THE NEW ART OF GRINDING - X-tech Precision

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THE GRINDING NEW ART OF

Transcript of THE NEW ART OF GRINDING - X-tech Precision

THE

GRINDINGNEW ART OF

AMBITIOUSZIERSCH company is specializing in the development, production and sale of high precision surface, profile and double column grinding machines.

ZIERSCH GmbH is assisting all over the world metal-working companies which are looking for high-quality grinding machines and excellent customer service.

Special attention is focused on short delivery times and an extremely favourable price / performance ratio.

QUALITATIVEWhether tool and mould making, general machine fabrication or the automotive industry, grinding is an essential process regarding the production of high precision parts.

From the moment of concepting a grinding machine, ZIERSCH GmbH already places special emphasis on the use of high quality components such as:

- Only sturdy, cast iron machine components in order to ensure maximum rigidity- Vertical and cross axes equipped with

preloaded linear guideway systems- Scraped and turcite coated slideways in

the longitudinal axis for high-effective damping and excellent grinding pattern

- Direct measuring systems from Heidenhain

ZIERSCH grinding machines offerfuture-oriented manufacturing processes and comprehensive know-how regarding universal grinding, for single-part fabrication as well as for series production.

Surface grinding machines from ZIERSCH are equipped with an exceptionally wide range of standard equipment and are available in various grinding dimensions from 400 x 250 up to 5.000 x 2.200 mm.

SUPPORTINGIn order to fulfill your requirements immediately, we always maintain an inventory of the commonly used replace-ment parts and wear parts. Therefore, we are capable of responding to your requests within 24 hours. With our options for critical delivery times, our customers are on the safe side.

Our customer service team offers the proper service for your expectations – regardless of whether you are looking for a replacement part or a comprehensive solution. We offer you the highest level of technical service, repairs, all-inclusive maintenance contracts as well as hard-ware and software upgrades.

Of course we provide training for your staff, too.

SURFACE GRINDING MACHINES with an exceptionally wide range of standard equipment

- Sturdy, cast iron execution of all machine components

- High machine weight for maximum rigidity- Preloaded precision linear guideways

in the vertical- and cross axis (Bosch Rexroth) for highest accuracy

- Scraped and turcite coated slideways in the longitudinal axis provide excellent vibration absorption and a high-quality grinding surface pattern

- Hydraulic longitudinal motion with return cooling unit to achieve good surfaces

- Electro-mechanic cross- and vertical motion- Measuring systems in vertical axis (Heidenhain) for precise positioning- Maintenance-free paper band filtration

unit with up to 500 l tank and 2 bar pres-sure pump for effective cooling and rinsing

- Integrated rinsing channel- Magnetic separator for prefiltration of the

paper band filtration unit

- Infinitely variable grinding spindle motor- Machine lamp- Table-mounted dressing device for high

precision and surface finish- Electro-permanent magnetic chuck (SAV) with integrated pole changing unit and traction regulation- Partial encapsulation of the machine with

sliding door and a service door- Effective splash guard and an excellent

accessibility- Preparation of the machine for installation

of a coolant mist exhaust unit

Control system features

- Automatic vertical infeed with dressing amount compensation

- Fully automatic grinding cycle with dressing cycles- Easy operation via touchscreen- Large and clear colour screen (10.4’’)- Electronic handwheel, usable in vertical-

and cross axis

ZT SERIES

Type of machine ZT 24 ZT 48 ZT 510 ZT 612Grinding range mm 400 x 250 800 x 500 1.000 x 600 1.200 x 700Cross travel mm 220 450 550 650Longitudinal travel mm 600 1.200 1.400 1.600Distance table to spindle centre mm 540 600 600 600Size of magnetic chuck mm 400 x 200 800 x 400 1.000 x 500 1.200 x 600Table load incl. magnetic chuck kg 250 700 1.000 1.300Infeed longitudinal axis mm/min 1,000 - 30,000 1,000 - 30,000 1,000 - 30,000 1,000 - 30,000Infeed cross axis mm/min 0,01 - 2,000 0,01 - 2,000 0,01 - 2,000 0,01 - 2,000Infeed vertical axis mm/min 0,001 - 1,500 0,001 - 1,500 0,001 - 1,500 0,001 - 1,500Grinding wheel dimensions mm 250 x 25 x 50,8 400 x 50 x 127 400 x 80 x 127 400 x 80 x 127Grinding spindle drive kW 3,7 7,5 11 11Control range grinding spindle motor rpm 1,000 - 4,500 1,000 - 3,000 1,000 - 3,000 1,000 - 3,000Machine weight kg 2,900 4,900 6,400 7,600Floor space approx. mm 2,600 x 1,800 3,800 x 2,100 4,350 x 2,450 4,500 x 2,700

Type of machine ZT 715Grinding range mm 1,500 x 800Cross travel mm 750Longitudinal travel mm 1,900Distance table to spindle centre mm 600Size of magnetic chuck mm 1,500 x 700Table load incl. magnetic chuck kg 1,400Infeed longitudinal axis mm/min 1,000 - 30,000Infeed cross axis mm/min 0.01 - 2,000Infeed vertical axis mm/min 0.001 - 1,500Grinding wheel dimensions mm 400 x 80 x 127Grinding spindle drive kW 11Control range grinding spindle motor rpm 1,000 - 3,000Machine weight kg 11,000Floor space approx. mm 5,350 x 2,850

Other machine sizes on request. Version: 4th quarter 2013. Subject to changes due to technical progress and factual errors!

PORTAL GRINDING MACHINES with an exceptionally wide range of standard equipment

For the grinding of large work pieces with a width of up to 2,200 mm. Large and heavy work pieces can quickly and effectively be machined on these portal grinding machines.

Portal grinding machines with standard equipment alone are available at a very good price/ performance ratio. Standard equipment includes amongst others the following:

- Sturdy, cast iron execution of all machine components

- Scraped and turcite coated slideways in the X-axis

- Preloaded precision linear guideways in the Y-axis and Z-axis (Bosch Rexroth)

- Hydraulic table motion with return cooling unit

- Electro-mechanic cross- and vertical motion- Measuring system in vertical axis (Heidenhain) for precise positioning- Paper band filtration unit with 1.700 l tank

and 5 bar pressure pump- Fully automatic grinding and dressing cycles- Additional magnetic separator for pre-

filtration of the paper band filtration unit- Integrated rinsing channel- Machine lamps- Table-mounted dressing device- Partial encapsulation of the machine with

sliding door- High-performance spindle drive for efficient grinding

Control system features

- Automatic vertical infeed with dressing amount compensation

- Fully automatic grinding cycle with dressing cycles- Easy operation via touchscreen- Large and clear colour screen (10,4’’)- Electronic handwheel, usable in vertical-

and cross axis

ZT SERIES

Type of machine ZT 1015 ZT 1020 ZT 1030Grinding range mm 1,500 x 1,200 2,000 x 1,200 3,000 x 1,200Cross travel mm 1,100 1,100 1,100Longitudinal travel mm 2,000 2,500 3,500Distance table to spindle centre mm 950 950 950Size of magnetic chuck mm 1,500 x 1,000 2,000 x 1,000 3,000 x 1,000Table load incl. magnetic chuck kg 3,000 4,000 6,000Infeed longitudinal axis mm/min 5,000 - 30,000 5,000 - 30,000 5,000 - 30,000Infeed cross axis mm/min 0,01 - 5,000 0,01 - 5,000 0,01 - 5,000Infeed vertical axis mm/min 0,001 - 3,000 0,001 - 3,000 0,001 - 3,000Grinding wheel dimensions mm 500 x 100 x 203,2 500 x 100 x 203,2 500 x 100 x 203,2Grinding spindle drive kW 22 22 22Control range grinding spindle motor rpm 1,000 - 3,000 1,000 - 3,000 1,000 - 3,000Distance between columns mm 1,250 1,250 1,250Machine weight kg 20,000 22,000 26,000Floor space approx. mm 6,000 x 3,500 8,000 x 3,500 10,000 x 3,500

ZT 1520 ZT1530 ZT 1540Grinding range mm 2,000 x 1,800 3,000 x 1,800 4,000 x 1,800Cross travel mm 1,680 1,680 1,680Longitudinal travel mm 2,500 3,500 4,500Distance table to spindle centre mm 1,155 1,155 1,155Size of magnetic chuck mm 2,000 x 1,500 3,000 x 1,500 4,000 x 1,500Table load incl. magnetic chuck kg 4,500 6,000 8,000Infeed longitudinal axis mm/min 5,000 - 30,000 5,000 - 30,000 5,000 - 30,000Infeed cross axis mm/min 0,01 - 5,000 0,01 - 5,000 0,01 - 5,000Infeed vertical axis mm/min 0,001 - 3,000 0,001 - 3,000 0,001 - 3,000Grinding wheel dimensions mm 500 x 120 x 203,2 500 x 120 x 203,2 500 x 120 x 203,2Grinding spindle drive kW 32 32 32Control range grinding spindle motor rpm 1,000 - 3,000 1,000 - 3,000 1,000 - 3,000Distance between columns mm 2,000 2,000 2,000Machine weight kg 36,000 39,000 42,000Floor space approx. mm 10,000 x 5,500 11,000 x 5,500 13,000 x 5,500

ZT 2030 ZT 2040 ZT 2050Grinding range mm 3,000 x 2,200 4,000 x 2,200 5,000 x 2,200Cross travel mm 2,150 2,150 2,150Longitudinal travel mm 3,500 4,500 5,500Distance table to spindle centre mm 1,155 1,155 1,155Size of magnetic chuck mm 3,000 x 2,000 4,000 x 2,000 5,000 x 2,000Table load incl. magnetic chuck kg 10,000 12,500 15,000Infeed longitudinal axis mm/min 5,000 - 30,000 5,000 - 30,000 5,000 - 30,000Infeed cross axis mm/min 0,01 - 5,000 0,01 - 5,000 0,01 - 5,000Infeed vertical axis mm/min 0,001 - 3,000 0,001 - 3,000 0,001 - 3,000Grinding wheel dimensions mm 500 x 120 x 203,2 500 x 120 x 203,2 500 x 120 x 203,2Grinding spindle drive kW 32 32 32Control range grinding spindle motor rpm 1,000 - 3,000 1,000 - 3,000 1,000 - 3,000Distance between columns mm 2,500 2,500 2,500Machine weight kg 43,000 47,000 50,000Floor space approx. mm 11,000 x 5,500 13,000 x 5,500 15,500 x 5,500

Other machine sizes on request. Version: 4th quarter 2013. Subject to changes due to technical progress and factual errors!

SCHLEIFMASCHINEN

Ziersch GmbHAm Vogelherd 2698693 Ilmenau, Germany

phone: +49 3677 467940fax: +49 3677 467941

[email protected]

FERTIGUNGSTECHNIK

Ziersch Fertigungstechnik GmbH & Co. KGAm Vogelherd 2698693 Ilmenau, Germany

phone: +49 3677 64020fax: +49 3677 640236

[email protected]

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