive control of an excavator manipulator
Current excavator operation is difficult to learn and less intuitive
Learning time of professional excavator driver 3-5 years
Coordinate control of the bucket opens a wide range of applica-tions for construction machinery
Time accurate determination of bucket position using Bosch automotive MEMS1) sensors
Corporate Research and Advance Engineering
Systems and Technologies from Bosch Research
Comfort & Energy
Safety
Intuitive Control
Working efficiency
1) Micro Electro Mechanical Systems
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12/05/2016 | <name> | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
SDM1 Roadmap – Basic Development & Research
Slide titleSubsea applications – Entering a new market
Subsea Actuation and Navigation: Subsea robotics (together with DFKI Bremen) and subsea autonomous systems (Public Funded Project ‘SWARMs’). Effort by Bosch CR / support PJ-Deepsea / SDM14-Lo
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Bosch Rexroth Technical leadership by innovation
Electric Drives Provide electric drive concepts for Marine & Offshore focus applications
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Bosch Rexroth Technical leadership by innovation
Electric Drives : Energy efficiency – active energy recoveryProvide energy recovery solutions using actively controlled elements
Ragone diagram36 sec 3,6 sec6 min1 h10 h
0,36
sec
36 m
sec
3,6
mse
c0,
36 m
sec
0,01
0,10
1,00
10,00
100,00
1000,00
10 100 1.000 10.000 100.000 1.000.000
Specific Power [W/kg]
Spec
ific
Ener
gy [W
h/kg
]
Batteries
Capacitors
Fuel cells
SMES
Flywheels
Hydraulic accumulatorsUltra capacitors
Typical wave period = 5-15 sec => (dis-) charge time = 2,5 -7,5 sec
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Project Overview
12/05/2016 | DC-IA/SDM1-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Pilot project condition monitoring
12/05/2016 | <name> | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
SDM1 Roadmap – Basic Development & Research
Slide titleLife Cycle Management – Condition MonitoringProvide means to measure, collect and process of machine parametersto assess condition and to predict maintenance required and to enable optimization of maintenance planning.
Various initiatives within DC …. Coordination needed!
Cylinder Condition Monitoring
MIZDA axial piston unit monitoring
ODIN Condition Monitoring SystemABPAC HPU Condition Monitoring
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12/05/2016 | DC-IA/SDM1-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Smart industries
Title of presentation
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12/05/2016 | DC-IA/SDM1-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Smart industries
Title of presentation
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12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
Agenda
Introduction Bosch Rexroth Marine & Offshore
Market trends & technical developments
Bosch Corperate Research and Bosch Rexroth
Bosch Rexroth projects Marine & Offshore
Bosch Rexroth IT Marine & Offshore meeting
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12/05/2016 | DC-IA/SEF | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
At all levels of integration
Components(industrial valves, compact hydraulics, industrial pumps, drives, motors)
Modules Piping, control systems(power packs, control blocks, standard cylinders)
Drive & Control solutionsand Project Cylinders
Project business
Service(pre-/after-
market)
Transformation of application know-how into productrequirements
„Engineeredto product“
Added value
„Engineeredto order“
From components to projects and service
Bosch Rexroth Marine & Offshore
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System PackagesHeave CompensationJacking Skidding (De-)commissioningDeck mating and RemovalHeavy load handlingCranesPipelaying/stinger handling
(Special) projects
Re-engineering & modification
We are the Drive & Control company
12/05/2016 | DC-IA/SDM1/AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Project portfolio: Requirements analysis
Concept design
Detailed engineering
Software design
Project management
Production & FAT
Installation
Site management
Commissioning
YAT, SAT, Sea trials
Life Cycle management
From scratch to match under one roof.
Bosch Rexroth Marine & Offshore
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12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Piping & Installation
Commissioning & service
Control systems
Drive & Control for Jack-ups
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12/05/2016 | A. Krielen | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Active heave and motion compensation
2
1
4
3
1 Containerized hydraulic power unit2 Compensator cylinder arrangement3 Air compressor unit 4 Air pressure vessel arrangement
Prin
cipl
esPa
ssiv
e H
CAc
tive
HC
350 mT AHC
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12/05/2016 | A. Krielen | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Active heave and motion compensation
1 Hydraulic power unit2 Compensator cylinder arrangement3 Air compressor unit & air vessels4 MRUPr
inci
ples
Pass
ive
HC
Activ
e H
C
1
2
3
4150 mT AHC
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Bosch Rexroth Technical leadership by innovation
Passive compensator
Secondary controlled winch
Winch control system for position control/AHC
Split Hoist ActiveHeave Compensator
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Heave Compensation
Courtesy Bargemaster3 DOF motion compensated system560 mT lifting @ 3 meter draft
Linear Active Motion Compensators
We are the Drive & Control company
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Cylinder CJS for truss legs
Advantages Benefit of truss legs
Constant high speed
Various speed patterns
Double preload force
Less wear Lower cost of ownership
More simple & reliable
No fixation system required
Drive & Control for Jack-ups
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System design 3: VFD drives (from start 2016 on)
AC
DC
M M M M
Drive & Control for Jack-ups
12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth IT Marine & Offshore meeting
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Wave Generation Systems
How are waves defined? Characterized by wave length L, wave height H, and water depth d Typical ratios:
Steepness H/L H/d ratio
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Wave Generation Systems
MARIN, The NetherlandsWave Generator System in Offshore Basin
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Deck Mating System Uni Deck projects
CoboQuatarKponoAmenam IAmenam IIEast Area Gas
EGP3AEPC1
We are the Drive & Control company
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Installation and de-commissioning System Pioneering Spirit
We are the Drive & Control company
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Installation and de-commissioning System
Z Drive System
Central HPU
X/Y Drive System
We are the Drive & Control company
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Lifting Beam Z-drive system
LHPU Module Lift Control Assembly Module
Characteristics Lift capacityWeight 3.000K kg. Stroke Z-direction 4 m.
Dimensions Length 64 m.Width 4 m. Hight 6 m. Total weight: 2.000K kg. ( 720K DC)
Manifold Blocks 10x NG 160 / NG 125
Accumulator:- 4 x 1,75 m³- 2 x 2.77 m³
Flow:- 55 m³ / min
Dimensions 22 x 3,1 x 3,2
m (L x W x H) Weight 220
ton
1,2 MW Tank 30 m³ 2,5 m³ / min Pumps:
- 3 groups- 6 x A4VSO
Dimensions 20 x 3,1 x 3 m
(L x W x H) Weight 110
ton
2 x Lift Cylinders 420 bar Bore = 0,86 m Stroke = 4,3 m
1 x AHC Cylinder
350 bar Bore = 0,60m Stroke = 2,1
m
Lifting Mechanism (Z)
12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
We are the Drive & Control company
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Bosch Rexroth IT Marine & Offshore meeting
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Thank you for your attention