The Recycling of Plastic

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Fulmina Limited - Company registration No. 0848381 Office Registration: 1905, 19/F. Kai Tak Commercial Bldg, 161 Connaught Road Central, Hong Kong Tel: (00852) 2541 3303 - Fax: (00852) 2542 2464 www.fulmina.org - [email protected] Founded for the Evolution : Science - Medicine - Culture - Education - Environment - Agriculture - Industry - Society : the Life The Recycling of Plastic A Recuperation Technology presented by Fulmina Human Resources And PROOF LLC By Dr. Robert Abraham Hallowitz, MD, CEO David Brooks Nixon, Partner And Professor Guy Montpetit Director of the Academy F.H.R. Foundation July 2017 Preamble

Transcript of The Recycling of Plastic

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Fulmina Limited - Company registration No. 0848381

Office Registration: 1905, 19/F. Kai Tak Commercial Bldg, 161 Connaught Road Central, Hong Kong

Tel: (00852) 2541 3303 - Fax: (00852) 2542 2464

www.fulmina.org - [email protected]

Foun

ded

for t

he E

volu

tion

: Sci

ence

- M

edic

ine

- C

ultu

re -

Edu

catio

n -

Env

ironm

ent

- A

gric

ultu

re -

Ind

ustry

- S

ocie

ty :

the

Life

The Recycling of Plastic A Recuperation Technology

presented by

Fulmina Human Resources

And

PROOF LLC

By

Dr. Robert Abraham Hallowitz, MD, CEO

David Brooks Nixon, Partner

And

Professor Guy Montpetit

Director of the Academy F.H.R. Foundation

July 2017

Preamble

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Plasticwasanice invention.But it turnedouttobeanecological

catastrophe. Contrary to glass, humans don’t seem to have any

respect for a plastic object. They are being thrown away

everywhere. The oceans seem to have become the cemetery of

everythingplastic.Difficulttorecycle,wastedisposalorganizations

donotseemtoknowwhat todowithplastic.Theyendup filling

theoceansandonlytheoceansseemtobeabletorecyclethem–

but in fact the oceans only succeed in breaking them in small

particlesthatfishswallow.Plasticisdifficulttorecycle.

Worstofall,theselittleplasticbitsarenowtakingtheoceanspace

that shouldbe inhabitedby thephytoplankton. These little living

plantsareresponsible for thecreationof theoxygenwebreathe.

Lessphytoplankton,lessoxygentobreathe.Weareheadingintoa

wall.

This report has been produced by the scientists associated with

PROOFLLC.; itwas submitted foranalysis to theAcademyof the

FulminaHumanResourcesFoundation.

Ex

NarrativeDiscussionofPlastictoOilTechnology

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TheOWR1-Kaua`iUnrecycled Plastics toOilModulewill consist of 20 tons of plastic per day

pyrolysisreactorsthatwillprocesstheanticipatedplasticcontentfor70,000tonsofMSW2plus

20-yearsgrowth intonnage.ThePyrolyticreactortechnology isoperational inmorethan170

commercial facilities that convert plastic into oil. The Plastics to Oil Module will generate

SynCrudeforprocessingbytheCrudeOilSeparationunitaswellasSynCharandgasthatare

usedasfuelforthePowerModule.

TheplasticswillbeprocessedbytheshreddersintheRecyclingModuleto2”minus,thenfine

shreddedtoflakesizeandstoreduntilneededina1stin/1stoutsilotobesubsequentlyfedto

theUnrecycledPlastictoOilModule.TheRecyclingModulewillhavepreviouslyextractedthe

PET,metalsandglasspriortoshredding.ThePlastictoOilModulewilloperatethenumberof

hoursperdayneededtoconsumetheplastics.

OWRProcessesPlasticsintoOilasPartofaMSWReuseProcess

OWR LLC was established to Reuse as much Municipal Solid Waste (MSW) as possible as

beneficiallyaspossible,therebyeliminatingtheneedforClassIlandfills.OWRcanreusemore

than 90% ofMSW, almost all organics, by extensive recycling (~40%), converting unrecycled

plasticsintoSynCrude(~10%)usingaNacksProcessandreusingvirtuallyalloftheunrecycled

organics(~40%+).Theunrecycledorganicscanbe:

• Shred and cleanly consumed by a Fluid BedGasification Boiler to generate electricity

replacinghydro-carbonsas fuel.FluidBedBoilershavevastly improvedenvironmental

and operational attributes compared with the conventional Waste-to-Energy

technology.

1 OWR–OrganicWasteRemediation.OWRLLCisaUScorporation.2 MSW–MunicipalSolidWaste

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• Shred,de-wateredandpelletizedandsoldasfueltoconcreteplantsandotherindustrial

processesreplacinghydro-carbonsasfuel.

• Shred, de-watered and pelletized and converted into Pyrolytic Fluid (~Crude Oil with

20% to 40% Oxygen content) in a fast pyrolysis process and then converted into

BioCrudebyusingaHydroTreaterthatinjectsHydrogentocombinewiththeOxygen.

ThisispotentiallythebestoptionbutispresentlynotcostcompetitivewithCrudeOiloutofthe

ground.E2MCintendstofundresearchwiththegoalofeliminatingcosts.

PlastictoOilTechnologyCanProcessOceanPlasticasWell

ThePETintheoceanwillbeeasytorecognize.PVCisexpectedtobeatrivialpartoftheocean

plastic.Anocean-goingshipisrequiredthatcangatherthefloatingplasticandthenbetreated

by20tonsperdayNacksPlastictoOilunits.TheywillgenerateSynCrude,SynCharandSynGas.

OceanPlasticstoOilModule

AnOceanPlasticstoOilModulewillconsistofthenumberofshreddersand20tonsofplastic

perdaypyrolysisreactorsneededtomeetanticipateddemand.

Unrecycled Plastics to Oil Module Material Receiving & Pre-Processing- The unrecycled

plasticswillbeshreddedto2inches’minusandshreddedtoflakesizeintheRecyclingModule

prior tobeingblown from theRecyclingModule into the topof theunrecycledplastics feed

bunkerinthePlasticstoOilModulebuilding.Theprimaryfunctionoftheplasticsfeedbunkeris

tolevelthenon-lineardeliverypatternofunrecycledplasticsuntilthePlasticstoOilModuleis

operated.At thestart-upof thePlastics toOilModule, theplasticwillbeextracted fromthe

bottomofthebunkerprovidingafirstin,firstoutfeature.Theshreddedplasticwillbeblownto

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eachofthePlasticstoOilmachines.

OceanPlasticstoOilModuleEquipment-Nacks/Blest/E-Nergyhassoldmorethan170Plastic

toOilmachinesaroundtheworld inthe last10years.Thesemachineshavebeencontinually

increased in capacity. Eachnewmachinehasbeenabout twice asbig as the last inorder to

ensurethattherelationshipbetweeninputsandoutputsareatleastmaintainedandthatheat

efficiencyiscontinuallyimproved.2.5tonsofplasticperdaymachineshavebeeninoperation

inJapanformorethan5years.Allofthecommercialthroughputmachineshavebeendesigned

byDr.KiyoshiNakajima.Dr.NakajimawillbeworkingwithE2MC.Dr.Nakajimahasdesigneda

new5tonperdaymachineanda20ton/daymachine,bothofwhichwillbebuiltintheUSby

E2MC.

The Ocean Plastics to Oil Module has no emissions and therefore needs no Environmental

Controls.TheOceanPlastictoOilProcesswillnothaveamini-refineryasthecrudeoilwillbe

usedinanevenmix(50/50)withdieseloil.Thissituationmayneedtobere-evaluatedinthe

contextofaglobalprogramtocleanupalltheoceans.

TheNacksReactors usePyrolysis to convert theplastics into Syn-Crude that is then fed to a

batchcrudeoilseparator.NacksequipmentwasinitiallybuiltinJapanbyBlest,Inc.,whobuilt

more than 170 continuous flow machines in the last 7 years. All of these reactors were

designedbyKiyoshiNakajima.Eachnewdesignhasbeenaboutfourtimesasbigasthelastand

eachhasbeenatleastasefficientasthepreviousmodel.

PyrolysisDefinition

PyrolysisisthebreakingdownoforganicsinthepresenceofheatintheabsenceofOxygen.Py-

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rolysis breaks the organics down into SynGas, SynChar and SynCrude in the case of plastics,

rubbersororganicswithoilcontentlikepinewood.Theprocessingoffoodwasteoryardwaste

with“FastPyrolysis”generatesPyrolyticFluidinsteadofSynCrudeaswellasBioCharandBio-

Gas.

AfterProcesses

TheSynGasandBioGasarechemicallysimilarandcanbeconvertedtoelectricitywiththeuse

ofagasturbineoradieselmodifiedtoconsumegas.SynCharasgeneratedbytheNackspro-

cess isCarbonsoakedinoilandcanbeburnedinaboilerasfuel.BioChar isCarbonwhich, if

processedfromuncontaminatedorganics,canbeusedasavaluablesoilamendment.BioChar

canalsobeusedasafuelinaboiler.SynCrude,fromplasticorrubber,hasbeendirectlyusedin

dieselenginesafterbeingevenlymixedwithdieseloilwhichistheproposedoptiononaPlastic

fromtheOceanShip-boardProcess.SynCrudecanalsobeprocessedbyarefinerytogenerate

Naphtha,Kerosene,DieselOil,FuelOilandBitumenthatmeetsindustryspecifications.Pyrolytic

Fluidis,simplistically,CrudeOilwith20%to40%Oxygenwhichmakesitverycaustic,hardto

handleanddangerous.Anexplosionrequiresfuel,Oxygenandaspark.PyrolyticFluidhastwo

ofthethree.PyrolyticFluidcanbeconvertedintoCrudeoilwiththeuseofaHydroTreater.A

HydroTreater simplistically injectsHydrogen into thePyrolytic Fluidwhich combineswith the

Oxygentocreatewaterwhichcanbeeasilyseparated.TheHydroTreateroptionisprovenbutis

tooexpensivetocompetewithoiloutoftheground.E2MCwillfundanR&DProgramwithBat-

telletofindacostcompetitiveoption.

WhytheNacksProcessisSuperiortoAlternatives

AlmostallPyrolysisunitsusevacuumpumpstoeliminateOxygen(asdonebyOWR)orusea

Quasi-InertgassuchasNitrogentoblanket theorganics tominimizeOxygen.Theseareboth

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costlyduetohighmaintenanceneeds.TheNacksProcesselegantlyprocessestheplasticinpro-

cessedoiltoeliminateOxygen.Maintenancecostsareminimal.

UnrecycledPlasticstoOilModuleInputMaterial-unrecycledplastics.

UnrecycledPlasticstoOilModuleKeyProcessConditions-Minimalinorganics,PETandPVCin

thefeedstock.

UnrecycledPlasticstoOilModuleScaleoftheFacility-Operationalatfullscale.

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UnrecycledPlasticstoOilModuleFootprint-Approximately39.3feetby33.3feetplus59feet

by70feetforSynCrudestoragetanks.

Unrecycled Plastics to Oil Module Shutdown Frequency and Anticipated Maintenance

Duration- The Organics to Oil Module is designed to be maintained by a rigorous Toyota

Production System Total Preventive Maintenance System on weekends or during off-shift

periods.

Unrecycled Plastics toOilModule Processing and ProcessManagement-The plasticwill be

stored until needed in a 1st in/ 1st out bunker and then fed to theUnrecycled Plastic to Oil

Module. The reactors use Pyrolysis to convert the plastics into SynCrude, SynChar and a gas

similar to Butane or Propane. TheModulewill consume 3.18 kW of electricity per gallon of

SynCrude produced. SynChar and SynGas is also generatedwhich is conveyed to the Power

Moduletobeusedasfueltogenerateelectricity.

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UnrecycledPlasticstoOilModuleProductandResidueHandlingandManagement-TheBTUs3

in the feedstockwill,byweightof theby-products,be splitwith90% inSynCrude,9% ingas

similartoButaneorPropanewith1%asSynChar.TheSynCrudeispipedtotanksatthebatch

crudeoilseparator.TheSynCrudeisthenpumpedtoabatchcrudeoilseparatorthatproduces

by-productsthatmeetindustrialspecificationsincludingNaphtha,Kerosene,DieselOil,FuelOil

andBitumen.AlloftheseproductsareCarbonNeutralandwillbesold intothe localmarket.

County of Kaua`iwill have the ability to buy oil products at a discount. The Bitumen can be

combinedwiththeunrecycledinorganicstomanufactureasphalt.TheSynCharismovedtothe

PowerModulebyconveyertobeusedasfuel.ThegaswillbepumpedtoatankatthePower

Modulewhereitwillbeusedasfuel.

TheUnrecycledPlasticstoOilModulehasnoemissionsandthereforeneedsnoEnvironmental

Controls.

3 BritishThermalUnit:atraditionalunitofheat;itisdefinedastheamountofheatrequiredtoraisethetemperatureofonepoundofwaterbyonedegreeFahrenheit.

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Addendum“A”–ListofSuppliers

ALADDIN(PLASTICSSORTING)-ALADDINFacility1

Owner:Cougle’sRecycling;Location:Hamburg,PAMattCougle610-562-8336

Startupdate:2008A-2000-3-TX-M

RatedCapacity:5TPH;Testedatmorethan5TPH

Wasteprocesses:Mixedplasticandmetalcontainers

Operationalavailability:>98%1

Amounttypesofmaterialsrecovered:PET,HDPEN,HDPEC,#3-#7,passaluminum

ALADDINFacility2

Owner:EPICPlastics;Location:Lodi,CA209-333-6161

Startupdate:2005A-1600-3-TX

RatedCapacity:5TPH;Quantityhandled:Testedat4.5-5TPH@98%purity

Wasteprocesses:Mixedplasticcontainers

Operationalavailability:>98%1

Amounttypesofmaterialsrecovered:PET,HDPEN,mixedplastic

GLASSCOLORSORT(GLASSCOLORSORTING)-GLASSCOLORSORTFacility1

Owner:Rescresco;Location:Nottinghamshire,England

Startupdate:10units2006&2007GCS-384-3

RatedCapacity:5TPH;Testedatmorethan5TPH

Wasteprocesses:mixedglass

Operationalavailability:>98%1

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Amounttypesofmaterialsrecovered:3colorofglass,removeceramics

GLASSCOLORSORTFacility1

Owner:AllanCompany;Location:Baldwin,CA626-962-4047

Startupdate:2units2004GCS384-3

RatedCapacity:5TPHTestedatmorethan15TPH

Wasteprocesses:mixedglass

Operationalavailability:>98%1

Amounttypesofmaterialsrecovered:3colorofglass,removeceramics

METALSORT(METALSORTING)-METALSORTFacility1

Owner:EpicPlastics 209-333-6161

Location:Lodi,CA

Startupdate:2005(Stand-aloneunit64”)

RatedCapacity:5TPHTestedatmorethan15TPH

Wasteprocesses:Plasticbottlesw/metalresidue

Quantityhandled:5TPH

Operationalavailability:>98%

Amounttypesofmaterialsrecovered:Eliminateanymetalinplasticbottlestream

Nacks Incorporated - The Plastic to Oil Technology Provider Name: Nacks Incorporated

Type of Entity: The owner of Nacks, Inc., Kiyoshi Nakajima has designed the 170 reactors that

were built by Blest, Inc. Mr. Nakajima now owns the rights to all of the world except Japan. 5

tons per day (tpd) and 25 tpd reactors have been designed and will be built by E2MC and

Refinery Equipment of Texas under license from Nacks. E2MC will provide the support

equipment in a Turn-Key manner.

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Japan Address: Kiyoshi Nakajima, President US RepresentativeAddress: Rodney T. Sato, SatoInc,

253-0086,410-4Hamanogou 312 Briarwick Court

Chigasaki,Japan Millersville, MD 21108

[email protected] [email protected]

Phone: 81-90-6009-9751 (410) 987-9546

Names of Partners, officers and Stockholders who own 10% or more of the shares: Kiyoshi Nakajima

State Formed In/ Form of Business: Japanese C Corporation (Limited)

US Contact Person: Rod Sato

US Voice Telephone Number: (410) 562 2797, Cell

Attach a brief summary of the services and responsibilities of each Participating Entity,

limited to one page or less in length for each entity.

Nacks will provide the equipment design for the equipment that will convert the unrecycled

plastics into SynCrude for OWR-Kaua`i. The inventor of the Nacks equipment, Kiyoshi

Nakajima, and his team will work closely with the manufacturer of the equipment, Refinery

Equipment of Texas, during the construction of the equipment. Kiyoshi Nakajima and the Nacks

team will be actively involved with OWR and the EPC at OWR-Kaua`i during the equipment

installation and equipment startup processes.

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Addendum“B”–Diagramoftheoperation

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Addendum“C”–AdditionalinformationonPlastictoOilModule

PlasticstoOilModule

Design- More than 170 Blest plastics to oil machines are in use in 30 countries that were

designedbyMr.KiyoshiNakajima.Dr.Nakajimahasnowformedanewcompany,Nacks,Inc.,

thathasobtainedtheworld-widerightstohistechnologyexceptforJapan.Theequipmenthas

beenupsized6times,eachnewmachineabout4timeslargerthanthelast.Everynewmachine

wasmoreefficient than thepreviousmachine.TheNakajimaPyrolysisprocesshasattributes

thatmakesiteasytoupsize.

Equipment-Therehavebeenfive2.5tonsperdayreactorsputintoservice.Mr.Nakajimahas

designedanew5 tonsperdayanda20 tonsofplasticsperday reactor forOWR.OWRwill

manufacture the machines under license in Houston, TX. Actual manufacturing will be

accomplishedbythemanufactureroftheCrudeOilSeparationequipment,RefineryEquipment

of Texas. A meeting has taken place in Houston between Mr. Nakajima and his team, the

Refinery Equipment of Texas team and OWR team. The drawings were reviewed and

productionplansmade.Fivetonmachinescouldbeused,evena2.5-tonmachine,ifCountyof

Kaua`i is concerned about the size of the capacity jump.OWRhas proposed anMSWReuse

facilityinHartfordCTthatwillprocess3000tonsofMSWperday,16timeslargerthanOWR-

Kaua`i. Themanagement of large numbers of the 2.5 ton reactors is very difficult and very

expensive.

Successfuloperatingtime-Theearliest2.5tonsperdaymachinestartedserviceinearly2012

at Fukaya Clean Center in a suburb of Tokyo, Japanwith two additionalmachines added in

2013.FukayaCleanCenteristhePlasticstoOilReferenceFacility.

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BiomassParticipatingEntities-GroupList

All entities that will be significant participants in providing the contract services (the

“ParticipatingEntities”)are identifiedbelow.Suchentitiesshall include,asapplicable, (1) the

Company (which may be a new company formed for the sole purpose of executing and

performingtheServiceContract);(2)theentitythatwillleadthedesignandmanufacturingof

thetechnologyproposedtobeusedattheFacility;(3)theentitythatwilldesigntheFacility;(4)

the entity that will construct the Facility; (5) the entity that will operate and maintain the

Facility; (6) the Guarantor; (7) the entity that will assume the lead responsibility for the

management and co-ordination of all corporate guarantees and the arrangement of

constructionfinancing;and(8)anyothersignificantparticipantorsubcontractor.

TheCompany(1):OWR-Kaua`iwillbeformedfortheoperatingentity

Technology Provider (2a): Environmental EquipmentManufacturing Consolidated LLC (E2MC)

fortheRecyclingTechnology

TechnologyProvider(2b):NacksIncorporated(Nacks)forthePlastictoOilTechnology

Technology Provider (2c): Biomass Conversion Systems, Inc. (BCS), for the Organics to Oil

Technology

Technology Provider (2d): Refinery Equipment of Texas LLC for the Crude Oil Separation

Technology

TechnologyProvider(2e):Outotec,Inc.fortheFluidBedGasificationBoilerTechnology

TechnologyProvider(2f):Himin,Inc.fortheSolarArray

DesignEntity(3a):E2MCforthedesignoftheRecyclingModule,thePlastictoOilModuleand

theOrganicstoOilModule

DesignEntity(3b):ThePowerModulewillbedesignedbyHarrisGroup

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Design Entity (3c): The EPC (Engineering, Purchasing & Construction) will design the site

includingroads,utilities,buildingsandtheintegrationoftheModulesintothesite.Willnotbe

knownuntilpreparationforthePhase2RFPResponse.

DesignEntity(3d):OrganicWasteRemediationforthedesignifthesynergisticfacilityconcept.

ConstructionEntity(4):TheEPCwillconstructtheFacility.TheEPCwillbedeterminedduring

Phase2RFPResponse.

Operation/MaintenanceEntity(5):OWR-Kaua`i

Guarantor(6):OrganicWasteRemediationLLC

ProjectFinancier(7):MesirowFinancial,Inc.

Other(8):Kaua`iIslandUtilityCoop

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Addendum“D”–TeamExperience

ProposerTeamExperience

OrganizationStructureofOrganicWasteRemediationLLC(OWR)