The heart of engineering - Axe & Status · 2019. 1. 29. · Manufacturing and assembly of precision...
Transcript of The heart of engineering - Axe & Status · 2019. 1. 29. · Manufacturing and assembly of precision...
The heart of engineering
32 32
1942
1820 1950
1962
Manufacturing and assembly of precision drilling machines, lathes, knee–type milling machines and special machines in newly–built production halls was launched.
The first numeric–controlled machine was manufactured in TOS KUŘIM. The first steps towards automated control of linear axes on machines were taken back in 1958.
Machinery production in ČKD BLANSKO traces its beginnings to the times of the industrial revolution in Europe. It was launched in the 1820s. Machinery production was related to local iron ore mining.
The national enterprise ČKD BLANSKO was founded. Metallurgy and engineering operations were expanded further. The company specialized in production of water machines, heavy machinery and metallurgy equipment.
RICH HISTORY
Expansion of production capacities in TOS KUŘIM enabled transferring the producti-
on of its affiliate company ČKD BLANSKO–OS. The joint venture of the two compa-
nies is a unique production company with a broad portfolio of available machines
and a strong technological background. The result is higher efficiency of development
and production activities.
Ongoing research and development enables the company to introduce unique tech-
nological solutions and innovations. Quality, reliability and creativity are reflected
in the company’s modern design and innovative products.
2010
2005 present
present
ČKD BLANSKO–OS, a.s. becomes part of ALTA group.
ALTA a.s., which had a significant role in the export activities of TOS KUŘIM – OS, a.s., became 100% owner in 2005.
COMMON FUTURE
54 54 WIDE RANGE OF APPLICATIONS
mining and building industry
aerospace industry shipbuilding industry
defence industry
power industry
other industries
railway industry
gear cutting industry
76 76 ESSENTIAL CHARACTERISTICS
milling turning boring drilling
+ multifunctionality
+ sturdy design
+ long service life and reliability
+ high geometric accuracy
+ wide range of exchangeable
heads
+ high machining productivity
+ tailor–made machine design
+ high cutting performance
+ user friendly operation
+ energy efficiency
+ easy maintenance
reaming threading grinding
98
Z
Y
X
W
TOS FU bestseller
TOS FU bestseller98 + essential machine parts – castings
+ turnkey solution including technology + high torque spindle speed up to 6 000 rpm + five–sided machining + low energy demand and high performance + great variability of the workspace + automatic head and tool exchange + FU DUO version – two independent machines, one workspace + two ball screws in vertical axis + high precision – drive mechanisms with adjustment of play + thermal stabilization of headstock and exchangeable heads
FUQ 125 VR/A8, India
FUEQ 150 VR4, Slovakia
FUQ 150 VR11, Canada
BASIC PARAMETERS
TOS VALUE FU TOS POWER FUworking travel
X [mm] 3 000 – 20 000 po 1 000 3 000 – 20 000 po 1 000
Y [mm] 1 400/2 000/2 500/3 000/3 500/4 000
4 000/5 000/6 000/7 000/8 000
Z [mm] 1 250/1 500 1 600
W [mm] 400 (Ø 170)/800 (Ø 130) 1 000 (Ø 160)
spindle headstock execution
• with automatic interchangeable milling heads
• with shift–out quill W = 400 or with shift–out boring spindle W = 800 mm
table size
[mm] optional optional
feed range
X [mm/min] 1 – 20 000 1 – 24 000
Y [mm/min] 1 – 20 000 1 – 20 000
Z [mm/min] 1 – 20 000/15 000/12 500 1 – 15 000
W [mm/min] 1 – 2 000/1 – 10 000 1 – 10 000
motor output
[kW] 30/37/45 70
1110
Y
X
Z
TOS FRF bestseller
TOS FRF bestseller1110 + essential machine parts – castings
+ long service life and reliability
+ high torque spindle speed up to 6 000 rpm
+ maximum use of built–up space
+ fixed cross–rail
+ high geometrical accuracy
+ wide range of automatically exchangeable heads
+ high machining productivity
+ tailor–made machine design
+ thermal stabilization of headstock and exchangeable
heads
FRFQ 200–KR/A6, Great BritainFRFQ 300 - VR/A11, Czech Republic FRFQ 400 - VR/A12, India
BASIC PARAMETERS
TOS VALUE FRF
FRF (Q) 200 FRF (Q) 250 FRF (Q) 300 FRF (Q) 350 FRF (Q) 400
working travel
X [mm] 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000
Y [mm] 2 800 3 300 3 800 4 300 4 800
Z [mm] 1 250/1 500 1 250/1 500 1 250/1 500 1 250/1 500 1 250/1 500
feed range (standard)
X [mm/min] 1 – 15 000 1 – 15 000 1 – 15 000 1 – 15 000 1 – 20 000
Y [mm/min] 1 – 15 000 1 – 15 000 1 – 15 000 1 – 15 000 1 – 20 000
Z [mm/min] 1 – 12 000 1 – 12 000 1 – 12 000 1 – 12 000 1 – 15 000
feed range (RAPID execution)
X [mm/min] 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000
Y [mm/min] 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000
Z [mm/min] 1 – 20 000 1 – 20 000 1 – 20 000 1 – 20 000 1 – 20 000
clearance between columns [mm] 2 550 3 050 3 550 4 050 4 550
clearance between tableand cross–rail
[mm]1 800/1 950/
2 0501 800/1 950/
2 0501 800/1 950/
2 0501 800/1 950/
2 0501 900
motor output [kW] 30/37/45 30/37/45 30/37/45 30/37/45 30/37/45
X = longitudinal Y = cross Z = vertical
1312
Z
Y
X
1312
TOS FS
TOS FS
TOS FS
horizontal machining centres
TOS FS
+ modern optimized composite solution of machine bed and column
+ multiple higher rigidity and damping compared to classical construction
+ rapid feed 30 m/min
+ HSC (High Speed Cutting) five-sided machining
+ universal use and design
+ thermal stabilization of headstock and exchangeable heads
+ long service life, accuracy and reliability
+ high variability of exchangeable heads (option)
+ new functional design of machine
BASIC PARAMETERS
TOS BASIC FS TOS VALUE FS
working travel:
X (longitudinal axis) [mm] 2 000/3 000/4 000 2 000/3 000/4 000/5 000
Y (vertical axis) [mm] 1 500/2 000 1 500/2 000
Z (cross axis) [mm] 1 000/1 250 1 250/1 500
work table (clamping area):
length [mm] 2 000/3 000/4 000 2 000/3 000/4 000/5 000
width [mm] 1 000/1 250 1 000/1 250
T-slots pitch [mm] 140 140
T-slots width [mm] 22 22
feed range:
X [mm/min] 1 – 20 000 1 – 30 000
Y [mm/min] 1 – 20 000 1 – 30 000
Z [mm/min] 1 – 20 000 1 – 20 000/30 000
spindle drive:
motor output [kW] 22/28 30/37
max. torque [Nm] 1 250 2 000/2 000/1 400
max. spindle speed [rpm] 3 000 3 200/4 000/6 000
table length /load capacity [mm/t] 2 000/5 3 000/7,5 4 000/10 5 000/12,5
spindle taper [ISO] 50 50
1514
Z
Y
X
WB
1514
TOS FO + essential machine parts – castings
+ long service life and reliability
+ high torque spindle speed up to 6 000 rpm
+ high dynamics of linear movements/travel (acceleration)
+ fully covered work area
+ high geometrical accuracy
+ thermal stabilization of headstock and exchangeable heads
+ wide range of automatically exchangeable heads
+ high stability
FOZQ 80, Czech Republic
FOZQ 80, Czech Republic
FOZQ 80, Czech Republic
BASIC PARAMETERS
TOS VALUE FO
working travel
X [mm] 2 600
Y [mm] 1 650/2 650
Z [mm] 825
V axis (turntable travel) [mm] 1 250
B axis (turntable turning range) nx 360°
feed range X, Y, Z/V [mm/min] 1 – 30 000/1 – 12 000
maximum feed force in linear axis X, Y, Z [N] 20 000
motor output [kW] 37
ATC 40/60
maximum tool diameter in ATC [mm] 125/250
maximum tool length [mm] 400
maximum tool weight [kg] 25
1716
Z
Y
X
W
1716
TOS FUT + weldment sub–structure filled with concrete
+ five–sided machining
+ high torque spindle speed up to 6 000 rpm
+ automatic head and tool exchange
+ thermal stabilization of headstock and exchangeable heads
+ increased rigidity and damping
+ long service life and reliability
drilling
5–axis machining
FUT 150, Czech Republic
BASIC PARAMETERS
TOS VALUE FUT
FUT 150 FUT 200
working travel
X [mm] 2 000/3 000/4 000/5 000/6 000
Y [mm] 2 000/2 500/3 000
Z [mm] 1 500/2 000
W [mm] 1 250/1 500
spindle headstock execution
• with automatic interchangeable milling heads
turntable
[mm] 1 600 x 1 800/1 800 x 2 200/2 000 x 2 400
turntable speed
[°/min] 1 – 1 440
feed range
X [mm/min] 1 – 30 000
Y [mm/min] 1 – 30 000
Z [mm/min] 1 – 30 000
motor output
[kW] 37
1918
Y
X
Z
W
1918
gantry machining centres
TOS FRU
+ essential machine parts – castings
+ long service life and reliability
+ high torque spindle speed up to 6 000 rpm
+ machining of large and heavy workpieces
+ hydrostatic or roller guiding of linear axis
+ additional turntable or carousel table (VTL table) option
+ fixed or movable/travelling cross–rail
+ high geometrical accuracy
+ wide range of automatically exchangeable heads
+ thermal stabilization of headstock and exchangeable
heads
+ tailor–made machine design
+ high cutting performance
FRUQ 300–VR/10, CanadaFRU FQ 300A, TurkeyFRUFQ 300A–VR/7, Czech Republic
BASIC PARAMETERS
TOS VALUE FRU TOS MASTER FRU TOS POWER FRU
working travel
X [mm] 4 000 – 22 000 4 000 – 22 000 8 000 – 22 000
Y [mm] 3 500 – 6 500 4 750 – 7 750 5 750 – 10 750
Z [mm] 1 500 1 500/2 000 1 500/2 000/3 000/4 000
W (cross–rail, optional) [mm] 2 000 2 250 3 300
feed range
X [mm/min] 1 – 30 000 1 – 20 000 1 – 15 000
Y [mm/min] 1 – 20 000 1 – 20 000 1 – 20 000
Z [mm/min] 1 – 15 000/20 000 1 – 15 000/20 000 1 – 15 000
W (optional) [mm/min] 1 – 4 000 1 – 4 000 1 – 4 000
clearance between columns [mm] 3 000 – 6 000 3 350 – 6 650 4 100 – 9 100
clearance between table and cross–rail [mm] 2 500 – 2 800 2 200 – 4 000 2 200 – 4 200
motor output [kW] 30/37/45 60 71/100/113
X = longitudinal Y = cross Z = vertical W = optional
2120
Y
X
Z
W
2120
TOS FRP + high geometrical accuracy
+ wide range of automatically exchangeable heads
+ high machining productivity
+ tailor–made machine design
+ fixed or travelling/movable cross–rail
+ essential machine parts – castings
+ fixed portal with travelling/movable table
+ high torque spindle speed up to 6 000 rpm
+ hydrostatic or roller guideways of linear axis
+ long service life and reliability
TOS FRP 250–FSE/A2, Poland TOS FRPFQ 200B–LR/2A, India TOS FRPFZQ 300B–LR/A8, China
BASIC PARAMETERS
TOS SMART FRP TOS VALUE FRP TOS MASTER FRP TOS POWER FRP
working travel
X [mm] 4 000 – 9 000 5 500 – 13 500 5 500 – 13 500 5 500 – 13 500
Y [mm] 3 300/3 800 3 300 – 5 800 3 800 – 6 800 3 800 – 6 800
Z [mm] 1 250/1 500 1 500 1 500/2 000 1 500/2 000/3 000/4 000
W (cross rail, optional) [mm] – 2 000 2 250 3 300
table width [mm] 2 500/3 0002 000 – 3 500
per 5002 000 – 4 500
per 5002 000 – 4 500
per 500
feed range
X [mm/min] 1 – 30 000 1 – 20 000 1 – 20 000 1 – 15 000
Y [mm/min] 1 – 30 000 1 – 20 000 1 – 20 000 1 – 20 000
Z [mm/min] 1 – 30 000 1 – 15 000/20 000 1 – 15 000/20 000 1 – 15 000
W (optional) [mm/min] – 1 – 4 000 1 – 4 000 1 – 4 000
clearance between columns [mm] 3 100/3 600 3 050 – 4 550 2 500 – 5 500 2 500 – 5 500
clearance between tableand cross rail
[mm] 1 900/2 150 1 800 – 2 500 2 770 2 770
motor output [kW] 37 30/37/45 60 71/100/113
X = longitudinal Y = cross Z = vertical W = optional
2322
X
Z
W
C
2322
SKD 50/53 D, ItalySKD 63/65 D, NetherlandsSKD 40/70 D, Slovakia
BASIC PARAMETERS
ČKD MASTER SKD ČKD MASTER SKD ČKD POWER SKD
ČKD POWER SKD
SKD 40/47 D SKD 50/53 D SKD 63/70 D SKD 63/70 E SKD 63/80 E SKD 80/100 E
turning table diameter [mm] 4 000 4 770 6 300 6 300 6 300 8 000
max. turning diameter [mm] 4 700 5 300 7 000 7 000 8 000 10 000
max. turning height [mm] 2 500 4 000/5 000 4 000/5 000 4 000/6 000 5 000/6 000 5 000/6 000
cross–rail stroke [mm] 1 800 3 000 3 000 3 000 4 000 4 000
max. work–piece weight [kg] 60 000 100 000100 000/150 000
100 000/150 000
100 000/150 000
150 000/320 000
max. turning table speed [rpm] 80 50 40 50/40 50/40 35/25
ram cross–section [mm] 340 x 340 340 x 340340 x 400400 x 400
340 x 340400 x 400
400 x 400 400 x 400
ram stroke–vertical [mm] 2 000 2 500 2 500 2 500 3 200 3 200
+ high cutting performance
+ modular design
+ sturdy tables for loads up to 450 tons
+ essential machine parts – castings
+ hydrostatic guideways of linear axis (SKD E)
+ long service life and reliability
+ high geometrical accuracyvertical lathesČKD SKD D/E
2524
X
Z
W
C
Y
2524
ČKD SKDY + essential machine parts – castings
+ hydrostatic guideways of linear axis
+ movable/travelling portal (gantry)
+ long service life and reliability
+ high geometrical accuracy
+ high cutting performance
+ modular design
+ sturdy tables for loads up to 450 tons
SKDY 50/80 D, RussiaSKDY 63/80 D, Germany SKDY 50/80 D, Russia
BASIC PARAMETERS
ČKD MASTER SKDY ČKD MASTER SKDY ČKD POWER SKDY
ČKD POWER SKDY
SKDY 40/50 E SKDY 50/60 E SKDY 63/70 E SKDY 63/80 E SKDY 80/100 E
Y axis [mm] 3 000 4 000 4 000 5 000 6 000
turning table diameter [mm] 4 000 5 000 6 300 6 300 8 000
max. turning diameter [mm] 5 000 6 000 7 000 8 000 10 000
max. turning height [mm] 2 500 4 000 4 000/6 000 5 000/6 000 5 000/6 000
cross–rail stroke [mm] 1 800 3 000 3 000 4 000 4 000
max. work–piece weight [kg] 60 000 100 000100 000/150 000
100 000/150 000
150 000/320 000
max. turning table speed [rpm] 80 50 50/40 50/40 35/25
ram cross–section [mm] 340 x 340340 x 340400 x 400
340 x 340400 x 400
400 x 400 400 x 400
ram stroke–vertical [mm] 2 000 2 500 2 500 3 200 3 200
2726
X
ZW
C
2726
ČKD SKJ + essential machine parts – castings
+ workpiece diameter up to 16 m
+ long service life and reliability
+ high geometrical accuracy
+ high cutting performance
+ modular design
+ sturdy tables for loads up to 450 tons
SKJ 63–100 D, China
SKJ 80–140 D, Ukraine
SKJ 63–114 D, Belarus
BASIC PARAMETERS
ČKD POWER SKJ
SKJ 80–160 D
turning table diameter [mm] 8 000
max. turning diameter [mm] 16 000
max. turning height [mm] 6 300
cross–rail stroke [mm] 5 000
max. work–piece weight [kg] 320 000
max. turning table speed [rpm] 25
ram cross–section [mm] 450 x 450
ram stroke – vertical [mm] 3 200
2928 2928
TOS Ball joint machine + machine for continuous operation
+ low maintenance demands
+ high productivity and reliability
+ headstock with hydraulic clamping 6 000 rpm
+ rotary slide rest with tool holder and rolling device
+ handling between operations
+ compact design
TOS Ball joint machine
ball joint machining
ball joint machining
BASIC PARAMETERS
Ball joint machine
workpiece [mm] ball joint with diameter 19 – 40
workpiece material forging (41Crs4; 42CrMoS4)
machining operations ball milling
ball grinding
machine cycle [s] 12 – 18 (including manipulation)
production [pcs]1 350 – 2 025 pieces/7,5 hour
at 90% machine usage (according to ball diameter)
spindle speed [rpm] 6 000
manipulation pneumatic manipulator or robot
3130 3130 ACCESSORIES
VA1/2straight head
VP1/2angular head
VOuniversal indexing head
VKtwo axis continuous head
VKEtwo axis head with electro
spindle
MILLING HEADS OF OWN DEVELOPMENT AND PRODUCTION
3332 3332
standard and extended holder
• external coolant
HOLDER CAPTO C6, C8
• horizontal or vertical positions
• internal coolant
• manual or automatic
tool clamping
C8
universal NC milling head
C6grinding equipment
TURNING TOOL HOLDERS
GRINDING ATTACHEMENT
MILLING AND BORING HEADS
NC adjustable [± deg] -92/+120
max. speed [rpm] 3 000
max. torque [Nm] 800
max. power [kW] 40
spindle taper ISO 50
max. speed [rpm] 3 000
max. torque [Nm] 1 200
max. power [kW] 40
spindle taper ISO 50
C10
angle milling head 90°
ACCESSORIES
3534
67
3534 CUSTOMER SERVICES
+ operation and maintenance training
+ warranty and after–warranty service
+ remote diagnostics
+ preventive servicing
+ option of turnkey solutions including technology
+ new production implementation support
+ flexible customer service
production plant:
Blanenská 1321/47
664 34 Kuřim
Czech Republic
www.tos–kurim.cz
www.ckd–blansko.cz
phone: (+420) 541 101 111
sales@tos–kurim.cz
machinetools@ckd–blansko.cz