The most accurate and flexible temperature data acquisition system for the factory or the lab

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© 2014 Fluke Corporation. Fluke Calibration Web Seminar Series Principles and practical tips about electrical, flow, pressure, RF and temperature calibration Introducing the 1586A Super- DAQ Precision Temperature Scanner

Transcript of The most accurate and flexible temperature data acquisition system for the factory or the lab

Page 1: The most accurate and flexible temperature data acquisition system for the factory or the lab

© 2014 Fluke Corporation.

Fluke Calibration Web Seminar SeriesPrinciples and practical tips about electrical, flow, pressure, RF and temperature calibration

Introducing the 1586A Super-DAQ Precision Temperature Scanner

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© 2014 Fluke Corporation 2

Today’s Web Seminar

Introducing the 1586A Super-DAQ Precision Temperature Scanner

March 26, 2014

Data acquisition in the factory or temperature calibration in the lab? The

1586A Super-DAQ lets you do both! The 1586A is a versatile instrument

that can be easily configured for use in the factory or benchtop. It

features excellent temperature measurement accuracy, four modes of

operation, real-time graphing of up to four channels simultaneously, data

portability and security, and the capability to control Fluke Calibration

dry-wells and baths for automated calibration routines.

Attend this free web seminar to learn why the 1586A Super-DAQ is the

most accurate and flexible temperature data acquisition system on the

market.

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© 2014 Fluke Corporation 3

Your Presenter

Fluke Calibration– Electrical (Everett, WA)– RF (Norwich UK)– Temperature (American Fork, UT) – Pressure/Flow (Phoenix, AZ)

Scott Hunt– Marketing Manager,

Temperature New product development

Fluke Calibration, Temperature, American Fork, UT

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1586A Super-DAQPrecision Temperature Scanner

The most accurate and flexible temperature data acquisition system Thermocouples (B, C, D, E, G, J, K, L, M, N, R, S,

T, U, W) RTDs/PRTs (PT-385, PT-392, CVD, ITS-90) Thermistors (2.2 kΩ, 5 kΩ, 10 kΩ) DCV (50 Vdc) DCI (100 mA) Resistance (100 MΩ) Scan speeds of up to 12 channels/sec.

Designed for both the factory and the lab: Factory: Multi-channel temperature data

acquisition applications Laboratory: Benchtop temperature sensor

calibration

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1586A Super-DAQ Overview Up to a total of 45 isolated inputs

o One 4-wire front panel reference inputo Up to two internal “High-Capacity” modules (20 channels +2

DCI channels)o Optional external “DAQ-STAQ” module with 10 four-wire

mini-DWF connectors and 20 mini-jack thermocouple connectors

Records up to 20 MB of data to internal memory or directly to a USB flash drive

Automated Test – controls Fluke drywells/baths for automated calibration routines

20 on-board math channels Real-time color trending—chart up to four channels

simultaneously Built-in data security levels for regulated industries

Internal High-Capacity Module

External DAQ-STAQ Multiplexer

1586A Super-DAQPrecision Temperature Scanner

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1586A Super-DAQ

Applications: Thermal mapping Temperature validation Process sensor calibration Process monitoring Quality control testing Life cycle testing

Industries: Pharmaceutical Biotechnology Food processing Aerospace Automotive

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1586A Super-DAQ at-a-glance

Five-way binding post for reference thermometer input. Also measures dc voltage, dc current, and resistance.

USB support for easy transfer of data and setup files

Navigation keys for fast selection of information

Color display with channel status indicators. Chart up to 4 channels simultaneously.

Backlit main function keys – always know where you are and the recording status

Memory management – for downloading and moving data and setup folders

Measure/DMM function allows quick measurements and recording with minimal setup

Function soft keys support fast setup and operation

Standby key turns the display and keypad off—eliminating warm-up time

Support for menu and displayed text in nine languages – English, Chinese, French, German, Portuguese, Spanish, Russian, Japanese, and Korean.

Front Panel

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© 2014 Fluke Corporation 8

1586A Super-DAQ at-a-glance

Back Panel

Line voltage and fuse selector

Power switch and line cord connector

Dedicated connector for control of Fluke Calibration drywells or temperature baths for automated tests

Totalizer and Digital I/O input ports

Digital external alarm trigger outputs

Two rear panel slots can be configured for the internal High-Capacity Module or the external DAQ-STAQ Multiplexer—or one of each

USB and Ethernet ports used for remote operation

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1586A Key Features

Six key features set the 1586A Super-DAQ apart from other products in its class:

Best temperature measurement accuracy

Flexible configuration for the factory or benchtop

Multiple modes of operation

Real-time graphing in color

Data portability and security

Automated sensor calibration

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Best temperature measurement accuracy

The 1586A Super-DAQ reads PRTs, thermocouples, and thermistors with best-in-class accuracy:• PRTs ± 0.005 °C

(using external DAQ-STAQ Multiplexer)

• Thermocouples: ± 0.5 °C(using High-Capacity Module and internal CJC)

• Thermistors: ± 0.002 °C

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Flexible configuration

For the factory…1586A Super-DAQ + internal High-Capacity Module

1586-2586 High-Capacity Module• Universal input channels designed to

measure temperature, resistance, dc voltage, and dc current

• For data acquisition applications on the factory floor where channel count and scan speed are important

• Save wiring time and maintenance. Wire a module once for a thermal test. Disconnect it from the 1586A and reconnect another one for a different test.

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1586A - Factory Configuration

The 1586A has two slots on the rear panelEither slot can be configured for the internal or external module: Internal High-Capacity Module (1586-2586)

• Intended for data acquisition applications on the factory floor where thermocouples will most frequently be used

• 20 two-wire terminals (can be wired for 3-, or 4-wire)• Two dedicated current channels• Serial number and cal date stored in on-board memory

IC• Module indicator lights up when module installed

1586A display indicates that a module is installed in

slot one

1586A with rear slot for configuring internal High-

Capacity Module

High-CapacityModule

1586A Super-DAQ

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Flexible configuration continued

For the calibration lab…1586A Super-DAQ + external DAQ-STAQ Multiplexer

1586-2588 DAQ-STAQ Multiplexer• Designed for high-accuracy

measurements in secondary temperature calibration labs

• Easily connect/disconnect thermocouples, PRTs, and thermistors

• Stack it on the 1586A Super-DAQ in busy labs to reduce footprint

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External DAQ-STAQ Multiplexer (1586-2588) • Intended for benchtop calibration in secondary cal

labs where accuracy and quick UUT connections are required

• 10 four-wire PRT inputs (mini-DWF terminal)• 20 mini-jack thermocouple inputs• Two 3-meter interface cables connect the DAQ-STAQ

to the 1586A (cables stored in a compartment inside the module)

DAQ-STAQ connector cables stored inside module

1586A - Lab Configuration

1586A Super-DAQ and DAQ-STAQ Multiplexer DAQ-STAQ Multiplexer inputs

• Four-wire PRT inputs (mini-DWF terminal)

• 10 total

• Mini-jack thermocouple inputs

• 20 total

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Module Configuration

Relay board installation, High-Capacity Module

Relay board installation, DAQ-STAQ

Module

Relay Boards• Before installing a module, the slot must be

configured with the appropriate relay board.• Relay boards are unique to the module type

and are not interchangeable.• Once a slot has been configured with a relay

board, only modules of the appropriate type can be used in the slot.

• Customers can easily add relay boards and reconfigure slots as desired.

• Relays will deteriorate with time but are replaceable.

• Relay life cycle is expected to be 5 yrs. at full speed 24 hrs/day.

• Modules and relay boards can be purchased separately.

1586A configured for both internal and external module

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Multiple modes of operation

The 1586A Super-DAQ can operate in four modes from a single instrument…

Scan – Monitor – Measure – Digital Multimeter (DMM)

• Sequentially scan through channels based on a user defined test

• Monitor any single channel during a scan

• Measure and record data on a single channel without the need of a pre-configured test file

• Or use the 1586A like a familiar bench digital multimeter

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Trigger Types Interval – allows the user to program a timed delay between scans External – a scan starts when the input on the Digital I/O port detects a low condition Alarm – a scan will start when a HI or LO channel alarm is tripped Manual – user manually pushes the Scan/Monitor key on the front panel to start a scan Automated Test (unique to the 1586A) – when the 1586A is connected to a Fluke

temperature source (drywell/bath), an automatic calibration routine can be started

Scan Mode The Scan function is the primary mode of operation It sequentially measures each configured and active channel Scans are started manually by the user or by an internal or

external Trigger If “Auto Recording” is set to ON, the 1586A automatically

records the scan data when the scan is started. If set to OFF, the user must manually push the Record key to

record the measurement data.

Multiple modes of operation

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Align Channels

Allows the user to “zero” measured offsets between channels relative to a designated reference channel

An Mx+B offset is automatically applied to the selected channels to eliminate the differences between sensors

This is especially useful for validation applications where temperature uniformity of a chamber, freezer, or furnace is mapped

Multiple modes of operation

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Monitor Mode Allows the users to view the results of a single channel without interrupting an

active scan Can monitor a single channel without having initiated a scan Can help to ensure that all connections and channels have been setup properly

before initiating a scan Statistics can be viewed while monitoring and measurements can be graphed Recording cannot be started while monitoring a single channel

Multiple modes of operation

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Measure Mode

Allows users to quickly connect test leads to the front panel channel to make voltage, resistance, and current, measurements

Measures channel 001 only It is not necessary to configure the front channel in Channel

Setup to use the DMM function Statistics & graphing view and recording are all available in

DMM mode Cannot be used while scanning

DMM Mode

This function can be useful to check channel configuration and setup or as a diagnostic mode for testing and troubleshooting

Allows the user to quickly measure a single, pre-configured channel Graphing and statistical data are available to the user Measurements can be made immediately (triggers are ignored) Measurement data can be recorded by pressing the Record key Cannot be used while scanning

Multiple modes of operation

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Real-time graphing in color

• View real time data for all channels in table format

• Chart up to four channels in color at the same time

• Zoom in or out to see data of interest and monitor trends

• Switch between chart view and table view of various measurement data and statistics

• History mode lets you scroll through collected data in a scan file (without a PC and expensive charting programs)

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Data portability and security

• 20MB internal memory

• Transfer data and set-up files using USB flash drive or over network using LAN interface

• Two-levels of data security (admin and user profiles) to prevent unauthorized users from tampering with or forging test data or setup files

• Data security is used to secure data files that are traceable back to the user that performed the test (referred to as test traceability)

• Comprised of two tiers—an Administrator and up to five Users

• Scans may also be started by a Guest if the user does not have a password

• The administrator is the only one who can assign or delete authorized users

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Automated sensor calibration

• Use the 1586A Super-DAQ to control a Fluke Calibration drywell or bath for an automated calibration routine

• The Super-DAQ ramps the drywell or bath through a series of user defined setpoint temperatures

• At each setpoint, the 1586A automatically records readings for the reference thermometer and one or more sensors under test

• Sensor calibration can be greatly automated using this feature… improving your lab efficiency

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Key Features

Channel Configuration The channel number consists of three digits (Ch XXX) The first digit represents the slot number (1 or 2) The last two digits refer to the input terminal number (1 – 22) Channels X1-X20 are the universal input terminal (VDC, resistance, temperature) Channels X21-X22 are the dedicated current channels (High-Capacity module only) Channel 001 is the front panel channel (Temperature, VDC, DCI, resistance)

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Key Features

Channel Configuration (cont.) When a channel is configured for a 3-, or 4-wire input, the high & low sense of its adjacent

channel is used For example, if channel 101 is configured for a 4-wire input, channel 111 is its adjacent

channel (this is true for both modules as shown below) The 1586A indicates that channel 111 cannot be configured for another input

1586-2588 DAQ-STAQ 10 PRT/thermistor inputs max 20 thermocouple inputs max

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Key Features

Digital Input/Output (DIO) (Ch 401)

The 1586A can sense and output a digital, 8-bit, transistor-transistor logic (TTL) value This value that can be displayed as an 8-bit TTL value and be recorded as a decimal

equivalent (on channel 401) This is accomplished with the rear-panel digital I/O connectors (DIO)

Totalizer (Ch 402) When a digital input is connected to the TOT input on the rear panel and

Ch402 is set to on, the 1586A counts each time the dc voltage of the signal transitions from high to low or a contact closes to ground (GND)

The totalizer can count up to 1,048,575 (20 bits)

1586A rear panel DIO/TOT inputs

Channel Configuration (cont.)

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Key Features

Math channels (Ch 501 – 520) The Super-DAQ has 20 math channels – channels 501 - 520 Apply a math conversion to a single channel, or to a range of channels using preset math

functions (summarized in the tables below) Combine measurement values and display the results on a designated math channel as a

single number and can be scanned and recorded Complicated expressions can be made with a math channel that uses the calculations from

two other math channels

Channel Configuration (cont.)

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Key Features

Alarms Each channel can be assigned two independent alarms to indicate when either an upper (HI)

or lower (LO) range has been exceeded If an alarm trips, the measurement value on the display changes to red and stays red until

the measurement is back inside the normal range The alarms can output a digital signal from the rear-panel alarm output for control of

external devices

1586A rear panel alarm outputs

Channel Configuration (cont.)

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1586A Summary

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1586A More Information

Visit the 1586A product page at http://us.flukecal.com/1586a• Introductory Video

• Demo Video Series (5 videos)

• Brochure

• Extended Specifications

• Data Acquisition System Selection Guide (1586A and 2638A)

• Request a quote

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Future web seminarsTemperature Calibration seminars coming in April:

• Infrared Temperature Calibration 101

• How to Calibrate an RTD (presented in Spanish)

For the latest schedule or browse our on-demand web seminars, go to

www.flukecal.com/calwebsem

Our seminar topics cover principles and practical tips about electrical, flow, pressure, RF and temperature calibration

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Temperature Calibration courses

For more information go to: www.flukecal.com/calwebsem

Instructor-led Training• Infrared Temperature Metrology, May 20-22• Principles of Temperature Metrology, June 10-12• Advanced Topics in Temperature Metrology, Oct. 14-16• Installation and Training Supplemental Services

(courses scheduled on-demand)

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© 2014 Fluke Corporation.

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