The Kaltenbach Range Fully Automatic Universal Sawing ...

Fully Automatic Universal Sawing Machine

KKS 401 NA Range

The Kaltenbach Range

Fully automatic high-performance bandsawingmachines for straight and mitre cuts.

Fully automatic high-performance circularsawing machines. With and without CNC control.

Universal circular saws.Sawblade diameter 400 – 1,400 mm.

Structural circular sawing machines andCNC structural lines. Transport and handling systems

Non-ferrous sawing machines – from manualmodels for profiles to log-sawing lines.

HANS KALTENBACH MASCHINENFABRIK GMBH + CO. KG · POSTFACH 1740 · D - 79507 LÖRRACH

TEL. 0 76 21 /175 - 0 · FAX 0 76 21 /175 - 460 · WWW.KALTENBACH.DE · [email protected]

DIN EN ISO 9001

Fully Automatic Universal Sawing Machine KKS 401 NA Range Fully Automatic Universal Sawing Machine KKS 401 NA Range

The KKS 401 NA is ideally suited to the processing of flat, angle orsolid materials as well as tubes and special profiles. A turntable for acutemitre angles, automatic calculationof cutting speed and sawblade feed,as well as different drive variants andmagazines for preliminary materialstorage, make this machine a realallrounder.

KKS 401 NA features:

• High level of automationautomatic material feed as wellas sorting of trimcuts /end piecesand cut-offs

• Short cut and cycle timesautomatic cutting height adjust-ment, rapid return stroke of saw-blade as well as synchronisedprocedures

• Flexibility Various IT network integrationoptions

• Simple programming by clearly laid out Windows usersurface with touchscreen monitor

• Extensive basic equipmente.g. modem for remote diagnosis

Precise positioning of material feed grippervia ball screw drive.

Double laser light barrier to record bar endsand minimise end pieces.

Material feed gripper with mechanical trim-cut stop.

CNC controlled turntable with automaticadjustment of front cut-off gripper jaw.

Exchangable material stop for 90° cuts andshort end piece lengths.

Infinitely variable pressure stroke limitationOMNIPREST (patent) for cuts of thin-walledtubes.

Heavy duty gearbox with hardened andground helical gears.

Excellent accessibility for sawblade change.

The KKS 401 NA is ideally suited to the processing of flat, angle orsolid materials as well as tubes and special profiles. A turntable for acutemitre angles, automatic calculationof cutting speed and sawblade feed,as well as different drive variants andmagazines for preliminary materialstorage, make this machine a realallrounder.

KKS 401 NA features:

• High level of automationautomatic material feed as wellas sorting of trimcuts /end piecesand cut-offs

• Short cut and cycle timesautomatic cutting height adjust-ment, rapid return stroke of saw-blade as well as synchronisedprocedures

• Flexibility Various IT network integrationoptions

• Simple programming by clearly laid out Windows usersurface with touchscreen monitor

• Extensive basic equipmente.g. modem for remote diagnosis

Precise positioning of material feed grippervia ball screw drive.

Double laser light barrier to record bar endsand minimise end pieces.

Material feed gripper with mechanical trim-cut stop.

CNC controlled turntable with automaticadjustment of front cut-off gripper jaw.

Exchangable material stop for 90° cuts andshort end piece lengths.

Infinitely variable pressure stroke limitationOMNIPREST (patent) for cuts of thin-walledtubes.

Heavy duty gearbox with hardened andground helical gears.

Excellent accessibility for sawblade change.

Fully automatic sawing machine KKS 401 NA:

Material is fed into the machine via the magazine. A powered roller conveyor transports the bar to the saw where it is processed in accordancewith the programme. Cut-off pieces are automatically distributed to preset positions, trimcuts and end pieces are sorted.

Material to be cut Bar being processed, cut-offs Trimcut /end piece

Material feed variants:

Material feed from front / left

Material feed from rear / left Material feed from rear / right

Material feed from front / right

Fully automatic sawing machine KKS 401 NA:

Material is fed into the machine via the magazine. A powered roller conveyor transports the bar to the saw where it is processed in accordancewith the programme. Cut-off pieces are automatically distributed to preset positions, trimcuts and end pieces are sorted.

Material to be cut Bar being processed, cut-offs Trimcut /end piece

Material feed variants:

Material feed from front / left

Material feed from rear / left Material feed from rear / right

Material feed from front / right

Selection of processing type: piece-oriented,

The material to be cut can be selected via theOMNICUT supplementary programme froma materials database.

Individual parts (material, material length,length, angle) can be stored under an Ident No.in the part master data (OMNICUT).

Extension of programme capacity (option) by saving data on hard disk as a CSV file.Import /export of sawing data via a networkmay be done in CSV format (Excel /Lotus) orDSTV format. Customer-specific adaptationsare possible.

quantity-oriented, bar-oriented.

Part from the CSV Excel file.

Software PROFICUT Software PROFICUT

All KKS 401 NA operating and programming steps are effected viaPROFICUT graphic user surfaceunder Windows with touchscreenmonitor. Network connection (Win 98/2000/NT) is possible.

Adjustment of part input according to available dimensioning.

Selection of preset material forms.

Graphic display of bar usage andrequired bars.

Part selection.

Display of bar length, bar end and usable bar length.

Selection of processing type: With gusset oralternating.

Material bar after sawing.

Storage capacity of 99 programs with 99 sets each.

Graphic display of material to be cut.

Automatic calculation of cutting speedand sawblade feed via material groupsor DIN No. (steel code).

Machine operation.

>Programme< >Material Ident No.< >DIN No.< >Material Group< >Cutting Speed< >Sawblade Feed<

AUFTRAG 20 10003023 10.037 2 23 229

>Batch No.< >Part Ident No.< >Element< >Long Length< >Mitre Left< >Mitre Right<

1 - 3 400 45 90

2 - 3 400 45 90

Selection of processing type: piece-oriented,

The material to be cut can be selected via theOMNICUT supplementary programme froma materials database.

Individual parts (material, material length,length, angle) can be stored under an Ident No.in the part master data (OMNICUT).

Extension of programme capacity (option) by saving data on hard disk as a CSV file.Import /export of sawing data via a networkmay be done in CSV format (Excel /Lotus) orDSTV format. Customer-specific adaptationsare possible.

quantity-oriented, bar-oriented.

Part from the CSV Excel file.

Software PROFICUT Software PROFICUT

All KKS 401 NA operating and programming steps are effected viaPROFICUT graphic user surfaceunder Windows with touchscreenmonitor. Network connection (Win 98/2000/NT) is possible.

Adjustment of part input according to available dimensioning.

Selection of preset material forms.

Graphic display of bar usage andrequired bars.

Part selection.

Display of bar length, bar end and usable bar length.

Selection of processing type: With gusset oralternating.

Material bar after sawing.

Storage capacity of 99 programs with 99 sets each.

Graphic display of material to be cut.

Automatic calculation of cutting speedand sawblade feed via material groupsor DIN No. (steel code).

Machine operation.

>Programme< >Material Ident No.< >DIN No.< >Material Group< >Cutting Speed< >Sawblade Feed<

AUFTRAG 20 10003023 10.037 2 23 229

>Batch No.< >Part Ident No.< >Element< >Long Length< >Mitre Left< >Mitre Right<

1 - 3 400 45 90

2 - 3 400 45 90

Accessories Optional Systems For The Material Output

Establishment of double bar processing.

Chip conveyor with chip container.

Ink jet printer. Coolant atomiser system for optimum cooling and lubrication of sawblade.

Individual drive variants for different sawingtasks.

Cut-off gripper with distribution unitThe gripper removes the cut-offs from the sawing area and places them on the crossfeed distribution unit.

The cut-off gripper jaw can be adjusted in height for safe handling ofdifferent shapes of material.

Longer cut-offs are pushed off via motorised crossfeed output roller conveyors.

Trimcuts and remnants are moved to the rear, cut-offs can be distributed to 3 container positions in front.

Segmented sawblade for universal use.

Sawblade, tin-coated for longserviceable life.

Sawblade Performance 2000,3 mm blade thickness, speciallyfor tube mitre cuts.

Sawblade Power 2000,2.2 mm blade thickness, speciallyfor straight cuts.

Accessories Optional Systems For The Material Output

Establishment of double bar processing.

Chip conveyor with chip container.

Ink jet printer. Coolant atomiser system for optimum cooling and lubrication of sawblade.

Individual drive variants for different sawingtasks.

Cut-off gripper with distribution unitThe gripper removes the cut-offs from the sawing area and places them on the crossfeed distribution unit.

The cut-off gripper jaw can be adjusted in height for safe handling ofdifferent shapes of material.

Longer cut-offs are pushed off via motorised crossfeed output roller conveyors.

Trimcuts and remnants are moved to the rear, cut-offs can be distributed to 3 container positions in front.

Segmented sawblade for universal use.

Sawblade, tin-coated for longserviceable life.

Sawblade Performance 2000,3 mm blade thickness, speciallyfor tube mitre cuts.

Sawblade Power 2000,2.2 mm blade thickness, speciallyfor straight cuts.

Optional Material Feed Facilities Cutting Capacities · Technical Data · Accessories

Flat magazine FM for preliminary storage of round and square material as well as profiles(including special profiles).

Inclined magazine LM for preliminary storage of round and square material.

Bundle magazine VM for preliminary storage of round and square material. lstandard optional

Accessories KKS 401 NA

Horizontal clamping vice

OMNIPREST pressure stroke limitation l

Coolant atomiser system

Cooling water unit l

CNC cutting angle preselection

Ink jet printer

PROFICUT graphic user surface l

OMNICUT order management software

Trimcut stop l

Chip conveyor /chip container

Cut-off gripper with ABG distributing unit

ABQ cut-off cross distribution unit

Material feed magazines

Technical Data KKS 401 NA

Sawblade mm 400 450

Drive output standard kW 1.8/2.7 1.8/2.7Optional kW 3.7/4.7 3.7/4.7Optional kW 4.0 or 5.5 4.0 or 5.5

Cutting speed Alternative m/min 10/20, 11,5/23, 13/26 11/22, 13/26, 15/30Optional m/min 30/60 35/70

Optional frequency-controlled m/min 6 – 38 or 13 – 66 7 – 43 or 15 – 75

Sawblade feed (Infinitely variable) mm/min 0 – 1,200Rapid return mm/min 3,500

Cut-off length Single stroke (optional) mm 10 – 1,000 / (2,000)Multiple stroke mm 10 – 9,999

Stroke length automatic material feed unit Standard mm 1,000Optional mm 2,000

Dimensions length x width x height cm 243 x 136 x 196

Weight (without additional equipment) kg 2,120

Cutting Capacities KKS 401 NA

Sawblade mm 400 450

90° mm 130 15045° mm 130 150

90° mm 110 14045° mm 110 130

90° mm 240 x 50 240 x 8045° mm 170 x 50 185 x 6030° mm 120 x 50 130 x 60

90° mm 200 x 75 240 x 8545° mm 160 x 65 180 x 7030° mm 100 x 50 120 x 55

Mitre cut range degrees 30 – 90 – 30 30 – 90 – 30

Optional Material Feed Facilities Cutting Capacities · Technical Data · Accessories

Flat magazine FM for preliminary storage of round and square material as well as profiles(including special profiles).

Inclined magazine LM for preliminary storage of round and square material.

Bundle magazine VM for preliminary storage of round and square material. lstandard optional

Accessories KKS 401 NA

Horizontal clamping vice

OMNIPREST pressure stroke limitation l

Coolant atomiser system

Cooling water unit l

CNC cutting angle preselection

Ink jet printer

PROFICUT graphic user surface l

OMNICUT order management software

Trimcut stop l

Chip conveyor /chip container

Cut-off gripper with ABG distributing unit

ABQ cut-off cross distribution unit

Material feed magazines

Technical Data KKS 401 NA

Sawblade mm 400 450

Drive output standard kW 1.8/2.7 1.8/2.7Optional kW 3.7/4.7 3.7/4.7Optional kW 4.0 or 5.5 4.0 or 5.5

Cutting speed Alternative m/min 10/20, 11,5/23, 13/26 11/22, 13/26, 15/30Optional m/min 30/60 35/70

Optional frequency-controlled m/min 6 – 38 or 13 – 66 7 – 43 or 15 – 75

Sawblade feed (Infinitely variable) mm/min 0 – 1,200Rapid return mm/min 3,500

Cut-off length Single stroke (optional) mm 10 – 1,000 / (2,000)Multiple stroke mm 10 – 9,999

Stroke length automatic material feed unit Standard mm 1,000Optional mm 2,000

Dimensions length x width x height cm 243 x 136 x 196

Weight (without additional equipment) kg 2,120

Cutting Capacities KKS 401 NA

Sawblade mm 400 450

90° mm 130 15045° mm 130 150

90° mm 110 14045° mm 110 130

90° mm 240 x 50 240 x 8045° mm 170 x 50 185 x 6030° mm 120 x 50 130 x 60

90° mm 200 x 75 240 x 8545° mm 160 x 65 180 x 7030° mm 100 x 50 120 x 55

Mitre cut range degrees 30 – 90 – 30 30 – 90 – 30

The Kaltenbach Range

Fully automatic high-performance bandsawingmachines for straight and mitre cuts.

Fully automatic high-performance circularsawing machines. With and without CNC control.

Universal circular saws.Sawblade diameter 400 – 1,400 mm.

Structural circular sawing machines andCNC structural lines. Transport and handling systems

Non-ferrous sawing machines – from manualmodels for profiles to log-sawing lines.

The Kaltenbach Range Fully Automatic Universal Sawing ...

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