The Microbiology of Safe Food || Microbiological Criteria

39
8 MICROBIOLOGICAL CRITERIA 8.1 International Commission on Microbiological SpecXications for Foods The ICMSF book Microorganisms in Foods. Vol. 2. Sampling f o r Micro- biological Analysis: Principles and Specific Applications was first pub- lished in 1974. It recognised the need for scientifically based sampling plans for foods in international trade. The sampling plans were originally designed for application at port of entry, that is when there is no prior knowledge on the history of the food. This pioneering work set forth the principles of sampling plans for the microbiological evaluation of foods and is also known as attributes and variables sampling, depending on the extent of microbiological knowledge of the food. Subsequent books were published by the ICMSF to assist in the interpretation of microbiological data, such as Microbiological Ecology of Foods and Factors Affecting Growth and Death of Microorganisms. The second edition of the book in 1986 took note of the successful application of the acceptance sampling plans on a worldwide basis, not only at an international level but at national and local levels by both industry and regulatory agencies. Additionally, Harrigan & Park (1991) wrote an excellent book on the practical mathematics of sampling plans. Microbiological criteria should be established according to these prin- ciples, and be based on scientific analysis and advice, and where sufficient data are available, on a risk analysis appropriate to the foodstuff and its use (Codex Alimentarius Commission 1997b). These criteria may be relevant to the examination of foods, including raw materials and ingredients of unknown or uncertain origin, or when no other means of ver@ing the efficacy of HACCP based systems and good hygienic practices are avail- able. Microbiological criteria may also be used to determine whether processes are consistent with the General Principles of Food Hygiene. Microbiological criteria are not normally suitable for monitoring Critical Limits as defined in the HACCP system. The Microbiology of Safe Food S.J. Forsythe Copyright © 2000 by Blackwell Publishing Ltd

Transcript of The Microbiology of Safe Food || Microbiological Criteria

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8

MICROBIOLOGICAL CRITERIA

8.1 International Commission on Microbiological SpecXications for Foods

The ICMSF book Microorganisms in Foods. Vol. 2. Sampling for Micro- biological Analysis: Principles and Specific Applications was first pub- lished in 1974. It recognised the need for scientifically based sampling plans for foods in international trade. The sampling plans were originally designed for application at port of entry, that is when there is no prior knowledge on the history of the food. This pioneering work set forth the principles of sampling plans for the microbiological evaluation of foods and is also known as attributes and variables sampling, depending on the extent of microbiological knowledge of the food. Subsequent books were published by the ICMSF to assist in the interpretation of microbiological data, such as Microbiological Ecology of Foods and Factors Affecting Growth and Death of Microorganisms.

The second edition of the book in 1986 took note of the successful application of the acceptance sampling plans on a worldwide basis, not only at an international level but at national and local levels by both industry and regulatory agencies. Additionally, Harrigan & Park (1991) wrote an excellent book on the practical mathematics of sampling plans.

Microbiological criteria should be established according to these prin- ciples, and be based on scientific analysis and advice, and where sufficient data are available, on a risk analysis appropriate to the foodstuff and its use (Codex Alimentarius Commission 1997b). These criteria may be relevant to the examination of foods, including raw materials and ingredients of unknown or uncertain origin, or when no other means of ver@ing the efficacy of HACCP based systems and good hygienic practices are avail- able. Microbiological criteria may also be used to determine whether processes are consistent with the General Principles of Food Hygiene. Microbiological criteria are not normally suitable for monitoring Critical Limits as defined in the HACCP system.

The Microbiology of Safe FoodS.J. Forsythe

Copyright © 2000 by Blackwell Publishing Ltd

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Micro biological Criteria 297

The purpose of establishing microbiological criteria is to protect the public’s health by providing food which is safe, sound and wholesome and to meet the requirements of fair trade practices. The presence of criteria, however, does not protect the consumer’s health since it is possible for a food lot to be accepted which contains defective units. Microbiological criteria may be applied at any point along the food chain and can be used to examine food at the port of entry and at the retail level.

8.2 Codex Alimentarius principles for the establishment and application of microbiological criteria for foods

As described in Chapter 10 Section 2, the Codex Alimentarius Commission (CAC) has become the reference for international food safety require- ments. The CAC (199%) definition of a microbiological criterion is thus:

A microbiological criterion for food defines the acceptability of a product or a food lot, based on the absence or presence, or number of microorganisms including parasites, and/or quantity of their toxins/ metabolites, per unit(s) of mass, volume, area or lot.

By this definition, a microbiological criterion consists of:

(1) A statement of the microorganisms of concern and/or their toxins/ metabolites and the reason for that concern (see Section 3.9 and Chapter 5).

(2 ) The analytical methods for their detection and/or quantification (see Chapter 6).

(3) A plan defining the number of field samples to be taken and the size of the analytical unit (see Sections 8.3 and 8.4).

(4) Microbiological limits considered appropriate to the food at the specified point(s) of the food chain (see Section 8.7).

( 5 ) The number of analytical units that should conform to these limits (see Section 8.6).

A microbiological criterion should also state:

The food to which the criterion applies The point(s) in the food chain where the criterion applies Any actions to be taken when the criterion is not met

A microbiological criterion should be established and applied only where there is a definite need and where its application is practical. Such need is

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demonstrated, for example, by epidemiological evidence that the food under consideration may represent a public health risk and that a criterion is meaningful for consumer protection, or as the result of a risk assess- ment. The criterion should be technically attainable by applying Good Manufacturing Practices (Codes of Practice). Criteria should be reviewed periodically for relevance with respect to emerging pathogens (Section 5.7), changing technologies and new understandings of science.

A sampling plan includes the sampling procedure and the decision criteria to be applied to a lot, based on examination of a prescribed number of sample units and subsequent analytical units of a stated size by defined methods. A well-designed sampling plan defines the probability of detecting microorganisms in a lot, but it should be borne in mind that no sampling plan can ensure the absence of a particular organism. Sampling plans should be administratively and economically feasible (CAC 1997b and c). In particular, the choice of sampling plans should take into account:

(1) (2) (3)

(4)

Risks to public health associated with the hazard. The susceptibility of the target group of consumers. The heterogeneity of distribution of microorganisms where variables sampling plans are employed. The Acceptable Quality Level (AQL) and the desired statistical probability of accepting a nonconforming lot.

The AQL is the percentage of nonconforming sample units in the entire lot for which the sampling plan will indicate lot acceptance for a prescribed probability (usually 95%; Section 8.6). For many applications, two- or three-class attribute plans may prove useful (Section 8.5).

The statistical performance characteristics or operating characteristics curve should be provided in the sampling plan (Section 8.6.2). Perfor- mance characteristics provide specific information to estimate the prob- ability of accepting a nonconforming lot. The time between taking the field samples and analysis should be as short as reasonably possible, and during transport to the laboratory the conditions ( e g temperature) should not allow increase or decrease of the numbers of the target organism, so that the results reflect, within the limitations given by the sampling plan, the microbiological conditions of the lot.

8.3 Sampling plans

Just as it is impractical to test a sample for every possible food pathogen, so it is also impractical to test 100% of an ingredient or end-product.

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Therefore there is a need to use sampling plans to test a batch of material appropriately and give a statistical basis for acceptance or rejection of a food lot.

Microbiological sampling plans are frequently used in food production, import control and in contractual agreements with suppliers and custo- mers. Sampling plans are used to check the microbiological status of a commodity, its compliance to safety requirements and adherence to Good Hygiene Practices (GHP; Section 7.9) during or after manufacture. The results from single sample examinations may give valuable baseline data which can be used for trend analysis, particularly where samples form part of a specific survey. However, statistical principles should be observed when sampling particular food commodities many of which (usually end products) are heterogeneous, even when they have a similar formulation. In situations where a food inspector might be concerned about a particular food, a sample taken for microbiological analysis may provide evidence that food hygiene regulations have been contravened or may provide the basis for additional inspection and/or examination. The single sample concept is likely to retain a role in assessing food safety in small-scale food production businesses which will have fewer resources for implementation of HACCP but will nevertheless have to take proper account of the risk to public health posed by each individual operation.

There are two types of sampling plans:

(1) Variables plans, when the microbial counts conform to a log-normal distribution (Section 8.4). These data would be known by a producer and are not applicable to an importer at the port of entry situation.

(2 ) Attribute plans, when no prior knowledge of the distribution of microorganisms in the food is known, i.e. at port of entry or the distribution of target organism is not log-normal (Sections 8.5 and 8.6).

Attributes sampling plans can be according to either a two-class plan or a three-class plan. The two class plan is used almost exclusively for patho- gens, whereas a three class plan is frequently used to examine for hygiene indicators. The main advantage of using sampling plans is that they are statistically based and provide a uniform basis for acceptance against defined criteria. The type of sampling plan required can be decided using Fig. 8.1.

Attributes plans also involve the concept of ‘choice of case’, based on microbiological risk. ‘Case’ is a classification of sampling plans ranging from 1 (least stringent) to 15 (most stringent). The choice of case, and therefore the sampling plan, depends on:

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Fig. 8.1 Decision tree for choosing a sampling plan (adapted from ICMSF 1986).

The relative severity of the hazard to food quality or consumer health on

The expectation of their destruction, survival or multiplication during the basis of the microorganisms involved (see Chapter 5).

normal handling of the food (see Chapter 2).

Table 8.1 and the decisions trees of Figs 8.1 and 8.2 should be referred to when deciding on the appropriate sampling plan. For example, cases 1 to 3 refer to utility applications, such as shelf life, whereas cases 13, 14 and 15 refer to severely hazardous foodborne pathogens. The severity of the

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302 The Microbiology of Safe Food

Fig. 8.2 indicator organisms (Source: EU microbiological criteria Web site).

Decision tree for choice of criteria for microbiological pathogens and

microbiological hazard has been covered in Chapter 5 and the foodborne pathogens grouped (1986 version) to assist in referring to Table 8.1 (see Table 5.2). Note the ICMSF is altering its categorisation in a forthcoming publication.

Sampling plans and recommended microbiological limits were pub- lished by ICMSF (1986) for the following foods:

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Raw meats, processed meats, poultry and poultry products Pet foods Dried milk and cheese Pasteurised liquid, frozen and dried egg products Seafoods Vegetables, fruit, nuts and yeast Cereals and cereal products Peanut butter and other nut butters Cocoa, chocolate and confectionery Infant and certain categories of dietetic foods Bottled water.

8.4 Variables plans

Variables plans can be applied when the number of microorganisms in the food is distributed log-normally, that is the logarithms of the viable counts conform to a normal distribution (Fig. 8.3; Kilsby et al. 1979). This applies to certain foods which have been analysed over a period of time by the producer and therefore does not apply at port of entry.

If the microorganisms’ distribution within a lot is log-normal then sampling plans can be used to develop acceptance sampling plans. The sample mean (x) and standard deviation (s) are determined from previous studies and are used to decide whether a ‘lot’ of food (Section 8.6.1) should be accepted or rejected. In addition:

0 1 2 3 4 5 6

Log,, conc (cfu/g)

Fig. 8.3 Normal log distribution of a microorganism.

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The proportion (pa of units in a lot which can have a concentration

The desired probability P can be chosen where P is the probability of above the limit value, V, must be decided.

rejecting a lot which contains at least a proportionp, above I/:

The lot of food is rejected if

x + k1s > v

Where k l is obtained from reference tables (Table 8.2) according to thepd and P values. It is therefore dependent upon the stringency of the sam- pling plan and number of sample units, n, analysed. V is the microbial count as a log-concentration which has been set as a safety limit.

Table 8.2 ICMSF 1986 and reprinted with permission of the University of Toronto Press).

Safety and quality specification (reject if x + kls > V) (adapted from

Probability (P) Proportion (Pd) Number of sample units of rejection exceeding V 3 5 7 10

0.95

0.90

0.05 0.1 0.3 0.1 0.25

7.7 4.2 3.4 2.9 6 .2 3.4 2.8 2.4 3.3 1.9 1.5 1.3 4.3 2.7 2.3 2.1 2.6 1.7 1.4 1.3

Deciding that a lot would be rejected if 10% (pd=0.1) of samples exceeded the value V, with a probability of 0.95 and taking five sample units (n) gives kls as 3.4. The more samples (n) are taken, the lower the chance of rejecting an acceptable lot of food.

The value of Vis set by the microbiologist from previous experience. It can be similar to M in the three-class plan (Section 8.5.2). For example, the aerobic plate count for ice-cream from the Milk Products Directive 92/46/ EEC (Section 8.9.2) gives M = 500 000 cfu/g.

500000 = log 5 therefore V = 5

Previous analysis gave a mean log value of 5.11 1 and a standard deviation of 0.201.

Therefore, deciding

(1) pd = 0.1, the probability that a lot would be rejected if 10% of samples exceeded V

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Micro biological Criteria 305

(2) (3)

Probability of rejection = 0.95 Number of sample units = 3

gives kl = 6.2. Hence:

X + k1~=5.111 + (6.2 x 0.201)=6.3572

Since V = 5, the lot would be rejected. Variables plans can be applied to GMP standards using kz values in

Table 8.3 (Kdsby 1982; ICMSF 1986). A similar formula is applied where the lot is accepted if x + kzs < v. The values of P and P d are decided as before, v is similar to m in the three-class plan (Section 8.5.2) and the GMP values of IFST (1999) can be used. For example, GMP value for the aerobic plate count for raw poultry (IFST 1999) = < lo5, which is less than log 5.0. Previous analysis had given x = 4.3 with a standard deviation (s) of 0.475.

Table 8.3 Determining the Good Manufacturing Practice limit (accept if x + k,s < v) (adapted from ICMSF 1986 and reprinted with permission of the Uni- versity of Toronto Press).

Probability (P) Proportion (pd) Number of sample units of rejection exceeding v 3 5 7 10

0.90 0.05 0.1 0.3

0.75 0.01 0.1 0.25 0.5

0.84 0.98 1.07 1.15 0.53 0.68 0.75 0.83

-0.26 -0.05 0.04 0.12

1.87 1.92 1.96 2.01 0.91 0.97 1.01 1.04 0.31 0.38 0.42 0.46

-0.47 -0.33 -0.27 -0.22

Therefore, deciding:

(1) (2) (3)

Proportion of acceptance, P = 0.9 Proportion exceeding v, P d = 0.1 Number of sample units = 7

gives kz = 0.75. Hence

x + kzs = 4.3 + (0.75 x 0.475) = 4.65625

Therefore the lot of raw chicken is below the GMP value.

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8.5 Attributes sampling plan

The attributes sampling plan(s) is applied when there is no previous microbiological knowledge of the distribution of microorganisms in the food or the microorganisms are not distributed log-normally. There are two types of attributes sampling plans as defined by ICMSF (1986):

Twoclassplan; n = 5 , c = O o r n = 1 0 , c=O Three class plan; n = 5, c = 1, m = lo2, M = lo3

The two class plan is used almost exclusively for pathogens, whereas a three class plan is often applied for indicator organisms. The main advantage of using sampling plans is that they are statistically based and provide a uniform basis for acceptance against defined criteria.

8.5.1 Two class plan

A two class plan consists of the specifications n, c and m, where

n = number of sample units from a lot that must be examined. c = maximum acceptable number of sample units that may exceed the

m = maximum number of relevant bacteria&; values greater than this are value of m; the lot is rejected if this number is exceeded.

either marginally acceptable or unacceptable.

For example:

n = 5, c = 0

This means that five sample units are analysed for a specific pathogen (for example Salmonella). If one unit contains Salmonella then the complete batch is unacceptable. Each sample unit analysed is normally 25g for Salmonella testing (Section 6.5.2).

8.5.2 Three class plan

The additional parameter in a three-class plan is M , a quantity that is used to separate marginally acceptable from unacceptable. A value at or above M in any sample is unacceptable. Hence the three class plan is where the food can be divided into three classes according to the concentration of microorganisms detected:

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‘Acceptable’ if counts are below m. ‘Marginally acceptable’ if counts are above m but less than M . ‘Unacceptable’ (reject) if counts are greater than M .

For example, a sampling plan for coliforms could be:

n = 5 , c = 2 , m = 10, M = 100

This means that two units from a sample number of five can contain between 10 and 100 coliforms and be acceptable. However, if three units contain coliforms between 10 and 100, or just one sample has greater than 100 coliforms, then the batch is unacceptable and the lot is rejected. Hence the three class sampling plan includes a tolerance value for the random distribution of microbes in foods.

The stringency of the sampling plan can be decided using the ICMSF (1986) concept based on the hazard potential of the food and the con- ditions which a food is expected to be subject to before consumption (Table 8.1). Examples of microbiological criteria are given in Sections 8.8 and 8.9.

8.6 Principles

8.61 Defining a ‘lot’ of food

A lot is ‘a quantity of food or food units produced and handled under uniform conditions’. This implies homogeneity within a lot. However, in most instances the distribution of microorganisms within a lot of food is heterogeneous. If a lot is in fact composed of different production batches then the producer’s risk (i.e. the risk that an acceptable lot will be rejected, Section 8.6.3) can be high since the sample units analysed may by chance be those from a poor quality batch. In contrast, by defining individual production batches as lots a more precise identification of poor quality (reject) food can be made.

8.62 Sample unit number

The number of sample units, n, refers to the number of units that are chosen randomly. The samples should represent the composition of the lot from which it is taken. A sample unit can be an individual package or portions. The sample units must be taken in an unbiased fashion and must represent the food lot as well as possible. Microorganisms in food are often heterogeneously distributed and this makes the interpretation of

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sample unit results difficult. Random choice of samples is required to try and avoid biased sampling; however difficulties arise when the food is nonhomogeneous, for example a quiche.

The choice of n is usually a compromise between what is an ideal probability of assurance of consumer safety and the work load the laboratory can handle. It is important first to determine the nature of the hazard and then determine the appropriate probabilities of acceptance (Tables 8.4 to 8.6). It is uneconomical to test a large portion of a food lot. However, the stringency of a sampling plan for a hazardous

Table 8.4 Probability of accepting (Pa%) a food lot; two class plan, c = 0 (adapted from ICMSF 1986 and reprinted with permission from the University of Toronto Press).

Probability of acceptance (Pa%)

Actual percentage of defective samples

Number of samples (n)

3 5

10 20

94 86 73 51 34 22 13 90 77 59 33 17 8 3 82 60 35 11 3 1 (< 0.5) 67 36 12 1 (<0.5) (<0.5) (<0.5)

Table 8.5 Probability of accepting (P,"/,) a food lot; two class plan, c = 1 to 3 (adapted from ICMSF 1986 and reprinted with permission from the University of Toronto Press).

Number of Value Probability of acceptance (Pa%) samples ofc (n) Actual percentage of defective samples

2 5 10 20 30 40 50

5 1 100 98 92 2 100 100 99 3 100 100 100

10 1 98 91 74 2 100 99 93 3 100 100 99

15 1 96 83 55 2 100 96 82 4 100 100 99

20 1 94 74 39 4 100 100 96 9 100 100 100

74 53 94 84 99 97

38 15 68 38 88 65

17 4 40 13 84 52

7 1 63 24

100 95

34 19 68 50 91 81

5 1 17 5 38 17

1 <0.5 3 <0.5

22 6

<0.5 <0.5 5 1

76 41

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Table 8.6 Probability of accepting (P2A) a food lot; three class plan (adapted from ICMSF 1986 and reprinted with permission from the University of Toronto Press).

Percentage defective Value Percentage marginal (P,%) of c

10 20 30 50 70 90

Number of samples

50 (n) = 5

40

30

20

10

5

0

Number of samples

40 (n) = 10

30

20

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 2 1

3 3 2

8 8 6

17 16 14

33 32 29

59 58 53

77 77 70

100 99 92

3 2 1

7 6 4

16 14 9

32 29 21

58 55 41

77 72 55

99 94 74

1 <0.5 < 0.5 < 0.5

3 2 2 1 2 <0.5

10 8 9 6 7 3

2 <0.5 1 <0.5

< 0.5

6 4 1

15 11 5

31 24 13

56 47 27

75 63 38

97 84 53

1 < 0.5

5 2 1

2 c 0.5 c 0.5

7 2 2

20 9 2

43 23 7

60 35 12

81 50 19

c 0.5

c 0.5 c 0.5 c 0.5

< 0.5

< 0.5 < 0.5 < 0.5

4 <0.5 1 <0.5

< 0.5

18 <0.5 5 <0.5 1 <0.5

9 <0.5 1 <0.5

31 2

47 8 16 1 3 <0.5

(Contd)

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Table 8.6 (Contd)

Percentage defective Value Percentage marginal (P,%) ofc

10 20 30 50 70 90 (Pd%)

10

5

0

34 29 32 21 24 11

59 51 55 39 43 21

99 88 93 68 74 38

20 10 4

36 20 8

65 38 15

3 <0 .5 1 <0 .5 1 <0 .5

20 8 2 8 2 <0 .5 2 <0 .5

5 <0 .5 5 1 <0 .5

17 1 <0 .5

microorganism can be set using the relationship between the number of sample units analysed and the acceptance/rejection criteria (n and c values; Section 8.6.2).

8.63 Operating characteristic curue

It is possible, when using a sample plan, that a relatively poor lot of food will be accepted and a good lot is rejected. This is represented by the ‘operating characteristic’ curve. This is a plot of:

(1) The probability of acceptance (PJ on the y-axis, where Pa is the expected proportion of times a lot of this given quality is sampled for a decision. The percentage of the defective sample units comprising a lot (p) on the x-axis. This is also known as a measure of lot quality.

(2 )

Figure 8.4 gives the operating characteristic curve for the sampling plan n = 5, c = 3. The operating characteristic curve changes according to the values of n and c. Figure 8.5b is a selected area of Fig. 8.5a to emphasise the high chance of accepting lots with up to 30% defectives. If a producer sets a limit of 10% defectives (i.e.p = lo%), using a two class plan of n = 5, c = 2 , then the probability of acceptance (PJ is 99%. This means that on 99 of every 100 occasions when a 10% defective lot is sampled, one may expect to have two or fewer of the five tests showing the presence of the organism and thus calling for ‘acceptance’, while on 1 of every 100 times there will be three or more positives, calling for nonacceptance. There- fore a sampling plan of n = 5, c = 2 will mean that 10% defective lots will

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100

- $. 80 Q" a, 0 S

Q a, 0 0 m

2 60

c 0 40 >

Q m Q

c ._ - ._

g 20 a

0

Micro biological Criteria

0 20 40 60 80 100

Defective (%)

Fig. 8.4 Operating characteristic curve for sample plan n = 5 , c = 3.

31 1

I

100

- 80 rP

v

a, 0 S

Q a, 0 0 m

2 60

c 0 40 >

Q m Q

c ._ - ._

2 20 a

0 0 20 40 60 80

Defective (%)

Fig. 8.5a Operating characteristic curve for n = 5 , c = 1 to 3.

)O

be accepted on most (99%) sampling occasions! Even increasing the number of samples to 10 (n = 10, c = 2) means that 10% defective batches will be accepted on 93% of occasions. Hence the need for the proactive approach of HACCP for assured food safety.

It is therefore apparent that no practical sampling plan can ensure the

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100 - s a 90 m

8

8

C m ‘z 80

CJ m c o 70 h

Q m Q 60 a

I ._ - ._

e

50 ’ , I

0 5 10 15 20 25 30

Defective ( O h )

Fig. 8.5b Enlarged area of Fig. 8.5a.

absence of the target microorganism and the concentration of the target organism may be greater than the set limit in parts of the food lot not sampled. The absence of a target organism in five randomly chosen samples only gives a 95% confidence that the food lot is less than 50% contaminated. If 30 samples had been analysed then the food lot is (with 95% confidence) contaminated at less than 10%. It requires 300 randomly taken samples giving the absence of the target microorganism a 95% confidence that the food lot is less than 1% contaminated. Therefore no sampling plan can guarantee the absence of a pathogen, unless every gram of the food was analysed, leaving nothing for consumption.

8.6 4 Producer’s risk and consumer’s risk

It follows from the operating characteristic curve than it is possible that a ‘bad’ lot of food will on occasions be accepted, and conversely a ‘good’ lot will be rejected. This is known as the ‘consumer’s risk and ‘producer’s risk, respectively. The consumer’s risk is considered to be the probability of accepting a lot whose actual microbial content is substandard as specified in the plan, even though the microbiological analysis of the sample units conforms to acceptance (PJ . The producer’s risk is expressed by 1 -Pa (Fig. 8.6).

8.65 Stringency of two and three class plans, setting n and c

The stringency of the two class sampling plan depends upon the values chosen for n and c, where n is the number of sample units analysed and c

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Micro biological Criteria 313

a, 0 S

m Q a, 0 0 m

c

100 100

80 80

60 60

40 40

20 20

0 0 0 10 20 30 40 50 60 70 80 90 100

Defectives (%)

Fig. 8.6 Producer risk/consumer risk curve

is the maximum acceptable number of sample units that may exceed the value of m, the maximum number of relevant bacteria&. The lot is rejected if c is exceeded. If n is increased for a given value for c, then the better in microbiological terms the food lot must be to have the same chance of being passed. Conversely, for a given sample size n, if c is increased the sampling plan becomes more lenient as there is a higher probability of acceptance (P.J. This can be seen in Fig. 8.7a, where increasing c = 0 to 3 means the plan becomes more stringent, with less chance of accepting a defective lot. In Fig. 8.7b, however, where n is increased from 5 to 20 and c is fixed (c = l), the plan becomes more stringent.

In a three-class plan it is the values of n and c which determine the probability of acceptance, Pa, for a food lot of given microbiological quality. The microbiological quality is given by determining the percen- tage of ‘defective’ proportions:

Pd = % ‘defective’; above M P, = % ‘marginally acceptable’; m to M Pa = % ‘acceptable’; equal to or less than m

Since the three terms must equal loo%, then only the first two terms need to be determined. Probability values for three class plans are given in Table 8.5.

Taking a lot of food of which 20% of the sample counts are marginally acceptable (P, = 20%) and 10% ‘defective’ (Pd = lo%), the effect of n and c can be compared in Table 8.6. For n = 5 , c = 3, the probability of

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314 The Microbiology of Safe Food

0 10 20 30 40 50

Defectives ( O h )

Stringency of sampling plans, illustrated by n = 10, c = 0 to 3. Fig. 8.7a

100

80

60

40

20

0 0 5 10 15 20 25 30

Defectives (%)

Stringency of sampling plans, illustrated by n = 5 to 20, c = 1. Fig. 8 . 3

acceptance (Pa is 58% of occasions; if c is lowered to 1 then Pa decreases to 41%, whereas if n is increased to 10 (c = 3) then Pa is 29% of occasions. The most stringent is n = 10, c = 3, where the Pa = 11% of occasions.

This level of acceptance (1 1 in 100) for lots of which 10% are defective and 20% are marginally acceptable reinforces the fact that microbiological

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Micro biological Criteria 315

hazards must be controlled in food using the proactive HACCP approach rather than a retrospective end-product testing approach.

Therefore the setting of n and c varies with the desired stringency (probability of rejection). For stringent cases n is high and c is low; for lenient cases n is low and c is high. As n decreases the chance of accep- tance of bad lots increases.

8.6 6 Setting the values f o r m and M

The level of the target organism which is acceptable and attainable in the food is m. It can be set from levels attained in GMP or, if the target organism is a pathogen, then m may be set at zero for a given volume of sample ( e g 25 8).

M is only used in three class plans as the hazardous or unacceptable level of contamination caused by poor hygienic practice. There are three methods of setting the value of M:

(1) As a utility (spoilage or shelf life) index where it relates to levels of bacteria causing detectable spoilage (odour, flavour) or to a decrease in shelf life to an unacceptable short period (Section 4.2).

(2 ) As a general hygiene indicator, relating to levels of an indicator organism reflecting an unacceptable condition of hygiene.

(3) As a health hazard where it relates to infectious dose. This value can be set using epidemiological and laboratory data, and similar sources of information (see Table 7.7).

Therefore the values of m and M are independent of each other and have no set relationship.

8.7 Microbiological limits

8. Z 1 Definitions

There are various terms used in reference to microbiological limits and these are defined as follows:

‘Microbiological standards’ refers to compulsory microbiological levels laid down in statute. ‘Microbiological guidelines’ refers to levels set out in guidance which does not have legal force. ‘Microbiological criteria’ may refer to either of the above or to levels in use by the food industry.

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316 The Microbiology of Safe Food

‘Microbiological specifications’ are agreed within or between compa- nies and generally have no direct legal implications.

Thus specifications can be prepared for raw materials supplied to a food processor, of foods at various stages of preparation and for final products. In the last case the microbiological specifications may be those agreed as reasonable and attainable by the company or they may be standards imposed by or jointly agreed with an external agency. Specifications may include standards for total numbers of microorganisms, food pathogens, indicator or spoilage organisms.

When compiling microbiological specifications for raw materials and final products it is desirable to start with as wide a range of relevant test methods as is practicable so that comprehensive data on the background microbiology can be built up. These methods should give the highest recovery of organisms and reproducible results. Ideally, test samples should be exchanged between laboratories and analysed by the agreed methods to ensure that similar results are being obtained. Greater atten- tion should be paid to raw materials and foods where erratic or unex- pected results are obtained. Specifications should reflect what is attainable under Good Manufacturing Practice, but should include tolerances to allow for sampling inaccuracies.

8.Z2 Limitations of microbiological testing

Using microbiological criteria for testing food does include a large number of problems to be considered:

Cost of analysis with regard to trained personnel, equipment and consumables. Sampling problems: obtaining ‘representative’ samples is very diffi- cult. Accepting a food lot which contains unacceptable levels of micro- organisms/toxins, simply because of their presence at low levels and is a heterogeneous distribution (see Section 8.6.2). Variation in results, such as plate counts which have 95% confidence limits of f 0.5 log cycles (see Table 6.1). Destructive testing means that samples cannot be retested. Length of time involved due to the need for prolonged incubation periods. Sensitivity and robustness of detection methods.

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Micro biological Criteria 317

8.8 Examples of sampling plans

Egg products Eggs are perishable since they are highly nutritious and hence subject to microbiological growth and spoilage. They are associated with certain foodborne pathogens, most notably Salmonella spp. Despite pasteurisa- tion processes (liquid egg: 64.4"C, 2.5 min or 60°c, 3.5 min), eggs and egg products may be contaminated due to insufficient heat treatment or from post-pasteurisation contamination. Salmonella cells can subsequently multiply to an infectious dose due to temperature abuse after thawing or rehydration. St. aureus has been identified as a foodborne pathogen associated with pasta where it can grow and form toxic levels of entero- toxin. Sampling plans for eggs and egg products are given in Table 8.7.

Table 8.7 rinted with permission from the University of Toronto Press).

Sampling plan for egg products (adapted from ICMSF 1986 and rep-

Target organism Case Plan cases n c Limit (gpl>

m M

Aerobic plate count 2

Salmonella spp. 10 (General population) 11

Salmonella spp. 10

Colifoms 5

12

(High risk population) 11 12

5 5 5

10 20 15 30 60

2 5x lo4 lo6 2 10 1 o3 0 0 -

0 0 -

0 0 -

0 0 -

0 0 -

0 0 -

Milk and milk products Dairy products are highly nutritious and have a neutral pH and water activity conducive to the growth of foodborne pathogens. Dairy products are divided into two groups:

(1) The more perishable ('fresh') products such as milk, cream, fla- voured milk and skimmed milk drinks, fresh cheese (cottage cheese) and fermented milks. The relatively stable products having extended shelf life under appropriate conditions of storage, such as hard cheese, butter, dried milk products, ice cream mixes, evaporated (canned) milk and ster- ilised or ultra high temperature (UHT) milk (for fluid consumption).

Microbiological criteria cannot be applied effectively to group 1, since the products will probably have been consumed before the microbiological

(2)

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318 The Microbiology of Safe Food

analysis has been completed. Milk products of group 2 which are asso- ciated with microbiological hazards (for example dried milk and ripened cheese) are usually microbiologically tested before distribution. Sampling plans proposed by ICMSF (1986) are given in Table 8.8.

Table 8.8 reprinted with permission from the University of Toronto Press).

Sampling plan for dairy products (adapted from ICMSF 1986 and

Product Target organism Case Plan n c Limit (gpl)

m M Case

Dried milk Aerobic plate count Colifoms Salmonella spp. (Normal population) Salmonella spp. (High risk population)

Cheese, hard St. aureus and semi-soft

types

5 3 5 1 1 0 1 o2 10 2 5 0 0 -

11 2 10 0 0 -

12 2 20 0 0 -

10 2 15 0 0 -

11 2 30 0 0 -

12 2 60 0 0 -

8 2 5 0 1 0 ~ -

Processed meats Processed meats include a range of meat products that have been pro- cessed by heat treatment, curing, drying and fermenting. There are a number of microbiological hazards associated with meat products. The ICMSF (1986) sampling plans are given in Table 8.9. The main target organisms are St. aureus, GI. perfringens and salmonella.

Table 8.9 reprinted with permission from the University of Toronto Press).

Sampling plan for processed meats (adapted from ICMSF 1986 and

I Product Target organism Case Plan n c class

Dried blood, St. aureus 8 3 5 1 lo2 lo4 plasma and C1.perfringens 8 3 5 1 lo2 lo4 gelatin Salmonella spp. 11 2 10 0 0 -

Roast beefand Salmonella spp. 12 2 20 0 0 -

p2tC

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Micro biological Criteria 319

Cereals and cereal products A range of bakery products is covered by this sampling plan (Table 8.10). Since the products are often dry (low water activity), moulds and the persistence of bacterial sporeformers are important.

Table 8.10 1986 and reprinted with permission from the University of Toronto Press).

Sampling plan for cereals and bakery products (adapted from ICMSF

Product Targetorganism Case Plan n case

Cereals

Soya flour, concentrates and isolates

Frozen bakery products (ready- toeat) with low acid or high a, fiings or

Frozen bakery products (to be cooked) with low acid or high a, fiings or toppings (e.g. meat pies, pizzas)

Frozen entrees containing rice or corn flour as a main ingredient

Frozen and dried products

toppings

Moulds 5 3 5 2 1 0 ~ - 1 0 ~ ~

Moulds 5 3 5 2 lo2-lo4 Salmonella 10 2 5 0 0

SPP.

Salmonellaspp. 12 2 20 0 0 St. aureus 9 3 5 1 lo2

St. aureus 8 3 5 1 lo2 Salmonellaspp. 10 2 5 0 0

B. cereus 8 3 5 1 lo3

St. aureus 8 3 5 1 lo2 Salmonellaspp. 10 2 5 0 0

lo5 lo5 -

lo4 -

lo4 -

lo4

lo4 -

"The exact value will vary with the type of grain.

Cook-chill and cook freeze products Guidelines from the Department of Health (UK) are given in Table 8.11. The guidelines target five foodborne pathogens and the aerobic plate count as an indicator of microbial load.

Seafoods The Food and Drug Administration and Environmental Protection Agency

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320 The Microbiology of Safe Food

Table 8.11 sumption (adapted from Department of Health (UK) guidelines).

Sampling plan for cookchill and cook-freeze foods at point of con-

Target organism Limit

Aerobic plate count < lo5 g-l E. coli < log-1 St. aureus <100g-1 Cl. perfringens < 100g-1 Salmonella spp. L. monocytogenes

Absent in 25 g Absent in 25 g

have given guidance levels for seafood microbiological hazards (Table 8.12).

8.9 Implemented microbiological criteria

8.9.1 Microbiological criteria in the European Union

Most countries in the EU have implemented the Food Hygiene Directive (93/43/EEC; Section 10.4.5) into national law, although most have restricted the implementation to the first five principles of HACCP. There are differences in implementation within Europe; for example, the Netherlands have a high emphasis on sampling programmes within inspections. Many businesses use microbiological criteria in contractual agreements with suppliers and customers and as a means of monitoring the hygiene of the production environment. These criteria are laid out in guidelines developed by individual companies of the relevant industry sector, and are generally based on GMP. Under the EC Food Hygiene Directive, it will be possible to include microbiological guidelines in industry guides to GHP. Currently the EU microbiological criteria are under revision and proposed amendments are given in Tables 8.13 to 18.17.

The Food Hygiene Directive (93/34/EEC) provides:

Without prejudice to more specific Community rules, microbiological criteria and temperature control criteria for certain classes of foodstuffs may be adopted in accordance with the procedure laid down in Article 14 and after consulting the Scientific Committee for Food set up by Decision 74/234/EEC.

An EU survey revealed that sampling plans have only limited application for food inspection in Europe, probably because they are too expensive

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Micro biological Criteria 32 1

Table 8.12 Agency guidelines for seafood microbiology hazards

Food and Drug Administration and Environmental Protection

Product Guideline/tolerance

Ready to eat fishery products (minimal cooking by consumer)

Ready to eat fishery products (minimal cooking by consumer)

AU fish

AU fish

Ready to eat fishery products (minimal cooking by consumer)

Ready to eat fishery products (minimal cooking by consumer)

Ready to eat fishery products (minimal cooking by consumer)

AU fish

Clams and oysters, and mussels fresh or frozen imports

Clams, oysters, and mussels, fresh or frozen domestic

Saltcured, airdried uneviscerated fish

Tuna, mai mahi, and related fish

Enterotoxigenic Escherichia coli (ETEC) - 1 x lo3 ETEC/g, LT or ST positive

Listeria monocytogenes - presence of organism

Salmonella species - presence of organism

Staphylococcus aureus - (1) positive for staphylococcal enterotoxin, or (2) Staphylococcus aureus level is equal to or greater than 1041g (MPN)

Vibrio cholerae - presence of toxigenic 01 or non-01

Vibrio parahaemol ticus - levels equal to or greater than 1 x 10 /g (Kanagawa positive or negative)

Vibrio vulnificus - presence of pathogenic organism

2

Clostridium botulinum - (1) Presence of viable spores or vegetative cells in products that will support their growth; or (2) presence of toxin

Microbiological - (1) E. coli - MPN of 230/100 g (average of subs or 3 or more of 5 subs); or (2) APC - 500 OOO/g (average of subs or 3 or more of 5 subs)

Microbiological - (1) E. coli or fecal coliform - 1 or more of 5 subs exceeding MPN of 330/100 grams or 2 or more exceeding 230/100 grams; or (2) APC - 1 or more of 5 subs exceeding 1 500 OOO/g or 2 or more exceeding 500 OOO/g

Not permitted in commerce (Note: small fish exemption)

Histamine - 500ppm set based on toxicity, 50 pprn set as defect action level, because histamine is generally not uniformly distributed in a decomposed fish. Therefore, if 50 pprn is found in one section, there is the possibility that other units may exceed 500 pprn

Page 27: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.13

Sam

plin

g pla

ns

for

min

ced m

eat

and m

eat

pre

par

atio

ns

(94/

65/E

EC

) an

d p

rop

ose

d a

men

dm

ents

.

Tar

get org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

~

n C

m

M

Min

ced

mea

t A

erob

ic m

esophil

ic b

acte

ria

E. c

oli

Sal

mon

ella

spp.

St. a

ure

us

Abs

ent

in l

og

5

2 5 x

105

1g

5

io6l

g 5

2 50

/g

5W

g

5

0

Cha

nge

sam

ple

siz

e to

25

g

5

2 lo

o&

5000

/g

Del

ete

Mea

t pre

par

atio

ns

E. c

oli

5

2 50

Wg

5000

/g

St. a

ure

us

5

1

50W

g 50

00/g

S

alm

onel

la s

pp.

Abs

ent

in 1

g

5

0

Cha

nge

sam

ple

size

to 2

5 g

aPro

pose

d a

men

dmen

t (A

non

1999

d).

Tab

le 8

.14

Sam

plin

g pla

ns

for

egg

pro

duct

s (8

9/43

7/E

EC

).

Tar

get

org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

n c

mM

Sal

mon

ella

spp.

Abs

ent

in 2

5 g o

r m

l

Aer

obic

mes

ophil

ic b

acte

ria

Ente

robac

teri

acea

e .F

t au

reus

A

bsen

t in

1 e

or m

l

Consi

der

sam

plin

g pla

ns

Consi

der

sam

plin

g pla

ns,

Consi

der

sam

plin

g pla

ns

Del

ete

(min

imum

n =

5)

e.g

. n =

5, c

= 2

lo

5 in

1 g o

r m

l

lo2 i

n 1

g o

r m

l

"Pro

pose

d am

endm

ent (

Ano

n 19

99d)

Page 28: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.15

Sam

plin

g pla

ns

for

dai

ry p

roduct

s (9

2/46

/EE

C).

Tar

get

org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

Raw

cow

’s d

rinkin

g m

ilk

Sal

mon

ella

spp.

St. a

ure

us

Aer

obic

mic

roorg

anis

ms (3

0°C

)

Abs

ent in

25

g

5 x

lo4

Pas

teuri

sed d

rinkin

g m

ilk

L. m

onoc

ytog

enes

S

alm

onel

la s

pp.

Col

ifor

ms (

30°C

) A

erob

ic m

icro

org

anis

ms

(2 1

°C)

Aer

obic

mic

roorg

anis

ms (3

0°C

)

Abs

ent in

25

g

Abs

ent in

25

g

Ste

rili

sed

and U

HT

dri

nkin

g m

ilk

Har

d ch

eese

mad

e fr

om

hea

t-tr

eate

d m

ilk

10

per

0.1

ml

Abs

ent in

1 g

Abs

ent in

25

g

L. m

onoc

ytog

enes

S

alm

onel

la s

pp.

5

0

5

2 lO

O/g

50

0/g

Del

etio

n

Rep

lace

wit

h E

. co

li

5

0

Del

etio

n

5

0

Del

etio

n

5

1

O/g o

r m

l 5/

g o

r m

l R

epla

ce w

ith

Ente

robac

teri

acea

e 5

1

5x

10

~1

~ 5

x1

0~

1~

Del

ete

5

0

Del

ete

Del

ete

Har

d ch

eese

mad

e fr

om

raw

or

ther

mis

ed m

ilk

L. m

onoc

ytog

enes

A

bsen

t in

1 g

Del

ete

Sal

mon

ella

spp.

Abs

ent in

25

g

5

0

Del

ete

St. a

ure

us

5

2 lo

oo/g

lX

E

. col

i 5

2

1 x

1041

g 1 x

1051

g

n C

m

M

(Con

td)

w

N

w

Page 29: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8.15

(Con

td)

Tar

get

org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

n C

m

M

Fre

sh c

hee

se

L. m

onoc

ytog

enes

Sal

mon

ella

spp.

St. a

ure

us

Abs

ent in

25

g

5

0

Ret

ain

if m

ade

wit

h t

her

mis

ed

Abs

ent in

25

g

5

0

Ret

ain

if m

ade

wit

h t

her

mis

ed

milk

milk

ferm

enta

tio

n

5

2

1o/g

1

0w

g

Del

ete

if p

rod

uce

d b

y

Chee

se o

ther

than

har

d o

r fr

esh m

ade

from

hea

t-tr

eate

d m

ilk

L. m

onoc

ytog

enes

A

bsen

t in

25

g

5

0

St. a

ure

us

5

2

lOO

/g

lOO

O/g

S

alm

onel

la s

pp.

Abs

ent in

25

g

5

0

Del

ete

E. c

oli

5

2

lOO

/g

lOO

O/g

D

elet

e C

olif

orm

s (30

°C)

5

2

1 x

104

/g

1 x

105

/g

Rep

lace

wit

h E

nte

robac

teri

acea

e

Chee

se o

ther

than

har

d o

r fr

esh m

ade

from

raw

or

ther

mis

ed m

ilk

L. m

onoc

ytog

enes

A

bsen

t in

25

g

5

0

Sal

mon

ella

spp.

Abs

ent in

25

g

5

0

St. a

ure

us

5

2

looo

/g

lX

E

. col

i 5

2

1

x 1

04/g

1

x 1

05/g

P

ossi

bly

m a

nd M

too

hig

h

Pas

teuri

sed b

utt

er

L. m

onoc

ytog

enes

S

alm

onel

la s

pp.

Col

ifor

ms (

30°C

)

Abs

ent in

1 g

Del

ete

Abs

ent in

25

g

5

0

Del

ete

5

20

1o

/g

Del

ete

w

N

A

(Con

td)

Page 30: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8.15

(Con

td)

Tar

get

org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

n C

m

M

Milk

pow

der

S

alm

onel

la s

pp.

L. m

onoc

ytog

enes

St

. au

reu

s C

olif

orm

s (30

°C)

Abs

ent in

25

g

Abs

ent in

1 g

Liq

uid

dai

ry p

roduct

s L.

mon

ocyt

ogen

es

Abs

ent in

1 g

Sal

mon

ella

spp.

Abs

ent in

25

g

Col

ifor

ms (

30°C

) A

erob

ic m

icro

org

anis

ms

(2 1°

C)

Fro

zen

dai

ry p

rod

uct

s in

cludin

g ic

e cr

eam

L.

mon

ocyt

ogen

es

Sal

mon

ella

spp.

Col

ifor

ms (

30°C

) P

late

counts

(30

°C)

Abs

ent in

1 g

Abs

ent in

25

g

Oth

er m

ilk p

rodu

cts

L. m

onoc

ytog

enes

A

bsen

t in

1 g

Sal

mon

ella

spp.

Abs

ent in

25

g

10

0

5 2

5 0

5 0

5 0

5 2

5 2

5 0

5 2

5 2

5 0

5 0

Del

ete

1o/g

1

0w

g

Del

ete

0

1o/g

R

epla

ce w

ith

Ente

robac

teri

acea

e

Ret

ain

if m

ade

wit

h r

aw/

Ret

ain

if m

ade

wit

h r

aw/

Rep

lace

wit

h E

nte

robac

teri

acea

e

ther

mis

ed m

ilk

ther

mis

ed m

ilk

0

5/g

5 x

1041

g 1 x 1

051g

Del

ete

Del

ete

10

100

Rep

lace

wit

h E

nte

robac

teri

acea

e 1 x

105/g

5

x 105/g

D

elet

e

Ret

ain

if m

ade

wit

h r

aw o

r

Ret

ain

if m

ade

wit

h r

aw o

r th

erm

ised

milk

ther

mis

ed m

ilk

aPro

pose

d am

endm

ent (

Ano

n 19

99d)

.

Page 31: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.16

Sam

plin

g pla

n f

or

cooked

she

llfi

sh a

nd m

ollu

scs

(93/

51/E

EC

).

Sal

mon

ella

spp.

Abs

ent in

25

g o

r m

l N

one

Sam

plin

g pla

n r

equ

ired

F

aeca

l co

lifo

rms

< 3

00 p

er 1

00 g

fle

sh

Del

ete

E. c

oli

< 2

30 p

er 1

00 g

fle

sh

Tar

get

org

anis

m

Lim

its

Sam

plin

g pla

n

Com

men

ta

n C

m

M

Sal

mon

ella

spp.

Abs

ent in

25

g

5

St. a

ure

us

5

2 T

her

moto

lera

nt c

olif

orm

s (4

4°C

) 5

2 E

. co

li

5

1

Aer

obic

mes

ophil

e bac

teri

a (3

0°C

) 5

2 A

erob

ic m

esophil

e bac

teri

a (3

0°C

) 5

2

or m

l

Aer

obic

mes

ophil

e bac

teri

a (3

0°C

) 5

1

Del

etio

n

10

wg

lO

OO

/g

1o/g

1

0w

g

1o/g

1

0w

g

Del

ete

1 x 1

04/g

1 x 1

05/g

W

hole

pro

du

ct

5 x

104

/g

5 x

105/g

1 x 1

04/g

1 x 1

06/g

C

rab

fles

h

Pee

led

or

shel

led p

rod

uct

s ex

cep

t cr

ab f

lesh

. Del

ete

aPro

pose

d a

men

dmen

t (A

non

1999

d).

w

N

o\

aPro

pose

d a

men

dmen

t (A

non

1999

d).

Fro

m A

non

(199

9d):

the

mai

n ha

zard

is

viru

ses

(Nor

wal

k-lik

e). C

rite

ria

shou

ld b

e lin

ked

to m

anag

emen

t an

d in

tend

ed u

se (

raw

or

cook

ed).

Alg

al

biot

oxin

s A

SP, D

SP a

nd P

SP w

ere

not

cons

ider

ed.

Page 32: The Microbiology of Safe Food || Microbiological Criteria

Micro biological Criteria 327

and time consuming for routine use (Table 8.18; SCOOP 1998). However, some larger companies who have yet to fully establish HACCP-based systems may have to rely on the use of microbiological criteria with stated sampling plans to assess the effectiveness of processing and safety of their products. The SCOOP survey obtained results from all member states except Germany, Greece and Ireland. The survey was completed in November 1995, although it was not published until 1998, hence the current situation may be different. There were large differences between the legal status of microbiological criteria and a clear distinction needed to be drawn between microbiological standards which are included in reg- ulations (mandatory) and microbiological guidelines which arise from other sources (see Section 8.7.1).

In France and Spain there were 81 and 61 microbiological standards, respectively, in contrast to the UK with one (dairy products). French producers are required to send samples regularly (monthly or weekly) to approved laboratories. The costs of regular sampling and testing by producers are high. In March 1993, the Netherlands introduced new standards applying at the point of sale to foods that are to receive no further treatment before consumption. The same level for six pathogenic microorganisms is applied to all ready-to-eat foods. Levels were set on the basis of industry-wide data on microbiological loads, covering all ready-to- eat foods produced under hygienic conditions. The levels set are therefore intended to be readily achievable. The situation in Denmark and Norway is different to other participating countries in that microbiological guidelines have been issued by the National Food Control Authorities. For all other countries, the most common source was the advice of national (for example the PHLS in the UK) or international (for example ICMSF) groups of experts, recommendations of Codex Alimentarius and codes issued by professional organisations. For the official control of foods, consideration is usually given to such microbiological guidelines where no microbiological standards are laid down in national regulations. However, the status and use of such guidelines vary among participating countries.

A large diversity exists in the types of microorganisms specified in dif- ferent countries. Where foodborne disease bacteria are concerned, 12 countries which answered the questionnaire have statutory requirements concerning Salmonella and St. aureus in specified food commodities. GI. perfringens and B. cereus were referred to in nine and eight countries, respectively. P. aeruginosa was cited five times with specific reference to mineral water. Reference to other pathogens, such as Shigella, Y. entero- colitica, Campylobacter, 17. parahaemolyticus, GI. botulinum (spores) and P-haemolytic streptococci, was made by only one or two countries. Regarding indicator organisms, all 13 countries answering the ques- tionnaire used the aerobic mesophilic plate count. The coliform group

Page 33: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.18

Sum

mar

y o

f sa

mpli

ng p

lan

s fo

r dai

ry p

rod

uct

s in

Eu

rop

ean

co

un

trie

s (S

CO

OP

199

8).

OB

LIG

AT

OR

Y C

RIT

ER

IA:

AN

ALY

TIC

AL C

RIT

ER

IA:

IND

ICA

TO

R B

AC

TE

RIA

: pat

hogen

ic b

acte

ria

bac

teri

a in

dic

atin

g a

hygie

ne

def

ect

GU

IDE

LIN

ES

Des

igna

tion

L

iste

ria

Sal

mon

ella

S

taph

yloc

occu

s E

sch

eric

hia

col

i C

olif

orm

s 30

°C

Aer

obic

mic

roorg

anis

ms

mon

ocyt

ogen

es

sp p .

aure

us

(Per

g)

(Per

g)

(Per

g)

(1)

(in

25)

(per

g o

r p

er m

l)

at 2

1°C

at

30°

C

DR

INK

ING

MIL

K

Raw

cow

’s m

ilk

Pas

teur

ised

milk

Ste

rilise

d an

d U

.H.T

m

ilk

CH

EE

SE

(1)

Har

d 0

mad

e fr

om

hea

t tr

eate

d m

ilk

0 m

ade

from

raw

m

ilk o

r fr

om

th

erm

ised

milk

(2

) F

resh

abse

nce

m

= 1

00, M

= 5

00,

n=

5,c

=0

n

=5

,c=

2

abse

nce

in 2

5 g

abse

nce

n

= 5

, c =

0

n =

5, c

= 0

abse

nce

in 1

g

abse

nce

n

= 5

, c=

0 ab

sence

in 1

g

abse

nce

m

= 1

000,

m=

1000

0 n

= 5

, c=

O

abse

nce

in 2

5 g

abse

nce

m

= 1

0, M

= 1

00,

M =

10000, n

= 5

, M

= 1

00000,

c =

2 (

5)

n =

5, c

= 2

(5)

n=

5, c

=O

n

=5

, c=

o

n=

5, c

=2

5 x

lo4

(3)

m =

0, M

= 5

, n

= 5

, c =

I

m =

5~

lo4

M

= 5

x l

o5

n =

5, c

= 1

10

per

0.1

ml

(4)

(Con

td)

Page 34: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.18

(Con

td)

OB

LIG

AT

OR

Y C

RIT

ER

IA:

AN

AL

YT

ICA

L C

RIT

ER

IA:

IND

ICA

TO

R B

AC

TE

RIA

: p

ath

ogen

ic b

acte

ria

bact

eria

indi

cati

ng a

hyg

ien

e d

efec

t G

UID

EL

INE

S

Des

ign

atio

n

Lis

teri

a S

alm

onel

la

Sta

phyl

ococ

cus

Esc

her

ich

ia c

oli

Col

ifor

ms

30°C

A

erob

ic m

icro

-org

anis

ms

mon

ocyt

ogen

es

spp

. au

reu

s (P

er g

) (P

er g

) (P

er g

) (1

) (i

n 2

5)

(per

g o

r p

er m

l)

at 2

1°C

at

30°

C

(3)

Oth

er th

an h

ard

or

abse

nce

in 2

5 g

fres

h

n =

5, c

= 0

(6)

0 m

ade

from

hea

t-

trea

ted

milk

0

mad

e fr

om r

aw

milk

or

from

th

erm

ised

milk

abse

nce

in 2

5 g

n =

5, c

= 0

(6)

PAST

EU

RIS

ED

ab

sen

ce in

1 g

BU

TT

ER

n

=5

, c=

O

abse

nce

m

= 1

00

, n

=5

, c=

O

M=

10

00

, n=

5

c=

2 (3,

(5)

abse

nce

m

= 1

00

0,

n=

5, c

=O

M

=1

00

00

, n=

5,

abse

nce

n

=5

, c=

o

c=

2 (5

)

MIL

K P

OW

DE

R

abse

nce

m

= 1

0, M

= 1

00

,

LIQ

UID

DA

IRY

ab

sen

ce in

1 g

abse

nce

PR

OD

UC

TS

n=

5, c

=O

n

=5

, c=

o

n=

10

, c=

o

n=

5, c

=2

OT

HE

R M

ILK

ab

sen

ce in

1 g

abse

nce

PR

OD

UC

TS

n=

5, c

=O

n

=5

, c=

o

m =

10

0,

m=

10

00

0

M=

10

00

, n =

5,

c=

2 (3,

(5)

m=

10

00

0

M=

10

00

00

n

=5

, c=

2 (5

)

0,

(5)

M =

100

000

n=

5,c

=2

m=

O, M

=1

0,

n=

5, c

=O

m=

O, M

=5

, m

=5

00

00

n

=5

,c=

2

M=

lo5

n=

5,

c=

2 (8)

(1)

Thi

s te

st is

not

obl

igat

ory

for

ster

ilis

ed m

ilk,

pres

erve

d m

ilk o

r dairy

prod

ucts

hea

t-tr

eate

d af

ter

wra

ppin

g o

r pa

ckag

ing

(2)

Aft

er in

cuba

tion

at

6°C

for

5 d

ays.

(3

) A

fter

incu

bati

on a

t 30

°C fo

r 15

day

s.

(4)

Geo

met

ric

mea

n m

easu

red

over

a 2

-mon

th p

erio

d, w

ith

at l

east

tw

o s

ampl

es p

er m

onth

(5

) W

hene

ver

the

stan

dard

M is

exc

eede

d, te

stin

g m

ust b

e ca

rrie

d ou

t for

the

poss

ible

pre

senc

e of

ent

erot

oxig

enic

S. a

ure

us

or

stra

ins

of E

col

i pre

sum

ed to

be

path

ogen

ic a

nd if

ne

cess

ary,

for

the

poss

ible

pre

senc

e of

sta

phyl

ococ

cal t

oxin

s by

met

hods

to b

e es

tabl

ishe

d in

acc

orda

nce

wit

h th

e pr

oced

ure

laid

dow

n in

Art

icle

13.

(6

) T

he 2

5g

are

obt

aine

d by

tak

ing

5 al

iquo

ts o

f 5

g fr

om t

he

sam

e sa

mpl

e, a

t di

ffer

ent p

oint

s.

(7)

Spe

citk

cri

teri

on fo

r so

ft c

hees

e m

ade

from

hea

t-tr

eate

d m

ilk.

(8)

For

non-

ferm

ente

d the

rmic

ally

trea

ted

liqu

id d

airy

pro

duct

s.

Page 35: The Microbiology of Safe Food || Microbiological Criteria

330 The Microbiology of Safe Food

was used by 12 countries, E. coli was quoted five times, sulphite-reducing bacteria five times and yeast and/or mould count ten times. Other indi- cators were mentioned only occasionally.

The status of regulatory provisions for six pathogens (L. mono- cytogenes, Salmonella, B. cereus, GI. perfringens, St. aureus and Cam- pylobacter) showed two trends; for similar products, safety expectations (as expressed by the numerical values for pathogens) were mostly comparable. However, there is a marked difference in the approach to sampling and use of sampling plans.

The survey conducted on the present status and use of microbiological criteria in Europe revealed that, in several participating countries, food inspection services rely on the examination of single food samples. To a large extent the microbiological limits which are used as part of these examinations differed between countries.

Because of the variation in microbiological criteria in the EU Directives, for example the volume of material tested for the presence of salmonella varies from 1 to 25 g, the criteria are undergoing revisions at the present time (see Tables 8.13 to 8.17).

8.9.2 EU Directives specafying microbiological standards f o r foods

Some microbiological criteria are standards which are specified in EC product-specific food hygiene Directives. Some of these ‘vertical’ Direc- tives make provision for them to be introduced in the future, or, where standards have been set, there is scope for them to be revised or added to. The EU may also lay down suitable laboratory methods. The main vertical EU Directives specifying microbiological criteria are given below and a summary of their microbiological requirement is given in Tables 8.13 to 8.17. Such Directives relate to food primarily during manufacturing, transport and wholesale storage, but not usually at retail or catering level (except where small producers sell direct to the consumer). These criteria were set about 5 to 10 years ago and are currently undergoing revision for consolidation and simplification. Therefore the following section should be regarded as an indication of microbiological status in the EU and exact details should be checked with the appropriate regulatory authority. The recommended revisions, which have not been adopted, are indicated where appropriate (Anon 1999d).

Food safety in the EU is partially controlled through:

(1) Vertical Directives, which deal with products of animal origin (fresh meat, poultry, milk, fish, eggs). These apply at manufacture, storage and during transport.

Page 36: The Microbiology of Safe Food || Microbiological Criteria

Micro biological Criteria 331

(2) Horizontal Directives, which apply safety measures to all foodstuffs not covered by the vertical Directives and when all foods enter the retail market.

See Section 10.4 for a fuller account of EU regulations. The five Directives which include microbiological criteria are:

(1) (2) (3)

Minced Meat and Meat Preparation Directive (94/65/EEC). Milk and Milk based Products Directive (92/46/EEC). Fishery Products Directive (91/493/EEC) and the Commission deci- sion on the microbiological criteria applicable to the production of cooked crustaceans and molluscan shellfish (93/5 l/EEC). Live Bivalve Molluscs Directive (9 1/492/EEC). (4)

(5) Egg Products Directive (89/437/EEC).

Obviously foodborne pathogens which have recently been recognised, such as campylobacter, STEC, and Norwalk-like virus, are not referred to in the Directives. Also there is a wide diversity of criteria, such as the amount of food sampled for the absence of Salmonella spp. ranges from 1 to 25 g and St. aureus should be absent in a 1 g portion in one Directive, yet has a microbiological limit of 15 000 cfu/g in another. It has also been proposed that many of the microbiological criteria are used as ‘micro- biological guidelines’ as opposed to mandatory ‘microbiological stan- dards’. Where appropriate these proposed amendments are indicated in the relevant tables.

Meat Products Directive 94/65/EEC Council Directive 94/65/EEC lays down the requirements for the pro- duction of, and trade in, minced meat, meat and meat preparations and amends Directives 64/433/EEC, 71/118/EEC, 72/462/EEC and 88/657/EEC. Standards are laid down for four groups of bacteria: aerobic mesophiles, E. coli, St. aureus and Salmonella spp. (Table 8.13).

Egg Products Directive 89/43 7/EEC The Directive contains criteria for aerobic plate counts, Salmonella spp., Enterobacteriaceae and St. aureus (Table 8.14).

Milk and Milk Products Directive 92/46/EEC Council Directive 92/46/EEC (which superseded Council Directive 85/397/EEC) is the major legislation of health rules for the production and placing on the market of raw milk, heat-treated milk and milk-based

Page 37: The Microbiology of Safe Food || Microbiological Criteria

332 The Microbiology of Safe Food

Table 8.19 Aerobic plate count categories for different types of ready-to-eat foods (adapted from Anon 1996).

Food group Product Category

Meat

Seafood

Dessert

Savoury

Vegetable

Dairy

Ready-toeat meals

Sandwiches and f i ed rolls

Beefburgers and pork pies Poultry (unsliced) Pate, sliced meat (except ham and tongue) Tripe and other offal Salami and fermented meat products

Herring and other pickled fish Crustaceans, seafood meals Shellfish (cooked), smoked fish, taramasalata Oysters (raw)

Mousse/dessert Cakes, pastries, slices and desserts - without

dairy cream Trifle Cakes, pastries, slices and desserts - with dairy

cream Cheesecake

Bhaji Cheese-based bakery products Spring rolls, satay Houmus, tzatziki and other dips Fermented foods, bean curd

Vegetables and vegetable meals (cooked) Fruit and vegetables (dried) Prepared mixed salads Fruit and vegetables (fresh)

Ice cream (dairy and nondairy) Cheese, yoghurt

Without salad With salad

1 2 3 4 5

1 3 4 5

1 2

3 4

5

1 2 3 4 5

2 3 4 5

2 5

2

3 4

products. Products covered are cheeses, milk powder and frozen milk- based products including ice cream. L. monocytogenes and Salmonella spp. must be absent from all 25 g samples analysed. St. aureus and E. coli, coliforms and total viable counts (after incubation at 6°C for 5 days) have prescribed limits (Table 8.15).

Page 38: The Microbiology of Safe Food || Microbiological Criteria

Tab

le 8

.20

G

uide

line

s fo

r re

ady

-to

eat

foo

ds

(ada

pted

fro

m A

non

1996

).

Foo

d ca

tego

ry

(see

Tab

le 8

.19)

Cri

teri

on

Sat

isfa

ctor

y B

orde

rlin

e -

limit

of

Uns

atis

fact

ory

Una

ccep

tabl

e/

acce

ptab

ilit

y po

tent

iall

y ha

zard

ous

1

2 3 4

5

1-5

1-5

1-5

1-5

1-5

1-5

1-5

1-5

1-5

1-5

1-5

Aer

obic

pla

te c

ou

nt

(30°

C; 4

8 2

h)

< 1

0'

< lo

4 <

lo5

< lo

6 *

-

Ind

icato

r org

an

ism

s E

. co

li (t

otal

) <

20

Ent

erob

acte

riac

eae "

<

100

Li

ster

ia s

pp. (

not L

. m

onoc

ytog

enes

) (<

20)

"

Path

ogen

s Sa

lmon

ella

ser

ovar

s no

t de

tect

ed in

25

g C

ampy

loba

cter

sp p

. no

t de

tect

ed in

25

g E

. col

i 0157:H

7 &

oth

er S

TEC

no

t de

tect

ed in

25

g E

par

ahae

mol

ytic

us -

no

t de

tect

ed in

25

g

L. m

onoc

ytog

enes

no

t de

tect

ed in

25

g S.

aur

eus

< 20

B. c

ereu

s and

B. s

ubtil

is g

roup

<

lo'

not

dete

cted

in 2

5 g

seaf

oods

C. p

erjir

inge

ns

< 1

0

lo3-

< lo4

lo

4-< l

o5

lo5-

< lo6

lo

6-<

lo7

* -

20-<

100

Pre

sent

in 2

5 g-

< 2

00/g

102-1

04

(20

4 1

00)"

pres

ent

in 2

5 g-

< 20

0/g

pres

ent

in 2

5 g-

< 2

00/g

20

- 10

0 lo

-< 1

00

lo3-

< lo4

2 lo

4 2 lo

5 2 lo

6 2 lo

7

loo-

< lo

4 >

lo4

20

04

lo4

(loo-

< 1

05

"

* -

20

04

10'

20

04

10'

lo

o-<

lo4

loo-

< lo

4 lo

4-< l

o5

N/A

N

/A

N/A

N

/A *

-

2 lo

4

2 lo

4 N

/A

N/A

pres

ent in

25

g pr

esen

t in

25

g pr

esen

t in

25

g 2 1

0'

2 1

0'

2 lo

4 2 lo

4 2 lo

5

*Gui

deli

nes f

or a

erob

ic p

late

cou

nts

may

not

app

ly to

cer

tain

ferm

ente

d fo

ods,

e.g

. sal

ami,

soft

che

ese

and

unpa

steu

rise

d yo

ghur

t. T

hese

food

s fal

l int

o ca

tego

ry

5. A

ccep

tabi

lity

is b

ased

on

appe

aran

ce, s

mel

l, te

xtur

e an

d th

e le

vels

or

abse

nce

of p

atho

gens

. N

/A d

enot

es n

ot a

ppli

cabl

e.

aPro

pose

d re

visi

on in

2000.

Page 39: The Microbiology of Safe Food || Microbiological Criteria

334 The Microbiology of Safe Food

Fishe y Products Directive 91/493/EEC and Commission Decision on crustaceans and shellfish 93/51/EEC The microbiological criteria for the Fishery Directive (9 1/493/EEC) and Decision 93/51/EEC are given in Table 8.16. They include a range of different aerobic plate count criteria (at 30°C) for different products.

Live bivalve products (91/492/EEC] This Directive include criteria for toxins causing paralytic and diarrhoeic shellfish poisoning (Table 8.17). It does not (as yet) include criteria for Norwalk-like viruses and algal toxins (Sections 5.3 and 5.4).

8.10 Public Health (UK) Guidelines for Ready-To-Eat Foods

The Public Health guidelines for ready-to-eat foods were first published in 1992 and a revised version was published in 1996 (Gilbert 1992; Anon 1996). They were collated to assist in the implementation of the UK Food Safety Act 1990 (Section 30) which provides for food examiners to examine samples of food submitted to them and issue certificates speci- fying the results of their examination. The guidelines are for application during the shelf life of the product and are not at point of production. They are not mandatory government standards. Foods are divided into five categories (Table 8.19) for the aerobic plate count analysis, whereas the same criteria are used for all indicator organisms and foodborne patho- gens. The Guidelines will be revised in 2000 to include Enterobacteriaceae and E. coli criteria (Table 8.20).

Apart from setting proscriptive limits for certain pathogens, the guidelines recommend ranges of bacterial counts for a number of different types of food which allow the division of results into ‘satisfactory’, ‘bor- derline - limit of acceptability’, ‘unsatisfactory’ or ‘unacceptable/poten- tially hazardous’. Although the guidelines have no formal status and refer only to ready-to-eat food, they do reflect the opinions of experienced workers with access to a wealth of unpublished data collected over 50 years by the PHLS. They are applied to single samples and therefore do not have the statistical validity of the ICMSF sampling plans.