The most advanced world class, industrial grade mid-size ... › cms › wp-content › uploads ›...
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L A S E R P H O T O N I C S F I B E R L A S E R S Y S T E M S
The most advanced world class, industrial grade mid-size direct drive CNC
industrial Fiber or CO2 laser cutting and engraving system on the market.
MID SIZE CNC FIBER LASER CUTTING SYSTEM
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S T A T E O F T H E A R T T E C H N O L O G Y
Software controlled x y orthogonally
High pressure gas assist n2, argon or
o2 gas-assisted cutting under pressures
of up to 250 psi
Class 1 and class 4 laser safety enclosures
Processes most commonly used materials
The SBM1200 FL Fiber laser material processing system is a completely new state of the art design combining the latest developments in motion
engineering, PC based CNC control, and Fiber laser technologies
It is the most advanced, compact, industrial grade, mid-size, fiber laser cutting and engraving system available on the market
A low maintenance system with no laser service required
Electric power consumption 6.3kw, 5 times less power consumption than competition
Unique ability to cut highly reflective materials including aluminum, brass, and copper
Proven multi-purpose laser material processing machine with a natural ability to cut and engrave the intricate jobs with 5 – 10 watts as well as cut 1/4” steel
1000 watt laser source can cut up to 1/4” carbon steel
Standard nozzle: 1.2mm/dia. (consumption of assist gas is 30% of standard 2mm nozzle)
STA
TE O
F T
HE A
RT
PR
OD
UC
T
Fiber optic beam delivery system
Access from the front and back
Simple operation panel
Auto focus cutting head
Replaceable nesting basket
Native g-code CNC programming
Standard CNC control
4’ x 4’ standard cutting table size. With optional 4’ extension
table extends cutting area to 4’ x 8’
EA
SY T
O O
PER
AT
E
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BEN
EFIT
S
Highest cutting quality regardless of competitor
Fastest cutting speed on the market for comparable systems
No optical system alignment, no laser service necessary
Low power consumption, no need for high power outlet
Software alignment on orthogonally
No laser service knowledge required from the operator
No alignment after optics replacement
No beam delivery system maintenance Lowest operating cost among all laser types
No replacement parts on laser necessary
Save valuable work and floor space, the unit has a small footprint, is Ethernet ready and plug- &-play capable. Ease of installation allows for quick start-up
Fully software controlled mechanical geometry alignment eliminating special requirements for installation
No re-education required for experienced CNC operators
S B M 1 2 0 0 F L — F I B E R L A S E R C U T T I N G S Y S T E M
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S T A T E O F T H E A R T F I B E R L A S E R S
LA
SER
OF T
HE 2
1ST
CEN
TU
RY
The most advanced high power fiber laser used in Laser Photonics
cutting systems
Lowest beam divergence of any one micron laser for all power levels
(large dynamic range)
A 5x smaller output beam spot size diameter than a CO2 laser
Lowest maintenance and operational costs among all industrial lasers
High electro optical efficiency: wall plug efficiency >28% vs. 2-5% of yag
lasers
Low cooling requirements
Cost savings in ownership
Only 10% of power consumption in comparison with any other
commercial lasers makes fiber lasers the laser of choice in the 21st
century manufacturing Identical cut quality in any area of the cutting table
without using sophisticated CNC beam collimators
Easy replaceable fiber cable in emergency situations
utilizing the integrated fiber coupler
No maintenance or service is required on the fiber laser
making it ideal for 24/7 365 days a year of heavy duty
industrial operation
No laser gas, gas delivery and control equipment, gas pumps
and leakage detection
No mechanical moving parts and sophisticated optical
components at all
No resonators to maintain, check, or align
No optical components to clean or replace
No system realignment
No beam delivery system purging and protection from
contamination and industrial dust
Simple operation, like changing a light bulb, affordable by
any level of CNC laser machining
Negligible cost of ownership in comparison with other
laser types, where the main factor is depreciation
The laser system will last for 20 years
Full power control range from 1 watt to 1000 watt
opens the way to cut stencils and heavy duty steel on the
same laser system. While on the other laser systems,
minimal power is limited to the lasing threshold and
typical from 20% to 50% depending on laser type.
SUPER
IOR
ITY
OF F
IBER
LA
SER
S
LASER OPERATING COST (8 YEARS FULL DEPRECIATION)
0
5
10
15
20
25
30
35
40
45
CO2 LASER YAG LASER FIBER LASER DISK LASER IN $$/HOUR
ASSIST & LASER GAS
GASGAS MANUFACTURING SPACE
MAINTENANCE
ELECTRIC
REPLACEMENT
PARTS DEPRECIATION
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F I B E R L A S E R C U T T I N G T E C H N O L O G Y
Identical cut quality in any area of the cutting table
without using sophisticated CNC controlled beam
collimators
Easy replaceable fiber cable in emergency situations
utilizing the integrated fiber coupler
10, 20, 50 meters or more fiber beam delivery cable
provides the cost effective possibility to build laser
cutting systems with an unlimited size cutting table
The cutting of aluminum, copper, brass, and high
reflective alloys is natural for fiber lasers and
impossible for CO2 lasers of comparable power
Due to very low heat levels, industrial cutting of the
intricate shapes and patterns is an everyday regular job
for the fiber laser
Full control of the laser power from 1-100% makes it a
true universal tool for cutting of any material thickness
limited only by the maximum power
250 mkm cutting line widths on 1/4” stainless steel and
mild steel is unheard of in the CO2 laser material
cutting world resulting in less debris and more power
savings
Superior edge quality for multiple material selections,
cutting accuracy and intricacy makes fiber laser cutting
technology the most universal for industrial cutting
applications
AD
VA
NT
AG
ES
OF F
IBER
LA
SER
CU
TT
ING
The system using automatic selection
between o2 and n2 gas. Selecting n2
for the slower intricate cuts and o2
for the faster outer areas.
Intricate cutting is achievable at high speeds with a fiber laser using the
automatic selection of n2 gas.
ap
pli
cati
on
s
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Mild steel
Stainless steel
Anodized aluminum
Aluminum
Copper
Non clear plastics
Different alloys
Coated and plated metals
Thick coating removal
Deep engraving
Stencils & masks
Vector and bit map
Leather
Die Boards
Shipbuilding
Sign making
Control panels
Plaques & award
CUTTING AND ENGRAVING
F I B E R L A S E R C U T T I N G A P P L I C A T I O N S
EDGE QUALITY AFTER CUTTING ON THE MILD STEEL
WITH N2 ASSIST CUTTING (1/4”)
INTRICATE CUTTING IS ACHIEVABLE AT HIGH SPEEDS WITH A FIBER LASER
MILD STEEL SAWTOOTH CUT; EXTREMELY HIGH
EDGE QUALITY (1/8”)
SLOTS CUT FROM ALUMINUM
DETAILED AND COMPLEX PATTERNS CAN BE
CREATED EASILY AND QUICKLY WITH OUR
FIBER LASER SYSTEMS
VECTOR AND BITMAP IMAGES CAN BE IMPORTED
INTO THE SOFTWARE FOR MARKING
AA
PLIC
AT
ION
S
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The SBM 1200 FL Fiber laser material processing system is a completely new state of the art design combining the latest developments in motion
engineering, PC based CNC control, and Fiber laser technologies.
S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S
Most compact design on the market for its application
Low maintenance system
No laser service required
Small spot size, 50% smaller than conventional laser
systems.
Small kerfs width – 200 mkm on 1/8” steel
5x less power consumption than the competition
Unique ability to cut highly reflective materials such as
aluminum, brass, copper
A proven multi-purpose laser material processing machine
with a natural ability to cut and engrave the intricate jobs
with 5 – 10 watts as well as cut 1/4” steel
1000 watt laser source can cut up to 1/4” carbon steel
Lowest running and maintenance costs on the market
Standard nozzle: 1.2mm/dia. (consumption of assist gas is
30% of standard 2mm nozzle)
Electric power consumption 6.3 kW
laser 1.0 kw
chiller 3.4 kw
SBM 1200fl 1.9 kw
Easy to operate:
fiber optic beam delivery system
access from front and back
simple operation panel
Native g-code programming
High performance / cost ratio
Processes most commonly used materials for 1064 nm
laser wavelength
SBM1200 FL employs a new generation of diode pumped single mode
laser systems with a unique combination of high power, ideal beam
quality, fiber delivery, and high wall-plug efficiency.
These laser systems possess a reliability that is unmatched by any other
kind of solid state or gas laser system. Wide selectivity of operating
wavelengths, ultra-low amplitude noise, high stability and ultra-long
pump diode lifetime complete an impressive list of advantages of this
modern fiber laser system.
PR
OD
UC
T C
APA
BIL
ITIE
S / B
EN
EFI
TS
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TECHNICAL SPECIFICATIONS FIBER LASER
Type Hi-frequency fiber laser type
Operation mode CW or modulated
Wattage 1000 W
Beam quality m2 >1.15
Polarization Random
Maximum modulation frequency kHz 10
Electrical requirements v 380/460
Power consumption (kw) 6.3
Estimated diode life time (hours) 100,000
Cooling method Water
Maintenance required Maintenance free operation
S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S
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MOTION SYSTEM
Travel method X-, Y and Y’- axis direct drive
Control method X-, Y, Y’-, and Z- axis CNC controlled (Four
axis simultaneously controlled). Upgradeable to
6 axis
Speed to laser power interpolation X, Y, V (Speed), P (Laser Power) interpolation
Travel distances X = 48.3"
Y = 49.5"
Z = 2.0"
Feed rate X = 1,200" / min
Y = 1,200" / min
Rapid rate X = 2,300" / min
Y = 2,300" / min
Z = 35" / min
Maximum worksheet loading capacity 200 lb
Repeatable positioning accuracy ±0.01 mm
Minimal addressable resolution 0.001 mm
Drive feed method Direct Drive
Assist gas type selector Automatic selection
Machine table height 31.3" (796 mm)
Total machine weight (lbs)
Cutting machine
Water chiller
Fiber laser
1536
834
260
444
Power supply (only for machine) AC, 1-phases, 120V, 1.9 KW
Air supply (only for machine and when the shop air
assisted cutting
0.17 Mpa (25 psi or 51.76kgf/cm2), 570 L/min
(20.13 ft3/min)
S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S
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CUTTING HEAD STANDARD OPTIONAL
Z-axis travel 2”
Lens selection 70 mm
100 MM
120 MM
Auto focus Capacitor for metals
ULTRASONIC FOR ALL
MATERIALS
Nozzle selection 1.2 mm
1.5 MM
2.0 MM
Crash protection Optional
Red aiming beam Integrated
S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S
THE SMALL NOZZLE SIZE HELPS REDUCE OPERATIONAL COST BECAUSE
LESS GAS IS WASTED DURING THE CUTTING PROCESS.
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CNC CONTROLLER
CNC unit State of the art PC based CNC motion control
CNC control method Closed loop method
Programming Native G-code programming
Control functions X-, Y, Y’, and Z-axis simultaneously controlled with
Laser Power and Velocity
Input methods Ethernet, CD, USB flash Memory, 3,5” disk
Position Synchronized Output Integrated high-speed Position Synchronized Output (PSO) for laser firing or
position latching applications
Motion capabilities point- to-point; linear, circular, helical, and spherical interpolation; velocity
profiling; electronic gearing; on-the-fly trajectory modification; high-speed I/O; camming
Coordinated Motions RS-274 standard G-code motion including linear, circular, helical and spherical interpolation,
cutter compensation, normalcy, parts rotation, mirroring, path retrace, polar
transformations and cylindrical transformations, scaling
Additional features Digital current loops for improved motion and stability
Vision system Supports additional vision system for positioning and beam registration
Least input increment 0.001 mm
Minimum positioning accuracy 0.005 mm
Program storage capacity Unlimited within PC memory capabilities
Operating modes Edit / Automatic / Manual
S B M 1 2 0 0 F L — S P E C I F I C A T I O N S
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Display functions Laser Power
Laser Conditions
Cutting Conditions
Position Information
Parameters
Messages
Tool Diameter Compensation (Offset)
Program Check
Diagnosis (CNC self-diagnostics)
Settings
Controller/Drive Interface Fire wire
Display 17” TFT LCD
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S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S
Same quality cutting in every spot of the cutting table
Direct drive ultra-smooth motion with non-contact
linear motors – virtually no wear
Standard g-code operation with standard
postprocessor AutoCAD files loader
High pressure cutting head with programmable choice
of assist gas
Autofocus for any material or capacitor sensor for
metals
Ethernet ready and plug- &-play capable
Pass through for integration into a production line
Modular design for instant replacement of any
functional part helping to minimize down time
Down draft exhaust for environmentally safe
operation
Automatic software assists gas selection
Cutting area equipped with a nesting table
Slotted mild steel strip table
MA
IN F
EA
TU
RES
Water cooled focusing optics
70mm, 100mm, 120mm lenses.
High pressure assists gas connection up to
250 psi.
Lens protection cover window
CU
TT
ING
HEA
D
Same quality cutting in every spot of a cutting table 10, 20, 50 meters and more fiber beam delivery cable allows
cost effective fabrication of laser cutting systems with
unlimited size of the cutting table
Easy replaceable fiber cable in emergency situations with
integrated fiber coupler
Modular design for instant replacement of any functional part
helping to minimize down time
BEA
M D
ELIV
ER
Y S
YST
EM
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Class 4 enclosure
Ideal for operation in an isolated room, without human access,
as part of a pass through conveyer line
Class 1 enclosure
21 CFR 1040 CDRH compliant fully enclosed system with
protective viewing windows
The product is a class 1 laser as designated by the CDRH and
meets the full requirements for a stand-alone laser system as
defined by 21 CFR 1040.10 under the radiation control for
health and safety act of 1968.
LA
SER
SAFET
Y C
LA
SS
CLASS 4 ENCLOSURE PACKAGE
S B M 1 2 0 0 F L — L A S E R S A F E T Y O P T I O N S
CLASS 1 ENCLOSURE PACKAGE
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S B M 1 2 0 0 F L — O P T I O N S
System comes equipped with 4’ x 4’ cutting table
For 4’ x 8’ cutting capabilities with the optional
extension table
4 holding clamps to fix material during cutting
process
Ball bearing rollers for ease of loading 4’ x 8’ sheets
Adjustable height for leveling EX
TEN
SIO
N T
AB
LE
System equipped with 4 stainless steel material holding clamps in the
cutting area There are additional quick
release holding clamps for securing metal sheets during cutting
HO
LD
ING
CLA
MPS
Large cutting area: 1250 x
1250 mm (4’ x 4’)
Steel printable or honeycomb
structure for thick materials
Slotted mild steel strip table
The machine can cut the
pieces for the table. If any are
destroyed they are easily
replaceable
Aluminum grating
CU
TT
ING
TA
BLE
48” x 48” (1220 x 1220
mm)
Benefit: holding down
large flat materials
Good for flexible
materials VA
CU
UM
TA
BLE
CDRH compliant fully enclosed system
with protective viewing windows
CLA
SS 1
EN
CLO
SUR
E
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S B M 1 2 0 0 F L — O P T I O N S
Mechanical crash protection
Applicable for non-metal
surfaces
Ultrasonic sensor
+/- 2% accuracy using g-code
Uses sound detection to
determine distance
AU
TO
FOC
US
FOR
ALL
MA
TER
IALS
Mechanical crash protection
Applicable for metal surfaces
Easy calibration
Can use laser detection
Good for precision cutting
(automotive)
AU
TO
FOC
US
FOR
MET
ALS
Easy replaceable fiber cable in emergency situations
utilizing the integrated fiber coupler
10, 20, 50 meters or more fiber beam delivery cable
provides the cost effective possibility to build laser
cutting systems with an unlimited size cutting table
FIB
ER
CO
UPLER
Product recognition
Camera allows accurate
positioning of material
under laser head
Shows position from point
a to b
VIS
ION
SY
STEM
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Extract fumes and debris through this system.
Can be built into system
EX
HA
UST
ASS
IST
GA
S
Recirculation chiller
Internal refrigeration unit
Di water cartridge
Cooling capacity: 3450watts at 20degrees
delivery water
Cooling temp. Range: +5 deg. C to +35deg. C WA
TER
CH
ILLER
Recirculation chiller
Internal refrigeration unit
Di water cartridge
Cooling capacity: 3450 watts at
20 degrees delivery water
Cooling temp. Range: +5 deg.
C to +35deg. C
DI W
AT
ER
FIL
TER
Software controlled assist
gas selection
Nitrogen, argon, co2
Oxygen
S B M 1 2 0 0 F L — O P T I O N S
TO
UC
H S
CR
EEN
INT
ER
FA
CE
Side mounted or
remote terminal
touch
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A D V A N C E D C O N T R O L A N D S O F T W A R E
Higher throughput due to high performance control, network, and high-power
drives
Higher quality output (accuracy and precision) due to fully digital drive and
advanced servo algorithms
Faster startup and changeover results from fully integrated motion platform, easy
to use setup tools, and extensive diagnostics
Lower startup and lifecycle cost due to lower component count and reduced
engineering time
Higher reliability due to fewer components
SIMPLIFIED INTEGRATION AS ALL MAJOR AUTOMATION COMPONENTS
ARE BUNDLED INTO ONE PLATFORM
USER INTERFACE FLEXIBILITY DUE TO LOCAL OR REMOTE PROCESSING
AD
VA
NC
ED
SO
FT
WA
RE
Motion generation and synchronization are centralized at the pc.
Motion execution is decentralized at the drives. It operates on any
standard desktop or industrial pc. Servo loops are closed on the
drive.
The software is good for coupling the vision module with the motion
system that coordinates the laser
MO
TIO
N C
ON
TR
OLLER
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World wide support
Remote diagnostics and upgrades
Multi lingual software
Built in help index
25.000 hours MTBF on high power laser
Remote training
Remote System Restore
Remote laser diagnostics through tcp/ip protocol
AD
VA
NC
ED
SU
PPO
RT
A D V A N C E D S U P P O R T
Tcp/ip laser control protocol
Lasernet interface provides fiber laser module
operational control, diagnostics, and support
Remote laser diagnostics through tcp/ip lasernet
protocol
LA
SER
NET
MULTI LINGUAL SOFTWARE
WORLD WIDE SUPPORT
Australia
China/Hong Kong
Mexico
India
Taiwan
Singapore
Malaysia
Thailand
Philippines
Qatar
Inte
rna
tion
al su
pp
ort
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S T A T E O F T H E A R T F I B E R L A S E R S Y S T E M S
Envelope dimensions: for class 1 enclosure system mm [in.]
Recommended system configuration
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S A F E T Y I N F O R M A T I O N
SAFETY CONSIDERATIONS DURING OPERATION 1064 NM WAVELENGTH LASER LIGHT EMITTED FROM THIS LASER SYSTEM IS INVISIBLE AND MAY BE
HARMFUL TO THE HUMAN EYE. PROPER LASER SAFETY EYEWEAR MUST BE WORN DURING
OPERATION. 21 CFR 1040.10 COMPLIANCE THE PRODUCT IS A CLASS 1 LASER AS DESIGNATED BY THE CDRH AND MEET THE FULL
REQUIREMENTS FOR A STAND-ALONE LASER SYSTEM AS DEFINED BY 21 CFR 1040.10 UNDER THE
RADIATION CONTROL FOR HEALTH AND SAFETY ACT OF 1968.
AS AN ADDED LEVEL OF SECURITY, A REDUNDANTLY SWITCHED SAFETY INTERLOCK SYSTEM
HELPS PREVENT ACCIDENTAL EXPOSURE TO EXCESS LASER RADIATION. PLUS, THE SYSTEM IS
EQUIPPED WITH AN ELECTRICAL POWER MANUAL RESET, A KEY-LOCKED LASER POWER SWITCH
AND A REMOTE INTERLOCK CONNECTOR. FINALLY, THE SYSTEM HAS AUDIBLE AND VISIBLE
EMISSION INDICATORS WITH FIVE (5) SECOND EMISSION DELAY SETTINGS. ALL THESE FEATURES,
IN COMBINATION, CONSTITUTE THE LASER RADIATION SAFETY SYSTEM, WHICH ALLOWS THE
SBM1200FL ™ EQUIPMENT TO BE USED IN A SAFE AND SECURE MANNER.
IMPORTANT NOTICE: ALL SPECIFICATIONS, TECHNICAL DATA AND OTHER
INFORMATION CONTAINED IN THIS DOCUMENT, AND ALL STATEMENTS
ABOUT THE PRODUCT(S) IDENTIFIED IN THIS DOCUMENT, ARE PRELIMINARY
IN NATURE AND ARE PROVIDED “AS IS,” WITHOUT WARRANTY OR
ASSURANCE OF ANY KIND. LASER PHOTONICS MAKES NO REPRESENTATION
OR WARRANTY, EXPRESS OR IMPLIED, REGARDING THE PRODUCT(S) OR THEIR
SPECIFICATIONS. ALL INFORMATION IS SUBJECT TO CHANGE. PLEASE
CONTACT LASER PHOTONICS FOR MORE INFORMATION. LASER PHOTONICS
AND THE LASER PHOTONICS LOGO ARE TRADEMARKS OF LASER PHOTONICS
CORPORATION. OTHER TRADEMARKS ARE THE PROPERTY OF THEIR
RESPECTIVE OWNERS. COPYRIGHT LASER PHOTONICS CORPORATION. ALL
RIGHTS RESERVED.
THE PRODUCT IS A CLASS 4 LASER AS DESIGNATED BY THE CDRH AND IT
DOES NOT MEET THE FULL REQUIREMENTS FOR A STAND-ALONE LASER
SYSTEM AS DEFINED BY 21 CFR 1040.10 UNDER THE RADIATION CONTROL FOR
HEALTH AND SAFETY ACT OF 1968. IT IS THE RESPONSIBILITY OF THE
EQUIPMENT MANUFACTURER TO MEET ALL OF THE REGULATORY
REQUIREMENTS FOR THE FINAL SYSTEM.
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LASER PHOTONICS
Toll-Free Phone: (844) 44-LASER (52737) Local Phone: (407) 477-5618
Fax: (407) 804-1002
Web: www.laserphotonics.us
Laser Photonics is a division of Fonon Corporation