The most advanced world class, industrial grade mid-size ... › cms › wp-content › uploads ›...

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The most advanced world class, industrial grade mid-size direct drive CNC industrial Fiber or CO2 laser cutting and engraving system on the market. MID SIZE CNC FIBER LASER CUTTING SYSTEM

Transcript of The most advanced world class, industrial grade mid-size ... › cms › wp-content › uploads ›...

Page 1: The most advanced world class, industrial grade mid-size ... › cms › wp-content › uploads › sbm_1200.pdfHigh electro optical efficiency: wall plug efficiency >28% vs. 2-5%

L A S E R P H O T O N I C S F I B E R L A S E R S Y S T E M S

The most advanced world class, industrial grade mid-size direct drive CNC

industrial Fiber or CO2 laser cutting and engraving system on the market.

MID SIZE CNC FIBER LASER CUTTING SYSTEM

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S T A T E O F T H E A R T T E C H N O L O G Y

Software controlled x y orthogonally

High pressure gas assist n2, argon or

o2 gas-assisted cutting under pressures

of up to 250 psi

Class 1 and class 4 laser safety enclosures

Processes most commonly used materials

The SBM1200 FL Fiber laser material processing system is a completely new state of the art design combining the latest developments in motion

engineering, PC based CNC control, and Fiber laser technologies

It is the most advanced, compact, industrial grade, mid-size, fiber laser cutting and engraving system available on the market

A low maintenance system with no laser service required

Electric power consumption 6.3kw, 5 times less power consumption than competition

Unique ability to cut highly reflective materials including aluminum, brass, and copper

Proven multi-purpose laser material processing machine with a natural ability to cut and engrave the intricate jobs with 5 – 10 watts as well as cut 1/4” steel

1000 watt laser source can cut up to 1/4” carbon steel

Standard nozzle: 1.2mm/dia. (consumption of assist gas is 30% of standard 2mm nozzle)

STA

TE O

F T

HE A

RT

PR

OD

UC

T

Fiber optic beam delivery system

Access from the front and back

Simple operation panel

Auto focus cutting head

Replaceable nesting basket

Native g-code CNC programming

Standard CNC control

4’ x 4’ standard cutting table size. With optional 4’ extension

table extends cutting area to 4’ x 8’

EA

SY T

O O

PER

AT

E

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BEN

EFIT

S

Highest cutting quality regardless of competitor

Fastest cutting speed on the market for comparable systems

No optical system alignment, no laser service necessary

Low power consumption, no need for high power outlet

Software alignment on orthogonally

No laser service knowledge required from the operator

No alignment after optics replacement

No beam delivery system maintenance Lowest operating cost among all laser types

No replacement parts on laser necessary

Save valuable work and floor space, the unit has a small footprint, is Ethernet ready and plug- &-play capable. Ease of installation allows for quick start-up

Fully software controlled mechanical geometry alignment eliminating special requirements for installation

No re-education required for experienced CNC operators

S B M 1 2 0 0 F L — F I B E R L A S E R C U T T I N G S Y S T E M

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S T A T E O F T H E A R T F I B E R L A S E R S

LA

SER

OF T

HE 2

1ST

CEN

TU

RY

The most advanced high power fiber laser used in Laser Photonics

cutting systems

Lowest beam divergence of any one micron laser for all power levels

(large dynamic range)

A 5x smaller output beam spot size diameter than a CO2 laser

Lowest maintenance and operational costs among all industrial lasers

High electro optical efficiency: wall plug efficiency >28% vs. 2-5% of yag

lasers

Low cooling requirements

Cost savings in ownership

Only 10% of power consumption in comparison with any other

commercial lasers makes fiber lasers the laser of choice in the 21st

century manufacturing Identical cut quality in any area of the cutting table

without using sophisticated CNC beam collimators

Easy replaceable fiber cable in emergency situations

utilizing the integrated fiber coupler

No maintenance or service is required on the fiber laser

making it ideal for 24/7 365 days a year of heavy duty

industrial operation

No laser gas, gas delivery and control equipment, gas pumps

and leakage detection

No mechanical moving parts and sophisticated optical

components at all

No resonators to maintain, check, or align

No optical components to clean or replace

No system realignment

No beam delivery system purging and protection from

contamination and industrial dust

Simple operation, like changing a light bulb, affordable by

any level of CNC laser machining

Negligible cost of ownership in comparison with other

laser types, where the main factor is depreciation

The laser system will last for 20 years

Full power control range from 1 watt to 1000 watt

opens the way to cut stencils and heavy duty steel on the

same laser system. While on the other laser systems,

minimal power is limited to the lasing threshold and

typical from 20% to 50% depending on laser type.

SUPER

IOR

ITY

OF F

IBER

LA

SER

S

LASER OPERATING COST (8 YEARS FULL DEPRECIATION)

0

5

10

15

20

25

30

35

40

45

CO2 LASER YAG LASER FIBER LASER DISK LASER IN $$/HOUR

ASSIST & LASER GAS

GASGAS MANUFACTURING SPACE

MAINTENANCE

ELECTRIC

REPLACEMENT

PARTS DEPRECIATION

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F I B E R L A S E R C U T T I N G T E C H N O L O G Y

Identical cut quality in any area of the cutting table

without using sophisticated CNC controlled beam

collimators

Easy replaceable fiber cable in emergency situations

utilizing the integrated fiber coupler

10, 20, 50 meters or more fiber beam delivery cable

provides the cost effective possibility to build laser

cutting systems with an unlimited size cutting table

The cutting of aluminum, copper, brass, and high

reflective alloys is natural for fiber lasers and

impossible for CO2 lasers of comparable power

Due to very low heat levels, industrial cutting of the

intricate shapes and patterns is an everyday regular job

for the fiber laser

Full control of the laser power from 1-100% makes it a

true universal tool for cutting of any material thickness

limited only by the maximum power

250 mkm cutting line widths on 1/4” stainless steel and

mild steel is unheard of in the CO2 laser material

cutting world resulting in less debris and more power

savings

Superior edge quality for multiple material selections,

cutting accuracy and intricacy makes fiber laser cutting

technology the most universal for industrial cutting

applications

AD

VA

NT

AG

ES

OF F

IBER

LA

SER

CU

TT

ING

The system using automatic selection

between o2 and n2 gas. Selecting n2

for the slower intricate cuts and o2

for the faster outer areas.

Intricate cutting is achievable at high speeds with a fiber laser using the

automatic selection of n2 gas.

ap

pli

cati

on

s

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Mild steel

Stainless steel

Anodized aluminum

Aluminum

Copper

Non clear plastics

Different alloys

Coated and plated metals

Thick coating removal

Deep engraving

Stencils & masks

Vector and bit map

Leather

Die Boards

Shipbuilding

Sign making

Control panels

Plaques & award

CUTTING AND ENGRAVING

F I B E R L A S E R C U T T I N G A P P L I C A T I O N S

EDGE QUALITY AFTER CUTTING ON THE MILD STEEL

WITH N2 ASSIST CUTTING (1/4”)

INTRICATE CUTTING IS ACHIEVABLE AT HIGH SPEEDS WITH A FIBER LASER

MILD STEEL SAWTOOTH CUT; EXTREMELY HIGH

EDGE QUALITY (1/8”)

SLOTS CUT FROM ALUMINUM

DETAILED AND COMPLEX PATTERNS CAN BE

CREATED EASILY AND QUICKLY WITH OUR

FIBER LASER SYSTEMS

VECTOR AND BITMAP IMAGES CAN BE IMPORTED

INTO THE SOFTWARE FOR MARKING

AA

PLIC

AT

ION

S

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The SBM 1200 FL Fiber laser material processing system is a completely new state of the art design combining the latest developments in motion

engineering, PC based CNC control, and Fiber laser technologies.

S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S

Most compact design on the market for its application

Low maintenance system

No laser service required

Small spot size, 50% smaller than conventional laser

systems.

Small kerfs width – 200 mkm on 1/8” steel

5x less power consumption than the competition

Unique ability to cut highly reflective materials such as

aluminum, brass, copper

A proven multi-purpose laser material processing machine

with a natural ability to cut and engrave the intricate jobs

with 5 – 10 watts as well as cut 1/4” steel

1000 watt laser source can cut up to 1/4” carbon steel

Lowest running and maintenance costs on the market

Standard nozzle: 1.2mm/dia. (consumption of assist gas is

30% of standard 2mm nozzle)

Electric power consumption 6.3 kW

laser 1.0 kw

chiller 3.4 kw

SBM 1200fl 1.9 kw

Easy to operate:

fiber optic beam delivery system

access from front and back

simple operation panel

Native g-code programming

High performance / cost ratio

Processes most commonly used materials for 1064 nm

laser wavelength

SBM1200 FL employs a new generation of diode pumped single mode

laser systems with a unique combination of high power, ideal beam

quality, fiber delivery, and high wall-plug efficiency.

These laser systems possess a reliability that is unmatched by any other

kind of solid state or gas laser system. Wide selectivity of operating

wavelengths, ultra-low amplitude noise, high stability and ultra-long

pump diode lifetime complete an impressive list of advantages of this

modern fiber laser system.

PR

OD

UC

T C

APA

BIL

ITIE

S / B

EN

EFI

TS

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TECHNICAL SPECIFICATIONS FIBER LASER

Type Hi-frequency fiber laser type

Operation mode CW or modulated

Wattage 1000 W

Beam quality m2 >1.15

Polarization Random

Maximum modulation frequency kHz 10

Electrical requirements v 380/460

Power consumption (kw) 6.3

Estimated diode life time (hours) 100,000

Cooling method Water

Maintenance required Maintenance free operation

S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S

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MOTION SYSTEM

Travel method X-, Y and Y’- axis direct drive

Control method X-, Y, Y’-, and Z- axis CNC controlled (Four

axis simultaneously controlled). Upgradeable to

6 axis

Speed to laser power interpolation X, Y, V (Speed), P (Laser Power) interpolation

Travel distances X = 48.3"

Y = 49.5"

Z = 2.0"

Feed rate X = 1,200" / min

Y = 1,200" / min

Rapid rate X = 2,300" / min

Y = 2,300" / min

Z = 35" / min

Maximum worksheet loading capacity 200 lb

Repeatable positioning accuracy ±0.01 mm

Minimal addressable resolution 0.001 mm

Drive feed method Direct Drive

Assist gas type selector Automatic selection

Machine table height 31.3" (796 mm)

Total machine weight (lbs)

Cutting machine

Water chiller

Fiber laser

1536

834

260

444

Power supply (only for machine) AC, 1-phases, 120V, 1.9 KW

Air supply (only for machine and when the shop air

assisted cutting

0.17 Mpa (25 psi or 51.76kgf/cm2), 570 L/min

(20.13 ft3/min)

S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S

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CUTTING HEAD STANDARD OPTIONAL

Z-axis travel 2”

Lens selection 70 mm

100 MM

120 MM

Auto focus Capacitor for metals

ULTRASONIC FOR ALL

MATERIALS

Nozzle selection 1.2 mm

1.5 MM

2.0 MM

Crash protection Optional

Red aiming beam Integrated

S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S

THE SMALL NOZZLE SIZE HELPS REDUCE OPERATIONAL COST BECAUSE

LESS GAS IS WASTED DURING THE CUTTING PROCESS.

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CNC CONTROLLER

CNC unit State of the art PC based CNC motion control

CNC control method Closed loop method

Programming Native G-code programming

Control functions X-, Y, Y’, and Z-axis simultaneously controlled with

Laser Power and Velocity

Input methods Ethernet, CD, USB flash Memory, 3,5” disk

Position Synchronized Output Integrated high-speed Position Synchronized Output (PSO) for laser firing or

position latching applications

Motion capabilities point- to-point; linear, circular, helical, and spherical interpolation; velocity

profiling; electronic gearing; on-the-fly trajectory modification; high-speed I/O; camming

Coordinated Motions RS-274 standard G-code motion including linear, circular, helical and spherical interpolation,

cutter compensation, normalcy, parts rotation, mirroring, path retrace, polar

transformations and cylindrical transformations, scaling

Additional features Digital current loops for improved motion and stability

Vision system Supports additional vision system for positioning and beam registration

Least input increment 0.001 mm

Minimum positioning accuracy 0.005 mm

Program storage capacity Unlimited within PC memory capabilities

Operating modes Edit / Automatic / Manual

S B M 1 2 0 0 F L — S P E C I F I C A T I O N S

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Display functions Laser Power

Laser Conditions

Cutting Conditions

Position Information

Parameters

Messages

Tool Diameter Compensation (Offset)

Program Check

Diagnosis (CNC self-diagnostics)

Settings

Controller/Drive Interface Fire wire

Display 17” TFT LCD

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S B M 1 2 0 0 F L — F E A T U R E S & S P E C I F I C A T I O N S

Same quality cutting in every spot of the cutting table

Direct drive ultra-smooth motion with non-contact

linear motors – virtually no wear

Standard g-code operation with standard

postprocessor AutoCAD files loader

High pressure cutting head with programmable choice

of assist gas

Autofocus for any material or capacitor sensor for

metals

Ethernet ready and plug- &-play capable

Pass through for integration into a production line

Modular design for instant replacement of any

functional part helping to minimize down time

Down draft exhaust for environmentally safe

operation

Automatic software assists gas selection

Cutting area equipped with a nesting table

Slotted mild steel strip table

MA

IN F

EA

TU

RES

Water cooled focusing optics

70mm, 100mm, 120mm lenses.

High pressure assists gas connection up to

250 psi.

Lens protection cover window

CU

TT

ING

HEA

D

Same quality cutting in every spot of a cutting table 10, 20, 50 meters and more fiber beam delivery cable allows

cost effective fabrication of laser cutting systems with

unlimited size of the cutting table

Easy replaceable fiber cable in emergency situations with

integrated fiber coupler

Modular design for instant replacement of any functional part

helping to minimize down time

BEA

M D

ELIV

ER

Y S

YST

EM

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Class 4 enclosure

Ideal for operation in an isolated room, without human access,

as part of a pass through conveyer line

Class 1 enclosure

21 CFR 1040 CDRH compliant fully enclosed system with

protective viewing windows

The product is a class 1 laser as designated by the CDRH and

meets the full requirements for a stand-alone laser system as

defined by 21 CFR 1040.10 under the radiation control for

health and safety act of 1968.

LA

SER

SAFET

Y C

LA

SS

CLASS 4 ENCLOSURE PACKAGE

S B M 1 2 0 0 F L — L A S E R S A F E T Y O P T I O N S

CLASS 1 ENCLOSURE PACKAGE

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S B M 1 2 0 0 F L — O P T I O N S

System comes equipped with 4’ x 4’ cutting table

For 4’ x 8’ cutting capabilities with the optional

extension table

4 holding clamps to fix material during cutting

process

Ball bearing rollers for ease of loading 4’ x 8’ sheets

Adjustable height for leveling EX

TEN

SIO

N T

AB

LE

System equipped with 4 stainless steel material holding clamps in the

cutting area There are additional quick

release holding clamps for securing metal sheets during cutting

HO

LD

ING

CLA

MPS

Large cutting area: 1250 x

1250 mm (4’ x 4’)

Steel printable or honeycomb

structure for thick materials

Slotted mild steel strip table

The machine can cut the

pieces for the table. If any are

destroyed they are easily

replaceable

Aluminum grating

CU

TT

ING

TA

BLE

48” x 48” (1220 x 1220

mm)

Benefit: holding down

large flat materials

Good for flexible

materials VA

CU

UM

TA

BLE

CDRH compliant fully enclosed system

with protective viewing windows

CLA

SS 1

EN

CLO

SUR

E

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S B M 1 2 0 0 F L — O P T I O N S

Mechanical crash protection

Applicable for non-metal

surfaces

Ultrasonic sensor

+/- 2% accuracy using g-code

Uses sound detection to

determine distance

AU

TO

FOC

US

FOR

ALL

MA

TER

IALS

Mechanical crash protection

Applicable for metal surfaces

Easy calibration

Can use laser detection

Good for precision cutting

(automotive)

AU

TO

FOC

US

FOR

MET

ALS

Easy replaceable fiber cable in emergency situations

utilizing the integrated fiber coupler

10, 20, 50 meters or more fiber beam delivery cable

provides the cost effective possibility to build laser

cutting systems with an unlimited size cutting table

FIB

ER

CO

UPLER

Product recognition

Camera allows accurate

positioning of material

under laser head

Shows position from point

a to b

VIS

ION

SY

STEM

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Extract fumes and debris through this system.

Can be built into system

EX

HA

UST

ASS

IST

GA

S

Recirculation chiller

Internal refrigeration unit

Di water cartridge

Cooling capacity: 3450watts at 20degrees

delivery water

Cooling temp. Range: +5 deg. C to +35deg. C WA

TER

CH

ILLER

Recirculation chiller

Internal refrigeration unit

Di water cartridge

Cooling capacity: 3450 watts at

20 degrees delivery water

Cooling temp. Range: +5 deg.

C to +35deg. C

DI W

AT

ER

FIL

TER

Software controlled assist

gas selection

Nitrogen, argon, co2

Oxygen

S B M 1 2 0 0 F L — O P T I O N S

TO

UC

H S

CR

EEN

INT

ER

FA

CE

Side mounted or

remote terminal

touch

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A D V A N C E D C O N T R O L A N D S O F T W A R E

Higher throughput due to high performance control, network, and high-power

drives

Higher quality output (accuracy and precision) due to fully digital drive and

advanced servo algorithms

Faster startup and changeover results from fully integrated motion platform, easy

to use setup tools, and extensive diagnostics

Lower startup and lifecycle cost due to lower component count and reduced

engineering time

Higher reliability due to fewer components

SIMPLIFIED INTEGRATION AS ALL MAJOR AUTOMATION COMPONENTS

ARE BUNDLED INTO ONE PLATFORM

USER INTERFACE FLEXIBILITY DUE TO LOCAL OR REMOTE PROCESSING

AD

VA

NC

ED

SO

FT

WA

RE

Motion generation and synchronization are centralized at the pc.

Motion execution is decentralized at the drives. It operates on any

standard desktop or industrial pc. Servo loops are closed on the

drive.

The software is good for coupling the vision module with the motion

system that coordinates the laser

MO

TIO

N C

ON

TR

OLLER

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World wide support

Remote diagnostics and upgrades

Multi lingual software

Built in help index

25.000 hours MTBF on high power laser

Remote training

Remote System Restore

Remote laser diagnostics through tcp/ip protocol

AD

VA

NC

ED

SU

PPO

RT

A D V A N C E D S U P P O R T

Tcp/ip laser control protocol

Lasernet interface provides fiber laser module

operational control, diagnostics, and support

Remote laser diagnostics through tcp/ip lasernet

protocol

LA

SER

NET

MULTI LINGUAL SOFTWARE

WORLD WIDE SUPPORT

Australia

China/Hong Kong

Mexico

India

Taiwan

Singapore

Malaysia

Thailand

Philippines

Qatar

Inte

rna

tion

al su

pp

ort

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S T A T E O F T H E A R T F I B E R L A S E R S Y S T E M S

Envelope dimensions: for class 1 enclosure system mm [in.]

Recommended system configuration

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S A F E T Y I N F O R M A T I O N

SAFETY CONSIDERATIONS DURING OPERATION 1064 NM WAVELENGTH LASER LIGHT EMITTED FROM THIS LASER SYSTEM IS INVISIBLE AND MAY BE

HARMFUL TO THE HUMAN EYE. PROPER LASER SAFETY EYEWEAR MUST BE WORN DURING

OPERATION. 21 CFR 1040.10 COMPLIANCE THE PRODUCT IS A CLASS 1 LASER AS DESIGNATED BY THE CDRH AND MEET THE FULL

REQUIREMENTS FOR A STAND-ALONE LASER SYSTEM AS DEFINED BY 21 CFR 1040.10 UNDER THE

RADIATION CONTROL FOR HEALTH AND SAFETY ACT OF 1968.

AS AN ADDED LEVEL OF SECURITY, A REDUNDANTLY SWITCHED SAFETY INTERLOCK SYSTEM

HELPS PREVENT ACCIDENTAL EXPOSURE TO EXCESS LASER RADIATION. PLUS, THE SYSTEM IS

EQUIPPED WITH AN ELECTRICAL POWER MANUAL RESET, A KEY-LOCKED LASER POWER SWITCH

AND A REMOTE INTERLOCK CONNECTOR. FINALLY, THE SYSTEM HAS AUDIBLE AND VISIBLE

EMISSION INDICATORS WITH FIVE (5) SECOND EMISSION DELAY SETTINGS. ALL THESE FEATURES,

IN COMBINATION, CONSTITUTE THE LASER RADIATION SAFETY SYSTEM, WHICH ALLOWS THE

SBM1200FL ™ EQUIPMENT TO BE USED IN A SAFE AND SECURE MANNER.

IMPORTANT NOTICE: ALL SPECIFICATIONS, TECHNICAL DATA AND OTHER

INFORMATION CONTAINED IN THIS DOCUMENT, AND ALL STATEMENTS

ABOUT THE PRODUCT(S) IDENTIFIED IN THIS DOCUMENT, ARE PRELIMINARY

IN NATURE AND ARE PROVIDED “AS IS,” WITHOUT WARRANTY OR

ASSURANCE OF ANY KIND. LASER PHOTONICS MAKES NO REPRESENTATION

OR WARRANTY, EXPRESS OR IMPLIED, REGARDING THE PRODUCT(S) OR THEIR

SPECIFICATIONS. ALL INFORMATION IS SUBJECT TO CHANGE. PLEASE

CONTACT LASER PHOTONICS FOR MORE INFORMATION. LASER PHOTONICS

AND THE LASER PHOTONICS LOGO ARE TRADEMARKS OF LASER PHOTONICS

CORPORATION. OTHER TRADEMARKS ARE THE PROPERTY OF THEIR

RESPECTIVE OWNERS. COPYRIGHT LASER PHOTONICS CORPORATION. ALL

RIGHTS RESERVED.

THE PRODUCT IS A CLASS 4 LASER AS DESIGNATED BY THE CDRH AND IT

DOES NOT MEET THE FULL REQUIREMENTS FOR A STAND-ALONE LASER

SYSTEM AS DEFINED BY 21 CFR 1040.10 UNDER THE RADIATION CONTROL FOR

HEALTH AND SAFETY ACT OF 1968. IT IS THE RESPONSIBILITY OF THE

EQUIPMENT MANUFACTURER TO MEET ALL OF THE REGULATORY

REQUIREMENTS FOR THE FINAL SYSTEM.

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LASER PHOTONICS

Toll-Free Phone: (844) 44-LASER (52737) Local Phone: (407) 477-5618

Fax: (407) 804-1002

Web: www.laserphotonics.us

Laser Photonics is a division of Fonon Corporation