The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.
-
Upload
corey-fisher -
Category
Documents
-
view
214 -
download
1
Transcript of The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.
![Page 1: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/1.jpg)
The PROACT®
Suite“Challenging the Limits®”
The Ultimate Tool for RCA and FMEA
![Page 2: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/2.jpg)
What is the PROACT® Suite?
Quantum Bottom-Line Improvement
Root Cause Analysis (RCA)
PROACT®
=
Basic FMEA & Opportunity Analysis (OA) Process
LEAP™
+
![Page 3: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/3.jpg)
LEAP™
Basic FMEA and Opportunity Analysis
Identifying and Prioritizing the Most Critical
Events to Analyze Using Root Cause Analysis (RCA)
![Page 4: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/4.jpg)
Basic FMEA vs. Opportunity Analysis (OA)
FMEA = Probabilistic Analysis (Risk Projection)
OA = Historical Analysis
(Past History)
VERSUS
![Page 5: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/5.jpg)
The LEAP New Analysis Set–Up Wizard - Step 1
Analysis Set-Up Information
![Page 6: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/6.jpg)
The LEAP New Analysis Set-Up Wizard - Step 2
Facility Details
![Page 7: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/7.jpg)
The LEAP New Analysis Set-Up Wizard - Step 3
Type of Analysis Preferred
![Page 8: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/8.jpg)
The LEAP New Analysis Set-Up Wizard - Step 4
Defining of Impacts/Losses
![Page 9: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/9.jpg)
The LEAP New Analysis Set-Up Wizard - Step 5
Team Objectives
![Page 10: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/10.jpg)
The LEAP New Analysis Set-Up Wizard - Step 6
Select Team Members
![Page 11: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/11.jpg)
The LEAP New Analysis Set-Up Wizard - Step 7
Analysis Time Lines
![Page 12: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/12.jpg)
The LEAP Process Flow Diagram
![Page 13: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/13.jpg)
The LEAP Opportunity Analysis Worksheet
Frequency x Sum of Impacts = Total Annual Loss
![Page 14: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/14.jpg)
The LEAP Basic FMEA Worksheet Probability x Severity Option
![Page 15: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/15.jpg)
The LEAP Basic FMEA Worksheet Probability x Severity x Detectability Option
![Page 16: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/16.jpg)
The LEAP “Significant Few” Chart Events Causing 80% of Loss
![Page 17: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/17.jpg)
The Instant LEAP Report
![Page 18: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/18.jpg)
• Identifies the most qualified candidates for proactive RCA based on actual losses experienced
• Complies with OSHA PSM, ISO, JCAHO and other regulatory requirements
• Allows versatile application of FMEA tool to explore other opportunities using historical data
• Prioritizes which opportunities will provide the greatest ROI for the facility
• Identifies the Significant Few opportunities; the 20% of the events that cause 80% of the losses
• Prints out report of findings instantly
The LEAP Benefits
![Page 19: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/19.jpg)
LEAP™
into PROACT®
Select Event and Go Right into RCA
![Page 20: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/20.jpg)
PROACT® RCARoot Cause Analysis
A credible and thorough RCA
approach with over 30 years of field proven
success. The PROACT® process uses a disciplined
approach to uncover physical, human and
latent root causes.
![Page 21: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/21.jpg)
PReserving Event DataTracking Costs of Doing RCA Tasks
![Page 22: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/22.jpg)
PReserving Event DataFile Linking of Documents/Proof
![Page 23: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/23.jpg)
Ordering the Analysis TeamSetting Up the Team Structure
![Page 24: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/24.jpg)
Ordering the Analysis TeamGranting Team Member Permissions
![Page 25: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/25.jpg)
Analyzing the EventEasily Building the Logic Tree To Express Cause-
and-Effect Relationships
![Page 26: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/26.jpg)
Analyzing the EventDouble Click Each Hypothesis and Validate
![Page 27: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/27.jpg)
Analyzing the EventAutomatic E-Mail Notification of Tasks DueTasks Due Include Tasks for:
1. Collecting Data 2)Validating Hypotheses and 3) Writing and Executing Recommendations
![Page 28: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/28.jpg)
Knowledge Management Search Feature Allows Knowledge from Past Analyses
to be Considered in Current Analysis
![Page 29: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/29.jpg)
Knowledge Management Clicking on Previous Suggestions Forms Next Level
![Page 30: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/30.jpg)
Analyzing the EventScale-To-Fit Printing Option
![Page 31: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/31.jpg)
Analyzing the EventScale-To-Fit Printing Output
![Page 32: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/32.jpg)
Analyzing the EventBest-Fit Multi-Page Printing Option
![Page 33: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/33.jpg)
Analyzing the EventInstant Presentation Mode
![Page 34: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/34.jpg)
Communicating Findings and RecommendationsProposing and Tracking Recommendations
![Page 35: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/35.jpg)
Communicating Findings and RecommendationsRecording Costs of Recommendations
![Page 36: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/36.jpg)
Communicating Findings and RecommendationsCustomizable Table of Contents for Report
![Page 37: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/37.jpg)
Communicating Findings and RecommendationsTracking ROI of Each Recommendations
![Page 38: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/38.jpg)
Tracking Bottom-Line ResultsDefining and Monitoring Tracking Metrics
![Page 39: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/39.jpg)
Analysis-At-A-Glance Projected ROI of Analysis Outcomes
![Page 40: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/40.jpg)
Analysis-At-A-Glance Summary Report for Management
![Page 41: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/41.jpg)
Analysis-At-A-Glance Process Flow Chart Comparisons
(Designed, Performed, Modified)
![Page 42: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/42.jpg)
Analysis-At-A-Glance Projected ROI of Each Cause Identified
![Page 43: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/43.jpg)
Knowledge Management Database of Analyses In-Process and Published
![Page 44: The PROACT ® Suite “Challenging the Limits ® ” The Ultimate Tool for RCA and FMEA.](https://reader035.fdocuments.us/reader035/viewer/2022070413/5697bf951a28abf838c90c56/html5/thumbnails/44.jpg)
If you would like to know more about how PROACT® can become your Best Practices Data
Bank?
Reliability Center, IncTel: 804-458-0645www.reliability.com
Virginia, USA