The Next level of Efficiency Makes Better Business Sense!

Over the last 65 years we have become a reflection of the strength and purpose that today represent Indian industry and its growing power internationally. Bharat Bijlee has evolved from a pioneer of electrical engineering in India to one of the most trusted names in the Industry.

Our motors are the prime movers for various applications across industries. They are designed to operate reliably with low life cycle cost no matter how challenging the application. In-depth industry specific expertise enables motors to be custom engineered for demanding and specialized applications. Bharat Bijlee has always been a front runner in the field of energy efficient products conforming to latest national and international standards. We are represented at BIS (Bureau of Indian Standards), International Electrotechnical Commission (IEC) and research test houses like ERDA.

Need for premium efficiency motorsEver increasing energy costs and increasing concerns about environment are the main focus areas across the globe.

Electric motors consume about 65-70% of electrical energy used in the industry. Therefore, improvement in motor efficiency will result in significant reduction in energy consumption.

Our core competencies lie in our in house design

facility and testinglaboratory, confirming

to the international quality standards.

QU

AL

ITY

RE

LIA

BIL

ITY

EF

FIC

IEN

CY

LIF

E C

YC

LE

CO

ST

Purchase cost and running cost of motorPurchase cost of the motor is insignificant when compared to the running cost of the motor over a period of 20 years. This can be seen in the table below:

Bharat Bijlee's new IE3 efficiency class of motors, is an improvement over IE2 efficiency class of motors. An energy efficient solution to save energy, these motors are designed for loss reduction of 15-20 % over IE2 efficiency class of motors. Therefore the energy saving by using these motors is much higher when compared to IE1 class of efficiency motors running in the plant.

Upgradation to IE3 motors is smooth and easy since the frame size is same and there is no change in mandatory mounting dimensions, shaft diameter and shaft extension length.

Reducing energy costs is one way organizations can cut their overheads to remain competitive. Significant savings can be made by installing energy efficient motors either new installations or equipment packages, replacing oversized and under-loaded motors, making major modifications to facilities or processes, or instead of repairing or rewinding a failed motor.

IE3 Efficiency class of motors from Bharat Bijlee:

Power Rating (kW) 37

Purchase Cost of Motor (�) 104200

Motor Efficiency 93.90%

Per Hour kW Consumption 39.40

Annual running Hours (24Hrs X 313 Days) 7500

Power Consumption/Annum (kW)

Average energy cost (�/kWH)

295527

IE3

40.57

7500

304276

7

2129934

61244

5.3 months

1224882

Average energy cost/annum (�)

Annual Saving (�)

Payback period for added cost

Total Saving Over Motor's 20 year Life (�)

IE1

77260

91.20%

7

2068690

(Approximately 11.75 times ofMotor purchase cost)

IS 1231:1974 Dimensions of Three-phase Foot -mounted Induction Motors

IS 2223:1983 Dimensions of flange mounted ac induction motors

IS 12615:2011 Energy Efficient Induction Motors - Three Phase Squirrel Cage

Standards compliance:These motors comply with the latest efficiency standards and requirements. Bharat Bijlee closely follows the developments in the global regulatory environments and develops the product complying to these requirements. Some of these standards are:

IEC 60034-1:2010

IEC 60034-30:2008

IEC 60034-2-1:2014

Rotating electrical machines -Standard methods for determining losses and efficiency from tests(excluding machines for traction vehicles)

IEC 60034-5:2006

Rotating electrical machines - Part 5: Degrees of protection provided by the integral design of rotating electrical machines (IP code) - Classification

IEC 60034-9:2007

Rotating electrical machines - Part 9: Noise limits

IEC 60034-14:2007

Rotating electrical machines - Part 14: Mechanical vibration of certain machines with shaft heights 56 mm and higher - Measurement, evaluation and limits of vibration severity

IEC 60072-1:1991

Dimensions and output series for rotating electrical machines - Part 1: Frame numbers 56 to 400 and flange numbers 55 to 1080

IE3

No. L1502874 3 Ph.Sq.Cage.Ind.Motor

kW/HP 37/50 3H22S4B3 Fr. 225S

Volts 415 ± 10% Eff.IE393.9% Pf 0.84

Hz 50 ± 5% RPM 1482 Amps 65.3

IP 55 Duty S1 420 Kg M/Y03/15 In.CI.F

6313 C3 6213 C3 0Amb 50 C

Grease: SKF LGMT3/K3K-30 T.Rise CI. B

Regreasing Hrs 4000, 20g/brg IEC 60034-1

Works: No.2, MIDC, Airoli, Navi Mumbai 400708

U1 V1 W1

U1 V1 W1

R Y B

U1 V1 W1

U1 V1 W1

R Y B

Advantages:· High Efficiency· Inverter Grade Winding· Optimized ventilation system for cooler operation and reduced Noise· Reduced Vibration Levels· Highly reliable under most demanding conditions· Reduced Life Cycle Cost

Rotating electrical machines -Rating and performance

Rotating electrical machinesEfficiency classes of line operated AC motors (IE code)

Efficiency values defined in IEC 60034-30:2008

2P 4P 6P

kW IE1 IE2 IE3 IE1 IE2 IE3 IE1 IE2 IE3

0.75 72.1 77.4 80.7 72.1 79.6 82.5 70.0 75.9 78.9

1.1 75.0

79.6

82.7

75.0

81.4 84.1 72.9

78.1 81.0

1.5 77.2

81.3

84.2

77.2

82.8 85.3 75.2

79.8

82.5

2.2 79.7

83.2

85.9

79.7

84.3 86.7 77.7

81.8

84.3

3.0 81.5

84.6

87.1

81.5 85.5 87.7 79.7

83.3

85.6

4.0 83.1

85.8

88.1

83.1

86.6 88.6 81.4

84.6

86.8

5.5 84.7

87.0

89.2

84.7

87.7 89.6 83.1

86.0

88.0

7.5 86.0

88.1

90.1

86.0

88.7 90.4 84.7

87.2

89.1

11

89.4

91.2

87.6

89.8 91.4 86.4

88.7

90.3

15 88.7

90.3

91.9

88.7

90.6 92.1 87.7

89.7

91.2

18.5 89.3

90.9

92.4

89.3

91.2 92.6 88.6

90.4

91.7

22 89.9

91.3

92.7

89.9

91.6 93.0 89.2

90.9

92.2

30 90.7

92.0

93.3

90.7

92.3 93.6 90.2

91.7

92.9

37 91.2

92.5

93.7

91.2

92.7 93.9 90.8

92.2

93.3

45 91.7

92.9

94.0

91.7

93.1 94.2 91.4

92.7

93.7

55 92.1

93.2

94.3

92.1

94.0 94.6 91.9

93.7

94.1

75 92.7

93.8

94.7

92.7

94.2 95.0 92.6

93.7

94.6

90 93.0

94.1

95.0

93.0

94.5 95.2 92.9

94.3 94.9

110 93.3

94.3

95.2

93.3

94.5 95.4 93.3 94.3 95.1

132 93.5

94.6

95.4

93.5

94.7 95.6 93.5 94.6

95.4

160

94.8

95.6

93.8

94.9 95.8 93.8 94.8

95.6

200 94.0 95.0 95.8 94.0 95.1 96.0 94.0 95.0 95.8

250 94.0 95.0 95.8 94.0 95.1 96.0 94.0 95.0 95.8

to 375

87.6

93.8

Note: Tolerance applicable on the efficiency values as per IEC 60034-1

Range and Standard features:

Range in kW

0.75kW to 355kW

Polarity

2P, 4P & 6P

Frame size

80 to 355L

Insulation

Class F, temperature rise limited to class B

Supply condition

415V+/ -10%, 50Hz +/-5%

Ambient temperature

50 deg C

Protection

IP 55

Mounting B3 & B5 (Dual mounting hole)

Regreasing facility From 225 frame and onwards

Optional features available· Rated frequency 60Hz· Rated voltages from 220V to 690V· Class H insulation· Roller bearings / Insulated Bearing· Forced cooling arrangement / Encoder Mounting· RTD in the winding, BTD on the bearings, · Space Heaters· Larger Size Terminal Box· Non Standard Shaft Extension· Re-greasing facility from 132 to 200 frame

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18

0.8

50

.82

0.7

4

20

02

70

35

5L

14

90

32

91

31

0.8

80

.85

0.7

6

25

03

35

35

5L

14

90

41

21

63

0.8

80

.85

0.7

6

31

54

22

35

5L

14

90

51

92

06

0.8

80

.85

0.7

6

No

te :

Effi

cien

cy c

lass

'IE3

' will

be

pu

nch

ed o

n t

he

nam

epla

te a

s p

er IS

:12

61

5-2

01

1

All

per

fro

man

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

PREM

IUM

EFF

ICIE

NCY

IE3

SERI

ES M

OTOR

S - T

YPE

3H

R

ated

Ou

tpu

t

IE3

Am

bie

nt:

: 5

0 °

CIn

s. C

lass

:

F

Du

ty

:

S1(C

on

tin

uo

us)

Tem

p. R

ise

: B

Pro

tect

ion

: I

P5

5

Wit

h D

OL

Star

tin

g

% E

ffic

ien

cy

Star

tin

g St

arti

ng

Pu

llou

tR

oto

r

Cu

rren

tTo

rqu

eTo

rqu

eG

D²

to R

ated

to R

ated

to R

ated

FL3

/4L

1/2

LC

urr

ent

Torq

ue

Torq

ue

Rat

ioR

atio

Rat

iokg

m²

78

.97

8.9

75

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7

81

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1.0

78

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82

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2.5

79

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84

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4.3

81

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86

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6.5

84

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88

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8.0

86

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89

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9.1

87

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0

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9.8

87

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0.3

88

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91

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1.2

89

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.52

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91

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1.7

89

.76

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2.2

90

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.62

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92

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2.9

90

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3.3

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93

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3.7

92

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4.1

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94

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4.6

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2.4

94

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4.9

93

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5.5

95

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5.1

93

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8.0

95

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5.4

93

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1.5

95

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5.6

93

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8.7

95

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5.7

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8.7

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5.8

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5.5

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3.3

TEF

C 3

Ph

ase

Squ

irre

l Cag

e In

du

ctio

n M

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rs -

Fra

me

size

90

to

35

5L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g &

eff

icie

ncy

det

erm

inat

ion

: IS

15

99

9

Vo

ltag

e

: 4

15

V+/

-10

%

Freq

uen

cy

:

50

Hz+

/-5

%

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: +/

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6-P

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t

size

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Rat

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Fac

tor

Spee

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ent

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C

RP

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mp

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g.m

FL3

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0.7

51

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94

51

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0.7

70

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0.6

10

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1.1

1.5

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0.7

20

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0.5

0

1.5

2.0

10

0L

94

53

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1.5

50

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10

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2.2

3.0

11

2M

96

04

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30

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0.7

00

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5.0

13

2S

96

07

.63

3.7

50

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0.7

60

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5.5

7.5

13

2M

96

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1.1

5.5

80

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0.7

60

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7.5

10

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60

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14

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0.8

00

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0.6

6

9.3

12

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60

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65

18

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6

11

15

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20

18

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7.9

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00

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4

22

30

20

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97

53

7.7

22

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0.8

40

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30

40

22

5M

97

85

1.1

29

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0.8

60

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37

50

25

0M

97

86

2.7

36

.80

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0.8

60

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45

60

28

0S

98

47

9.5

44

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0.8

00

.72

55

75

28

0M

98

49

4.6

54

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0.8

30

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75

10

03

15

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89

13

17

3.9

0.8

40

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2

90

12

03

15

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89

15

78

8.6

0.8

40

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0.7

2

11

01

50

31

5M

99

01

92

10

80

.84

0.8

00

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13

21

80

31

5L

99

02

24

13

00

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0.8

20

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16

02

15

35

5L

99

02

77

15

70

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0.8

10

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02

40

35

5L

99

03

19

17

70

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0.7

80

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20

02

70

35

5L

99

13

46

19

70

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0.8

00

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25

03

35

35

5L

99

14

32

24

60

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0.8

00

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No

te :

Effi

cien

cy c

lass

'IE3

' will

be

pu

nch

ed o

n t

he

nam

epla

te a

s p

er IS

:12

61

5-2

01

1

All

per

fro

man

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

PREM

IUM

EFF

ICIE

NCY

IE3

SERI

ES M

OTOR

S - T

YPE

3H

R

ated

Ou

tpu

t

IE3

IEC

Fr.

Si

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leA

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AB

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BC

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12

12

16

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20

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86

33

01

00

30

17

41

91

11

84

0—

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/4"

19

40

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1.5

35

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90

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&6

14

01

00

12

55

69

01

01

68

15

03

43

86

11

2.5

12

18

82

40

—3

55

41

01

29

35

19

52

09

13

85

2—

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/4"

24

50

82

74

5M

8

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43

87

46

91

46

63

66

44

81

25

41

95

02

17

2

13

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16

14

01

78

89

13

21

22

56

21

85

05

39

12

01

72

79

34

02

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53

36

18

19

15

02

94

30

52

04

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31

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02

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20

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4

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34

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22

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36

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22

22

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52

25

15

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61

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86

08

31

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25

71

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40

10

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50

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25

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15

FIX

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LTE

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INA

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FT

25

0M

40

63

49

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48

95

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22

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24

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15

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38

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01

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62

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56

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04

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01

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30

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0

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45

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5

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PREM

IUM

EFF

ICIE

NCY

IE3

SERI

ES M

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S - T

YPE

3H, B

3, TE

FC, F

RAM

E 80

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4&

6

4&

6

4&

6

4&

6

4&

6

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Fr.

Si

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PN

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DL

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CV

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GS2

BSC

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D

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E

EAF*

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GC

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4&6

200

13

01

65

40

12

3.5

101

40

28

63

30

30

17

41

11

11

84

03/

4"19

40

621

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4&6

200

13

01

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50

12

3.5

101

50

35

54

10

35

19

51

19

13

85

23/

4"24

50

827

45

M8

2&4

387

46

96

366

44

8

419

50

2

132S

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4&6

300

23

02

65

80

15

412

20

85

33

61

85

02

94

17

32

04

63

1"

38

80

10

41

70

M12

160M

/L2,

4&6

350

25

03

00

11

01

95

132

38

67

37

90

60

34

82

03

34

56

31

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21

10

12

45

10

5M

16

180M

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4&6

350

25

03

00

11

01

95

132

90

72

88

45

70

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42

34

37

19

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200M

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30

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36

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20

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43

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30

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68

24

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17

02

51

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16

0

286

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155

2"

40

225S

/M45

035

040

019

516

354

885

90

195

125

152

56 56

154

1115

731

55M

10

1"28

608

31

M20

55M

10

1"28

608

100L

112M

250

180

215

4522

013

715

7

TER

MIN

AL

BO

XSH

AFT

500

M20

550

450

140

195

182"

280S

/M55

0

243

450

140

195

18

352

360

250

180

315L

695

495

250M

355L

800

680

246

415

100

489

328

315S

/M

445

115

544

358

1160

403

3"M

24

2 1

/2"

2"

740

500

246

2251

5

130

604

413

130

604

413

278

278

M20

M20

2"M

2024

3

FIX

ING

GEN

ERA

L

1010

584

145

25

60

660

550

600

660

550

600

246

2251

5

215

6015

411

170

472

PREM

IUM

EFF

ICIE

NCY

IE3

SERI

ES M

OTOR

S - T

YPE

3H, B

5, TE

FC, F

RAM

E 80

-355L

4&6

4&6

4&6

4&6

4&6

Motor Type Frame Power (kW) Polarity Specific Technical Specifica�on

Standard Motors 63 to 355 0.18 to 315 2, 4, 6, 8

IE2 Motors 71 to 355 0.37 to 375 2, 4, 6

IE3 Motors 80 to 355 0.75 to 315 2, 4, 6

Large LT Motors (DCCA) 355 to 450 280 to 1250 2, 4, 6, 8

Standard Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6, 8

IE2 Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6

IE3 Flame Proof Motors 80 to 315 0.75 to 180 2, 4, 6

Non - Sparking Motors 63 to 400 0.12 to 560 2, 4, 6, 8

IE2 Non - Sparking Motors 63 to 400 0.37 to 375 2, 4, 6

Increased Safety Motors 63 to 355 2, 4, 6, 8

Crane & Hoist Duty Motors 71 to 355 0.37 to 400 4, 6, 8

Ambient - 45° C

Non Standard Voltage : 250 - 550V

Moun�ng - B3/B5/B35/V1 (B14 up to 132)

Duty - S2/S3/S4/S5

Offered in two Series DOL & Converter Fed

Slip Ring Motors 100 to 160 1.1 to 10 4, 6

Ambient - 45° C


Moun�ng - B3/B35

Duty - S2/S3/S4/S5

Tex�le Motors - Ring Frame 100 to 160 1.1 to 15 4

Ambient - 50° C


Moun�ng - B3/B5/B35

Duty - S1

Cane Unloader Motors 160 to 225 11 to 30 6

Ambient - 45° C

Start/Stop per Hour - 900

Moun�ng - B3/B5

F orced Cooling Thermostat Duty - S5, 50% CDF

Brake Motors 71 to 132 0.25 to 9.3 2, 4, 6, 8

Ambient - 50° C

Duty - S1,S2/S3/S4/S5

Moun�ng - B3/B5 (B14 up to 132)

Integral DC Brake

Ambient - 45° C


Moun�ng - B3/B5/B35/V1 (B14 up to 132)

Polarity - up to 24

IE2 - Inverter Grade Winding

Duty - S1

690V ± 10% from 710kW to 1250kW


Ambient - 50° C and for DCCA - 40° C

Moun�ng : B3/B5/B35/V1

Moun�ng (DCCA) : B3/B5/B35

IE2, IE3 and DCCA - Inverter Grade Winding

Polarity - up to 24 Duty - S1

Ambient - 45° C


Moun�ng - B3/B5/B35/V1

Polarity - up to 24

IE2 and IE3 - Inverter Grade Winding

Duty - S1

Product Range - Motors

General Technical Specifica�ons - Voltage: 415V ± 10%, Frequency: 50 Hz ± 5% , Combined Varia�on : ± 10%, Cooling - IC411, Temperature Rise : Limited to Class B, Insula�on Class F, Al�tude : up to 1000 m above MSL, Rota�on - Bi-direc�onal

NEW

NEW

0.12 to 400

NEW

NEW

Product Range - Motors

General Technical Specifica�ons - Voltage: 415V ± 10%, Frequency: 50 Hz ± 5% , Combined Varia�on : ± 10%, Cooling - IC411, Temperature Rise : Limited to Class B, Insula�on Class F, Al�tude : up to 1000 m above MSL, Rota�on - Bi-direc�onal

Applica�ons

Double Sha� Extension

Sha� Material EN19/EN24/EN57/SS316

Enclosure - IP56/ 65

Space Heater - Frame 90 onwards

Roller Bearing - 160 Frame onwards

BTD - 250 Frame & above

Combined Tes�ng with VFD

Motors for Inverter Duty

Non Std Single Sha� Extension

Non Standard Pain�ng

Insula�on - Class H

Low Vibra�on

Insulated Bearing - 160 Frame onwards

Crane, Hoist, Li�, Material Handling, Car Stacker, Door

Opening

Non Standard Paint

Enclosure - IP56/65 Low Vibra�on Crane, Hoist, Li�, Material Handling

Non Standard Paint


Insula�on Class - H

Low Vibra�onGinning, Tex�le Machinery

Non Standard Paint Insula�on Class - H Cane Loading-Unloading Machine

Non Standard Paint

Motors for Inverter DutyHigher Braking Torque Crane, Tex�le, Pharma Machinery

Motors for Inverter Duty Non Std Single Sha� Extension Non Standard Pain�ng Insula�on - Class H LowVibra�on InsulatedBearing - 160 Frame onwards Thermistor

Double Sha� Extension Sha� Material EN19/EN24/EN57/SS316 Enclosure - IP56/ 65/66 Forced Cooling - 132 to 450 Frame Space Heater - Frame 90 onwards Roller Bearing - 160 Frame onwards High Temperature Grease - Molykote HP 300 (Suitable up to 250° C) RTD (Standard for DCCA)

Motors for Inverter Duty Non Std Single Sha� Extension Non Standard Pain�ng Provision for Encoder Moun�ng Insula�on - Class H Low Vibra�on Insulated Bearing - 160 Frame onwards BTD - 250 Frame & above

Op�onal Features


Non Std Single Sha� Extension

Non Standard Pain�ng

Insula�on - Class H

Low Vibra�on

Insulated Bearing - 160 Frame onwards

Pump, Fan, Compressor, Material Handling, Agitator, LPG

Bo�ling Plant, Pharma Machinery, Chemical Plant Machinery


Sha� Material EN19/EN24/EN57/SS316




Intermi�ent Duty (S3, S4) - 80 to 132 Fr



Sha� Material EN19/EN24/EN57/SS 316




Intermi�ent Duty (S3, S4) - 80 to 132 Fr


Thermistor

Pump, Fan, Compressor, Packaging Machinery, Coiler/De-coiler, Agro Equipment, Food Processing Equipment, Paper Machinery, Agitator, Dairy Equipment, Machine Tool, Air Condi�oning, Material Handling, Plas�c Machinery, Tex�le Machinery, Cooling Tower, Crusher, Material Handling

Pump, Fan, Compressor, Material Handling, Agitator,

Pharma Machinery

MARKETING OFFICENo. 2, MIDC Thane-Belapur Road, Airoli, Navi Mumbai 400 708 T: +91 22 2763 7200 / +91 22 2760 0401

REGISTERED OFFICEElectric Mansion, 6th Floor, Appasaheb Marathe Marg,Prabhadevi, Mumbai 400 025 T: +91 22 2430 6237 / 6375 CIN: L31300MH1946PL005017

NORTHERN REGIONNEW DELHI1st Floor, 7-B Rajindra Park, Pusa Road, New Delhi 110060T: +91 11 2581 6931 / 6932 / 6933

LUDHIANASCO-146, 3rd Floor, Feroz Gandhi Market, Ludhiana 141 001T: +91 161 2775 692 / 93

JAIPUR206 1st Floor, Shalimar Complex, Church Road, Jaipur 302001T: +91 141 2377 223

INDOREM-78 Trade Centre, 18 South Tukoganj, Indore 452 001 T: +91 731 2524 474 /2514 486

EASTERN REGIONKOLKATASiddha Fifth Avenue,Space No 3B, 3rd Floor, 179 Anandapur, Kolkata 700 107T: +91 033 2443-2368 / 2382/2383

WESTERN REGIONMUMBAI501- 502, Swastik Chambers, 5th floor, Sion Trombay Road,Chembur (East), Mumbai 400071T: +91 22 6145 7200

PUNEFlat no 1, Sai Sankalp CHS, Opposite Jog Hospital, Paud Road,Kothrud, Pune 411038T: 020-65600478/77/76/80

WESTERN REGIONAHMEDABAD411, 4th Floor, Shapath V, Besides Shapath IVOpp. Karnavati Club, S.G.Highway,Ahmedabad – 380 015T: +91 079 66049200

SOUTHERN REGIONBANGALORE204-207, Ramanashree Chambers, 2nd Floor,37 Lady Curzon Road, Bangalore 560 001T: +91 80 2559 2646 / 2137 / 2681

CHENNAINo 35, Rishikesh, No 75 (Old No.38) G N Chetty Road,T Nagar, Chennai 600 017 T: +91 44 2815 4794 / 4793

SECUNDERABADFlat no.101, LBR HousePicket Main Road, Secunderabad 500026.T: +91 40 2780 1791, 2781 4512

COIMBATORE112 A, Chenny's Chamber, 1st Floor, Dr. Nanjappa Road,Coimbatore 641 018T: + 91 422 326 8881

[email protected]

Write to us at

BB

L/C

AT

/002 S

ep. 2015

Continuous process of Product Development / Upgradation entitles us to change the specification in this booklet without prior notice. For latest information, please contact our Sales Offices.

The Next level of Efficiency Makes Better Business Sense! · 2020. 2. 21. · Volts 415 ± 10%...

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