THE INDUSTRIAL PIPE SPECIALISTSpipefab.com.my/download/PF-Brochure-2017.pdf · SERVICES & EXPERTISE...
Transcript of THE INDUSTRIAL PIPE SPECIALISTSpipefab.com.my/download/PF-Brochure-2017.pdf · SERVICES & EXPERTISE...
THE INDUSTRIAL PIPE SPECIALISTSwww.pipefabab.com.my
ABOUT US
PIPEFAB was established in April 1984. Building our reputation on consistency, PIPEFAB has long been producing pipes for various industries uses in strict accordance to local and international standard.
Our strong commitment to maintaining of persistent high standards ensured our range of products gain approval of IKRAM and SPAN (Suruhanjaya Perkhidmatan Air Negara). Standard of manufacturing steel pipes conforms to British Standard (BS 534 and BS 3601).
PIPEFAB aims to become the key player in pipe manufacturing. Whether locally or regionally, we are poised with the winning edge. For years, we had created a solid foundation in providing quality products, excellent workmanship, strong teamwork and ability to meet industry’s quality standards of ISO9001:2008.
To provide quality products to our customers.
Committed to comply with all statutory, regulatory
and customers’ requirements.
To continually improve the effectiveness of our quality
management system.
Commitment to total quality management.
On time delivery to customers.
WE ARE THE IPE SPECIALIST
OUR BUSINESS NTEGRITY ALWAYS COMES FIRST
WE EMPHASIZE ON MEETING RODUCTIONS' SCHEDULES
WE STRIVE TO ACHIEVE XCELLENT PRODUCT QUALITY
WE PROVIDE AST DELIVERY
OUR PRODUCTS ARE PPROVED BY AUTHORITIES
WE ALWAYS GIVE THE EST PRICE TO OUR CUSTOMERS
OBJECTIVE
SMEOMEMERSS
SERVICES & EXPERTISE
PIPEFAB has earned an enviable reputation in the pipe industry, as a reliable manufacturer of quality mild steel
pipes and fittings that meet diverse needs and specifications. Our modern factory, located on Subang Industrial
Park’s 8-acre site boasts 2 state-of-the-art production lines with over a hundred skilled employees. An added advantage as
it is strategically located close to highways, airports and ports. The marketing department is conveniently located
at our company’s office in Jalan Kelang Lama, Kuala Lumpur.
PIPEFAB’s current annual production capacity of mild steel pipes is approximately 30,000 tons. This number is set
to increase with upcoming new projects in Malaysia, as a developing nation, and its neighbouring countries.
As leading pipe fabrication specialists in Malaysia, PIPEFAB provides the following services and products:
Mild steel welded pipes
Mild steel bends and tees
Collar and flange joints
Other specially requested works
We strongly believe that we have a winning combination: Our extensive experience in the business of pipe
fabrication together with our dedicated and skilled employees will ensure our fabricated project, of any size be
delivered with quality, on time and within budget.
10
13
17
1516
12
3 4 5
7 8 9
11Holiday Test
Final Inspection
Dimensional Inspection Plasma Cut
Bitumen Thickness Inspection
Curing
Storage
Grit Blasting
Peel Test
SAW (Spiral) Welding Process
Concrete LiningConcrete ThicknessInspectionConcrete ThicknessInspection
18 Delivery
Grit BlastingBitumen Wrapping1 Steel Coil Inspection
6 Hydrostatic Pressure Test
PRODUCTION PROCESS
2 Spiral Mill
Cube Test14
PLAIN ENDED TEE
CONCENTRIC TAPERS
FLANGED OFF-TAKE TEE
GUSSETED BENDS
D
R
TYPE 3
L3D
R
TYPE 3
L3
D
R
TYPE 2
L2
D
R
TYPE 2
L2
TYPE 1
D
L1
L1
PE 1
D
L1
L1
L2
L1
L2
D1D2
D1
D2
ECCENTRIC OR FLAT TAPER
STEEL PIPES SPECIALS / FITTINGS
A
D
MECHANICAL COUPLINGB
C
A
T
B
TYPE 2 : FOR PIPES OF 700mm ND OR MORE
SPLIT COLLAREXTERNAL COATING
2 nos 50 sq Lugs with 22 dia. HolesSPLIT
EXTERNAL COATING
TYPE 1 : FOR PIPE LESS THAN 700mm ND
CONCRETE LININGCONCRETE LINING
Cross Section View
WELDED COLLAR JOINTS
SPIGOT & SOCKET JOINTS
TYPE 2 : FOR PIPES OF 700mm ND OR MORE
R
PIPE CENTRE LINE
TAPPED HOLE
TAPPED HOLE
EXTERNALCOATINGEXTERNAL
COATING
TYPE 1 : FOR PIPE LESS THAN 700mm ND
B
C4t + C
A
A
R
PIPE CENTRE LINE
B
C4t + C
A
A
CONCRETELININGCONCRETE
LINING
Cross Section ViewCross Section View
FLANGED ADAPTOR
Cross Section View
STEEL PIPES JOINTING SYSTEM
Specification
Nominal Diameter
(mm)
Bitumen CoatingThickness
(mm)
FinishedExternalDiameter
(mm)
Steel Shell
Thickness
(mm)
Concrete Lining
Thickness
(mm)
Testing Pressure
(BAR)
Approximate MassSteel Shell
(kg/m)
Cement Lining
(kg/m)
Bitumen
(kg/m)
100
200
300
400
500
650
750
850
1000
1200
1400
1600
1800
2000
2200
150
250
350
450
600
700
800
900
SPAN TS 21827
80
550
Coating
88.9
114.3
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
1016.0
1219.0
1422.0
1626.0
1829.0
2032.0
2235.0
3.2
3.6
3.6
4.0
4.0
4.0
4.5
4.5
5.0
5.06.3
6.3
6.3
6.3
6.3
7.1
7.1
8.0
8.0
10.0
10.0
11.0
12.5
14.2
16.0
10
10
10
10
10
10
13
13
13
1313
13
19
19
19
19
19
19
19
19
25
25
25
25
25
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.03.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
70
70
70
70
64
54
56
49
48
4350
45
42
39
36
38
36
34
32
31
30
28
29
29
27
6.8
9.8
14.6
21.2
26.5
31.6
39.0
44.6
55.7
62.085.9
93.8
101.6
109.5
117.4
141.1
150.0
178.7
198.9
298.2
348.2
438.1
560.0
706.6
875.6
6.0
7.7
11.6
15.3
19.1
22.8
32.6
37.3
42.0
46.851.3
56.1
87.1
95.9
102.9
109.7
116.7
123.3
137.3
164.6
248.7
289.7
325.9
361.9
398.0
1.0
1.0
1.5
2.9
3.5
4.2
4.6
5.3
5.9
6.67.2
7.9
8.5
9.1
9.8
10.4
11.0
11.7
13.0
15.6
18.2
20.8
23.4
25.9
28.5
JKR / JBA STANDARD
150 177.3 149.1 4.1 10 4.5 70 17.5 11.4 3.5
200 232.2 204.0 4.1 10 4.5 70 23.1 15.3 4.5
250 286.0 257.8 4.1 10 4.5 70 28.5 19.2 5.5
300 345.4 313.8 5.8 10 4.5 70 48.6 23.5 6.7
350 399.3 361.7 5.8 13 6.0 63 56.3 35.1 10.3
375 426.2 388.6 5.8 13 6.0 60 60.1 37.6 11.0
400 453.1 415.5 5.8 13 6.0 56 64.0 40.1 11.7
450 507.0 469.4 5.8 13 6.0 50 71.7 45.2 13.1
500 560.3 522.7 5.8 13 6.0 45 79.3 50.2 14.4
600 635.0 596.0 6.5 13 6.0 42 100.7 57.2 16.3
600 667.0 628.0 6.5 13 6.0 42 105.9 60.2 17.1
650 692.0 651.2 7.4 13 6.0 47 124.9 62.6 17.8
700 754.0 701.2 7.4 19 6.0 43 136.3 98.3 19.3
750 804.0 751.2 7.4 19 6.0 40 145.4 105.2 20.6
800 854.0 801.2 7.4 19 6.0 38 154.5 112.0 21.9
850 904.0 851.2 7.4 19 6.0 36 163.6 118.9 23.2
900 945.0 892.2 7.4 19 6.0 34 171.1 124.5 24.1
900 954.0 901.2 7.4 19 6.0 34 172.7 125.8 24.4
1000 1054.0 1000.0 8.0 19 6.0 32 206.4 139.5 27.0
1050 1107.0 1050.0 9.5 19 6.0 31 257.1 146.8 28.3
1100 1157.0 1100.0 9.5 19 6.0 30 268.8 153.6 29.6
1150 1219.0 1150.0 9.5 25 6.0 28 283.4 211.2 31.2
1200 1255.0 1187.9 8.8 25 6.0 30 270.5 217.7 32.1
1200 1270.0 1200.0 10.0 25 6.0 29 310.7 220.4 32.5
1300 1372.0 1300.0 11.0 25 6.0 29 369.2 238.8 35.1
1400 1472.0 1400.0 11.0 25 6.0 27 396.3 256.9 37.6
1500 1576.0 1500.0 13.0 25 6.0 30 501.1 275.7 40.2
1600 1676.0 1600.0 13.0 25 6.0 28 533.2 293.7 42.8
1700 1776.0 1700.0 13.0 25 6.0 26 565.2 311.8 45.3
1800 1876.0 1800.0 13.0 25 6.0 26 597.3 329.9 47.9
1900 1976.0 1900.0 13.0 25 6.0 24 629.3 347.9 50.4
2000 2088.0 2000.0 14.0 30 6.0 24 716.1 439.6 53.3
2100 2189.0 2100.0 14.5 30 6.0 24 777.6 461.5 55.8
2200 2290.0 2200.0 15.0 30 6.0 24 841.6 483.4 58.4
100 121.9 93.7 4.1 10 4.5 70 11.9 7.4 2.4
Steel Shell
(kg/m)
Concrete Lining
(kg/m)
Bitumen Coating (kg/m)
Nominal
Diameter
(mm)
Approximate MassTesting
Pressure
(BAR)
Finished
External Diameter
(mm)
Finished
Internal Diameter
(mm)
Steel Shell
Thickness
(mm)
Concrete
Lining Thickness
(mm)
Bitumen
Coating Thickness
(mm)
*
*
*
*
* PBAPP Std.
QUALITY CONTROLIt is our policy to provide excellent quality products to our customers with a management system that has been properly
established, implemented and maintained in our company.
We comply with all of our statutory, regulatory and customers' requirements by strictly adhering to quality objectives and
effectives control of processes and inspection activities.
But most importantly, we shall continue to improve our effective management system to enhance our customers' satisfaction.
QUALITY SYSTEMThis quality policy will be consistently communicated and shared in our company to demonstrate our commitment to total
quality management of ISO 9001:2008. It will also be reviewed from time to time to ensure 100% effectiveness and suitability.
RANGE OF PRODUCT
1000mm
RANGE OF PRODUCT
SPECIAL FITTINGS :
1200mm - Bukit Raja, Klang 700mm - Semanggol, Perak
800mm - Putrajaya (CUT)
PROJECT REFERENCE
750mm - Damansara Perdana1000mm - Rapid Pengerang
1000mm - KLIA site
1200mm -Melaka project1000mm - Prot Moresby, PNG
700mm -Melaka project 700mm -Sabak Bernam
1400mm - Kota Tinggi
PROJECT REFERENCE
400mm -Alor Star 900mm -Jempol
700mm - Semporna WTP 1200mm -Durian Tunggal, Melaka
1000mm - KLIA site
1000mm - Ganchong, Pekan
1400mm - Sg. Kinta Dam WSS
- Sg. Suih, Kelantan1000mm
- KLIA 2600mm
- Pasir Gudang, Johor1200mm
FACTORY :Lot 822 & 842, Jalan Subang 7,
Sungai Penaga Industrial Park, 47500 Subang Jaya,
Malaysia.
Tel: 03 - 8023 1033
Fax: 03 - 8023 1022
11-2 Jalan 1/137B, Resource Industrial Centre,
Off Jalan Kelang Lama, 58200 Kuala Lumpur,
Malaysia
Tel: 03-7982 9033
Fax: 03-7981 3523
Email: [email protected]
Website: www.pipefab.com.my
OFFICE :