THE PERFECT STORM - files.dep.state.pa.usfiles.dep.state.pa.us/PublicParticipation/Advisory...
Transcript of THE PERFECT STORM - files.dep.state.pa.usfiles.dep.state.pa.us/PublicParticipation/Advisory...
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THE PERFECT STORMEconomic Impact of Changes
in the Recycling Industry
Robert Anderson
Mid Atlantic Regional Business Development Manager
PA SWAC Meeting January 21, 2016
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RECYCLING INDUSTRY CHANGES 2
PUBLIC AND PRIVATE PARTNERSHIPS MUST
WORK TOGETHER AND ADAPT TO
INDUSTRYCHALLENGES
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RECYCLING INDUSTRY CHANGES 3
THE PERFECT STORM
STREAM COMPOSITION
CHANGES
RISING LABOR COST
INCREASING MAINTENANCE /
PROCESSING COSTS
DEPRESSED COMMODITY PRICES
• Shifts in consumer preferences, increasing
levels on non-recyclables in the bin and
industry driven product light weighting
• Legislative actions continue to increase
minimum wages rates $0.50/hr can increase
labor cost by as much as $3 per ton.
• Negative effects of stream composition, increased down
time due to higher contamination rates and requirements
attributed to “green fence”
CHALLENGE What Happened
• Global commodity valuations continue to
be depressed with light support for higher
prices
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COMPOSITIONSHIFTING CONSUMER PREFERENCES AND NEW PACKAGING DESIGNS ARE
CAUSING A SIGNIFICANT CHANGE IN THE COMPOSITION OF WASTE STREAMS PROCESSED BY MRFS
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COMPOSITIONPAPER AND
NEWSPRINT
Increased online
consumption of
news and media has
significantly reduced
the amount of
newspapers and
magazines available
to recycle.
SOURCE
REDUCTION
Aluminum and
metal containers
are becoming
thinner and lighter,
requiring more
units and effort at
the MRF to collect
and sort the same
metric tonnage.
BIO-BASED
PACKAGING
Non-recyclable bio-
based packaging, like
PLA, often gets mixed
with recyclables like
PET, thus
contaminating the
stream and reducing
overall value.
FLEXIBLE
PACKAGING
Manufacturers are
seeking out and using
flexible composite
plastic packaging,
instead of paper or
glass. These materials
are difficult to recycle,
if they can be recycled
at all.
MORE
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2005 SUNDAY NEWSPAPER
6
2015 SUNDAY NEWSPAPER
CHANGING STREAM < BACK
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DECLINE OF NEWSPAPER
• Newsprint Facts (source: EPA)
o 1960: 7 million tons of newsprint
o 2000: 15 million tons of newsprint
o 2012: 8 million tons of newsprint
• Newspaper Circulation Facts
o 1990: Daily & Sunday papers just under 70% of US households
o 2010: Daily & Sunday papers under 40% of US households
• Source: Communications Management, Inc. “60 Years of Daily Newspaper Circulation Trends
7CHANGING STREAM < BACK
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ONGOING PLASTIC CONTAINER SOURCE REDUCTION (LIGHTWEIGHTING)BY THE LARGEST CONSUMER PRODUCT COMPANIES REDUCE PLASTIC AVAILABLE FOR RECOVERY
CHANGING STREAM < BACK
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RECYCLABLES WEIGH LESS• Many packaging types are thinner and
lighter than in the past
o Newspapers reduce paper sheet 10-15% in 2000s
o 2 liter soda bottle weighs 25% less than in 1970s
o PET water bottle weights down 32% 2000-2008
o Aluminum Cans 17% lighter than in 1990
o Milk jugs (HDPE) 30% lighter than 1980
9CHANGING STREAM < BACK
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THIS MEANS FAR MORE UNITS TO SORT TO MAINTAIN SAME WEIGHT OF RECYCLING
CHANGING STREAM < BACK
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CHANGING STREAM < BACK
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30%Eco-Shape® bottle
uses an average of
Less plastic versus comparable
sized carbonated and non-
carbonated beverages
over the past 22 years
Reduced the amount of
materials used to make
PET bottles by
60%
Coca-Cola has reduced
its PET bottle materials by
25%
CHANGING STREAM < BACK
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23%
PepsiCo reduced its
packaging by 109 million
pounds in 2013, with
percent of the savings in
PET bottles, closures,
and labels
CHANGING STREAM < BACK
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ALUMINUM AND METAL CONTAINERS ARE UNDERGOING SIMILAR PACKAGE SOURCE REDUCTION TRENDS, REQUIRING MORE UNITS AND LABOR TO ACHIEVE THE SAME OUTPUT
CHANGING STREAM < BACK
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CHANGING STREAM < BACK 15
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• Many recyclable forms of packaging,
such as paper and glass are swiftly
losing market share to a diverse variety
of non-recyclable plastic packaging
• The flexible packaging industry is one
of the fastest growing packaging
sectors as companies use increasingly
difficult to recycle flexible composite
plastic packaging
16
CONTAINERS
CHANGING STREAM < BACK
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“VIRTUALLY NONEOF THESE FLEXIBLE
PACKAGING MATERIALS ARE
RECYCLABLE ANYWHERE IN THE WORLD”
– Natural Resources Defense Council
CHANGING STREAM < BACK
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18CHANGING STREAM < BACK
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INCREASE IN FLEXIBLE PACKAGING
• Fast growing packaging trend is flexible plastics
o Multiple resins combined in single product
o Very light weight – 1. 5 lbs flex plastic replaces:
- 50 Lbs of Glass
- 6 Lbs rigid PET
- 3 Lbs aluminum
o When empty, is flat and behaves like paper
• These contaminate Recycling Streams
CHANGING STREAM < BACK
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20
CONTAMINATIONNON-RECYCLABLE RESIDUE AND
CONTAMINANTS ARE CONSISTENTLY HIGH ACROSS FACILITIES, LOWERING
PLANT EFFICIENCY AND THE VALUE OF COMMODITIES PRODUCED
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CONTAMINATIONWISHFUL
RECYCLING
Major cause is “wishful
recycling.” Residents
toss items in the
recycling bin/cart,
hoping materials can be
recycled, even if not
officially acceptable.
UNSAFE
MATERIALS
Yard waste, wood, hoses,
wires, cables as well as
bio-waste items medical
waste, diapers and
needles create extremely
dangerous conditions for
our employees.
HOUESEHOLD
WASTE
Residents in some areas
are simply treating the
recycling cart as an extra
trash can, contaminating
the stream with food waste,
dirt and plastic bags, which
cause significant downtime
at the MRF.
MORE
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22
DANGEROUS CONTAMINATION
• Lack of care in households for what goes in the recycling container
o More food waste, other household trash
- Compost doesn’t belong in recycling
o Yard waste, wood, hoses, etc. on the rise
o Increase incidence of bio waste materials
- Medical wastes made from plastics
- Used personal hygiene products like diapers
< BACKCONTAMINATION
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23
RESIDUE RATES ON THE RISE
• Quantity of non-recyclables on the increase
o Residue rates in MRFs up 2-3 percentage points
• Quality of non-recyclables getting worse
o More true trash and bio-waste materials
• Disposal costs going up
o Lowers ability of recyclers to share revenue
• Lost revenue opportunity
o Reduced sell ables cuts into available revenue
< BACKCONTAMINATION
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QUALITY STANDARDS
24
• As a recycler, we must enforce more stringent quality standards for inbound materials
• We have had an influx of unacceptable materials/contaminated loads at many of our facilities
• Costs time and money to inspect/reject/extract contaminants from the system
• Creates dangerous conditions for our employees
< BACKCONTAMINATION
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COSTSMRF FINANCIAL PERFORMANCE
HAS SUFFERED DUE TO THE CUMULATIVE NEGATIVE EFFECT
OF STREAM COMPOSITION CHANGES ON PRODUCTIVITY &
COMMODITY VALUE
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COSTSCAUSE &
EFFECT
Stream composition
changes can directly
cost a typical MRF up to
nearly $100k per month
in lost productivity due to
slower throughput,
higher residue rates and
increased downtime.
LABOR
INCREASE
MRFs create opportunity
for entry level workers and
are sensitive to minimum
wage increases.
Legislative actions are
increasing hourly wages
$0.50/hour increase can
raise processing cost by
$3/ton.
CPI
DISPARITY
Many contracts use CPI
as a measure of labor
cost increases, however,
wages and benefit costs
are steadily rising faster
than CPI.
MORE
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RISING COSTS
• MRF must run slower to remove non-recyclable materials when there is higher residue content
o Monthly throughput decreased 3% from 2012 to 2015 at ReCommunity MRFs
• Additional staff are needed to manually sort stream:
o Heightened quality requirements
o Equipment not configured to handle new stream composition
o Increase in non-recyclable materials which must be screened manually
• High residue content lowers the value of outbound commodities produced
o Average residue per ton increased from 9% in 2012 to 13% in 2014
27< BACKRISING COSTS
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““
28
PLASTIC FILMS AND
BAGS GET TANGLED IN
OUR EQUIPMENT, AND
OUR CREWS MUST STOP
OUR MACHINERY SIX TO
EIGHT TIMES A DAY TO
CUT THEM OUT– Waste Management
< BACKRISING COSTS
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LABOR COST INCREASES HAVE STEADILY OUTPACED CPI-BASED ADJUSTMENTS CALLED FOR IN MOST OF RECOMMUNITY’S CONTRACTS
RISING MRF MAINTENANCE
& PROCCESSING COSTS< BACK
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IMPACT OF HIGHER WAGES
• Upside: May be easier to attract and retain staff
• Downside: Cost per ton jumps up
o Every $1 per hour translates to between $1-$6 per ton depending on headcount, throughput rate
• Increased Cost must be accounted for in deal structures; Recyclers can’t absorb this expense
• CPI increases don’t keep up with Wage Rates
RISING COSTS < BACK
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IT IS LIKELY THAT FURTHER INCREASES IN THE MINIMUM WAGE BY STATE LEGISLATURES AND INDIVIDUAL COMPANIES WILL CONTINUE
< BACKRISING COSTS
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WAGES VS. CPI
32
0%
2%
4%
6%
8%
10%
12%
1969 1971 1973 1975 1977 1979 1981 1983 1985 1987 1989 1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011
R. Squared = 0.6548
WAGES
CPI
< BACKRISING COSTS
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THE PERFECT STORM: COST 33
COMMODITIESTHE MARKET FOR RECYCLED
COMMODITIES HAS GLOBALIZED WHILE PRICES FOR ALL
RECOVERED MATERIALS HAVE BEEN IN A PROLONGED DECLINE
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COMMODITIESCOMMODITY
PRICING LOW
ONP & OCC pricing
has declined over the
past few years. Plastic
prices have dropped
sharply due to declines
in oil pricing.
CHINA
CONNECTION
China’s “Operation
Green Fence” raised the
quality bar, forcing MRF
operators to work even
harder at producing
high quality materials in
a complicated stream.
FUTURE
UNCERTAIN
Forecasts vary on how
long oil prices will stay
low. Some industry
analysts predict that
pricing will not return to
higher rates until 2020
or later.
MORE
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AVERAGE COMMODITIES VALUES CORRELATED WITH OIL
ACR and oil prices* appear to be correlated over the last decade and long dated
oil future contracts indicate slow growth in prices over the next four years
35< BACKGLOBAL COMMODITY PRICES DECLINING * Past performance is not necessarily indicative of future results
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THE COST OF QUALITY
• Higher buyer expectations require more sorting, fewer contaminants
• More sorting requires slower speed, more staff, or both
• Higher quality expectations reduces the possibility of ‘tag along’ recycling of other materials
• Result is higher residue rates in MRFs, and higher sorting costs
GLOBAL COMMODITY PRICES DECLINING < BACK
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RECYCLING INDUSTRY CHANGES 37
WE MUST ACT IN PARTNERSHIP TO ADAPT TO THE STRUCTURAL CHANGES FACING THE INDUSTRY AND SECURE THE LONG-TERM SUSTAINABILITY OF RECYCLING PROGRAMS
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RECYCLING INDUSTRY CHANGES 38
THE PERFECT STORM
STREAM COMPOSITION
CHANGES
RISING LABOR COST
INCREASING MAINTENANCE /
PROCESSING COSTS
DEPRESSED COMMODITY PRICES
• Increase community education to reduce
non-recyclables in the waste stream
• Adopt a more appropriate measure of labor
cost inflation which captures the true cost of
providing employment
• Reassess processing fees based on the updated
operating costs reflective of current MRF performance
• Share the maintenance and disposal costs for excess
residue and contamination levels
CHALLENGE ACTION
• Revise revenue sharing provisions to
share commodity risk more equitably
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RECYCLING INDUSTRY CHANGES 39
NEED FOR STRUCTURAL CHANGE• Recycling cannot be seen as ‘free’
• Recyclers cannot bear the combination
of higher costs and lower revenues
• Residents need to understand and take
on the cost of recycling
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SUSTAINABLE DEAL STRUCTURE SUPPORTS MRF INVESTMENTS IN LOW MARKETS WHILE OFFERING INCREASED VALUE TO CONSUMERS WHEN MARKETS RETURN
CHANGING STREAM < BACK
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THANK YOU