The growth of aircraft - PMi-Media · 6 The growth of aircraft manufacturing in low-wage economies...
Transcript of The growth of aircraft - PMi-Media · 6 The growth of aircraft manufacturing in low-wage economies...
2 The growth of aircraft manufacturing in low-wage economies 2005-2009
The growth of aircraft
manufacturing in low-wage
economies 2005-2009
New challenges to, and opportunities for, industries in
the global aerospace supply chain
PMI Media Limited
www.pmi-media.com
61 Davigdor Road,Hove BN3 1RAUKTel: +44 1273 724 238Fax: +44 1273 720 735December 2009
All right reserved. No part or parts of this study may be reproduced, stored in retrieval systems or transmitted in any formor by any means without the prior permission of the publisher. Infringement of any of the above rights will be liable toprosecution under UK civil or criminal law. While ever care has been taken in the compilation of this publication to ensureits accuracy at the time of going to press the publisher cannot be held responsible for any errors or omissions or any lossarising therefrom.
3 The growth of aircraft manufacturing in low-wage economies 2005-2009
Contents
Introductions, definitions, methodology and author details …………………….……………....... 5Executive summary ……………………………………………………………………………………………………. 9
Part one – Trends in outsourcing aircraft systems, components and equipment workto low-wage economies
1.1 The growing value of aerospace manufacturing work in low-wage economies ………… 131.2 North American/European manufacturers are retaining their technical and marketdominance of supply chain integration ……………………………………………………………………………. 161.3 The impact of wage differentials and currency fluctuations ……………………………………… 181.4 Sector by sector analysis: airliners, rotorcraft, business aircraft, fast jets and militarytransports ………………………………………………………………………………………………………………….. 23
Part two - current capabilities and relationships
2. Africa and the Middle East2.1 Introduction …………………………………………………………………………………………………………….. 272.2 Egypt ………………………………………………………………………………………………………………………. 272.3 Morocco …………………………………………………………………………………………………………………… 272.4 South Africa ………………………………………………………………………………………………………………. 272.5 Tunisia …………………………………………………………………………………………………………………….. 29
3. Central and Eastern Europe3.1 Czech Republic …………………………………………………………………………………………………………… 303.2 Hungary ……………………………………………………………………………………………………………………. 333.3 Poland ……………………………………………………………………………………………………………………… 333.4 Romania ……………………………………………………………………………………………………………………. 363.5 Russia ……………………………………………………………………………………………………………………….. 373.6 Turkey ………………………………………………………………………………………………………………………. 40
4. Far East4.1 China ……………………………………………………………………………………………………………………….. 444.2 India ………………………………………………………………………………………………………………………… 524.3 Indonesia ………………………………………………………………………………………………………………… 534.4 Korea ……………………………………………………………………………………………………………………….. 544.5 Malaysia ……………………………………………………………………………………………………………………. 574.6 Pakistan ……………………………………………………………………………………………………………………. 584.7 Taiwan …………………………………………………………………………………………………………………….. 584.8 Thailand ……………………………………………………………………………………………………………………. 614.9 Vietnam …………………………………………………………………………………………………………………… 62
5. Latin America5.1 Argentina …………………………………………………………………………………………………………………. 635.2 Brazil ………………………………………………………………………………………………………………………….. 635.3 Mexico ………………………………………………………………………………………………………………………… 65
4 The growth of aircraft manufacturing in low-wage economies 2005-2009
Part three – aircraft programmes within low-wage aerospace economies6.1 Argentina6.1.1 Lockheed Martin AT-63 Pampa …………………………………………………………………………………… 72
6.2 Brazil6.2.1 Embraer 170-175/190-195 ………………………………………………………………………………………… 726.2.2 Embraer Phenom 100/300 ………………………………………………………………………………………… 756.2.3 Embraer MSJ/MLJ ……………………………………………………………………………………………………… 806.2.4 Embraer Legacy 450/500/600/Shuttle ………………………………………………………………………. 81
6.3 China6.3.1 Eurocopter/CATIC/ST Aerospace EC 120B Colibri ……………………………………………………… 846.3.2 Eurocopter EC175/ HAIG Z15 …………………………………………………………………………………… 846.3.3 AVIC/Commercial Aircraft Corporation of China (ACACC) ARJ21-700 ……………………… 866.3.4 COMAC C919 …………………………………………………………………………………………………………… 90
6.4 Czech Republic6.4.1 Aero Vodochody L-159 T1 ……………………………………………………………………………………….. 91
6.5 India6.5.1 ADA Light Combat Aircraft-Tejas ……………………………………………………………………………. 93
6.6 Korea6.6.1 Korea Aerospace Industries T-50/A-50 Golden Eagle ……………………………………………. 96
6.7 Russia6.7.1 Sukhoi SU 35/SU 30-MKI ……………………………………………………………………………………… 996.7.2 Antonov AN-148 ………………………………………………………………………………………………….. 1016.7.3 Irkut Corporation MC-21 ………………………………………………………………………………………. 1036.7.4 Sukhoi Superjet 100 ………………………………………………………………………………………………. 1046.7.5 Mil Mi-38 …………………………………………………………………………………………………………….. 1086.7.6 Russian Helicopters Sapsan (Mi-34S2) ……………………………………………………………………. 109
Appendix one – major airframe and engine contract wins, 2005-2009 ………………………….. 110
5 The growth of aircraft manufacturing in low-wage economies 2005-2009
Introductions, definitions, methodology and author details
Aerospace has always been a global business but in the last few years the nature of its globalmanufacturing footprint seems to have changed. Airliner manufacturing is no longer confined to itstraditional heartlands of North America and Europe and states of the former Communist bloc; majorBoeing and Airbus structures are now increasingly made in Mexico, Brazil, Poland and China.
Soon, the USA and Europe will no longer have a stranglehold on the large aircraft market (see tableone below). China is rapidly becoming a formidable competitor. In November 2009, the deputycommander of Chinese People’s Liberation Air Force (PLA) Ho Weirong announced that the air forcewould be operating a fifth generation fighter within the next eight to ten years. This was the fifthnew Chinese aerospace programme to be announced in 2009. The COMAC C919 190-seat airlinerwas launched in March 2009; the KJ-2000 AWACS aircraft and Xi’an ASN-207 tactical unmanned airsystem (UAS) were unveiled in October 2009 and a 200-tonne class military airlifter was also due tomake its first appearance before the end of the year.
The process of globalisation has taken some strange twists and turns over the last few months.Countries will little tradition of aircraft manufacturing is starting to become important players in theglobal market. Mexico's aerospace related exports have more than tripled since 2004, from $146.2million to $683.2 million last year. Japanese companies are setting up low-wage manufacturingcentres in Vietnam. Malaysia is becoming a global centre of composite manufacturing excellence. Ifyou follow the money, all roads lead to the Middle East, the recent crisis in Dubai notwithstanding.Countries committed to diversifying industries from oil-based economies are rushing into aerospacemanufacturing.
Table one – large aircraft, the next generation
Programme Country of origin Approximate entry
in service
Sukhoi SuperJet Russia 2010
Boeing 787 USA 2010
COMAC ARJ-21 China 2011
AVIC military transport China 2012
Airbus A350 XWB France, Germany, Spain, UK 2013
Embraer KC-390 Brazil 2015
COMAC C919 China 2016
Irkut MC-21 Russia 2016
Airbus A30X France, Germany, Spain, UK 2019
Boeing 737 replacement USA 2019
6 The growth of aircraft manufacturing in low-wage economies 2005-2009
The Abu Dhabi-based Strata Manufacturing aircraft composites factory is due to open in late 2010,producing advanced structures for Airbus and ATR. On 23 September 2009 Emivest AerospaceCorporation (EAC) of San Antonio, Texas, USA delivered its first seven-seat SJ30 business jet. TheSJ30 is the first civil jet aircraft to be built by a company with its roots in the Middle East. The SJ30’soriginal developer Sino Swearingen of the USA was taken over by EAC in June 2008. EAC has itsheadquarters in Texas but is a subsidiary of Dubai’s Emivest, or the Emirates Investment andDevelopment PSC.
But it is the growth of aerospace manufacturing in low-wage economies – such as China and Mexico– that is perhaps the most noticeable characteristic of this new era of aerospace globalisation.
Some context is required. Aerospace manufacturers in North America and Europe may beoutsourcing increasing amounts of high-skilled, labour intensive manufacturing to low-wageeconomies but they are retaining their near-monopoly of complete systems work – engines,avionics, fuel, hydraulics, aircraft controls, landing gear – where the real value in an aircraftprogramme lies. The difference between the value of structures and systems is startling. Chinesecompanies registered around $700 million worth of component and structural work on NorthAmerican and European airliner programmes in 2007. In contrast, Honeywell will earn $23 billionfrom supplying its HTF7500-E engine to Embraer’s new MSJ and MLJ business aircraft.
Money, of course, is not the only reason for outsourcing manufacturing capabilities to othercountries.
“In the past, many companies have set up low-cost-country production for machining, and generallyspeaking, this is not an effective strategy,” said Philip Toy, Managing Director of aerospacemanufacturing consultants AlixPartners, quoted recently in Aerospace America. “Machining ofaerospace components is typically highly automated, and so setting up a machining operation inChina or Mexico typically does not pay, once you factor in the logistics. It is possible to make savingsof between 10% to 20% by moving some work to low-cost country production - if it is correctlymanaged,” said Toy.
Spirit AeroSystems Europe chose Kuala Lumpur for its new 242,000sq ft structures manufacturingfacility but Rolls-Royce decided to expand its overseas manufacturing capacity in Singapore andVirginia, USA – rich in mature aerospace technologies but where the wage bill is also relatively high.
While there are plenty of new low cost manufacturing plants in Mexico there are very few in NorthAfrica. While Chinese factories are ramping up production of Airbus and Boeing structures at a rateof 40% a year, in neighbouring India – where wage levels for skilled workers are a fraction of those inChina – civil airline manufacturing activity is in the doldrums. If the globalization process is not allabout money what is it about? Selling aeroplanes via offset agreements is one answer – movingcloser to the fast moving end-user customer base. But this theory, too, fails the China v India test.And Indian airlines will be buying thousands more aircraft than Mexico.
The answer is that companies in the West are outsourcing work to high-wage and low-wageeconomies for different reasons. The “cluster” effect of Singapore, for example, has proved apowerful magnate for US and European companies wanting to build business in an economy whichhas, until now, been seen as the aerospace centre of the Far East.
The recession has also, it seems, acted as a catalyst to moving labour-intensive manufacturing workto low-wage areas. The dollar-Euro exchange rates had encouraged European manufacturers to setup new plants in Mexico. But by setting up new businesses in low wage areas - such as China inparticular - will European and US aerospace companies help to develop a new generation of
7 The growth of aircraft manufacturing in low-wage economies 2005-2009
competitors, skilled in advanced manufacturing methods and with access to a huge domestic aircraftoperating market? Where is the real value in the supply chain? And if low-wage economies learn theskills to develop their own advanced programmes will this pose a threat or an opportunity toWestern suppliers? These are some of the main issues this report seeks to answer.
Definitions
Defining a “low-wage” economy is complex (see section one). But the author has identified thefollowing countries as featuring both an aerospace capability and wage levels which offer (seesection one) a competitive advantage to rates experienced by companies based in Europe and NorthAmerica.
* Africa and the Middle East Egypt, Morocco, South Africa, Tunisia* Central and Eastern Europe Czech Republic, Hungary, Poland, Romania, Russia, Turkey* Far East China, India, Indonesia, Korea, Malaysia, Pakistan, Taiwan, Thailand, Vietnam* Latin America Argentina, Brazil, Mexico.
As table seven shows there are wide differences in the average rate of salaries for qualifiedengineers in these countries, generally with salaries in East and Central Europe being the “mostcompetitive” for skilled engineers.
“Aircraft manufacturing” is defined as the full range of systems, structures, components, assembliesand equipment, including avionics and engine systems, below that of the main airframe and engineintegrators (Airbus, Boeing, and Lockheed Martin).
All aircraft types have been considered, above the size of general aviation aircraft. Small turbopropaircraft have not been included but all jet aircraft, including single-engine jets, have beenincorporated into the study.
The market has been further broken down into:
Airliners (including regional jets)
Military fast jets
Military transports, maritime patrol aircraft, refuellers
Rotorcraft
Business jets
Engines
This report concentrates solely on the aircraft and engine manufacturing sectors. Maintenance,repair and overhaul (MRO), weapon and space systems have not been included.
Methodology
The author has taken a “top-down” and “bottom-up” approach to estimating the size of the aircraftsystems, equipment and structures market. Country profiles relying on, where available, nationalaerospace manufacturing association figures have been collated alongside data collected by PMIMedia on individual contract awards 2005-2009.1 This work tracks the supply chain of every major
1See Aviation Supply Chain Intelligence, www.PMI-Media.com
8 The growth of aircraft manufacturing in low-wage economies 2005-2009
aircraft in production today, highlighting each major contract win in terms of value, location andexpertise.
This is an imperfect measure because it does not take into account legacy workloads (that is,contracts won before 2005), accurate predictions of aircraft orders and deliveries or where work ismoved internally within a company from one location to another. However, it is perhaps the mostaccurate way of estimating values because there is enough data within the public domain tounderstand broadly the overall value of work even if actual figures are not given. Thus when there isno value given for a contract award the author has estimated the value of the deal by comparing itto similar work where values have been given.
All relevant data has been sourced.
Author details
Philip Butterworth-Hayes is a consultant and writer on global aviation affairs with a particularinterest in the aircraft manufacturing market. His aviation background includes posts as the directorof communications and strategy at the Civil Aviation Navigation Organization(CANSO) in Amsterdam(2006-2007), the Manager of Jane’s Air Transport Division and lead consultant for Jane’s InformationGroup on civil aviation consultancy studies (1987-1992), founding editor of Jane’s AircraftComponent Manufacturers, Jane's World Airlines and Jane's Airport Review, a former editor ofInteravia Aerospace Review, Airports International, Jane’s Defence Industries, Jane’s Military Aircraftand several unmanned air system publications. He has been an aviation consultant to BBC Televisionand Time-Life books. He currently writes on aviation manufacturing for Wall Street Journalaerospace sponsored supplements. He has also authored the official Airbus publication to celebratethe first flight of the A380 and edited the Farnborough Air Show catalogue for three events.
9 The growth of aircraft manufacturing in low-wage economies 2005-2009
Executive summary
During 2009 there has been a substantial increase in the amount of new contracts for aircraftsystems, components and equipment placed with companies based in low-wage economies.
During 2009 an estimated $31,555 million of new business was awarded to the global aviationsupply chain, of which $9,212 million was spent with companies based in low wage economies of theworld. This represents 29.2% of the total market in new systems, components and equipment work,a very steep growth rate over the 6.2% share recorded in 2008. Most of this work takes place in theairliner sector, which is responsible for around 73% of the value of the total aviation supply chain.
But the value of work won by companies in low-wage economies on European and North Americanaircraft programmes is worth approximately the same as the work won by Western suppliers on newaircraft programmes pioneered by companies in low-wage economies (China, Brazil, Korea, Turkeyinter alia). The value to Western suppliers of work on aircraft originating in low wage economiesbetween 2005 and 2009 was $25,325 million, whereas suppliers in low-wage economies won$23,564 million of work over the same period from aircraft manufacturers in North America andEurope over the same time.
Total value of new contracts for aircraft systems, components and equipment
Airliners Rotorcraft Businessaircraft
Fast jets Militarytransports
Totalspend
2005 6,288 176 213.5 859 560 8,096.5
2006 1,735.5 754 898 1,450 1,013 5,850.5
2007 42,280 6,784 1,598 4,450 1,143 56,255
2008 39,223 6,157 13,850 3,240 890 63,360
2009 22,982 4,066 650 2,691 1,166 31,555
Note: All figures in millions of US dollars, valued at the time of contract award.
The number of low-wage economy countries now increasing their share of overall global aerospacespend is too many for it to be an isolated or a local phenomenon. Countries where the growth trend- in terms of turnover and employment is particularly strong – include:
Poland
Turkey
India
Malaysia
Pakistan
Vietnam
Brazil
Mexico
10 The growth of aircraft manufacturing in low-wage economies 2005-2009
This list does not include China, which is growing its aerospace turnover at around 40% a year butrestructuring its manufacturing industry to more closely align new production plants with markets.The workforce is currently being reduced from around 400,000 as workers involved in non-coreaerospace activities are being reassigned.
But there are few signs that low-wage economy companies are starting to move their expertise upthe supply chain. Until now the real value in the supply chain has been with systems integrators -such as fuel, pneumatic, electrical and environmental control systems, markets which are stilldominated by the US majors Goodrich, General Electric and Parker, inter alia.
Chinese companies registered around $700 million worth of component and structural work onNorth American and European airliner programmes in 2007. In contrast, Honeywell will earn $23billion from supplying its HTF7500-E engine to Embraer’s new MSJ and MLJ business aircraft.
The setting up of operations in low-wage economies has both a positive and negative impact onmanufacturing operations in traditional aerospace countries which, from the result of this study atleast, suggests they tend to cancel each other out. In terms of money, at least, the loss ofmanufacturing work in Europe and North America to countries such as Brazil and China is balancedby the new work created on aircraft programmes emanating from these countries.
The value to Western companies of work on aircraft programmes originating in low-wageeconomies
Brazil Embraer Total value 2005-2009
Regional airliners 12,973 87
Business jets 45,060 24,863
China COMAC
Airliners 16,885 350
Czech Republic Aero Vodochody
L-159 1,384 -
India HAL
Tejas 5,148 -
Russia Airliners 6,020 3,969
Helicopters 25 25
Note – values in US million
It is unlikely that the next generation of large aircraft being introduced into the market by companiesbased in low wage economies will feature systems integrated by indigenous suppliers of avionics,fuel systems, flight management systems etc. Or, at least, if they do they will struggle to develop anaircraft which will be competitive with Airbus and Boeing types.
11 The growth of aircraft manufacturing in low-wage economies 2005-2009
The barriers to entry for newcomers into the “whole aircraft systems” market are large and growingdaily. The next generation of airliners will require not just new engine concepts such as gearedturbofans and open-rotors – offering 15% to 20% improvements in fuel burn over current types –but all-electric actuation systems and substantially lighter but more powerful and reliable airconditioning, fuel, lighting, electrical generating systems.
The technology behind these systems will be available to only a handful of Western suppliers whoare heavily involved in the final stages of pre-competitive research studies with national andinternational research authorities.
The wage differentials between the richest and poorest nations of the world are in a state ofconstant flux as the strength or weakness of the dollar (particularly against the Euro) can be as muchof a decisive competitive factor as the pay and conditions of local employees. Mexico has become afavoured destination for start-up and relocating aerospace companies because the savings peremploys over US rates can be in excess of US$30,0002. According to French aerospace companySAFRAN every time the dollar falls a cent against the Euro it costs the company EUR22 million. In themiddle of 2009 SAFRAN was reportedly paying its Mexican workers US$560 a month and itsengineers between $925 and $1,390 a month.
The aviation systems, structures and components market 2005-2009 for airliners
Total spend Low wagemanufacturing
Low wage manufacturingas a percentage
2005 6,288 1,047 16.6
2006 1,735.5 427 24.6
2007 42,280 1,657 3.9
2008 39,223 3,720 9.5
2009 22,982 8,060 35.0
In the 2009 airliner systems, structures and components market the new programmes beingdeveloped in China and Russia probably explained much of this rise in work-share from low-wagecompanies but there were other factors, too.
On programmes originating in the West, low-wage companies featured the following programmewins
The A350 XWB - Airbus signed a contract with Chinese partners to create a joint venture tomake carbon composite parts in China for its A350 XWB and A320 aircraft. Airbus's Chinesebusiness will hold a 20% stake in the joint venture, based in Harbin, and China's HarbinAircraft Industry Group will hold a further 50% stake, while other local players HAI, AviChinaand HELI will each own 10%. Fokker Elmo has set up a plant in China to build wiring for theTrent XWB. Esterline has a new facility in Mexico supplying vanes to the Trent XWB.
Bombardier CSeries – wiring Will be made in China by Fokker Elmo for the project.
2Source: MexicoNow, Mexico’s Aeronautical Industry, June 2009
12 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus and Bombardier airliners - Composites Technology Research Malaysia (CTRM) hassigned a 3.5 billion ringgit, $1.03 billion for 20 years with Goodrich to produce nacellecomponents for a range of airliners.
Boeing 737 – flaps will be made by MHIVA Aerospace Vietnam Co., Ltd. (MHIVA) of Hanoi, asubsidiary of Mitsubishi Heavy Industries, Ltd. (MHI) The new plant is situated at the ThangLong Industrial Park (TLIP) approximately 16 kilometres northwest of central Hanoi andoccupies 4,500 square meters (m2) in floor area within the 19,100sq m plant. Initially, theflaps for the Boeing 737 will be shipped to MHI's Nagoya Aerospace Systems Works forpainting and final inspection, and then delivered to the Renton, US site. Once productiongathers momentum, MHIVA will deliver the flaps to the US directly, according to thecompany.
Mitsubishi MRJ70/90 - Aerospace Industrial Development Corporation (AIDC) of Taiwan ismaking slats, flaps, belly fairings, rudders as well as horizontal stabiliser rotating blades forthe aircraft.
There has been substantial investment by companies in low-wage economies into new aerospacestructures and materials, especially composites. Brazil, the Czech Republic, China, Malaysia, Mexicoand Turkey all have advanced composite manufacturing facilities.
The most successful of these are companies who have been able to combine development of anindigenous composite manufacturing capability with a national strategic approach to accessing themarket.
Thus Turkey has obtained more than $3 billion worth of structures work on the F-35, with TAIopening a new 74,000sq ft facility to make at least 400 composite subassemblies in the low rateinitial production (LRIP) phases of the programme.
And Malaysia’s government investment on Composites Technology Research Malaysia (CTRM)Incorporated has seen the company develop substantial business from Airbus, Boeing and Goodrich
13 The growth of aircraft manufacturing in low-wage economies 2005-2009
1. Trends in outsourcing aircraft systems, components and equipment work to low-wageeconomies
1.1 The growing value of aerospace manufacturing work in low-wage economies
During 2009 there has been a substantial increase in the amount of new contracts for aircraftsystems, components and equipment placed with companies based in low-wage economies.
During 2009 an estimated $31,555 million of new business was awarded to the global aviationsupply chain (see table two), of which $9,212 million was spent with companies based in low wageeconomies of the world (see table three). This represents 29.2% of the total market in new systems,components and equipment work, a very steep growth rate over the 6.2% share recorded in 2008(see table four). Most of this work takes place in the airliner sector, which is responsible for around73% of the value of the total aviation supply chain.
Was this jump in outsourcing work the result of a statistical quirk or does it signify a more generaltrend of increased aerospace manufacturing work in low-wage economies? The statistical picture isconfusing because of the widely-fluctuating amounts of work being assigned to low wage economycountries (see table three) over the last few years and the fact that one or two major contracts (suchas the JSF work assigned to Turkey) can distort the overall picture.
This study, however, suggests there has yet to be a fundamental shift within the market which couldspell a substantial change to the entire dynamics of the global aerospace supply chain. There are anumber of factors to suggest this.
The value of work won by companies in low-wage economies on European and North Americanaircraft programmes is worth approximately the same as the work won by Western suppliers on newaircraft programmes pioneered by companies in low-wage economies (China, Brazil, Korea, Turkeyinter alia). The value to Western suppliers of work on aircraft originating in low wage economiesbetween 2005 and 2009 was $25,325 million (see table six), whereas suppliers in low-wageeconomies won $23,564 million of work over the same period from aircraft manufacturers in NorthAmerica and Europe over the same time(see table five).
Table two: Total value of new contracts for aircraft systems, components and equipment
Airliners Rotorcraft Businessaircraft
Fast jets Militarytransports
Totalspend
2005 6,288 176 213.5 859 560 8,096.5
2006 1,735.5 754 898 1,450 1,013 5,850.5
2007 42,280 6,784 1,598 4,450 1,143 56,255
2008 39,223 6,157 13,850 3,240 890 63,360
2009 22,982 4,066 650 2,691 1,166 31,555
Note: All figures in millions of US dollars, valued at the time of contract award.
14 The growth of aircraft manufacturing in low-wage economies 2005-2009
But low-wage manufacturing companies are now starting to invest in high-wage areas. For example,at the end of July 2008 Brazil’s Embraer said it would invest EUR148 million in two new plants inPortugal to make wings and tailpieces for export. The two plants will be based in Evora in the southof the country. One, which will cost EUR100 million, will build large metallic parts for aircraft, such aswings, while the other will work with composite materials for tailpieces. The wing production plantshould start producing in 2011, and the second plant would become operational in 2012.
It is true that the number of low-wage economy countries now increasing their share of overallglobal aerospace spend is too many for it to be an isolated or a local phenomenon. Countries wherethe growth trend - in terms of turnover and employment is particularly strong – include:
Poland
Turkey
India
Malaysia
Pakistan
Vietnam
Brazil
Mexico
This list does not include China, which is growing its aerospace turnover at around 40% a year butrestructuring its manufacturing industry to more closely align new production plants with markets.The workforce is currently being reduced from around 400,000 as workers involved in non-coreaerospace activities are being reassigned.
But there are few signs that low-wage economy companies are starting to move their expertise upthe supply chain. Until now the real value in the supply chain has been with systems integrators -such as fuel, pneumatic, electrical and environmental control systems, markets which are stilldominated by the US majors Goodrich, General Electric and Parker, inter alia.
As noted in the introduction, Chinese companies registered around $700 million worth ofcomponent and structural work on North American and European airliner programmes in 2007. Incontrast, Honeywell will earn $23 billion from supplying its HTF7500-E engine to Embraer’s new MSJand MLJ business aircraft.
Table three: Total value of new contracts placed in low-wage economies for aircraft systems,components and equipment
Airliners Rotorcraft Businessaircraft
Fast jets Militarytransports
Totalspend
2005 1,047 - - - - 1,047
2006 427 - 1.9 - - 428.9
2007 1,657 3,600 700 3,000 - 8,957
2008 3,720 160 40 - - 3,920
15 The growth of aircraft manufacturing in low-wage economies 2005-2009
2009 8,060 1,110 - 42 - 9,212
Note: All figures in millions of US dollars, valued at the time of contract award.
Table four: Aircraft systems, components and equipment manufacturing in low-wage economies
Totalspend
Low wagemanufacturing
Percentage spendof the market
2005 8,096.5 1,047 12.9
2006 5,850.5 428.9 7.3
2007 55,555 8,257 15.9
2008 63,360 8,100 6.2
2009 31,555 9,212 29.2
Note: All figures in millions of US dollars, valued at the time of contract award.
16 The growth of aircraft manufacturing in low-wage economies 2005-2009
1.2 North American/European manufacturers are retaining their technical and market dominanceof supply chain integration
It is unlikely that the next generation of large aircraft being introduced into the market by companiesbased in low wage economies (see table one) will feature systems integrated by indigenous suppliersof avionics, fuel systems, flight management systems etc. Or, at least, if they do they will struggle todevelop an aircraft which will be competitive with Airbus and Boeing types.
The barriers to entry for newcomers into the “whole aircraft systems” market are large and growingdaily. The next generation of airliners will require not just new engine concepts such as gearedturbofans and open-rotors – offering 15% to 20% improvements in fuel burn over current types –but all-electric actuation systems and substantially lighter but more powerful and reliable airconditioning, fuel, lighting, electrical generating systems.
The technology behind these systems will be available to only a handful of Western suppliers whoare heavily involved in the final stages of pre-competitive research studies with national andinternational research authorities.
NASA, for example, suggests that by implementing technologies to replace heavy hydraulic flightcontrol systems with light electric units will cut the fuel bill by 9%. According to some manufacturers'figures, by using distributed power systems, the number of electrical components can be cut by 35%;wire segments by 40%; weight can be reduced by 40%; installation time reduced by 60%; andreliability improved by 20%.. According to Hamilton Sundstrand “The benefits (of distributedelectrical power management system)...will be seen across a number of areas with estimatedreductions in take-off weight (3%), life cycle-costs (4%) and maintenance (5%).”
Replacing separate power generation/storage systems - batteries, emergency power, tank and cargobay inerting systems, APUs - with new technology fuel cells will reduce engine off-take requirementsby around 3% of fuel burn in the cruise, according to Airbus.
“On average, gas turbine APUs are 15% efficient at converting jet fuel into electricity. In contrast,fuel cell APUs will be 60% efficient, which will reduce by three quarters the amount of fuel anairplane uses to generate ground power,” says Boeing.
It is difficult to see how companies entering this market now will have the time, resources ortechnical expertise to catch up with the West in the next 10 years in these domains. China, with300,000 highly skilled engineers entering the market every year, might come close, however.
Boeing has had an uneven experience of outsourcing large amounts of its supply chain to partnersoutside North America and now both Boeing and Airbus want to deal with fewer, but larger andmore capable, partners. This militates again towards Western integrators playing larger roles inmanaging systems integration work, and in particular US companies. The large amount of workobtained by US suppliers on the Airbus A350 XWB (see section 1.4) is in some large measure downthe dominance of these manufacturers in technology and management of suppliers, especially as aresult of the experience these manufacturers have gained in developing lighter but more efficientsystems for the Boeing 787.
17 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table five: Aircraft systems manufacturing contract win values by companies based in low-wageeconomies
2005 2006 2007 2008 2009 Total
Mexico - - 200 - - 200
Brazil - 1.9 - - - 1.9
China 600 397 800 2,950 4,090 8,837
Russia 200 20 - 118 2,810 3,148
Poland - - 600 160 - 760
Korea 200 - - - - 200
Turkey 47 - 6,000 - 42 6,0893
Thailand - 10 - - - 10
Czech Rep - - 57 - - 57
Malaysia - - - 650 1,030 1,680
Indonesia - - - 42 - 42
Vietnam - - - - 290 290
Taiwan - - - - 450 450
India - - 700 - 500 1,200
Total 1,047 428.9 8,357 3,920 9,212 22,864.9
There has been substantial investment by companies in low-wage economies into new aerospacestructures and materials, especially composites. Brazil, the Czech Republic, China, Malaysia, Mexicoand Turkey all have advanced composite manufacturing facilities.
The most successful of these are companies who have been able to combine development of anindigenous composite manufacturing capability with a national strategic approach to accessing themarket.
Thus Turkey has obtained more than $3 billion worth of structures work on the F-35, with TAIopening a new 74,000sq ft facility to make at least 400 composite subassemblies in the low rateinitial production (LRIP) phases of the programme.
And Malaysia’s government investment on Composites Technology Research Malaysia (CTRM)Incorporated has seen the company develop substantial business from Airbus, Boeing and Goodrich.
3Includes $3,000 million of licensed assembly contracts
18 The growth of aircraft manufacturing in low-wage economies 2005-2009
1.3 The impact of wage differentials and currency fluctuations
There are broadly three types of country offering new low-wage opportunities to the globalaerospace supply chain:
Former Communist countries with substantial experience in developing and producingaircraft in large numbers, now restructuring their industries to exploit global marketopportunities while, in some cases, re-building indigenous military capabilities with networkenabled capabilities (China, Russia and the countries of central and eastern Europe)
Countries which have an established tradition of aerospace industry, mainly through thelicensed assembly of Western products or having set up joint ventures with Westerncompanies, are now seeking to expand their capabilities further within the global market(Turkey, Korea, and South Africa).
Countries with little or no aerospace tradition but whose governments are promoting newaerospace manufacturing initiatives (Mexico, Malaysia, and Vietnam) mainly thoughattracting new investment from established companies.
For countries wanting to access the market for the first time the strategic route of entry is normally:
Begin system assembly under a licence agreement with foreign companies and develop asupport MRO capability to maintain civil and military aircraft bought from Westernmanufacturers
Begin airframe parts manufacturing and subassemblies
Start sub-assembly development
Start system development by indigenous capabilities.
However, the road is not always straight. Indonesia developed a strong indigenous capability toassemble aircraft in the 1990s, but since then economic problems have forced a cut-back in itsstrategy. The amount of government funding required to build a competitive edge in this business issubstantial and needs to be applied consistently over 10 to 15 years – relying on low wages is simplyno longer enough.
Anyway, the wage differentials between the richest and poorest nations of the world are in a stateof constant flux as the strength or weakness of the dollar (particularly against the Euro) can be asmuch of a decisive competitive factor as the pay and conditions of local employees. Mexico hasbecome a favoured destination for start-up and relocating aerospace companies because the savingsper employs over US rates can be in excess of US$30,0004. According to French aerospace companySAFRAN every time the dollar falls a cent against the Euro it costs the company EUR22 million. In themiddle of 2009 SAFRAN was reportedly paying its Mexican workers US$560 a month and itsengineers between $925 and $1,390 a month.
When the first major A350 XWB contracts were being awarded at the start of 2008 Airbusmanufacturing managers were keen to mitigate the problem of a strong Euro. As Ake Svensson,then president of the European AeroSpace and Defence industries’ association (ASD Europe)highlighted at the association’s July 2008 AGM… .“the current situation to leading to a loss of skilled
4Source: MexicoNow, Mexico’s Aeronautical Industry, June 2009
19 The growth of aircraft manufacturing in low-wage economies 2005-2009
employment in Europe and destroying future job opportunities…Despite efforts to develop newproduction strategies and encourage greater productivity, each 10 cents devaluation of the USdollar against the euro produces a loss of margin of €1 billion to majors such as Airbus, withproportional losses being inflicted throughout the supply chain of at least another half billion.”
While Airbus retained the most valuable integration and final assembly work in Europe it lookedincreasingly outside Europe for sub-systems and structural work. In January 2009 Airbus and agroup of Chinese companies established a joint venture manufacturing centre in Harbin, China tomanufacture Airbus A350 XWB composite parts.
Does one new job in Mexico or China created by Boeing or Airbus mean one lost job in Seattle orToulouse?
Not necessarily.
When Cessna, based in Wichita, Kansas, opened a 62,000sq ft wire assembly in Mexico in 2006 itgave its employees retraining opportunities and offered relocation packages. It actually expandedoverall its US workforce during the year. Creating new jobs in low-cost economies argue somecompanies, allows the organisation to become more competitive and retain workforce levels in high-wage areas of the world.
The setting up of operations in low-wage economies has both a positive and negative impact onmanufacturing operations in traditional aerospace countries which, from the result of this study atleast, suggests they tend to cancel each other out. In terms of money, at least, the loss ofmanufacturing work in Europe and North America to countries such as Brazil and China is balancedby the new work created on aircraft programmes emanating from these countries.
Table six: The value to Western companies of work on aircraft programmes originating in low-wage economies
Brazil Embraer Total value 2005-2009
Regional airliners 12,973 87
Business jets 45,060 24,863
China COMAC
Airliners 16,885 350
Czech Republic Aero Vodochody
L-159 1,384 -
India HAL
Tejas 5,148 -
Russia Airliners 6,020 3,969
Helicopters 25 25
Note – this does not take into account joint venture programmes such as the Lockheed Martin AT-63Pampa, Eurocopter EC175/ HAIG Z15 etc
20 The growth of aircraft manufacturing in low-wage economies 2005-2009
The evidence of this study at least seems to suggest that North American and European countriesare retaining the high-value programme work and exporting the lower-value structure andcomponents work to organisations on low wage economies and that this process, probably as aresult of the financial recession, accelerated rapidly in 2009.
Table seven: comparing engineering salaries worldwide5
Country NetMonthlyIncomeconstant2005 US$[a] [d]
Notes andsources
Compulsorydeductions
WeeklyHours
U.S.
average
salary
PPP $
4,710
$
4,710
Chemical engineer, Full-time and part-time employees,
2005. U.S. Department of Labor,
24% 40.0
Taiwan
average
income
PPP $
4,070
$
2,179
Full-time and part-time employees, 2004. Petroleum and
natural gas engineer. National Statistics Republic of China,
13% 41.4
UK median
salary
PPP $
3,832
$
4,225
Chemical engineer, April 2004. UK Employment
Department,
30% 36.8
Brazil
average
income
PPP $
3,687
$
1,481
Employees, petroleum and natural gas engineer, Dec 2004.
Ministerial do Trabalho e da Previdência Social,
20% 44.0
Australia
average
income
PPP $
3,375
$
3,312
Chemical engineer, May 2004. Normal hours from collective
agreements. Australian Bureau of Statistics.
25% 38.9
Germany
average
salary
PPP $
3,146
$
3,397
Chemical engineer, Minimum per month, 2005, normal
hours of work. Federal Statistical Office of Germany,
35% 37.5
Canada
average
income
PPP $
2,967
$
2,965
Power distribution and transmission engineer, 2005.
Statistics Canada,
36% 31.5
Korea
average
salary
PPP $
2,762
$
2,190
Excl. overtime and bonus, June 2005. All engineers. Korea
Ministry of Labour,.
11% 39.8
Portugal
average
salary
PPP $
2,594
$
2,080
Chemical engineers, 2003. Instituto Nacional de Estatística, 27% 38.7
Peru
average
PPP $ $ Employees, power distribution and transmission engineer,
June 2005. Men only. Instituto Nacional de Estadística e
24%
5Source: http://www.worldsalaries.org/engineer.shtml
21 The growth of aircraft manufacturing in low-wage economies 2005-2009
salary 2,560 1,176 Informatica,
Finland
average
salary
PPP $
2,544
$
3,038
Chemical engineer, normal hours of work, 2004. Men only.
Women make 3,540 euros per month. Statistics Finland,
36% 37.9
Thailand
average
salary
PPP $
2,369
$ 756 Chemical engineer. Men employees, 2005. Women make
30,000 bahts per month. Thailand National Statistical Office,
7% 48.0
Italy
average
salary
PPP $
2,332
$
2,518
Power distribution and transmission engineer, normal hours
of work, 2005. Istituto Nazionale di Statistica
36% 38.0
Japan
average
salary
PPP $
2,152
$
2,530
Excl. overtime and bonus, 2005. System engineer. Men
only; women: 293,000 yens/month. Private establishments
with 10 or more regular employees. Japan Statistical
Yearbook
17%
Kuwait
average
income
PPP $
2,104
$
2,627
Power distribution and transmission engineer. Men
employees, 2004. Kuwait Ministry of Planning,
0% 42.0
Hungary
average
salary
PPP $
2,055
$
1,304
Chemical engineers, May 2005. Hungarian Central Statistical
Office,
45%
Singapore
average
salary
PPP $
1,889
$
1,731
Chemical engineer, employees, private sector, 2004.
Ministry of Manpower,
22%
Austria
average
salary
PPP $
1,882
$
1,499
Chemical engineer, 2001. Men only. Austrian Central
Statistical Office (ÖSTAT),
32% 38.0
Philippines
average
salary
PPP $
1,827
$ 406 Employees, chemical engineer, 2004. National Statistics
Office,
21%
Mexico
average
income
PPP $
1,562
$
1,081
Employees, chemical engineer, 2002. Instituto Nacional de
Estadística, Geografía e Informatica (INEGI),
16% 51.0
Czech
Republic
average
income
PPP $
1,540
$
1,006
Chemical engineer, Excl. bonuses, 2005. Czech Statistical
Office,
29% 36.9
Latvia
average
income
PPP $
1,397
$ 621 Chemical engineer, adult full-time and part-time
employees, 2005. Central Statistical Bureau of Latvia,
29% 39.7
Slovakia
average
PPP $ $ 699 Employees, chemical engineer, 2004. Štatistický úrad 22% 32.6
22 The growth of aircraft manufacturing in low-wage economies 2005-2009
income 1,359 Slovenskej republiky,
Poland
average
income
PPP $
1,240
$ 664 Employees, power distribution and transmission engineer,
2004. Poland Central Statistical Office,
35% 41.0
China
average
salary
PPP $
1,076
$ 252 Employees, power distribution and transmission engineer,
2005. National Bureau of Statistics of China,
8%
Lithuania
average
salary
PPP $
1,012
$ 385 Employees, power distribution and transmission engineer,
men, 2002. Statistics Lithuania,
29%
Russia
average
salary
PPP $
813
$ 325 Employees, petroleum and natural gas engineer, men, 2004.
Federal State Statistics Office,.
13% 40.0
Romania
average
salary
PPP $
712
$ 365 Chemical engineer. Men employees, 2005. Women make
1,384 new lei per month. Romania National Institute of
Statistics,
30% 38.8
23 The growth of aircraft manufacturing in low-wage economies 2005-2009
1.4 Sector by sector analysis: airliners, rotorcraft, business aircraft, fast jets and militarytransports
The extraordinary rise in the value of contracts awarded to companies in low-wage economies in2009 compared with 2008 can partly be explained by the emergence of new programmes fromChina and Russia.
In terms of aircraft systems, structures and components contract awards, 2007 was the year of A350XWB and the Boeing 787 (see appendix one), 2008 the year of the A350 XWB, Bombardier CSeriesand Mitsubishi MJ 70/90 and 2009 was dominated (still) by A350 XWB and Bombardier CSeriescontract awards supplemented by COMAC C919 and Irkut MC-21 work.
Table eight: The aviation systems, structures and components market 2005-2009 for airliners
Total spend Low wagemanufacturing
Low wage manufacturingas a percentage
2005 6,288 1,047 16.6
2006 1,735.5 427 24.6
2007 42,280 1,657 3.9
2008 39,223 3,720 9.5
2009 22,982 8,060 35.0
The new programmes from China and Russia probably explained much of this rise in work-sharefrom low-wage companies but there were other factors, too.
On programmes originating in the West, low-wage companies featured the following programmewins
The A350 XWB - Airbus signed a contract with Chinese partners to create a joint venture tomake carbon composite parts in China for its A350 XWB and A320 aircraft. Airbus's Chinesebusiness will hold a 20% stake in the joint venture, based in Harbin, and China's HarbinAircraft Industry Group will hold a further 50% stake, while other local players HAI, AviChinaand HELI will each own 10%. Fokker Elmo has set up a plant in China to build wiring for theTrent XWB . Esterline has a new facility in Mexico supplying vanes to the Trent XWB.
Bombardier CSeries – wiring will be made in China by Fokker Elmo for the project.
Airbus and Bombardier airliners - Composites Technology Research Malaysia (CTRM) hassigned a 3.5 billion ringgit, $1.03 billion for 20 years with Goodrich to produce nacellecomponents for a range of airliners.
Boeing 737 – flaps will be made by MHIVA Aerospace Vietnam Co., Ltd. (MHIVA) of Hanoi, asubsidiary of Mitsubishi Heavy Industries, Ltd. (MHI) The new plant is situated at the ThangLong Industrial Park (TLIP) approximately 16 kilometers northwest of central Hanoi andoccupies 4,500 square meters (m2) in floor area within the 19,100sq m plant. Initially, theflaps for the Boeing 737 will be shipped to MHI's Nagoya Aerospace Systems Works forpainting and final inspection, and then delivered to the Renton, US site. Once production
24 The growth of aircraft manufacturing in low-wage economies 2005-2009
gathers momentum, MHIVA will deliver the flaps to the US directly, according to thecompany.
Mitsubishi MRJ70/90 - Aerospace Industrial Development Corporation (AIDC) of Taiwan ismaking slats, flaps, belly fairings, rudders as well as horizontal stabiliser rotating blades forthe aircraft.
During 2009 there has also been a dramatic increase in the amount of work on rotorcraftprogrammes being undertaken by low-wage aerospace companies. While the launch of the RussianHelicopters Sapsan (Mi-34S2) accounts for some of this increase Sikorsky has outsourcedconsiderable amounts of structural work to central European suppliers and others. In 2009 India’sTata Advanced Systems and Sikorsky signed an agreement for the Indian enterprise to build cabinsfor the S-92 helicopter at a greenfield site in Hyderabad, and is due to begin deliveries from late2010. This follows on from earlier agreements with Aero Vodochody to produce S-76 structures(more than 30 % out of a total of 8,500 parts of the helicopter assembly are produced by themanufacturer, with the rest, around 200, being sourced mainly by US and Canadian subcontractors)and Poland’s PZL Mielec. The first Black Hawk cabin produced at the Mielec facility was rolled out inMarch 2009. The first cabin was built for the S-70i while the second will be assembled into a USArmy UH-60M. Delivery of the first S-70i helicopter from Mielec is expected to occur by the end of2011. Production is expected to ramp up to as many as 36 S-70i helicopters per year.
Poland has become a centre of excellence for helicopter structures from Western suppliers followingdecades of producing helicopters for Warsaw Pact countries. PZL-Swidnik and AgustaWestland havebeen co-operating for over 10 years with production of the AgustaWestland Grand, A119 Koala,A109 Power, A109 LUH and AW139 airframes all being carried out in Poland, with over 1000 jobs atits Swidnik plant being supported by AgustaWestland programmes.
Table nine: The aviation systems, structures and components market 2005-2009 for rotorcraft
Total spend Low wagemanufacturing
Low wage manufacturingas a percentage
2005 176 - 0
2006 754 - 0
2007 6,784 3,600 53
2008 6,157 160 2.6
2009 4,066 1,110 27
In the business jet market most of the activity underway by companies based in low wageeconomies is centred on Brazil’s Embraer and associated Brazilian concerns alongside US business jetmanufacturers who have relocated to Mexico. China, Russia and the countries of the formerCommunist bloc have made little headway in this market – perhaps understandable given the lack ofa business aircraft tradition and the current volatility of the market. However, this could soonchange, given the relatively low barriers of entry into the personal and very light jet market in termsof technology and financing, and new entrants from the Far East into this market should be expectedonce the current depressed economic conditions improve.
25 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table ten: The aviation systems, structures and components market 2005-2009 for businessaircraft
Total spend Low wagemanufacturing
Low wage manufacturing asa percentage
2005 213.5 - 0
2006 898 1.9 0.2
2007 1,598 700 43.8
2008 13,850 40 0.3
2009 650 - 0
The drive by India, Brazil, Argentina, Korea and Taiwan to develop an indigenous fast-jet capabilityhas provided plenty of work for Western manufacturers – joint-programmes between nationalaerospace champions in low-wage economies with legacy suppliers in the West have, in general,produced aircraft closer to the original specifications and budgets than projects built aroundindigenous engines, avionics and weapon systems. China’s development of a robust third-generationfighter with the performance approximating an early F-16 suggests an impressive leap in capabilitiesand, for the first time, genuine competition in export markets beyond legacy suppliers withinEurope, North America and Russia.
Table eleven: The aviation systems, structures and components market 2005-2009 for fast jets
Total spend Low wagemanufacturing
Low wage manufacturing asa percentage
2005 859 - 0
2006 1,450 - 0
2007 4,450 3,000 67
2008 3,240 - 0
2009 2,691 42 0.1
Companies have yet to make an impact on the global military transport market – outside thelicensed built assembly of small transports now obsolete in the West. However, this will change withthe development of an indigenous 200-tonne Chinese military transport – due to fly before the endof 2009 and a potential new military programme in Brazil.
26 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table twelve: The aviation systems, structures and components market 2005-2009 for militarytransports
Total spend Low wagemanufacturing
Low wage manufacturing asa percentage
2005 560 - 0
2006 1,013 - 0
2007 1,143 - 0
2008 890 - 0
2009 1,166 - 0
27 The growth of aircraft manufacturing in low-wage economies 2005-2009
2. Africa and the Middle East
2.1 Introduction
North Africa combines low labour costs, a skilled workforce and a Francophone population withclose proximity to major European manufacturing centres. French structures company Latecoere willbe employing 700 skilled staff by the end of 2009 in its manufacturing plant near Tunis, whileSnecma Morocco Engine Services (SMES), a joint venture between SAFRAN and Royal Air Maroc, isalso growing rapidly.
Links across the Mediterranean have been boosted recently by the July 2008 formation of ”TheUnion for the Mediterranean”, an initiative by French president Nicolas Sarkozy to strengtheneconomic ties between 43 member nations surrounding the sea.
Abu Dhabi, Dubai and Saudi Arabia are rapidly developing aerospace businesses to support new civiland military aircraft fleets and developing their own indigenous aerospace manufacturingcapabilities. But they cannot be regarded as “low-wage” manufacturing centres.
2.2 Egypt
Egypt’s major aerospace manufacturer is the Arab Organization for Industrialization (AOI), acompany, whose core business is military systems, including the construction and assembly ofarmoured vehicles. The AOI subsidiary Arab British Helicopter Company (ABHCO) is an Anglo-Italian-Egyptian joint venture which manufactures the Westland Gazelle under licence in Egypt.AgustaWestland controls half of the company.
2.3 Morocco
Morocco is vying with Tunisia to become a new low-wage aerospace manufacturing centre in muchthe same way Mexico become a favoured base for North American suppliers. SAFRAN has set upSnecma Morocco Engine Services (SMES), a joint venture between Snecma Services (with 51%) andRoyal Air Maroc (49%), to handle the CFM56-7 engine tests and repairs.
Probably the largest manufacturer is Atlas Productions of Tangier, a supplier of position sensors andbrake measurement units. In 2009 Atlas was acquired by CIRCOR Aerospace Products of the USAwhich bought all operating units Groupe BMP, which previously owned Atlas Productions.
2.4 South Africa
South African aerospace companies have considerable expertise in the design, development andproduction of military aircraft. Denel Aviation is primarily focused on maintenance, repair andoverhaul of both rotary and fixed wing aircraft in operation with the South African Air Force.
The purchase of 26 Saab JAS39 Gripen fighters has propelled South African companies into theglobal aerospace supply chain. BAE Systems and its partner Saab are delivering US$8.7 billion inIndustrial Participation benefits to South Africa through investments and other stimulation of thecountry's mining and manufacturing sector as a result of the purchase of the aircraft. Saab hastransferred manufacturing of the Gripen main landing gear unit fuselage section to Denel. SouthAfrica’s Avitronics – now part of Saab Avitronics - is supplying helicopter electronic warfare toSwitzerland, also as a consequence of the Saab-Denel tie-up.
28 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table thirteen: Aircraft systems, structures and equipment contract awards 2005-2009 by SouthAfrican companies
Contractor Supplier Workpackage
Value Comment
Saab JAS39 Gripen
Saab Denel Structures Around$240million
Products include the rear fuselage section, the main landing gearfuselage unit and the pylons for carrying missiles, bombs, andreconnaissance sensors. Saab and Denel have set up a jointcompany, based in South Africa to undertake aero-structures workglobally.
Saab Grintek Audiomanagementsystem
R56million; $10million
The system comprises an audio management unit and an audiocontrol panel. The suite is based on the South African-developedGrintek GUS 1000 system. The AMS is a fully digital system allowingaudio and radio communications to become highly integrated to theGripen avionics. Saab has a 21.2% stake in the company.
Agusta A109 LUH, the A109 Power and the A119 Koala
AgustaWestland Denel
Licensedproduction
In 2002 Agusta SpA and South Africa’s Denel Group, signed anagreement for license production and marketing of the Agusta A109LUH, the A109 Power and the A119 Koala helicopters in SouthAfrica. The helicopters are built at Denel Aviation’s manufacturingfacilities in Kempton Park, South Africa. The license productionagreement allows Denel to both manufacture and market the A109and A119 Koala helicopters in specified countries around the world,including South East Asia, the Middle East, South America andAfrica. The Agusta and Denel partnership dates back to the ProductSupply Agreement for the A109 Light Utility Helicopter programmesigned in 1999. The agreement provides for a phased multiple yearprogramme for the manufacturing of the complete A109 LUHairframe and systems installation in South Africa. Denel is involvedin the integration of subsystems, manufacture, final assembly,customisation engineering and flight-testing of the SAAF’shelicopters.
Super Lynx 300/AW159
AgustaWestland Denel Saab Steels andcomponents
Under the National Industrial Participation (NIP) agreement drawnup by the South African government Denel is participating in theupgrade of Lynx platforms for the RAF and is exporting componentsfor the Lynx Refit programme. According to the agreement:“Denel'scurrent structural work for the Lynx would be extended to includeall AW159 programmes. Denel will attain the higher profileinternationally by supply contracts. Export of Special Steels for useby GKN Group, from Iskor and proposed new Speciality Steel Mill(Agusta). Under this initiative, GKN would commit to purchasing25% of its steel requirements from South Africa, provided the supplycriteria are met.”
Denel-Saab has acquired extensive capabilities in the defence aerospace market, with a particularfocus on helicopter systems manufacturing. As well as gaining knowledge through the developmentof the Rooivalk attack helicopter the company also assembled 23 Agusta A109 LUHs in South Africaunder a 2000 contract. The company became a credited supplier dynamic helicopter part assembliesfor the civil and military market (main rotor blades and main rotor heads) and structural assemblies(such as fuselages and tail booms).
As part of a company restructuring announced in 2006 Denel is seeking to expand its commercialaerospace portfolio, its Turbomeca Africa has continued to grow its profits year-on-year and DenelAviation has become Africa’s first accredited Lockheed Martin service centre. Denel is seeking tobuild on its established joint ventures - Carl Zeiss Optronics South Africa, Denel Saab Aerostructures
29 The growth of aircraft manufacturing in low-wage economies 2005-2009
and Rheinmetall Denel Munitions - with particular expertise in military markets. Denel SaabAerostructures is a designer and manufacturer of complex metallic and composite aerostructuresfor the military and commercial aviation industry. It supplies these aerostructures to OEM’s andother aerostructure suppliers in cooperation with aircraft manufacturers, such as Airbus,AgustaWestland, Boeing and Saab. This business specialises in manufacturing aircraft detailcomponents and aerostructure sub-assemblies. It designs and builds elements of the Airbus A400Mmilitary transport aircraft, the Gripen advanced fighter, the SAAF's Agusta A109 LUH helicopter andparts for Boeing commercial airliners.
2.5 Tunisia
SEA-LATelec, a wholly-owned subsidiary of French wiring company LATelec, opened a second factorywas opened in June 2005.
30 The growth of aircraft manufacturing in low-wage economies 2005-2009
3. Central and Eastern Europe
3.1 Czech RepublicThe Czech Republic’s aerospace turnover is currently around €300 million6; it employs around 10,000staff. The country’s aerospace technical heritage including over 6 600 jet trainers designed,developed, manufactured and marketed and over 3 600 MiG fighter jets produced under licence.
The major companies active in the global marketplace are Aero Vodochody, Letov and other,primarily engineering, firms such as Walter, PBS, Jihlavan, Strojcar, Frencken, SEKOedm and Fimes.Joint ventures, according to the trade association CzechInvest, have been signed with EADS,Honeywell, S.A.B.C.A., Israel Aircraft Industries, Cyclone, Turkish Aircraft Industries, Vought AircraftIndustries, BAE Systems, Boeing, Piaggio Aero, SAAB, Rolls-Royce and others. Airbus is currentlyoutsourcing its engineering services to the Czech Republic in work worth EUR 14 million per year.Key global players are listed below:
Moravan Aviation
Moravan Aviation is 100% owned by the Irish investment company QucomHaps Holding. Thecompany makes ejection seats and ejection-seat rocket motors, parachute components,undercarriages, brakes, wheels and parts for the Czech L-410 transport aircraft and Polish M28aircraft manufactured by PZL Mielec.
LET Aircraft Industries
The company has a 6,090 sq m assembly hall and three other halls for shaping and machining largemetal components, welding and riveting, and chemical and heat surface treatment, and a 2,470 m2hall for final painting.
Letov
Letov is an aerostructures manufacturer focusing on assembly of passenger, service and cargo doors,door mechanism and composite parts for door structure for Airbus, Boeing, Dassault and Embraeraircraft. Part of the Latecoere Group.
Aero Vodochody
AERO is the largest aviation technology producer in the Czech Republic and historically the largest jettraining aircraft producer in the world. 100 % of the shares of Aero are owned by the private equitygroup Penta. Aero has agreements with Sikorsky Aircraft Corporation (S-76C helicopter), AleniaAeronautica (C-27J Spartan center wing box), Latecoere (Embraer 170/190 subassemblies), Saab(JAS-39 Gripen pylons), Spirit Aerosystems (B767 fixed leading edge kits), EADS (A320/340subassemblies), etc. It manufactures the L-159 jet trainer. AERO Vodochody is a 100% holder of theshares of Technometra Radotín, a producer of landing gears and other assemblies, and LetištěVodochody (Vodochody Airport), a private international airport. In recent years Aero has built up itscomposite manufacturing technology expertise. In October 2009 Rotortech Aero Composites Limited(Rotortech), part of Aero Vodochody, announced today a threefold expansion of its manufacturingcapacity at its site based near Cambridge, UK.
6Source: www.dlr.de/aeronautics-conference/Speeches/Session1_Ruzicka.pdf
31 The growth of aircraft manufacturing in low-wage economies 2005-2009
Walter Engines
Walter Engines manufactures high precision machined parts for the aviation industry with customersworldwide. The company and its sister company Prague Casting Services employ together about 520employees. In 2007, General Electric Company entered into an agreement to acquire certain assetsof Walter Engines and Prague Casting Services. Walter Engines manufactures various parts andsubassemblies of turbine aircraft engines and other high technology engineering products.
PBS Velká Bíteš
PBS’s production plant covers an area of 183,996sq m and makes APUs, air-conditioning systems(ECS), air starters, components for aircraft and helicopter systems such as turbo-cooling units, heatexchangers, water separators, special fittings and parts for pneumatic regulation, actuators, shut-offvalves, high-speed gearboxes, helium expansion turbines used in the gas-liquefaction process andcold compressor unit for aspiration of helium vapours in superconductive arrangements.
TL elektronic
TL elektronic in involved in the design and development of aircraft instruments and onboard aircraftsystems.
MESIT Instruments
MESIT Instruments customers include Let Kunovice, Moravan Otrokovice and Aero Vodochody. Thecompany supplies 20 components for the M601 aircraft engine produced by the Czech companyWalter Engines and replacement avionics for Czech L-39 and L-410 aircraft operating in Russia andAsia.
Ray Service
Ray Service provides wire harnesses and cable components.
Quittner & Schimek
Quittner & Schimek (QS) is a supplier of interconnections.
Jihostroj
Hydraulic and fuel systems. Jihostroj has cooperated with Parker Hannifi n on development andproduction of complete hydraulic systems for end producers of aircraft.
Jihlavan
The company develops and produces components for rudder and elevator hydraulic controlmechanisms, hydraulic power control, hydraulic valves, hydraulic cylinders, brake-systemcomponents, landing-gear control, etc. The company is involved in cooperative programmes withLetov/Latecoere (door components for Airbus aircraft) and has cooperated closely with GE since2000.
LA Composite
Production of composite and sandwich parts
CompoTech
Produces structural composite tubes
32 The growth of aircraft manufacturing in low-wage economies 2005-2009
Frencken Brno
Supplies precision mechanical parts and mechanical assemblies.
Table fourteen: Aircraft systems, structures and equipment contract awards 2005-2009 by Czechcompanies
Contractor Supplier Workpackage
Value Comment
Saab JAS39 Gripen
Saab Jihlavan as Hydraulicactuators
Gripen International has committed to generate offset andindustrial cooperation with the Czech government to a value of130% of the aircraft lease agreement. The offset agreementrequires a minimum of direct offset equalling 20% of the offsetagreement’s value to support and develop the Czech aerospace anddefence industry. The offset programme will be fulfilled by 2014, 10years from the contract signature.
Saab Jihlavan as Airbrake andscoopactuators
A follow-on order for Gripen airbrake and scoop actuators wasawarded in 2002. This follows successful completion of an initialcontract to manufacture five sets, placed in June 1999. Jihlavan isnow the sole supplier of airbrake and scoop actuators for Gripen.
Volvo Mora
Aerospace as
Aero engine
components
including
combustion
chamber sub-
assemblies
Contract signed March 2001
Volvo Walter as Castings and
manufacture
d aero engine
parts
Contract signed March 2001
Boeing F/A-18
Boeing Aero Gun bay doors Aero has been producing gun-bay doors for the F/A-18 since 2001lincluding part fabrication, special processes and painting. On January12 2007 the company completed the first unit for the F/A-18Gversion.
Sikorsky S-76
Sikorsky AeroVodochody
The SikorskyS-76helicopterframeexcludingdynamic partsand finalinteriorinstallations.
After completion, the helicopter assembly is taken by road toBremerhaven, Germany and then is by ship to Stratford,Connecticut where Sikorsky undertakes the final integrations andcompletions. The S-76 is Aero Vodochody largest airframeprogramme and is responsible for around 75 % of the total revenueof the company. The first S-76 was completed by Aero Vodochodyon December 21, 2000. More than 30 % out of a total of 8,500 partsof the helicopter assembly are produced by the manufacturers, withthe rest, around 200, being sourced mainly by US and Canadiansubcontractors.
3.2 Hungary
33 The growth of aircraft manufacturing in low-wage economies 2005-2009
The Hungarian aerospace industry comprises over 130 companies (80 MRO concerns)7 and employsabout 2,300 people. While most of these are involved in the general aviation sector there are somelarger companies producing parts and assemblies for the global aerospace market, namelyElektrometall Paks Ltd (suppliers of wire harnesses to Airbus), Hungarotech (turbine parts), Alcoa-Kofem Nemenesvamous (fasteners).
Table fifteen: Aircraft systems, structures and equipment contract awards 2005-2009 byHungarian companies
Contractor Supplier Workpackage
Value Comment
Saab JAS39 Gripen
Saab DanubeAerospace
Fuselagecomponents
In November 2007 the Hungarian Offset Committee approvedfurther offset agreements worth SEK 251million (Euro 27.1million),of which SEK 12 million (Euro 1.3million) cover investments and SEK239 million (Euro 25.8million) represent exports.
3.3 Poland
There has been a recent surge in opening up new aerospace businesses in Poland. Traditionalaerospace niche products have centred on general aviation aircraft, helicopters, gliders and aircraftcomponents. There are 55 aerospace companies operating in Poland8 employing 16,000 people.Most are clustered in the Polish ‘aviation valley’, in the south-western part of Poland, where over75% of all national aviation products are manufactured. Companies based here include:
WSK Rzeszów (engines)
PZL Świdnik (helicopters)
PZL Mielec (general aviation aircraft, aerostructures and aircraft components forinternational industrial cooperation programme)
Pratt & Whitney Kalisz (engine parts)
Wytwórnia Zespołów Kooperacyjnych (doors for Boeing aircraft)
Stamet Zakład Mechaniczny S. Stachura (components)
PZL-Swidnik has made fuselages for both the AgustaWestland A109 Power and A 119 Koala, cockpitmodules for the Dassault Mirage 2000-5, components for Ratier-Figeac and passenger doors for theAirbus A319/A320/A321 family. In October 2001 EADS CASA took a 51% share in PZL Ockie as part ofa contract to supply eight C-295M transports to the Polish air force. The company makes wings,loading doors, seats, and electric harnesses for the CASA C-295 and is developing the PZL-130 TC-IIORLIC advanced trainer. Meanwhile, PZL-Polskie Zaklady Lotnicze undertakes subcontract work onthe BAE Systems Hawk and for GKN, Saab, and Pratt & Whitney.
In recent years new civil aircraft manufacturing components business has emerged through a seriesof joint ventures. The following companies have set up joint venture manufacturing businesses:
7Source: http://www.haif.org/index.html
8Source: http://www.poland.gov.pl/Aerospace,industry,7477.html
34 The growth of aircraft manufacturing in low-wage economies 2005-2009
Pratt & Whitney
General Electric
EADS
BAE Systems
Lockheed Martin
Boeing
R&D Precision
Table sixteen: Aircraft systems, structures and equipment contract awards 2005-2009 by Polishcompanies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
Airbus ZKM Forging Airframecomponents
Airbus A380
Airbus Goodrich Landing gear Theprogrammehas thepotential togeneratetotalrevenues inthe rangeof $2-$3billion overa 20-yearperioddependingon thenumber ofaircraftordered.
Goodrich provides both the main body and wing landing gearsystems for the A380. achieved a major milestone when the firstAirbus A380 body and wing landing gears were shipped from itsfacility in Oakville, Ontario, Canada to the Airbus test facility inBristol, UK. The gear will be installed in Airbus' landing system testrig. At 18 1/2-feet tall, a single A380 body landing gear supportsapproximately 167 tons. In addition to the original equipment,Goodrich will also provide spare parts and gear packages directly tothe operators of the A380 aircraft. The components for the landinggear system are produced by Goodrich's Landing Gear division andinvolve manufacturing facilities at Oakville, Ontario, Canada;Cleveland, Ohio; Tullahoma, Tennessee; and Krosno, Poland. Thefinal gear integration takes place at the Goodrich facility inToulouse, France before delivery to Airbus' final assembly line.Contract signed March 2001.
Boeing 747-8
Boeing Goodrich Landing gear Goodrich Corporation signed a long-term agreement with theBoeing Company under which Goodrich will continue as theexclusive supplier of original equipment and aftermarket landinggear for the 737, 747, 767 and 777 Commercial Airplanesprogrammes. The agreement extends supply arrangements through2012. The company’s US landing gear manufacturing facilities arelocated in Ohio, Tennessee, Washington, as well as Ontario, Canadaand Poland. Contract signed July 2007
Boeing 767-200/-300/-400ER
Boeing Goodrich Landing gear Goodrich Corporation signed a long-term agreement with theBoeing Company under which Goodrich will continue as theexclusive supplier of original equipment and aftermarket landinggear for the 737, 747, 767 and 777 Commercial Airplanesprogrammes. The agreement extends supply arrangements through2012. The company’s landing gear manufacturing facilities arelocated in Ohio, Tennessee, Washington, as well as Ontario, Canadaand Poland. Contract signed July 2007
35 The growth of aircraft manufacturing in low-wage economies 2005-2009
Boeing 777
Boeing Goodrich Landing gear The semi-levered landing gear allows the 777-300ER to lift its noseearly during takeoff by shifting the centre of rotation from the mainaxle to aft axle of the three-axle landing gear truck. Goodrich is alsoproviding the aircraft with wheels and carbon brakes. Thecompany’s landing gear manufacturing facilities are located in Ohio,Tennessee, Washington, as well as Ontario, Canada and Poland.
Boeing WytworniaZespolowKooperacyjnych
Structures The five year contract is to manufacture hardware for all new 777aircraft. WZK is manufacturing the Krueger Flap, a hinged surface onthe leading edge of the wing. In 2005 Boeing awarded WZK acontract to manufacture the spare door parts for the fleet of Boeing757s in operation worldwide. WZK produced all the passenger doorsfor the 757 from late 1992 to 2005. Contract signed June 2007.
Boeing 787
Cessna Goodrich Fullyintegratedlanding gearsystem
The system includes main and nose landing gear, wheels and carbonbrakes, and electronic control and steering systems. This is the firstfull landing gear system the company has supplied to Cessna.Goodrich's Landing Gear companies will provide overall systemintegration, fully dressed main and nose landing gear assemblies,actuation, control and steering systems and final assembly.Hardware deliveries to support rig testing are expected by mid2009. The company’s landing gear manufacturing facilities arelocated in Ohio, Tennessee, Washington, as well as Ontario, Canadaand Poland. Contract signed August 2008.
BAE Systems Hawk 127/128 LIFT
BAE Systems PZL-Mielec Fuselage
structures
Poland's state-run company started producing parts for the Hawk
aircraft in 1999.
Saab JAS 39 Gripen
Saab PZL Mielec Tailcone sub-
assemblies
The company provides machined metal sub-assemblies
AgustaWestland AW 109 Power/LUH/Grand
AgustaWestland PZL Swidnik Fuselage PZL-Swidnik and AgustaWestland have been co-operating for over10 years with production of the AgustaWestland Grand, A119 Koala,A109 Power, A109 LUH and AW139 airframes all being carried out inPoland, with over 1000 jobs at its Swidnik plant being supported byAgustaWestland programmes. In 1997 PZL-Swidnik started fuselageproduction of the A109 Power with a dedicated workforce ofaround 60 employees. In 2008 PZL-Swidnik is responsible forfuselage production of five AgustaWestland helicopter types in PZL-Swidnik (A109 Power, A109 LUH, A119 Koala, AW139 and Grand).After celebrating the delivery of the 500th fuselage toAgustaWestland in June 2006, PZL-Swidnik has now delivered morethan 560 fuselages to date at with production running at a rate of12 fuselages per month now. The consolidated turnover for PZL-Swidnik from AgustaWestland is today well in excess of US$25million and the co-operation accounts for almost 25% of thecompany’s annual revenues.
AgustaWestland AW 119 Koala/Ke
AgustaWestland PZL Swidnik Fuselage and
tail booms
ZL Swidnik is responsible for the production of fuselages and tailbooms for all A119 Koala airframes. These are shipped to the finallyassembly line located at AgustaWestland’s Philadelphia plant in theUSA.
AgustaWestland AW 139
AgustaWestland PZL Swidnik Fuselage In 2001 PZL started the production of the fuselage for the AW139.
36 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sikorsky S-70i/UH60M
Sikorsky PZL Mielec Cabins The first Black Hawk cabin produced at the Mielec facility was rolledout in March 2009. The first cabin was built for the S-70i while thesecond will be assembled into a US Army UH-60M. Delivery of thefirst S-70i helicopter from Mielec is expected to occur by the end of2011. Production is expected to ramp up to as many as 36 S-70ihelicopters per year.
3.4 Romania
Romania employs around 7,000 staff in aviation product manufacturing.9 The main companies are:
Aerostar
Mainly involved in MRO work. AEROSTAR is an EASA, IR Part 145 approved organization for line andbase (light and heavy) civil aircraft maintenance and production of aerostructures and componentsas an approved subcontractor under JAR-21 subpart G and EASA, IR Part 21G. Programmes arecurrently under way for providing maintenance and/or modification of BAe ATP, SAAB 340, Boeing737 aircraft types, classic and new generation).
Avione SA Craiova
The company has produced ground attack aircraft, the IAR-93 and the IAR-99 SOIM.
IAR Brasov
Carries out co-operation programmes, including the provision of tooling, subassemblies and parts fordifferent aircraft IAR S.A. Brasov has manufactured and delivered more than 160 Puma helicopters,of which 57 helicopters have been exported to France, Pakistan, UAE; 104 off delivered to theMinistry of National Defence.
Romaero
The company is an integrated facility for aircraft manufacturing, aerostructures, detailed parts, jigs &tools. The company has a strategic partnership with Lockheed Martin and Derco for maintenanceand modernization of Romanian Ministry of Defence C-130 Hercules Fleet.
Parts manufacturing includes
BAE Systems ATP - cargo door, kits A109 Agusta Power - tail boom assembly Airbus A380 -tooling,skins,doublers and stringers lower center fairing BAE Systems MRA4 Nimrod -tooling skins,detailed parts Airbus A330/340 - tailcone skins,detail parts Boeing B767, B777 - fixed leading edge polished skins Airbus A320, inlet ducts Gulfstream G-200, aft fuselage-WP-40 Britten and Norman - BN-2 Islander, aircraft Bombardier CL415 floats and cabin Hawker parts and components
9Source: http://www.opiar.ro/history.html
37 The growth of aircraft manufacturing in low-wage economies 2005-2009
Turbomecanica
Turbomecanica is a manufacturing and repair company involved in the following areas - aeroengines(repair of Viper 632, Turmo IV, Allison 501, etc), gearboxes and rotorheads for helicopters,accessories and equipment.
Table seventeen: Aircraft systems, structures and equipment contract awards 2005-2009 byRomanian companies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
Airbus Romaero Section 14passengerfloor
Airbus Romaero Inlet ducts
Airbus A330/A340
Airbus Romaero Tailconeskins, detailparts
Boeing 767-200/-300/-400ER
Boeing Romaero Fixed leadingedge polishedskins
3.5 Russia
Russia is in the last phase of a transformation process which has seen it evolve from a mass producerof airliners and militart aircraft to meet the demand of the Soviet bloc to an integrated member ofthe global aerospace industry.
The final phase of transformation has been outlined in the 2006 report of the GovernmentCommission for Integration of Aircraft Building Enterprises in the Russian Federation, charged bythen president Putin to set out a strategy to revitalise the aerospace sector. One of the maindecisions from the report was to develop a “joint stock” company to consolidate many of the state-owned aerospace companies under a single entity, the United Aircraft Corporation (UAC). Russia’shelicopter industry has also been consolidated within the OPK Oboronprom’s Helicopter Group – thegovernment has a 51% share in the enterprise.
UAC has been structured in four divisions: Military Aviation, Transport and Specialized Aviation, CivilAviation, and Parts and Components.
Since then, Russia’s aerospace sector has developed new civil projects in combination withcompanies in Europe and the USA and redeveloped military aircraft to aim them at the exportmarket. The Sukhoi SuperJet 100 is being produced by Sukhoi Civil Aircraft with partners includingBoeing, Goodrich, Ilyushin, Powerjet (a 50/50 engine joint venture of NPK Saturn and Snecma), andothers. Alenia Aeronautica is providing sales and after sales product support in Western Europe,
38 The growth of aircraft manufacturing in low-wage economies 2005-2009
North America and South America. Other new civil programmes (the Antonov AN-148 and MC-21 –see section six) also include a wide number of new partnerships.
The following is a list of recent agreements, identified by the US Department of Commerce, 10
UAC and Alcoa International have signed a memorandum of understanding (MoU) covering“supply of advanced metallic materials, modern structural components and manufacturingtechnologies.” The MoU covers development of an Alcoa Aerospace Technology Center inRussia.
European Aeronautic and Defense Space Company (EADS) and UAC have signed fouragreements- a five percent partnership in the Airbus A350XWB programme for UAC forairframe component design and construction in Russia; establishment freighter conversioncenters for the Airbus A320 family both in Dresden and at Lukhovitsy near Moscow, a jointstudy of the transport aircraft market and a shareholder exchange in EADS’ EngineeringCenter Airbus Russia (ECAR).
Vneshtorgbank (VTB), Russia’s second-largest state owned bank, purchased a five percentstake in EADS in 2006.
Honeywell Corporation has an agreement to “westernize” Mi-8/Mi-17 military helicoptersfor use outside Russia
Rolls-Royce Corporation (North America) provides an engine for the Kamov KA-226 lightmultipurpose helicopter.
While sales of fighters to export customers - such as the SU-30s and its derivatives to India, Algeriaand elswhere - have been brisk in recent years, the domestic military market is also starting to pickup. According to Russian Prime Minister Putin speaking at the August 2009 MAKS air show, 48 Su-35s, twelve Su-27SMs and four Su-30Ms were sold at the show.
But the industry still needed an injection of funds at the end of 2009 to keep research anddevelopment plans in place.
UAC is still transforming – from 100,000 employees now to 50,000 within the next 15 years – froman 80/20 military/civil split to 50/50 in the medium term.
Table eighteen: Aircraft systems, structures and equipment contract awards 2005-2009 by Russiancompanies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
10www.trade.gov/static/aero_rpt_russian_industry_consolidation.pdf
39 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus Kaskol See comment In 2003, Airbus and the Kaskol Group jointly created an Airbusengineering centre in Russia, ECAR. It mainly performs work indisciplines such as fuselage structure, stress, systems installationand design work.
Airbus Irkut ScientificProduction
Tank panels $200million
Following from a 2004 cooperative agreement, IRKUT's contractawarded in December 2005 comprises wall panels for the A320family auxiliary centre tank, A330/A340 family wing ribs and flap-track roller beams, plus other major components for the A320,A330/A340, and A380 aircraft. In December 2004, IRKUT won Airbuswork packages worth $200 million over ten years. A320 familycomponents are made at its facility in Irkutsk. In December 2005IRKUT sold ten percent of its shares to EADS.
Airbus VoronezhAircraftProduction
Engine pyloncomponents
$200million
Airbus Rosaviakosmos See comment The co-operationprogrammewillgenerate aturnover ofmore than$800million over10 years forRussia.
A wide co-operation programme has been signed by EADS (Airbus'major shareholder) and Rosaviakosmos, covering numerousresearch and technology projects, design work, materialprocurement, product manufacturing and component delivery, aswell as extensive co-operation in the certification field. VerkhnayaSalda Metallurgical Production Association continues to supply morethan half of all Airbus titanium.
Airbus VSMPO-Avisma Titanium The company supplies around 60% of Airbus’ titanium materials.Airbus and its parent company EADS have secured long-termtitanium supplies from VSMPO for 2007 to 2012.
Airbus A330/A340
Airbus Kaskol Design andstructuralsub-assemblies
In 2003, Airbus and the Kaskol Group jointly created an Airbusengineering centre in Russia, ECAR. It mainly performs work indisciplines such as fuselage structure, stress, systems installationand design work.
Airbus Irkut ScientificProduction
Structuresandcomponents
$200million
Following from a 2004 cooperative agreement, IRKUT's contractawarded in December 2005 comprises wall panels for the A320family auxiliary centre tank, A330/A340 family wing ribs and flap-track roller beams, plus other major components for the A320,A330/A340, and A380 aircraft. In December 2004, IRKUT won Airbuswork packages worth $200 million over ten years. A320 familycomponents are made at its facility in Irkutsk. In December 2005IRKUT sold ten percent of its shares to EADS.
Airbus VoronezhAircraftProduction
Engine pyloncomponents
$200million
Airbus Rosaviakosmos Design andprocurement
The co-operationprogrammewillgenerate aturnover ofmore than$800million over10 years forRussia.
A wide co-operation programme has been signed by EADS (Airbus'major shareholder) and Rosaviakosmos, covering numerousresearch and technology projects, design work, materialprocurement, product manufacturing and component delivery, aswell as extensive co-operation in the certification field. VerkhnayaSalda Metallurgical Production Association continues to supply morethan half of all Airbus titanium.
Airbus A380
Airbus Irkut Scientific Structuresand
$200 Following from a 2004 cooperative agreement, IRKUT's contractawarded in December 2005 comprises wall panels for the A320
40 The growth of aircraft manufacturing in low-wage economies 2005-2009
Production components million family auxiliary centre tank, A330/A340 family wing ribs and flap-track roller beams, plus other major components for the A320,A330/A340, and A380 aircraft. In December 2004, IRKUT won Airbuswork packages worth $200 million over ten years. A320 familycomponents are made at its facility in Irkutsk. In December 2005IRKUT sold ten percent of its shares to EADS.
AgustaWestland AW 139
AgustaWestland Oboronprom Finalassembly
The two companies agreed on a joint venture for the assembly ofAW 139 helicopters in Russia.
Boeing – all models
Boeing VSMPO-Avisma
Raw materials The company supplies around 30% of Airbus’ titanium materials.Boeing’s joint venture with VSMPO to build a titanium-forgingfactory in 2008 will ensure adequate supplies for the 787 aircraftbetween 2008 and 2013. Boeing also has a larger, 30-year deal withVSMPO for supplies worth a reported $18 billion
Boeing 787
Boeing GKNAerospace
Slat skinwing-to-bodyfittings/wing-to-nacellefittings
The long term agreement is for the supply of 13 complex titaniumfittings for the aircraft, comprising structural wing-to-body andwing-to-nacelle fittings. They are being manufactured in 5553advanced grade titanium. GKN Aerospace rough machines andfinishes the titanium forgings supplied by VSMPO-Avisma of Russiaat its St Louis, Missouri facility. GKN Aerospace is delivering directlyto Boeing's partner companies on the 787 programme, MHI and FHI.
3.6 Turkey
Turkeys’ aerospace expertise is centered on Turkish Aerospace Industries, Inc (TAI), which has atotal of 3,000 staff.
The company’s aviation manufacturing experience includes co-production of F-16 fighters, CN-235light transport/maritime patrol/surveillance aircraft, SF-260 trainers, Cougar AS-532 general purposehelicopters and design and development of unmanned aerial vehicles. TAI is the prime contractor ofthe indigenous Turkish Unmanned Aerial Vehicle (MALE) and the Turkish Armed Forces AttackHelicopter production programme. It is also engaged in design and development of Primary & BasicTrainer (HÜRKUŞ) Aircraft.
TAI is the prime contractor of the C-130E/B Avionics Modernization (Erciyes) Programme, whichcovers the modernization of 13 TuAF C-130 aircraft. (7 C-130E and 6 C-130B) and other businessareas include modernization, modification and systems integration programmes and after salessupport of both fixed and rotary wing military and commercial aircraft.
TAI is also engaged in aerostructures manufacturing business for fixed and rotary wing, military andcommercial aircraft for worldwide customers; it is a supplier to AgustaWestland, Airbus, Boeing, CASA-EADS,Eurocopter, Lockheed Martin, Northrop Grumman, MDHI, Sikorsky and many more. TAI participates, as apartner, in the global scale Joint Strike Fighter (JSF) and A400M design and development programmes. TAI hasalso become a full risk-sharing partner of Airbus in the A350XWB programme for the aileron work package.
Alp Aviation manufactures a large variety of parts and assemblies including;
Dynamic Motor Components, Tail Rotor Drive Shaft & Flight Control Assemblies for SikorskyHelicopters.
Engine Rotating & Structural parts and accesories
41 The growth of aircraft manufacturing in low-wage economies 2005-2009
Landing Gear Subassemblies
Customers include: Fixed wing
F-35 Lightning II Joint Strike Fighter F-22 Raptor Boeing 737 Boeing 787 Dreamliner Airbus A380 Airbus A320 KT-1T
Helicopters
Black Hawk & Seahawk S-92, S-76 & CH-53
Engines
Pratt & Whitney F135 & F100 PW150, PW305, PW530, PW535 & PW545
Other major aerospace manufacturing companies in Turkey include Aselsan (avionics and weaponsystems) and TEI – a joint venture between General Electric and a number of Turkish aerospacecompanies.
Table nineteen: Aircraft systems, structures and equipment contract awards 2005-2009 by Turkishcompanies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
Airbus TAI Section 18fuselage panels
Boeing TAI Wing tips andflight deckpanels, wireharnessassemblies andother sub-assemblies
Boeing 747-8
Boeing TAI Nose landinggear doors
Boeing 767-200/-300/-400ER
Boeing TAI Sub-assemblies
Boeing 787
Boeing PFW Metallictubing/ducting
This agreement includes the design and manufacture of tubesresponsible for the fluid supply of the hydraulic systems. PFW willalso design and manufacture tubes responsible for the supply offuel to the engines and the auxiliary power unit as well as the
42 The growth of aircraft manufacturing in low-wage economies 2005-2009
nitrogen generation system, which ensures an inert atmospherein the fuel tanks. It will also provide tubes for the integratedcooling system and the power electronics cooling system.
Lockheed Martin F-35 Joint Strike Fighter
LockheedMartin/NorthropGrumman/JSFprogrammeoffice
TAI Centre fuselage $3 billionplus
Under the Letter of Intent (LOI), signed in February 2007, TAIbecomes the second source for the F-35 Lightning II center fuselage.The number of center fuselages to be produced by TAI will bedetermined depending on the number of F-35s Turkey will procureand the number of F-35s to be produced worldwide. In November2008 TAI opened a new 74,000sq ft facility to make at least 400composite subassemblies in the low rate initial production (LRIP)phases of the programme.
Lockheed Martin F-35 Joint Strike Fighter
Goodrich Alp Aviation Landing gearcomponentsand assemblies
The agreement covers deliveries through December 31, 2015. Underthe agreement, Alp Aviation will supply machined componentsranging from aluminium parts to high strength steel componentsand assemblies. These components will be delivered to GoodrichLanding Gear's final assembly facility in Cleveland, Ohio. Agreementsigned July 2009
L-3 DisplaySystems
Aydin Yazilimve ElektronikSanayii
IPDTcomponents
Pratt & Whitney Alp Aviation Fan rear hub The contract follows on from the signing of the June 2005 industrialpartnership between Pratt & Whitney and Alp Aviation. Agreementsigned September 2005.
Pratt & Whitney KaleKalip F135 highcompressorshrouds sets
Agreement signed September 2005.
GeneralElectric/Rolls-Royce
Tusas EngineIndustries Inc(TEI)
F136 designengineeringservices
TEI produces key rotating components for F136 development andtest engines at its manufacturing facility in Eskisehir. Agreementsigned July 2006.
Agusta A129 Attack and Tactical reconnaissance (ATAK)
AgustaWestland TAI Licenceassembly
The dealisreportedto beworth $3billion
Turkey placed an order for 51 A129 ATAKs; Tusas AerospaceIndustries (TAI) is responsible for final assembly of the helicopter, tobe designated T129. AgustaWestland and Aselsan are the mainsubcontractors. In May 2009 AgustaWestland opened its new T129facility in Cascina Costa, Italy. The new facility, staffed by more than70 Turkish and AgustaWestland integrated team technicians,comprises an assembly area for the T129 prototypes as well as officespace for the T129 team members. The licensed assembly deal wassigned in September 2007
AgustaWestland AW 139
AgustaWestland TAI Fuselages
Eurocopter EC 135 T2i/P2i/EC635
Eurocopter TAI Rear doors andengine cowlings
Eurocopter TAI Engine cowlings
Sikorsky S-76D
43 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sikorsky TAI Horizontalstabilisers
Sikorsky S-70A/MH-60
Sikorsky TAI Horizontalstabilizers, tailrotor pylonsand tail booms
44 The growth of aircraft manufacturing in low-wage economies 2005-2009
4. Far East
4.1 China
The size of China’s domestic market has provided a powerful magnet to Western civil aircraftmanufacturers for many years. But most of this work has been limited to structural assembliesrather than systems and integration packages. However, until now China has not yet made the leapfrom supplying structures to supplying major aircraft subsystems such as fuel, pneumatic, electricaland environmental control systems, markets which are still dominated by the US majors Goodrich,General Electric and Parker, inter alia. While these companies have recently started to source somecomponents from China there are, as yet, few signs that Chinese companies will in the near futurebe able to shift through the gears to become major integrators of these systems, where the majorvalue lies, at least in the civil market.
To put the value of this work in context, Chinese companies registered around $700 million worth ofcomponent and structural work on North American and European airliner programmes in 2007; incontrast, Parker won business estimated at $3.5 billion in July 2008 for the single contract to supplyBombardier with a fly-by-wire control system on the new CSeries airliner. To put this further intocontext this $700 million is still far less than the value to US suppliers of contract work on the newAVIC regional jet.
However, Chinese expertise in developing systems capability is increasing rapidly, as evidenced by itsaim to develop a fifth generation fighter within eight years and its achievements in creating the J-10and JF-17 aircraft with performances understood to be at early F-16 generation levels.
There is also a significant lack of Chinese work within the business jet segment, a major area ofconsistent growth, for the moment at least, within the global aerospace manufacturing sector. ButChina’s prospects for further major inroads into the global aerospace competitive marketplace,beyond the Airbus A350XWB, will no longer depend on winning business with Airbus and Boeing.The COMACC919 which is being developed as a competitor to the Airbus A320/Boeing 737 andsuccessor programmes offers Chinese companies a step-change in developing capabilities fromstructures suppliers to systems integrators.
The success of this programme will depend on a number of factors including:
The ability of COMAC to develop an aircraft which is 15-20% cheaper to operate, in terms ofdirect operating costs, than the current A320/B737 types. This process will be helped by theavailability of new engine types, such as the geared turbofan, which could provide at least a10% improvement over current designs in fuel burn.
The timing of the A320/B737 replacement launch - the COMAC C919 would ideally belaunched some years before the A320/B737 replacements are ready.
The country is not immune to the same fluctuating price impacts of raw materials and oil that haveplayed such havoc with aircraft builders and operators in the West, but a more pressing issue is thatthe number of major new aircraft programmes is likely to be much smaller in the 2009-2012timeframe than the past few years, when the Airbus A350XWB, Bombardier CSeries, Boeing 747-8have all offered Chinese companies new opportunities.
Second, China appears to be slowly losing at least part of its competitive edge in low-wagemanufacturing markets. It is likely that the next few years will therefore see a gradual slowdown inthe rapid rate of subcontract work within China to major US and European airliner programmes.
45 The growth of aircraft manufacturing in low-wage economies 2005-2009
Over the past two years aircraft manufacturers in the West have dramatically increased theirmanufacturing footprint in China. It is not hard to understand why. Over the next 20 years China willneed 3,400 airliners according to Boeing. Some regional airliners will be produced by the country’sown aircraft manufacturers – but the larger aircraft will need to be imported. According to Airbus’September 2009 Global Market Forecast China's aviation market will see an annual increase of 7.9percent in the next 20 years, becoming the world's second-fastest growing market after India. TheAsia Pacific market, including China and India, is forecast to account for 31 percent of demand by2027, followed by Europe at 25 percent and North America at 10 percent over the next two decades,the report said.
The potential of China’s domestic market has provided a powerful magnet to Western civil aircraftmanufacturers for many years. In 1985, a licence agreement was signed by McDonnell DouglasCorporation (MDC) to assemble MD-80-series airplanes in Shanghai. The aircraft were assembledfrom kits and 35 aircraft produced between 1985 and 1994. A follow-on contract which substantiallyincreased Chinese content was signed in 1992 to produce 40 MD-80/MD-90 aircraft. The contractwas amended in 1994 to produce 40 MD-90s (20 in Long Beach, 20 in China) and again in 1998,when MDC merged with Boeing, to reduce the number of China produced MD-90's from 20 to justtwo.
Chinese manufacturers have also been involved in making parts for Bombardier's Q100, Q200, Q300and Q400 models.
But most of this work has been limited to structural assemblies rather than systems and integrationpackages. There have also been strict embargoes on North American and European companiesexporting technologies which could be used for military purposes, a sometimes limiting factor on theexport of computing devices, for example. But the last few years has seen a marked change in theattitude to China by Western companies as Chinese companies re-organised themselves with newskill sets.
The Chinese government has been actively building up the country’s civil aircraft manufacturingcapabilities, first with the development of ARJ21 regional jet and MA60 regional turboprop and morerecently with the COMAC C919. In its Eleventh Five-Year Programme, the government has laid out amedium-term goal of developing its helicopter manufacturing capability so that by 2010 it will havethe capacity to manufacture 80-100 helicopters annually.
The country’s indigenous skill set has been developed on the back of an increasing presence of USand European aerospace companies in the country.
Boeing has a marginally larger civil aircraft manufacturing footprint in China than Airbus, but Airbusis developing new ranges of other aviation services with new Chinese partners. The Chinesegovernment is committed to increasing the size and scope of its aircraft manufacturing sector;building a new range of regional jets and helicopters while developing new manufacturing facilitiessuch as the Tianjin Aviation Town being developed on a 102 square kilometer plot west of Beijing. In2006 Chinese aircraft manufacturers realised a turnover of nearly US$400 million, a year-on-yearincrease of about 45%. Following a major June 2007 package of manufacturing contract work withBoeing (see below),
Strategic agreements between Chinese companies and Western aircraft manufacturers
Airbus has entered into a framework agreement with Harbin Aircraft Industry Group Co Ltd (HAIG),part of AVIC, on a joint venture to produce A320 and A350 XWB composite parts, setting up amanufacturing centre in early 2009 in Harbin, capital of northeastern China's Heilongjiang province.The Airbus (Beijing) Engineering Technology Center began work in July 2008, a joint venture
46 The growth of aircraft manufacturing in low-wage economies 2005-2009
between Airbus Hafei Aviation Industry, Jiangxi Hongdu Aviation Industry and the former ChinaAviation Industry Corporation I (AVIC1 ), to provide design services.
By 2010 Airbus expects to be spending around $120 million of its procurement budget in China.Airbus China opened its Beijing office in 1990; the Airbus Beijing training centre was set up jointlywith the China Aviation Supplies Import & Export Corporation in 1998 while nearby Airbus has setup a customer support centre, which stocks some 25,000 spare parts.
In June 2007 Boeing contracted a package of work for on its range of Boeing 737NG, Boeing 747-8and Boeing 787 aircraft valued at about US$500 million. Chinese companies, for the first time, arebuilding flaps, ailerons and spoilers for Boeing aircraft. According to the company “Boeing supplierpartners have active supplier contracts with China aviation industry valued at well over US$2.5billion.”
Boeing is one of the main partners, with Hexcel and AVIC , in BHA Aero Composites Co, Ltd, inTianjin, producing secondary composite structures and interior parts. First deliveries started in 2002.BHA customers include Boeing, Hexcel, Fisher and Goodrich. It has over 570 employees.
According to Boeing, its suppliers’ Chinese aerospace business includes the following activities:
General Electric procurement from Harbin, Shanghai, Xi'an, Sichuan, Suzhou, Guizhou,Shenyang.
Goodrich CF34 fan cowl (at BHA, 2003). Contracted in 2008 with Hongdu Aviation inNanchang to build 787 part kits for the 787 nacelle.
Parker Hannifan, machining with Jincheng Corp., Shanghai Qi Yi Automotive, SichuanGolden Dragon Machine.
Pratt & Whitney, engine components, from Xi'an and Chengdu.
Primus International in Suzhou, factory ground-breaking 2004, airplane components.
Rolls-Royce, procurement from several locations including Xi'an, Shenyang.
Snecma, CFM56 engine blades, joint venture in Guiyang.
General Electric, Suzhou; makes engine parts and flight controls.
Meanwhile Bombardier’s new CSeries is being developed in conjunction with Shenyang AircraftCompany, which will supply the fuselage, centre wing box and doors. During the 2007 Paris Air Showthe former AVIC 1 signed a risk and revenue sharing deal with Bombardier to develop the ARJ21-900,a 105 seat regional jet. Bombardier plans to invest $100 million in the ARJ21-900 project and providetechnical assistance towards the development of the aircraft. According to Bombardier “In pursuit ofits goal to become a major international tier one structural supplier, AVIC I plans to invest $400million US for research and development, construction of new facilities and equipment for theCSeries aircraft programme….”
The former AVIC I and Bombardier Aerospace have a long standing strategic agreement whichincludes AVIC I’s Xian unit manufacturing components for the Bombardier 415 and ShenyangAircraft Corporation unit supplying components for the Q-Series aircraft..
In October 2004 the French and Chinese presidents were present at the signing of a CooperationFramework Agreement between AVIC II and Eurocopter for a joint helicopter venture. Eurocopter
47 The growth of aircraft manufacturing in low-wage economies 2005-2009
and the former AVIC II have been cooperating for more than 25 years, in particular with the Z9, aDauphin made in China and the EC120 also manufactured in China by Harbin Aircraft Industries.
In 2003, EADS, Eurocopter’s parent company, took a 5 % share in the newly created AviChinaenterprise.
And the former AVIC II, through its subsidiaries Changhe Aircraft Industries Corporation andShanghai Xinshen Aviation Industry Investment and Development Company recently joinedShanghai Sikorsky as a shareholder. The company was established in 2003 by Sikorsky and ShanghaiLittle Eagle to build civil helicopter sales and support in China.
The Harbin aerospace cluster houses the only assembly plant for the Embraer ERJ-145; Embraermoved ERJ-145 production to Harbin as part of a joint venture with AVIC II in 2004 and has orders tokeep the production line busy for at least another three years.
During the September 2009 Asian Aerospace show Safran signed a framework agreement with AVICfor work on the aircraft as did Nexcelle - a joint venture company created by GE's Middle RiverAircraft Systems and Aircelle, a Safran group company to supply nacelles. According to AVIC: “AVICAircraft and Nexcelle will consider a broad range of nacelle and components manufacturing anddesign opportunities, including current production programmes and for new aircraft. Categoriescould range from business jets to large airliners.”
In late 2008 the Chinese government announced the re-merger of AVIC I and AVIC II, previouslyseparated in 1999, creating a huge organisation with more than 420,000 employees spread acrossmore than 100 companies. AVIC I tended to make larger aircraft and engines – it had 47manufacturing companies, 31 research institutes and 22 other aviation support companies. In 2008AVIC 1 employed around 230,000 people and assets exceeded $20 billion US. Products includedfighter aircraft, turbofan engines, air-to air missiles and the ARJ 21and the 50-seater turbopropMA60 airliner. AVIC II was the country's only manufacturer of military and commercial helicopters. Italso manufactured the 50-seater ERJ 145. AVIC II delivered 132 airplanes in 2007 – 30 aircraft morethan in 2006 – while sales revenue reached 10.32 billion yuan, up 30.1% over the previous year.
During 2009 AVIC set up a number of semi-independent subsidiaries - a defence branch was set up inBeijing to develop new capabilities in areas such as unmanned air systems (UAS) and to export J-10,JF-15 and L-15 Falcon military jets. The division owns 10 assembly plants and research institutesacross China.
Civil aircraft manufacturing has been devolved to the Commercial Aircraft Corporation of China(COMAC), based in Shanghai, to manage the development of the C919 190-seat airliner and the ARJ-21 regional jet. COMAC businesses include AVIC 1 Commercial Aircraft (ACAC), Shanghai Aircraft(SAC) and First Aircraft Institute (FAI).
An AVIC helicopter company has been set up in Tianjin Binhai New Area. A new aviation enginecompany has been launched in an aerospace cluster zone near Beijing Capital International Airport.An airborne systems division has been established in the Zhongguancun Aviation Science Park ofHaidian district, in northwest Beijing.
In the last two to three year’s Chinese companies have succeeded in winning contracts forincreasingly complex aero-structures. The new BHA plant operated in conjunction with Hexcel andBoeing has given Chinese industry an entree into the world complex composite panels and parts, forinterior and exterior structures. This expertise has allowed Chinese concerns to widen their contractbase from aircraft programme OEMs (Airbus, Boeing, Bombardier and Sikorsky) to prime contractorssuch as Spirit and Fokker-Elmo.
48 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table twenty: Aircraft systems, structures and equipment contract awards 2005-2009 by Chinesecompanies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
Airbus See comment Carbonstructures
Airbus has signed a contract in January 2009 with Chinese partnersto create a joint venture to make carbon composite parts in Chinafor its A350 XWB and A320 aircraft. Airbus's Chinese business willhold a 20% stake in the joint venture, based in Harbin, and China'sHarbin Aircraft Industry Group will hold a further 50% stake, whileother local players HAI, AviChina and HELI will each own 10%. A newplant should be ready for operations by the end of 2010. Airbus saidthe value of its partnership with the Chinese aviation industry isexpected to be near $200 million per year in 2010 and $450 millionin 2015.
Airbus ChengduAircraftCorporation
Rearpassengerdoor andnose sectionparts
Airbus The Hong YuanAviation Forging& Casting(HYFC)
Titaniumforging partsto mountengines on towings.
Airbus Messier-Bugatti Wheels andcarbonbrakes,landing gearextension andretractionsystem, nose-wheelsteeringsystem,brakingsystem,wheels andbrakesmonitoringsystem
Messier-Dowty is responsible for the design, manufacture andsupport of the main and nose landing gears for the A320 family.production at the start of 2008 stood at 30 ship sets per month andhas led to new procurement and manufacturing processes, such asthe use of articulating assembly rigs, ‘superkits’ of purchased partsand through the implementation of lean initiatives, reducingassembly and manufacturing lead times. The A320 family landinggear is Messier-Dowty’s largest production programme, withmanufacturing activities split between the company’s Bidos(France), Gloucester (UK), Montreal (Canada) and Suzhou (China)facilities.
Airbus X’ian AircraftCorporation
Access doors
Airbus A330/A340
Airbus X’ian AircraftCompany
Electronic baydoors, wingfixed trailingedges
The Xi’an Aircraft Company produces electronic bay doors for theA320 and A330/A340 families, as well the fixed trailing edges onwings for the A320 family and the brake blades and medium airducts for the A330/A340 family. will soon be manufactured in China.By 2010 Airbus expects to be spending around $120 million of itsprocurement budget in China.
Airbus ChengduAircraftCorporation
Rearpassengerdoor andnose sectionparts
Airbus The Hong YuanAviation Forging& Casting(HYFC)
Titaniumforging partsto mountengines on towings.
49 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus A350 XWB
Airbus See comment Carbonstructures
Airbus has signed a contract in January 2009 with Chinese partnersto create a joint venture to make carbon composite parts in Chinafor its A350 XWB and A320 aircraft. Airbus's Chinese business willhold a 20% stake in the joint venture, based in Harbin, and China'sHarbin Aircraft Industry Group will hold a further 50% stake, whileother local players HAI, AviChina and HELI will each own 10 %. Anew plant should be ready for operations by the end of 2010. Airbuswill build 5% of the A350 XWB airframe in China. Airbus said thevalue of its partnership with the Chinese aviation industry isexpected to be near $200 million per year in 2010 and $450 millionin 2015.
Airbus Harbin AircraftIndustry Group
Compositematerial partsandcomponents.
The two companies are establishing a manufacturing centre, whichwill be set up in early 2009, will be an equity joint ventureenterprise, with HAIG holding 80 per cent stake and Airbus Chinaowning 20 per cent stake. According to the contract, themanufacturing centre will manufacture composite materials partsand components for the Airbus A320 family and participate in theindustrialisation and serial production of Airbus A350 XWB work-packages.
Airbus MessierBugatti/
Messier Dowty
Main landinggear
Airbus has chosen in December 2007 to use a single supplier for allthe ATA32 systems of the A350 XWB: landing gear extension /retraction system, braking management, ground steeringmanagement and tire pressure, brake temperature and suspensionpressure surveillance management. The first landing gear delivery tothe Airbus final assembly line in Toulouse is scheduled for early2011.The main landing gear for the -800 and -900 versions includesa four-wheel bogie and dual side stay which reduces loading on theA350XWB’s composite wing. For the -1000 variant, in addition tothe dual side stay, the MLG features a six wheel bogie to reduceloading on the tarmac. The main landing gear design also includesthe increased use of advanced materials, specifically titanium, whichoffers weight savings and corrosion resistance. The A350XWB mainlanding gear will also be chrome and cadmium-free, using surfacetreatments such as HVOF and MCAC coatings, which areenvironmentally responsible solutions. Messier-Dowty will managethe A350 main landing gear programme. The contract incorporatesfeatures such as the “brake to vacate” system, which enablesbraking to be calculated according to the programmed turn-off onthe landing runway, and the “heading control” function enablingautomatic steering of the nose wheel according to a pre-programmed path for the aircraft on the ground. Manufacturingactivities are split between the company’s Bidos (France),Gloucester (UK), Montreal (Canada) and Suzhou (China) facilities.
ATR 42-500/72-500/600
ATR X’ian AircraftCorporation
Fuselagesection 16
Boeing 737-600,-700,-800,-900
Boeing BHA AeroComposites
Compositepanels andparts
Flight deck, close out panels, dorsal fin, wing-to-body fairing, coverpanels, wing fixed trailing edge, wing fixed leading edge, interiorpanels).
Vought andSpirit
ChengduCommercialAircraft
Forwardentry doors
Contracted in 2005. From 2008 the contract is with Spirit.
Vought andSpirit
ChengduCommercialAircraft
Over-wingexit doors
Contracted in 2005. From 2008 the contract is with Spirit.
Boeing andSpirit
ShenyangCommercialAircraft
Aft fuselagesub-assemblies
Originally contracted for 1996/2001, expanded to include “TexasStar” (November 2004), contracted with Spirit, expanded to full aftsection 48 (2007)
Boeing Fokker Compositeinterior
Fokker-Elmo, working with Boeing Electrical System ResponsibilityCenter, delivers 99 part numbers to the Boeing 737-600,-700,-800,-
50 The growth of aircraft manufacturing in low-wage economies 2005-2009
panels 900 programmes. This work is accomplished in the facility inLangfang, Hebei Province where it has 504 employees working onBoeing, Pratt and Whitney and other company's electrical products.
Boeing ShanghaiAviationManufacturing
Horizontalstabilisers
Contract signed in 1995
KoreanAerospaceIndustries
SAIC, XAC andBHA
Parts forvertical fin,horizontalstabilizer
Boeing Xi'an AircraftIndustrialCompany (XAIC)
Vertical fin
Boeing 747-8
Boeing Hong Yuan(HYFC) inSanyuan,
Titaniumforgings
There are 12 forgings for each for each Boeing 747. Deliveries beganin 1984.
Boeing BHA AeroComposites
Compositepanels, doorliners, fixedtrailing edge
Boeing ChengduCommercialAircraft
Aileron andspoilers
Contracted in 2007. First delivery 2009
Vought ChengduCommercialAircraft
Horizontalstabilizer andsub-assemblies
Contracted in 2007
Boeing Xi'an AircraftIndustrialCompany (XAIC)
Fixed trailingedge wingribs
Contract signed in 2007, first delivery 2008 and inboard flapscontracted in 2007, first delivery in 2009.
Boeing 767
Boeing BHA AeroComposites
Wing fixedtrailing edgesand dry baybarriers,empennagepanels
Boeing 777-all types
Boeing BHA AeroComposites
Wing fixedtrailing edgesand dry baybarriers,empennagepanels, flightdeck interiorpanels
Boeing Fokker Compositeinteriorpanels
Fokker-Elmo, working with Boeing Electrical System ResponsibilityCenter, delivers 142 part numbers to the 777 airplane programmes.This work is accomplished in the facility in Langfang, Hebei Provincewhere the company has 504 employees working on Boeing, Prattand Whitney and other company's electrical products.
Boeing 787
51 The growth of aircraft manufacturing in low-wage economies 2005-2009
Boeing ChengduAircraftIndustrial(Group) Co. Ltd
Compositerudder
Part of a $600 million contract announced in June 2005 by Boeing toa group of Chinese suppliers..
Boeing Hafei Wing-to-bodyfairing panels
Part of the$600million deal(see“Chengduentryabove).
The company is affiliated to the Chengdu Aircraft Industrial Groupbased in Sichuan Province, China. Hafei's capabilities includecomposite and sheet metal manufacturing, numerically controlledmachining, tooling design and production, and complex structureassembly and integration. Contract signed 2005
Bombardier C Series
Bombardier Fokker Elmo Electricalwiringinterconnetion system
Theassociateddesign andproductionwork isexpected torepresent avalue ofapproximately $300million,spread overa 15 to 20multi yearperiod.
Fokker Elmo is also providing all the design and production of allFlight Test and Instrumentation wiring required during thecertification of the CSeries aircraft. Papendrecht, the Netherlands.Most design and development effort will take place on-site atBombardier in Montreal, manufacturing of development and flighttest wiring systems will be performed at Fokker Elmo Netherlands,while the serial production is scheduled to be executed at FokkerElmo China. Contract signed March 2009.
Bombardier ShenyangAircraftCorporation
See comment SAC is a risk sharing partner in the design, manufacturing,assembling and testing of the aircraft’s fuselage. The contractfollows a June 2007 memorandum of understanding on the CSeries.Just over 10 per cent of the CSeries aircraft will be manufactured inChina by Shenyang Aircraft Corporation. Shenyang also supplies theempennage, as well as the aft and forward fuselage sections forBombardier's Q400 turboprop airliner.
Bombardier Dash 8 Q400
Bombardier ShenyangAircraftCorporation
See comment Shenyang supplies the empennage, as well as the aft and forwardfuselage sections. In July 2006, Bombardier entered an agreementthat stipulated SAC would manufacture certain structural aircraftcomponents for the Q400 aircraft that were previously sourcedfrom Mitsubishi Heavy Industry.
Gulfstream G450/G500/G550
Stork Fokker ShenyangAircraftCorporation
Variouscomponents
Less thanEuro 1million
Shenyang Aircraft Corporation (part of AVIC-I) and Stork Aerospacehave signed a contract in 2005 for the machining of components forthe Gulfstream G450, the G500 and the G550. The order relates tocomponents for the aircraft which were formerly producedelsewhere..
Sikorsky S-76C++
Sikorsky ChangheAircraftIndustries Corp
Airframes Changhe Aircraft Industries Corp is supplying S-76 helicopterairframes as part of a Memorandum of Understanding (MOU)signed June 1, 2006, by Sikorsky and China Aviation Industry Corp. II(AVIC II), parent company of Changhe. Changhe is building anddelivering S-76C++ helicopter airframes for Sikorsky alongside thoseof Aero Vodochody.
Sikorsky S-92A
Sikorsky ChangheAircraftIndustriesCorp/Jingdezhen HelicopterGroup
Tail pylonsand tail plane
The company is a 2% risk sharing partner in the aircraft programme.
52 The growth of aircraft manufacturing in low-wage economies 2005-2009
4.2 India
Most of the country’s aerospace manufacturing expertise has been centralised on HindustanAeronautics Limited (HAL). HAL has 19 manufacturing plants and nine research and design centresin India. Its largest programmes are:
Dhruv Advanced Light Helicopter (ALH) Tejas Light Combat Aircraft (LCA) Intermediate Jet Trainer (IJT) Various military and civil upgrades.
HAL has formed the following Joint Ventures (JVs) :
BAeHAL Software Limited Indo-Russian Aviation Limited (IRAL) Snecma HAL Aerospace Pvt Ltd SAMTEL HAL Display System Limited HALBIT Avionics Pvt Ltd HAL-Edgewood Technologies Pvt Ltd INFOTECH HAL Ltd
Some of the work packages for international customers include :-
Airbus A320 forward passenger doors Boeing 757 over wing exit doors Boeing 777 uplock box assembly Boeing 767 bulk cargo doors Boeing 737 freighter conversion kits BAE Systems – Tornado pylons Fokker Aerostructures – F50 horizontal stablizers Boeing -3D-modelling / digitisation of drawings Israel Aircraft Industries (IAI) - rear fuselage for the Gulfstream G-150
Another major manufacturer is Tata Advanced Systems. In 2009 it set up a joint venture withSikorsky Aircraft to assemble Sikorsky S-92 helicopter cabins. Tata Advanced Systems is building afacility in Hyderabad, where the helicopter cabins will be assembled from 2010.
Table twenty-one: Aircraft systems, structures and equipment contract awards 2005-2009 byIndian companies
Contractor Supplier Workpackage
Value Comment
Airbus A318/A319/A319CJ/A320/A321
53 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus HindustanAeronautics Ltd
Forwardpassengerdoors
Gulfstream G-150
Israeli AircraftIndustries
HindustanAeronautics Ltd
Aft fuselages The contract for producing 200 ship-sets of G-150 fuselages wassigned in 2007. The
Boeing 767-200/-300/300ER
MitsubishiHeavyIndustries
HindustanAeronautics
Cargo door
Boeing 777 – all types
Boeing HindustanAeronautics
Uplockassembly
Boeing 787
MagellanAerospace
QuestMachining andManufacturing
Landing gearcomponentparts
Bombardier Global 5000/Express XRS
Bombardier Goodrich Hella Interior andexteriorlighting
The interior lights are based on Light Emitting Diode (LED)technology. Locations in Lippstadt, Germany, Bangalore, India andTampa, Florida, USA
Sikorsky S-92
Sikorsky Tata Advanced
Systems
Cabins Tata Advanced Systems and Sikorsky signed an agreement in June
2009 for the Indian enterprise to build cabins for the S-92 helicopter
at a greenfield site in Hyderabad, and is due to begin deliveries from
late 2010.
4.3 Indonesia
PT Dirgantara Indonesia/Indonesian Aerospace (IAe) has delivered more than 300 fixed wingaircraft and helicopters. It now concentrates on support and manufacturing components to the CN-235 aircraft produced under licence in-house, having cut its workforce from 9,670 a few years ago to3,720 today.
Table twenty-two: Aircraft systems, structures and equipment contract awards 2005-2009 byIndonesian companies
Contractor Supplier Workpackage
Value Comment
Bell 412
Bell Helicopter IPTN Licensed A licence agreement was signed with IPTN in November 1982 forthe partial manufacture and complete assembly of 100 plus Bell
54 The growth of aircraft manufacturing in low-wage economies 2005-2009
Textron manufacture 412s. The first of these flew in April 1986. Among the customers areIndonesian armed forces and private operators.
Super Puma EC225/2Mark
Eurocopter PTDI Localassembly
$42 millionover a 10year period
The two companies have signed an agreement to set up a localassembly line to manufacture airframes for Super Puma MKIIhelicopters, with operations of serial production starting in 2011.Contract signed October 2008
4.4 Korea
Around 80% of the country’s aerospace manufacturing output is dedicated to military products.Over the past few years revenue has increased at an average annual rate of 7.2%, with 70% ofrevenues coming from the domestic market and 30% from exports. In 2007 aerospace sales turnoverwas $1.5 billion.
There are more than 40 companies in Korea involved in aerospace manufacturing and support, witha workforce of 7,000.
Apart from its aircraft manufacturing programme ( F-5, SB427 and UH-60 licensed production; KF-16KT-1, T-50 indigenous development; KHP co-development) Korean aerospace companies supplyvarious fuselage and wing packages to companies such as Boeing, Airbus, Bombardier, LockheedMartin and Vought.
Korean aerospace manufacturers
Korea Aerospace IndustriesManufacturer of aircraft - KF-16, KT-1, T-50, UAV, KMH, KLH, SB427 – and supplier to the globalindustry. Employs 2,724.
Samsung TechwinEngine parts manufacturer.
Korean AirParts manufacturer - B717 nose, A330/340 and ERJ-170/190 body structure, KT-1 mid and rear part,B737/747/777 wing parts.
Nex1FutureElectronic controls.
Hanhwa CorporationAircraft hydraulic parts, fuel and control systems.
STX Engine Co., LtdRadar and electronic systems
Seojin Instech Co., Ltd.Aircraft generators
Korea Bell Helicopter Co.Window consolidation, repair, and modification
55 The growth of aircraft manufacturing in low-wage economies 2005-2009
Samsung ThalesPhotoelectron communication equipment, electronic communications.
Wia CorporationAircraft parts, landing gear.
Aerospace Technology of Korea Inc.Aircraft stringer, body structure parts
Soosung Airframe Ltd.Aircraft body parts.
Kyongju Aerospace Electrical Systems Co., Ltd.Aircraft parts
Korea Lost-Wax Co., Ltd.Gas turbine engines, blade, and vanes.
Hankuk FiberHelicopter fairings, wing tips, engine covers, body structure, canopies.
Bowon Light Metal Co., Ltd.Aluminum extrusions.
Chunji Co.Impellers, housing, gear box, supporting parts
Firstec Co., LtdWiring harnesses, engine hydraulic system and altitude control systems
Aerospace production
2004 2005 2006 2007
Finished products 518 577 637 679
Airframes (fuselages) 235 261 317 388
Engines 287 64 405 517
Avionics 37 38 51 84
Machinery 53 74 71 83
Materials 3 3 3 2
(US$ millions)
Aerospace exports
2003 2004 2005 2006
Exports 574 523 643 892
(US$ millions)
56 The growth of aircraft manufacturing in low-wage economies 2005-2009
Table twenty-three: Aircraft systems, structures and equipment contract awards 2005-2009 byKorean companies
Contractor Supplier Work package Value Comment
Airbus A380
Airbus Korea AerospaceIndustries
Bottom wing panel 5
Rolls-Royce Samsung Techwin Components
Boeing 787
Boeing Korean Air LinesAerospace Division
Wing tips The raked wing tips areapproximately 17 feet inlength and provideaerodynamic efficiency forlong-haul routes. Thecompany particates as a tier2 supplier and also makesthe fixed trailing edge andcentre wing box.
Vought AircraftIndustries
Korean Air Lines(KAL) AerospaceDivision
Complete aft bodystructural assembly,nose wheel assemblies
Gulfstream G550
Vought Korea AerospaceIndustries
Wing leading edges
Bell 427
Bell HelicopterTextron
Korean AerospaceIndustries
Fuselage and tail-boom The joint developmentwork between KoreanAerospace Industries andBell Helicopter Textron onthe programme is reportedto be worth $300 millionfor 740 units up to 2013
KAI is responsible formarketing the SB427 inKorea, and the PeoplesRepublic of China and SouthEast Asia, with final assemblyfacilities at its Sacheon Plantfor SB427 sold in thesemarket. SB427 is thedesignation for KAIassembled and sold BELL427,which was designed by BellHelicopter through apartnership with KAI. Undera license agreement, KAI isalso the sole- sourcemanufacturer for allBELL427/SB427 cabins andtailbooms.
Bell 429
Bell HelicopterTextron
Korean AerospaceIndustries
Fuselage and tail-boom The agreement wasprojected to cover all Bell429 airframes for the next10 years, which isestimated to be over $150million.
Bell and KAI are due tocomplete the 429 helicopterdevelopment programme bythe end of 2008. KAI is solesource supplier of thefuselage for the world'smarket and has productionand sales right for completehelicopters for the Koreanand Chinese markets.
57 The growth of aircraft manufacturing in low-wage economies 2005-2009
4.5 Malaysia
There are three major suppliers to the global aerospace industry in Malaysia.
Asian Composites Manufacturing Sdn Bhd is a strategic alliance between Sime Darby Berhad andNaluri Berhad of Malaysia and Boeing and Hexcel Corporation of the USA. ACM produces advancedcomposite structures for the wings of all Boeing jetliners in production. The ACM facility, located inBukit Kayu Hitam, commenced production in June 2001 and employs more than 310 Malaysians,along with an all-Malaysian management team.
Composites Technology Research Malaysia (CTRM) Incorporated was established in 1990; CTRM'sprincipal shareholder is Malaysia's finance ministry with the company's primary role to develop ahigh technology-based industry in aerospace and composites. Clients now include
Goodrich - CTRM has been awarded the Best Certified Supplier by Goodrich Aero Structures(USA) for the V2500 programme. More recently, CTRM sealed a 3.5 billion ringgit (1.03billion dollar) deal, which will see CTRM provide nacelle components to Goodrich. CTRM saidthe Goodrich contract will increase the company's book order from 3 billion ringgit to 6.5billion ringgit.
Airbus - On the A320 programme the company is the largest composite component supplierfor the Airbus A320 wing, covering 20% of the wing surface. On the Airbus A380 thecompany produces the Inboard Outer Fixed Leading Edge (IOFLE), Fixed Leading Edge LowerPanels (FLELP) and Inner Inboard Fixed Leading Edge (IIFLE). On the A400M the companymakes Tail Plane Leading Edge Panels, Wing Trailing Edge Panels, Tail Plan Trailing EdgePanels & Actuator Fittings, Nacelle Extension Fairing & Fuel Pump Fairing, Main Landing GearDoor. On the A350XWB the company makes the aft cascade ring.
Boeing - On the 787 the company makes the aft bulkhead, inner barrel back skin, 360 degreeinner barrel panel. On the 737NG it makes the saddle fairing. On the 777 it manufacturesother structures.
Spirit AeroSystems Malaysia Sdn Bhd, a 242,000 sq ft plant based on a 75-acre site adjacent to therunway at Subang Airport near Kuala Lumpur, became operational early in 2009. The facility,employing over 400 staff, provides a variety of manufacturing, engineering and support functions;initial work will include the production of a number of composite subassemblies, principally on theAirbus single aisle range of aircraft.
Table twenty-four: Aircraft systems, structures and equipment contract awards 2005-2009 byMalaysian companies
Contractor Supplier Workpackage
Value Comment
Airbus A350
Airbus Spirit AeroSystems
Fuselagesection 15
The section 15 centre fuselage frame section is a compositestructure approximately 65ft long, 20 ft wide, it weighs nearly9000 lb. The company will build a new facility in Lenoir County,North Carolina. It will initially employ 500 people, with plans to
58 The growth of aircraft manufacturing in low-wage economies 2005-2009
grow to 1,000 when all phases of development are complete.The new plant should be ready by 2010. Portions of A350 XWBwork will also take place in the company’ s Wichita plant andthe Spirit factory in Malaysia. The company is also building thecomposite front spar at Kinston; composite sub-assemblies willbe made in Malaysia. Contract signed May 2008
Boeing 737-600,-700,-800,-900
Boeing AsianCompositeManufacturingSdn Bhd (ACM)
Aileronpanels
Work takes place in Kuala Lumpur, Malaysia
Boeing 747-8
Boeing AsianCompositeManufacturingSdn Bhd (ACM)
Compositedetails
The supplies composite details for the 747-8 with compositepanels and the new composite bullnose.
Boeing 777 – all types
Boeing AsianCompositeManufacturingSdn Bhd (ACM)
Machinedhoneycombcore
Hawker de Havilland (HdH), a Boeing subsidiary, headquarteredin Port Melbourne, Victoria, Australia, is the Boeing integratorfor the 777 elevator and rudder. Contract signed November2008.
4.6 Pakistan
Aerospace manufacturing activies centre on the Pakistan Aeronautical Complex (PAC). There, theKarakoram-8 (K-8), basic/advanced jet trainer, is being co-developed by Aircraft ManufacturingFactory (AMF), Kamra, and China National Aero-Technology Import & Export Corporation (CATIC).PAC formally opened its JF-17 production facility at PAC Kamra factory in April 2005. The JF-17 is acombined Chinese-Pakistan third-generation fighter programme.
4.7 Taiwan
The largest aerospace manufacturing concern in the country is Aerospace Industrial DevelopmentCorporation (AIDC), which has manufactures the IDF C/D Hsiang Sheng fighter. The company is alsoinvolved in a wide range of collaborative civil programmes. These include:
The co-development programme of CL-300 business jet empennage with Bombardier Inc. The co-development programme of S-92 helicopter with Sikorsky Aircraft United
Technologies Corp. The co-production programme of B-737/747 pressurized door with Boeing Company. The co-production programme of 601K turbojet engine with Allison Company. The co-production programme of ASE120 turbojet engine and AS907 turbofan engine with
Honeywell International Inc. The co-development programme of CT7 turboshaft engine with General Electric Company. The co-production programme of Falcon 900/2000 commercial jet's rudder. The co-production programme of Airbus A321/#16A Barrel with Airbus Company. The co-production programme of EC-120 helicopter with Singapore Technologies Aerospace. The co-production programme of C-27J cargo tail with Alenia.
Other significant aerospace manufacturing companies based in Taiwan comprise:
59 The growth of aircraft manufacturing in low-wage economies 2005-2009
Hiwin TechnologiesBallscrews, Linear Bearings, Linear Guideway, Aerospace Parts, Linear Motors, Linear ActuatorsMagnetic Strip.
Chen-Tech Taiwan IndustriesForged Engine and Airframe Components
Chenfeng Machinery and EnterpriseStructural Parts, Engine Parts, Sub-assembly, Hydraulic Components
Aero Win Technology CorpTurbine Engine Hot Section Sheet Metal Components, Aluminum Sheet Metal Components forAircraft Structures, Precision Mschining of Compressor Blades, Shrouds and Accessories.
Kolik EnterpriseAircraft Ratchet Buckles, Buckles Hardware Fittings For Aircraft Cargo Nets.
Jiawoei Precision Machinery CooAerospace Parts.
Ta Yih Industrial CoAircraft interior lights
Centre for Aviation and Space TechnologyStructures and Aircraft Interior Components
Gongin Precision Industry CoEngine Sheet Metal, Combustion Liners, Hula Seals, Cap Cowls, Collars, Vane, Seal & Casing, HighPrecision Hydraulic System Components, Valves, Transition Liner, IC Mold and Progressive Dies
National Aerospace FastenersAerospace Fasteners.
Drewloong Precision IncAerospace Components and Sheet Metal, Aerospace Engine Parts, Semi-conductor SealingEquipment Parts
Chaheng Precision CoAerospace Products
Taiwan AvionicsAvionics
NFT Technology CoFerrous / Non-ferrous alloy investment casting
Table twenty-five: Aircraft systems, structures and equipment contract awards 2005-2009 byTaiwanese companies
Contractor Supplier Work Value Comment
60 The growth of aircraft manufacturing in low-wage economies 2005-2009
package
Airbus A318/A319/A319CJ/A320/A321
Airbus AerospaceIndustrialDevelopmentCorporation(AIDC)
Wing trailingedges
Airbus UK AIDC Structures AIDC was commissioned in 2003 by Airbus UK to make the 16Abarrel of the A321 Business Jet.
Boeing 737-600,-700,-800,-900
Boeing AIDC Structures AIDC was commissioned in 2005 by Boeing to make pressuriseddoors on the Boeing 737 and 747 range of aircraft. Thecompany was commissioned in 2003 to make the main landinggear doors of the Boeing 737 range.
Boeing 747-8
Boeing AIDC S Structures AIDC was commissioned in 2005 by Boeing to make pressuriseddoors on the Boeing 737 and 747 range of aircraft.
Mitsubishi MRJ70/90
MitsubishiAircraft
AIDC Slats, flaps,
belly fairings,
rudders as
well as
horizontal
stabiliser
rotating
blades.
Contract signed January 2009
Bombardier Challenger 300
Bombardier AIDC Rear fuselageand tail unit
Honeywell AIDC AS907turbofanassembly
Sikorsky S-92
Sikorsky AIDC Flight deck
4.8 Thailand
Asian Aerospace - Thailand is the country’s largest indignous aerospace business, with its main linesof business in airline MRO and business/general aviation support – especially of Diamond Aircraft.
Thailand has a small but growing aerospace manufacturing footprint, based on the development ofEuropean and US manufacturing plants in the country.
61 The growth of aircraft manufacturing in low-wage economies 2005-2009
In 2002 GE Elano Asia Ltd, a division of the General Electric Company (GE) announced that it hascommitted to invest more than Bht 3,000 million (approximately US$ 69 million) over the next eightyears in a three-phase project to set up in Thailand Asia's largest aerospace tubing, ducting andconfiguration components manufacturing and servicing facility. The facility is located at the EasternSeaboard Industrial Estate, Rayong province.
Ducommun Incorporated opened its Ducommun Technologies, Inc. (DTI) Thailand subsidiary in2006. Initial production supports DTI's commercial microwave switches. The facility is located inSaraburi, approximately two hours north of Bangkok.
Weston EU -a supplier of aero-engine parts - has a wholly owned subsidiary company, Weston SEA,which is located in Chonburi province, Thailand. It has a ten-year agreement with Rolls-Royce for thesupply of compressor aerofoils; Weston SEA will produce compressor aerofoils for the V2500 enginein Thailand. Production targets for 2009 have been set at 180,000 pieces, increasing to 250,000pieces in 2010. Weston SEA will assume responsibility for a significant proportion of the V2500 totalengine programme, with market values in the range of $15 million per year for phase one alone.
Benchmark Electronics, Inc has set up a manufacturing plant in Ayudhaya, Thailand.
Table twenty-six: Aircraft systems, structures and equipment contract awards 2005-2009 by Thaicompanies
Contractor Supplier Workpackage
Value Comment
Boeing 787
HamiltonSundstrand
DucommunIncorporated
Mechanicalenclosuresand wireharnesses
$15 million Engineering and first article development will be performed atDTI’s Phoenix, Arizona facility with production starting in 2008at DTI’s facility in Thailand. Contract signed June 2006
62 The growth of aircraft manufacturing in low-wage economies 2005-2009
4.9 Vietnam
Vietnam is starting to see an influx of Japanese aerospace manufacturers.
Mitsubishi Heavy Industries (MHI) has set up MHI Aerospace Vietnam Co., Ltd. (MHIVA) to producecommercial aircraft components in Hanoi, Vietnam. MHI is shifting part of its metal componentassembly work to Vietnam. Plans are for MHIVA to begin production of Boeing 737 flap assemblies,with other operations to follow. In 2009 and 2010, MHIVA will assemble flaps for 2-8 aircraft everymonth, and for 10 aircraft per month starting in 2011. MHIVA, capitalized at US$7 million, will startwith 50 employees, to be expanded to about 200 people when the plant reaches maximumproduction capacity.
Meanwhile Nikkiso is establishing a manufacturing facility in the suburb of Hanoi (Nikkiso VietnamInc.) The facility is currently under construction and is due to start operations at the end of the year.
Table twenty-seven: Aircraft systems, structures and equipment contract awards 2005-2009 byVietnamese companies
Contractor Supplier Workpackage
Value Comment
Boeing 737-600,-700,-800,-900
Boeing MHI AerospaceVietnam Co
Flaps MHI Aerospace Vietnam Co., Ltd. (MHIVA) of Hanoi is asubsidiary of Mitsubishi Heavy Industries, Ltd. (MHI) completedthe manufacture of a component production plant inSeptember 2009. MHIVA, capitalized at US$7 million, wasestablished in December 2007 as a wholly owned subsidiary ofMHI to assemble commercial aircraft component structures.The new plant is situated at the Thang Long Industrial Park(TLIP) approximately 16 kilometres northwest of central Hanoiand occupies 4,500 square meters (m2) in floor area within the19,100 m2 plant. Initially, the flaps for the Boeing 737 will beshipped to MHI's Nagoya Aerospace Systems Works for paintingand final inspection, and then delivered to the Renton, US site.Once production gathers momentum, MHIVA will deliver theflaps to the US directly, according to the company. Contractsigned September 2009
63 The growth of aircraft manufacturing in low-wage economies 2005-2009
5. Latin America
5.1 Argentina
The largest aerospace concern in Argentina is Lockheed Martin Aircraft Argentina S.A. (LMAASA),based in Cordoba, with the main business focusing on regional aircraft maintenance andmodifications.
5.2 Brazil
Brazil’s aerospace sector has a turnover of around $8 billion and employs around 27,000 staff11
2005 2006 2007 2008
Annual turnover* 4.3 4.3 6.2 7.55
Exports* 3.7 3.9 5.6 6.74
Aeronautics 87.3% 90.8% 91.3% 89.13%
Defence 9.29% 5.78% 6.6% 8.79%
Space 0.24% 0.41% 0.4% 0.57%
Exports 90% 90.5% 90.8% 90.5%
Employment 19,800 22,000 25,200 27,100
(*In US$ billions)Source: AIAB
Although the aerospace industry is developed mainly around Embraer there is a growing number ofother Brazilian companies working on Embraer and other aircraft programmes. Embraer is now oneof the largest aircraft manufacturers in the world and was Brazil’s largest exporter from 1999 to2001 and the second largest in 2002, 2003 and 2004. It currently employs more than 16,946 people,94.7% based in Brazil. Since 1996, Embraer has produced and delivered more than 1000 ERJs tomore than 37 airlines in 24 countries. The success of the Legacy 600 since its entry into service in2002 was followed by the Phenom 100, Phenom 300, Legacy 450, Legacy 500, Legacy 600, andLineage 1000 executive jets. The company is also active in the defence field, with trainers and AWACaircraft. Defence is likely to take a larger share of the future market with the country’s acquisition ofnew fighters – which will involve considerable Brazilian manufacturing and technology input – andthe proposed development of a new military transport aircaft.
Other significant Brazilian aerospace manufacturing companies.
Aeroeletrônica LtdaAvionic systems
Aeromot Aeronaves e Motores S/AAircraft components, structures, equipment – engine systems
Akaer Engenharia S/C LtdaAkaer, based in São José dos Campos, is heading a consortium of Brazilian companies - comprisingFriuli, Winnstal, Minoica and Imbra Aerospace – to provide systems and assemblies to the Gripen NGprogramme.
11Source: http://www.aiab.org.br/english/index.php?option=com_content&task=view&id=17&Itemid=31
64 The growth of aircraft manufacturing in low-wage economies 2005-2009
Avibrás Indústria Aeroespacial S/AAircraft components, structures, equipment
Cenic Engenharia Indústria e Comércio LtdaAircraft components, structures, equipment
Imbra AerospaceAircraft components, structures, equipment
Helicópteros do Brasil S/A - HELIBRASHelicopter components, structures, equipment
Sobraer LtdaAircraft components, structures, equipment
To support Embraer activities Western manufacturers have set up a number of joint-ventures andBrazilian-based operations.
Aernovva do Brasil ELEB - Embraer Liebherr Equipamentos do Brasil S/A GE Celma Ltda GKN Aerospace Transparency Systems Latecoere do Brasil Indústria Aeronáutica Ltda Parker Hannifin Ind. e Com. Ltda Pratt & Whitney Canadá do Brasil Ltda Rolls-Royce Brasil Ltda Turbomeca do Brasil Ltda
Table twenty-eight: Aircraft systems, structures and equipment contract awards 2005-2009 byBrazilian companies
Contractor Supplier Workpackage
Value Comment
Airbus A320
Airbus Aernnova Compositeparts
MLG doors and elevators. Fuselage and other parts made fromsheet metal. Spain’s Aernnova has a facility in Sao Jose Dos Campos,Brazil
Airbus Sonaca Panels, wingcomponents,fuselageassembly
Sonaca, through the BELAIRBUS consortium has been an Airbuspartner for 25 years. It develops, manufactures, assembles and teststhe wing leading edge slats and associated de-icing system for theAirbus A320 and A340 families (including the A340-500/600) andthe new A380 wide body aircraft. The Sonaca Group also carries outA320 family Frame 1 assembly. This task is performed in Brazil, bySOBRAER.vThe Brazilian companies of the Group, SOPEÇAERO andPESOLA, also manufacture parts for the Airbus A320 and A340-500/600 programmes.
Airbus A330/A340
Airbus Sonaca Panels, wingcomponents,fuselageassembly
Sonaca, through the BELAIRBUS consortium has been an Airbuspartner for 25 years . It develops, manufactures, assembles andtests the wing leading edge slats and associated de-icing system forthe Airbus A320 and A340 families (including the A340-500/600)and the new A380 wide body aircraft. The Brazilian companies ofthe Group, SOPEÇAERO and PESOLA, also manufacture parts for the
65 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus A320 and A340-500/600 programmes.
Airbus Aernnova Compositeparts
Elevator skins, HS ribs. Spain’s Aernnova has a facility in Sao JoseDos Campos, Brazil
Boeing 777
Boeing Embraer Structures
Saab JAS39 Gripen
Saab Akear See comment Akaer, based in São José dos Campos, is heading a consortium ofBrazilian companies - comprising Friuli, Winnstal, Minoica andImbra Aerospace – to provide systems and assemblies to the GripenNG programme. Further integration will be dependent on Brazilselecting the aircraft for the F-X2 project. Contract awardedSeptember 2009.
Sikorsky S-92
Sikorsky Embraer Sponsons andfuel systems
5.3 Mexico
Mexico has long been seen as an attractive low-wage economy for aerospace manufacturers.According to the United States’ International Trade Commission’s Aaron Miller12, speaking in May2009, Mexico’s advantages cen be summed up as:
Existing human capital resources
Proximity to the U.S.
Economic integration
20% cost savings on labour
Strong IPR protections
No military aircraft restrictions
Liberal investment regime
Another key component for Mexico’s success has been the BASA (Bilateral Aviation SafetyAgreement) federal government project which allows the certification of aerospace designs andcomponents made in Mexico, in accordance with U.S. standards and complying with FAA regulatoryissues, to be recognised in the USA - avoiding re-certifications or second reviews by US Government.
In the past five years more than 190 aerospace companies have relocated or set themselves up inMexico. While most of these are relatively labour-intensive, structural parts and MRO organisationsit is possible13 that by 2011 Cessna will be assembling aircraft in Mexico; Bombardier will start
12Source: www.business.utep.edu/Faculty/PDF/symposium09/miller.ppt
13Source: “Mexico’s Aeronautical Industry” published by MexicoNow, June 2009 – www.mexico-now.com.
66 The growth of aircraft manufacturing in low-wage economies 2005-2009
building its Learjet 85 in 2012 and both Bell and MD Helicopters are considering opening assemblylines there.
Figures for turnover and growth differ. According to the Mexican aerospace industry tradeassociation FEMIA 14 the aerospace industry exported $US3,400 million of aeronautical products in2008, expecting to reach over $4,000 million by the end of 2009 - a 28% increase over 2008. Importswere $2,425 million in 2008 and predicted to be $2,840 million in 2009. Other figures (see tablebelow), suggest a more modest turnover.
Mexico’s aerospace turnover
2007 2008 2009 2012
Employment (000s) 16.5 21 (E) 27 (E) 37.5 (E)
Annual investment (US$ million) 450 900 (E) 1000 (E) 1,900 (E)
Annual exports (US$ million) 600 1,000 (E) 2,000 (E) 6,000 (E)
Total number of plants 150 190 (E) 220 (E) 310
Source: MexicoNow research
14Source: http://www.femia.com.mx/ingles/cifras.html
67 The growth of aircraft manufacturing in low-wage economies 2005-2009
Aguascalientes
MDM
Texas Instruments
Baja California
Aerospace Coating International
American Plating Company
Ascotech
BAE Systems
BCM
Bourns
C&D Zodiac
Chromalloy Aerospace
Cobham Defence Electronic Systems
Craig Tools International
Crissair
Cubic
Delphi
Eaton
Electromech
Empresas LM
Esterline
Fluidmaster
GKN
Goodrich
Gulfstream
Hartwell Dzus
Honeywell
HST
Hutchinson
Jonathan Engineered Solutions
Leach
LISI Aerospace
LMI Aerospace
Lockheed Martin
MAHETSA
Mexmil
Next-Tech Aerospace
Northrop Grumman
Orcon Corp
Pacmin
Parker
Pratt & Whitney
Rockwell Collins
Seacon Global
Suntron
TDI
Thayer Aerospace
Tyco Electronics
Volare
Chihuahua
Bell Helicopter
Cambrian Industries
Capsonic Group
Cessna
CN
Electro Switch Corp
FMC Technologies
Hawker Beechcraft
Hitco
Honeywell
Jabil
Labinal
Lockheed Martin
Manoir Industries
Murphy
Nordam
AE Petsche
Stork
Zodiac
Coahuila
Alcoa
General Electric
GSC
Ketema
Parkway Products
Saltillo Jet Center
SEI
Senior Aerospace
Unison
Guerrero
Turbinas de Zihuatanejo
Jalisco
AVNTK
Competitive Global de Mexico
Global Vantage
Hydra
Interplex Industries
Sanmina SCI
Mexico City
Eurocopter
Mexicana
Nueovo Leon
Aerodiesel Engines
Aztek Technologies
Bodycoat
68 The growth of aircraft manufacturing in low-wage economies 2005-2009
Corporacion EG
Doncasters
EZI Metals
Frisia Wyman Gordon
General Electric
Grupo Protexa
Honeywell
Maquinados Programados
Moneterrey Jet Center
Moneterrey Metal Prodicts
Pratt & Whitney
Technologico de Monterrey
Tecmaq
Schoeller, Bleckmann, Edelstahlrohr
SNECMA
UANL
Puebla
Aritex
Crouzet
LUK
Queretaro
Aernova
Bombardier Aerospace
CIATEQ
CIDESI
ELIMCO
Ellison Surface Technologies
General Electric IQ
Ketema
Messier Services
AE Petsche
ITR
Meggitt
SEI
SNECMA Propulsion Solide
SNECMA Services
San Luis Potosi
Bonanza
General Electric
GKN
Hitchiner
HITCO
TJR
Sonora
Amphenol
Arrow
BAE Systems
ChemResearch
Daher
D.A.M. Industries
Ducommun
ESCO
GS Precision
Goodrich
Harco
Integrated Magnetics
ITT
Molex
Novacap
OVISO
Paradigm Precision
Parker
Precision Aerospace
Sargent
SAVI
SEMCO
Sigmex
Williams International
Vermillion
State of Mexico
Avemex
EADS
Navair
Raytheon
Tampaulipas
Ametek
Cinch
Nova/Link
Porta Systems
RBC Bearings
Zacatecas
Triumph Group
Yucatan
Air Temp
General Electric
Precision Castparts
SMP
.
69 The growth of aircraft manufacturing in low-wage economies 2005-2009
According to Secretary of Economy figures, there are 194 aerospace companies operating in thecountry, 79% of these are in the manufacturing and assembly, 10% in engineering services and R&D,and 11% are involved in MRO activities.
Raytheon moved its wire harness production to a supplier in Mexico in 2003 but the surge inaerospace business relocation and start-ups really began in 2007. Bombardier relocated its Quebecmanufafturing plant to Queretaro in 2007 as part of the manufacturing strategy for the GlobalExpress; in 2006 parts manufacturing for the company had already been transferred to Mexico fromWichita, Japan and Northern Ireland. Cessna and Hawker Beechcraft set up plants in Chihuahua;Cessna’s 62,000-square-foot wire assembly and sheet metal facility opened in the first quarter of2006. Goodrich chose Mexicali for its Boeing 787 work and SAFRAN now employs more than 3,500Mexican workers in Queretaro and Chihuahua states.
The impact of the setting up of the European and North American companies on the Mexicaneconomy is not yet fully understood – though Eaton Aerospace has estimated it will be sourcing 30%of supplies from local providers.
Mexico has also developed effective “cluster” activities. Most of the relocated companies arelocated in the Mexicali-Tecate-Tijuana corridor. One particulararly successful cluster operation is inBaja California which now employs more than 12,000 people in aerospace activities.
Table twenty-nine: Aircraft systems, structures and equipment contract awards 2005-2009 byMexican companies
Contractor Supplier Workpackage
Value Comment
Airbus A350 XWB
Rolls-Royce EsterlineCorporation
Engine
sensors
Approximately $500million overthe lifetimeof theprogramme
The contract covers the supply of approximately 30 separatecomponents in the sensors package. The first Esterline-suppliedTrent XWB components are scheduled for delivery to Rolls-Royce inearly 2010. Contract signed April 2009. At least 75% of thesecomponents will be produced in-house at the company’s AdvancedSensors facilities, including the UK-based Weston Aerospaceoperation, France-based Auxitrol operation, US -based NorwichAero operation, and a new facility in Mexico.
Boeing 777-300ER
General Electric Labinal Engine wiringwithin theGE90-115B
The work takes place in Pryor, Oklahoma, Corinth, Texas andChihuahua, Mexico.
Boeing 787
Boeing GKN Aerospace Titaniummetal matrixcomposite(TMMC)thrust links
The work takes place in Mexicali, Mexico According to GKN thisrepresents the first use of TMMC in a commercial application;TMMC offers major weight savings of 25% to 40% over traditionalsteel or inconel thrust links and increased temperature toleranceover monolithic titanium. GKN Aerospace is partnered with FMWComposite Systems Inc on the programme. “GKN Aerospace andFMW will partner on this contract and in seeking other teamingopportunities for TMMC in the aerospace sector,” said GKN. TheBoeing 787 thrust link comprises an FMW manufactured TMMCcentre tube, which GKN Aerospace plasma-welds to two machinedtitanium end lugs. Contract signed October 2007
Gulfstream 550
70 The growth of aircraft manufacturing in low-wage economies 2005-2009
Gulfstream Gulfstream Wireharnesses
Wire parts and harnesses are assembled at Gulfstream’s plant in ElCentro, Mexico for assembly and placement into kits which are usedin just-in-time (JIT) operations.
MD 500, 520, 600N
MD Helicopters MDHI/MDM Fuselage
manufacture
MD Helicopters' new production facility in Monterrey, Mexico,(MDM) delivered its first single-engine fuselage in January 2007. MDHelicopters Inc uses the facility for production of fuselages for itssingle-engine helicopters and subassemblies. Dedicated in August2006 the production facility houses a climate-controlledmanufacturing operation that includes capabilities such as detailpart processing, welding, bonding, and mylar reproduction. Workingwith fuselages from Monterrey, and other components from variousproviders, MD 500s and MD 600s are assembled in Mesa andcompleted at MDHI subsidiary Hertiage Aviation in Texas, or inMesa, depending on the requirements.
Bombardier Learjet 85
Bombardier Bombardier See comment All primary structural components of the all-composite aircraft willbe built in Mexico at new facilities in Querétaro, about 130 milesnorth of Mexico City. New facilities have also been developed atBombardier’s main Montreal site and in Wichita, where finalassembly of the 85 will take place. The composite structure will bebased on a metal skeleton. Wiring harnesses are assembled andinstalled in Mexico before shipment to Wichita.
Bombardier Challenger 605
General Electric TeleflexAerospaceGroup
Blades The blades are made in San Luis Potosi, Mexico
Hawker Beechcraft Premier 1
HawkerBeechcraftCorporation(formerlyRaytheonAircraft)
Labinal Inc/Aerotec deMexico, S.A. deC.V
Wire harnessassemblies
Labinal Inc is a North American subsidiary of Labinal, a SnecmaGroup company. The contract is for a long term agreement for theoutsourcing of wire harness assembly for all Raytheon (now HawkerBeechcraft) commercial aircraft. Work takes place in Chihuahua,Mexico. Contract signed June 2003
Hawker Beechcraft 400XP
HawkerBeechcraftCorporation(formerlyRaytheonAircraft)
Labinal Inc/Aerotec deMexico, S.A. deC.V
Wire harnessassemblies
Labinal Inc is a North American subsidiary of Labinal, a SnecmaGroup company. The contract is for a long term agreement for theoutsourcing of wire harness assembly for all Raytheon (now HawkerBeechcraft) commercial aircraft. Work takes place in Chihuahua,Mexico. Contract signed June 2003
Hawker Beechcraft 850/900XP
HawkerBeechcraftCorporation(formerlyRaytheonAircraft)
Labinal Inc/Aerotec deMexico, S.A. deC.V
Wire harnessassemblies
Labinal Inc is a North American subsidiary of Labinal, a SnecmaGroup company. The contract is for a long term agreement for theoutsourcing of wire harness assembly for all Raytheon (now HawkerBeechcraft) commercial aircraft. Work takes place in Chihuahua,Mexico. Contract signed June 2003
Hawker Beechcraft 4000 Horizon
HawkerBeechcraftCorporation(formerlyRaytheonAircraft)
Labinal Inc/Aerotec deMexico, S.A. deC.V
Wire harnessassemblies
Labinal Inc is a North American subsidiary of Labinal, a SnecmaGroup company. The contract is for a long term agreement for theoutsourcing of wire harness assembly for all Raytheon (now HawkerBeechcraft) commercial aircraft. Work takes place in Chihuahua,Mexico. Contract signed June 2003
71 The growth of aircraft manufacturing in low-wage economies 2005-2009
72 The growth of aircraft manufacturing in low-wage economies 2005-2009
Part two – Supply chain of aircraft programmes within low-wage aerospace economies
6.1 Argentina
6.1.1 Lockheed Martin AT-63 Pampa
Purchaser Supplier Work package Value Comment
Lockheed
Martin
Aircraft
Lockheed Martin
Aircraft Argentina
Assembly The aircraft is assembled at the Lockheed MartinAircraft Argentina plant. The Pampa programmewas re-started in February 2004 with the twofive-year contracts awarded by the ArgentineGovernment to Lockheed Martin AircraftArgentina. The first contract comprises theupgrade of 12 existing aircraft to AT-63 standard,plus a forth contract to build 12 AT-63 Pampajets, six for the Argentine Air Force with the restfor international sales.
Lockheed
Martin
Aircraft
Honeywell
Aerospace
Engine The aircraft features a Honeywell TFE-731-2Cturbofan engine with 3,500 pounds of thrust. Thenew engine features FADEC control andimproved mean time between failures.
Lockheed
Martin
Aircraft
Elbit Avionics The avionics suite comprises a digital cockpit witha heads-up display in the forward cockpit.Features inclide a 1553B data bus, laser ringINS/GPS navigation system, mission computerand an integrated weapons system. In 2001, ElbitSystems signed a contract with Lockheed MartinAircraft Argentina S.A. for the avionics upgrade of24 AT-63 Pampa aircraft for the Argentinean AirForce.
Lockheed
Martin
Aircraft
Messier-Bugatti Brakes Wheels and hydraulic disk brakes
Lockheed
Martin
Aircraft
Lockheed Martin Radar APG-67 multi-mode radar
6.2 Brazil
6.2.1 Embraer 170-175/190-195
Purchaser Supplier Work package Value Comment
Embraer Embraer Structures At the end of July 2008 Embraer said it would investEUR148 million in two new plants in Portugal to makewings and tailpieces for export. The two plants will bebased in Evora in the south of the country. One, whichwill cost EUR100 million, will build large metallic partsfor aircraft, such as wings, while the other will workwith composite materials for tailpieces. The wingproduction plant should start producing in 2011, andthe second plant would become operational in 2012.
Embraer Aernnova
(formerly Gamesa)
Structures The company is a single source risk-sharing partnerwith Embraer, responsible for design, prototypes,certification and manufacture of empennages (verticaland horizontal stabilizers), rudder and elevators. Thecompany also makes the rear fuselage (includingpressure bulkhead).
73 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Aernnova
(formerly Gamesa)
Composite parts Rudder and elevators ,empennage spars and ribs
Embraer Aernnova
(formerly Gamesa)
Composite/sheetmetal parts
Wing skins. Frames, stringers.
Embraer Meggitt AircraftBraking Systems
Carbon brakes
Embraer General Electric Engines The Embraer 170-175 is powered by two GE CF34-8Ejet engines fitted with FADEC. The Embraer 190-195 isfitted with GE 34-8E-10s.
Embraer Messier-Bugatti Landing gearextension andretractionsystem,nosewheel steeringsystem,brakingsystem.
Embraer Latecoere Structures Passenger doors, emergency exit door and forward andaft barrel section
Embraer Messier Dowty Landing gear
Embraer PPG Aerospace Windhshieldtransparencies
Embraer Sagem DéfenseSécurité
Cockpit controls.aircraft conditionmonitoringsystem (ACMS).
Embraer Sonaca Structures The Sonaca Group develops, manufactures, assemblesand tests the wing leading edge slats and produces thefuselage panels (CFII) and sub-assemblies - includingthe keel beam - and the wing skin panels for theEmbraer 170-190 and related programmes (Embraer175/195). These are produced at Gosselies, in Belgium.The EMB 170/190 wing skin panels are manufacturedby SONACA NMF CANADA and SONACA NMF AMERICA.SOBRAER, a Brazilian subsidiary of the Group,assembles the EMBRAER 170/190 lower rear andforward panels and associated kits. It is also in chargeof finishing the EMB 170/190 upper and side panelsand of the CFIII stuffing. The parts required forassembly are partly manufactured by SONACAGosselies (Belgium) and partly by two other Braziliansubsidiaries, SOPEÇAERO and PESOLA.
Embraer Sofrance Air and oil filters,hydraulic filters
Embraer Technofan Fans
Embraer Nord Micro Cabin pressuresystem
Embraer Technical AirborneComponents
control, structuraland system rods
Embraer ASCO Leading edge highlift mechanisms
Embraer Liebherr Aerospace Nose landinggear, mainlanding gear
Landing gear supplied via the Eleb consortium,
74 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Kawaskai HeavyIndustries
Structures andcomponents
Kawasaki Heavy Industries, Ltd. participates in thedevelopment of Embraer 170/190 jet transport familyas a partner. Kawasaki is responsible for thedevelopment of the wing structural components. Inaddition to the wing stub (center wing) and mobilewings such as flaps, ailerons and spoilers, whichKawasaki has been producing under contract for theEmbraer 170/175, Kawasaki has added the wing box toits lineup; the company now develops andmanufactures the entire wing of the Embraer 190/195.In late 2003 Kawasaki Aeronáutica do Brasil Indústria,ltda. (KAB), a subsidiary of Kawasaki completed theconstruction of a new plant to assemble the main wingcomponents of the Embraer 190/195, which has beenjointly designed and developed by Embraer andKawasaki. Embraer constructed an aircraft assemblyplant in the city of Gavião Peixoto, 300km northwest ofSão Paulo, complete with 5km runway andaircraft assembly hangar.
Embraer Structil Pastes andstructural films
The pastes and films are produced under a LoctiteAerospace licence to ensure metal/metal andmetal/composite bondings
Embraer Goodrich AircraftLighting Systems
External andinternal lights
Embraer Daher Sub-assemblies The renewable five year contracts started in May 2008and are for composite-based sub-assemblies.
Embraer Microtechnica Actuation controlsystem
Embraer Harco Thermo-couplingsystems
Embraer Akaer Structures (seecomment)
The company is responsible for the center fuselage II(CFII) including aft and rear plugs for the Embraer190/195 and wing to fuselage fairing (WFF) includingventral speed brakes for the170-175. The companyalso provided full design and engineering services(structure and system installation) to implement theSpin Recovery Parachute System (Tailchute) forthe170/190 prototypes’ tail cone, for flight- testcampaign purposes.
Latecoere Aero Vodochody Door structuresand hinges
CZK onebillion
The contract comprises exclusive deliveries of hingesand inner structure of doors for the aircraft Embraer170/190. Czech landing gear manufacturerTechnometra Radotin, a subsidiary company of Aero,has joined the Latecoere programme. Aero hasdeveloped a new production line, with parts suppliesto start in February 2009.
GeneralElectric
Aircelle GE CF34-8E thrustreversers andnacelles
GeneralElectric
WoodwardGovernor
GE CF34-8 fuelmetering unit
GeneralElectric
Techspace Aero Enginecompressor
Techspace Aero is responsible for the design,development and the production of the low pressurecompressor and forward sump, which represents9,3actuators of the CF34-10 programme.
GeneralElectric
Aermacchi GE CF34-8Enacelle
Aermacchi is working with General Electric, throughthe Joint Venture MHD, for the complete nacelleincluding the EBU.
75 The growth of aircraft manufacturing in low-wage economies 2005-2009
General
Electric
Woodward
Governor
CF34-10 AMVactuator
General
Electric
Middle River
Aircraft Systems
CF34-10E thrustreverser
Middle River
Aircraft
Systems
General Electric Thrust reverseractuation system
Latécoère Akaer The CenterFuselage I (CFI)module
The company has also been subcontracted byLatécoère to perform part of the package of CenterFuselage III (CFIII) for both Embraer 170-175/190-195versions.
6.2.2 Embraer Phenom 100/300
Contractor Supplier Work package Value Comment Awarded
Embraer Embraer Final assembly Embraer announced that it plansto invest an estimated US$ 50million for the establishment of a150,000-square-foot facility tohouse a final assembly line,capable of producing both thePhenom 100 and Phenom 300executive jet models, as well as apaint shop and a delivery andcustomer design center, atMelbourne International Airport,in Melbourne, Florida. Embraerexpects to create approximately200 skilled positions by 2011. Atthe start of September 2009Embraer started construction ofa 161,000-sq-ft facility at Evora inPortugal which will manufacturecomplex composite airframestructures and components forthe company’s business aircraftand airliners.
May 2008
Embraer Meggitt
Aircraft BrakingSystems
Wheels, brakesand brakingsystems
Over thelife of theprogramme, thecontractvalue isestimatedto be wortharound$250million.
Lightweight aluminium alloywheels with long life steel brakes.
May 2006
Embraer Alcoa Fasteners The company’s UAB™ Blind Bolthas been approved by Embraerfor use on the Phenom 300. Eachaircraft will use approximately3,700 UAB Blind Bolts in themanufacture of compositeempennage and flaps, says Alcoa.
October 2006
Embraer Avionics Services Seats Avionics/Geven will supply theseats and will provide all thesupport for the whole lifetime ofthe fleet.
April 2006
76 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer BMW GroupDesignworks, USA
Interior andcockpit design
The interior features a privatelavatory and refreshment centre,executive table, entertainmentand digital communications,suite. It incorporates Embraer’sOval LiteTM design. The Phenom100 can be configured to carryfour passengers in a typicalconfiguration. The Phenom 300jet can accommodate nineoccupants, plus luggage.
Embraer Daher Sub-assemblies The renewable five yearcontracts started in May 2008and are for composite-based sub-assemblies.
March 2008
Embraer Meggitt AircraftBraking Systems
Wheels, brakesand brakingsystems (-300)
Thecontract isexpected tobe worth$100million overthe life ofthe aircraft.
The award covers main and nosewheels, steel brakes and a brake-by-wire control system, includingan emergency park brake andanti-skid system.
April 2006
Embraer Eaton Thrust control,landing gearcontrol lever, andlanding gearhydrauliccomponents.
The valueof theaward isestimatedat $20million overthe 10-yearlife of theprogramme.
See above October 2005
Embraer Eaton Thrust control,landing gearcontrol lever, andlanding gearhydrauliccomponents andflap actuators
Therevenuesfrom theseaerospacecontractawards areestimatedat $70million overthe life oftheprogramme.
See above October 2005
Embraer Garmin Integratedavionics suite
The flight deck suite called“ProdigyTM” and features threeinterchangeable 12-inch displays– two primary flight displays(PFD) and one multi-functiondisplay (MFD). The systemintegrates all primary flight,navigation, communication,terrain, traffic, weather, engineinstrumentation, and crew-alerting system data andpresents the compositeinformation on three high-definition displays
November 2005
77 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer General Electric Bleed air and anti-ice subsystems
First delivery August 2007. Thesubsystems will be manufacturedat Smiths' facility – now GeneralElectric - in Rockford, Illinois.General Electric/SmithsAerospace systems packageconsists of the bleed air systemcontroller, the pressureregulating and shutoff valves(PRSOVs), fan air valves, crossbleed valve, wing and horizontalstabilizer anti-ice valves, and theengine reverse flow check valves.The controller manages the bleedair valves, anti-ice valves andbleed air leak detection sub-systems. In addition to the aboveunits, GE/Smiths will performsystem level performance testingin their test facility on the entirebleed air and anti-ice systems toinclude Embraer supplied engineanti-ice valves, pre-cooler heatexchanger, system ducting,temperature sensors, and piccolotubes.
October 2006.
Embraer Goodrich Air data system The awardis expectedto generateapproximately $20million inoriginalequipmentandaftermarket revenuesover thelife of theprogramme
Goodrich will provide theSmartProbe(TM) Air Data Systemfor the Phenom 300. The systemwill provide all primary air datainformation required by theaircraft.
December 2006
Embraer Honeywell Cabin pressurecontrol andmonitoringsystem(CPCMSTM)
This system provides both cabinpressure control and cabinaltitude monitoring functions.Controls and sensors aremounted remotely from theflight deck to maximize flightdeck panel space, according toHoneywell and the systemarchitecture is designed tointerface directly with theaircraft’s avionics to provide fullyautomated cabin pressurecontrol with no flight crewinteraction during normaloperation. The overall systemincludes an electronic controland monitoring unit (ECMU), anoutflow valve (OFV), and positiveand negative pressure reliefvalves. Via the avionics, thesystem receives aircraft altitudeinformation from the air datacomputer (ADC), destinationlanding altitude from the flightmanagement system (FMS), andengine power setting directlyfrom the throttle.
October 2006
78 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Intertechnique Fuel systemincluding fuelcirculationequipment, fuelquantityindication system,fuel managementsystem
Embraer LuminescentSystems Inc
Exterior lightingsystem
In October 2006 AstronicsCorporation, the parent companyof Luminescent Systems Inc,announced it had been selectedto provide exterior lighting forthe Phenom 100 and would workwith Embraer on the certificationprocess to design a completeexterior lighting system, whichuses LED (light emitting diode)and HID (high intensity discharge)lighting technology. Astronics isalso supplying flood lighting andlighting controllers for thecockpit.
October 2006
Embraer Parker Hannifin Flight control sub-systems
Parker Hannifin will supply fourflight control subsystems on thePhenom 300. Parker’s ControlSystems Division will design andproduce the aircraft’s fly-by-wirespoiler system andelectromechanical pitch trimsystem, yaw and roll trimactuation, and flap system, aswell as a centralised electroniccontroller.
September 2007
Embraer Pratt Pratt &Whitney Canada
Engines PW617F turbofan engines forPhenom 100; PW535E turbofanengines for Phenom 300
May 2005
Embraer PPG Transparencies Accordingto PPGAerospaceexpectedproductionlife is morethan 1,000aircraft,whichcould putthe value ofthecontract atmore than$35 million
PPG Aerospace-Transparencieshas been awarded a sole-sourcecontract to develop and producecockpit windows for the Phenom100 and 300. The aircraft will beEmbraer's first to be certifiedwith the PPG Surface Seal rain-repellent coating as the primarywindshield rain removal system,with no windshield wipers.
June 2007
Embraer Tactair Select controlsystems forbrakes, secondaryflight and doors
Tactair Fluid Controls Inc isproviding select controls forwheel brake, secondary flightcontrol, and door controlapplications for the Phenom100/300. On the Phenom 100,Tactair will provide theemergency/park brake controlsystem and passenger doordamper. On the Phenom 300,Tactair will provide the landinggear control valves, stick pusheractuator, rudder spring actuatorand passenger door damper.
June 2007
79 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Thales IntegratedElectronicStandbyInstrument (IESI)
Thales announced it will providethe IESI, incorporating the ActiveMatrix Liquid Crystal Display(AMLCD) in a 3 ATI instrumentformat.
May 2006
Embraer Safe FlightInstrumentCorporation
AoA sensor Safe Flight’s AoA sensor provideslocal angle-of-attack informationto the dual channel digital SWPScomputer. The computersupplies stall warning and lowairspeed awareness cues to theintegrated avionics suite as wellas outputs to drive the stickpusher for stall protection.
May 2008
Embraer MTI Global Thermal andacousticinsulation
Productionis expectedto ramp-upin 1Q 2009for bothprogrammes, withestimatedtotalrevenueexpected toexceed$3.8 millionover thelife of thecontracts
MTI-PolyFab has been selectedby Embraer to supply thermaland acoustic insulation for a subsystem of the new Phenom100/Phenom 300 aircraft.
May 2008
AdvancedIndustries, Inc.
Starter generatorand generatorcontrol unit
The company is supplying itsrange of 325 Amp startergenerator systems to thePhenom 100/300 family.
MeggittAerospace
DoncastersPrecision Forgings
Brake torque tube According to Doncasters: “Thetorque tube is an essential partof the brake which encloses thedrive shaft used to absorb theresultant torque (twisting,turning force) from the shaft.Doncasters Precision Forgings inSheffield, UK, will manufacturethe torque tubes from stainlesssteel using the site's four tonneclosed die forging hammer.”
February 2007
General Electric(formerly Smiths)
Bleed air & anti-ice subsystems,
The contract includes the supplyof controller, pressure regulatingand shutoff valves, fan air valves,cross-bleed valve, wing &horizontal stabilizer anti-icevalves, engine reverse flow checkvalves (all on 300 model)
October 2006
Embraer IndústriaAeronáutica Neiva
Sub-assemblies Embraer has contractedassociate company Neiva toproduce sub-assemblies andcomponents for the Phenom100/300 family.
Lee Products Ltd Fluid controlcomponents
No further information currentlyavailable
Meggitt SafetySystems Inc
Engine firedetection systems
No further information currentlyavailable
80 The growth of aircraft manufacturing in low-wage economies 2005-2009
Meggitt ThermalSystems
Engine inlet anti-ice system
The company won the order inJanuary 2006 to supply thenacelle anti-ice system for thePhenom 100 engine
January 2006
MeggittAerospace
Senior AerospaceMetal Bellows
Accumulators The units are manufactured atSenior Aerospace Metal Bellowsfacility in Sharon, Massachusettswith deliveries beginning in early2007.
Saint-GobainPerformancePlastics
Radomes
6.2.3 Embraer MSJ/MLJ
Contractor Supplier Work Package Value Comment Awarded
Embraer Rockwell Collins Avionics Both aircraft will feature the Pro LineFusionTM avionics suite. Some of thestandard features on the MSJ and MLJflight deck include: four high-resolution15-inch diagonal Liquid Crystal Displays(LCD) with synthetic vision depiction ofterrain and obstacles; Integrated FlightInformation Systems (IFIS) withelectronic charts and enhanced maps;Advanced Flight Management Systems(FMS) with Wide Area AugmentationSystem that supports LocalizerPerformance with Vertical guidanceapproaches (WAAS/LPV) and RequiredNavigation Performance (RNP)capabilities; Advanced human-machineinterface including graphical flightplanning capability; a TrafficSurveillance System with AutomaticDependent Surveillance Broadcast(ADS-B) capabilities; full-flight regimenauto throttles; and an InformationManagement System (IMS) to managedatabases and facilitate wirelessinteractivity with the groundinfrastructure. Optional featuresinclude graphical weather overlays,paperless cockpit provisions,MultiScan™ weather radar withpredictive windshear; Controller-PilotData Link Communication (CPDLC);surface management system; andenhanced vision display.
April 2008
Embraer Honeywell Engines Thecontract isvalued atmore than$23 billionincludingaftermarket over thelife of theagreement.
Honeywell is providing its HTF7000turbofan propulsion system family forEmbraer's MSJ and MLJ businessaircraft.
April 2008
Embraer Honeywell APU The 36-150 unit has been specified April 2008
Embraer BMWDesignworks
Interior design April 2008
81 The growth of aircraft manufacturing in low-wage economies 2005-2009
USA
Honeywell
GKN Nacelles $750million plus
The contract covers the designadaptation of the nacelle, itsmanufacture and full integration withthe engine, with GKN Aerospacedelivering the complete HTF7500Epropulsion system podded into thenacelle direct to the customer'sassembly line. Work will largely becarried out at the Company's Cowes,Isle of Wight facility in the UK.
July 2008
6.2.4 Embraer Legacy 450/500/600/Shuttle
Contractor Supplier Work Package Value Comment Awarded
Embraer B/EAerospace
Water water system The $150millionorderencompasses theBombardierLearjet 85,DassaultFalcon 7X,EmbraerLegacy 450and Legacy500.
Volume production starts in 2011. April 2009
Embraer Embraer Final assembly Final assembly of the Legacy, systemsintegration and testing are carried outat Embraer's aircraft manufacturingfacilities in Sao Paulo. The aircraft isbased on the ERJ 135/135 but withadditional winglets, fuselage strakes,underbelly and cargo compartmenttanks. In July 1992 Embraer signed risk-sharing partnerships on the ERJ-135programme (the basis for theLegacy/Shuttle design) Sonaca, ENEAR,Gamesa, C&D Interiors and Gamesa. Atthe start of September 2009 Embraerstarted construction of a 161,000-sq-ftfacility at Evora in Portugal which willmanufacture complex compositeairframe structures and components forthe company’s business aircraft andairliners.
Embraer DucommunAeroStructures
Ailerons and spoilers $50 millionplus
DAS has been awarded the design andbuild contract for the ailerons andspoilers. Ducommun will develop theparts from concept throughcertification, preliminary engineering,and detailed designs, drawings andspecifications jointly with Embraer. TheDucommun-led engineering team willwork in close collaboration withEmbraer's engineering offices located inBrazil.
February2009
Embraer Meggitt FluidControls
Pneumatic bleed airsystem
The pneumatic bleed air systemscomprise two regulating and sevenshut-off valves and a pneumatic systemcontroller. The systems manage thebleed air from the engines' high and lowpressure outputs for temperature andpressure control and maintain anti-ice
September2008
82 The growth of aircraft manufacturing in low-wage economies 2005-2009
systems and the aircraft's cargo, cabinand cockpit environments.
Embraer MeggittAircraftBrakingSystems
Wheel, carbon brake,and brake controlsystems.
The contract is for the 14' main wheel,two-pair carbon brake, six-inch nosewheel and brake-by-wire brake controlsystem. MABS is already a partner onthe Embraer Phenom 100 and 300aircraft and, with Liebherr-Aerospace,on the Embraer 170/175 and 190/195regional jets and the Lineage 1000ultra-large business jet.
Embraer ENAER Fin, tail-plane andelevators
Embraer Gamesa Wings, nacelles,wing/fuselage fairings,main landing gear doorsand leading edges
Embraer SONACA Rear and centre sectionof the fuselage, leadingedges, main door, rearfuselage, engine pylonsand baggage door
SOBRAER, a Brazilian subsidiary of theSonaca Group, is in charge ofassembling the Legacy fuselage sectionsand engine pylons.The parts required for assembly arepartly manufactured by SonacaGosselies (Belgium) and partly by twoother Brazilian subsidiaries, SOPEÇAEROand PESOLA.
Embraer Nordam Radome Nordam has opened a new facility,Nordam Brazil, close to the Embraerplant.
Embraer NordamBrazil
Cabinetry The initial delivery will consist of aLegacy 600 aft baggage bulkhead,vanity, lavatory, and two closets.
Embraer Honeywell Avionics The aircraft features the HoneywellPrimus 1000 digital avionics suite and adual flight management system (DFMS).The suite is integrated with dual digitalair data computers, dual attitude,heading and reference system (AHRS), aTCAS II traffic alert and collisionavoidance system and an enhancedground proximity warning system(EGPWS).
Embraer Avos-Eros Oxygen system
Embraer HamitonSundstrand
Air conditioning system
Embraer Honeywell Air conditioning andtemperature controlsystem
The Legacy’s air- conditioning systemwill use bleed air from either theHoneywell 36-150 auxiliary power unitor the Honeywell HTF7000 engines tocool the cabin.
Embraer Honeywell Engines Both aircraft are powered by HoneywellHTF7500E engines.
Embraer Honeywell Ovation Selectaudio/video and cabinmanagement system(AVCMS)
The Ovation Select cabin connectionsuite provides high-definitionaudio/video and fully digital cabinmanagement. The individual touchscreen control panels providepassengers with controls for suchAVCMS components as Blu-ray, LCD
83 The growth of aircraft manufacturing in low-wage economies 2005-2009
monitor, 3-D moving map system,lighting, temperature, cabin speakers,and window shades, among others,including a media dock for iPod use, orany carry-on A/V equipment.
Embraer DucommunAeroStructures
Tailcone and fuselagedoors
The DAScontract isvalued inexcess of$100million atcurrentlyanticipatedbuild rates.
Embraer LiebherrAerospace
Pressurisation system
Embraer InternationalNacelleSystems(GoodrichAerospace)
Nacelles and theoptional clamshell thrustreversers
Embraer Goodrich Air data systems andcrew seats
Thepotentialvalue of theselectionsis roughly$110million overthe life oftheprogrammes for bothoriginalequipmentandaftermarket revenue
The ADS features Goodrich'sSmartProbe(TM) technology to provideall critical air data parameters to theaircraft's flight control, pilot display andother systems. The crew seatsincorporate improvements in reliabilityand safety.
Embraer Goodrich Windshield heatcontrollers
Part of a contract won by thecompany to supply these systems toERJ-145 aircraft. Windshield heatercontrollers regulate power used tohelp keep the windshield free of ice,snow and fog. Goodrich is teamedwith PPG Industries, windshieldmanufacturer for the ERJ 145, to offerwindshield and controllerreplacement packages to currentoperators beginning in May 2002.
November2002
Embraer Goodrich Wheels and brakes
Embraer ParkerHannifin
Fuel managementsystem
Embraer Rolls Royce Engines The AE 3007 is a single-stage, direct-drive, wide-chord fan design whichachieved FAA/JAA certification in 1995.
Embraer HamiltonSundstrand
APU Tail mounted APIC APS-500 auxiliarypower unit
Embraer PPG Windshields
Embraer EDE –Embraer
Landing gear Embraer Liebherr Equipamentos doBrasil S.A. was established in 1999 as ajoint-venture between the Brazilian
84 The growth of aircraft manufacturing in low-wage economies 2005-2009
Liebherr company Embraer – Empresa Brasileirade Aeronáutica S.A. and the LiebherrGroup.
Embraer Hydro-Aire Brake-by-wire controlsystem,
Part of the Crane Aerospace group
Embraer Goodyear Tyres Flight Eagle tyres specified
Embraer Eaton Cockpit components Part of acockpitcomponents contractfor for theERJ145/175familycorporatejet aircraftvalued atmore than$35 millionover tenyears
A variety of electrical and actuationcomponents for panels and cockpitcontrols.
6.3 China
6.3.1 Eurocopter/CATIC/ST Aerospace EC 120B Colibri
Purchaser Supplier Work Package Value Comment Dateawarded
Eurocopter/CATIC/STAerospace
Eurocopter Final assembly,instrument panel,landing gear, seats, rotorsystem, transmission.
Eurocopter has a 61% share of theprogramme.
1993
Eurocopter/CATIC/STAerospace
STAerospace
Tailboom, fin, horizontalstabiliser, Fenestron,general doors andinstrument pedestal.
In April 1999 Singapore TechnologiesAerospace Ltd, established a wholly-owned subsidiary STAIS to provideengineering services, manage andperform services for the post-development and production phaseof the EC120 programme. STAerospace has 15% of the helicopterprogramme.
1993
Eurocopter/CATIC/STAerospace
SagemAvionics
Automatic flight controlsystem
The company is providing its AP 85system, a two-axis autopilot.
Eurocopter/CATIC/STAerospace
HafeiAviationIndustryCompany
Cabin structure anddoors, engine cowlings,pod central andintermediate structureand fuel system
CATIC (the China National Aero-Technology Import & ExportCorporation) negotiated a 24% sharein the programme and the work iscarried out by the Hafei AviationIndustry Company.
1993
Eurocopter/CATIC/STAerospace
Turbomeca Engines The Turbomeca Arrius 2F turbineengine generates 504 shp/376 kWand is fitted with FADEC (FullAuthority Digital Electronic Control).
Eurocopter/CATIC/STAerospace
ThalesNorthAmerica
Displays and avionics The company is providingmultifunction and vehicle/enginemanagement displays. The suite ispart of the “Avionique Nouvelle”
85 The growth of aircraft manufacturing in low-wage economies 2005-2009
family used in modular form on otherEurocopter models.
Eurocopter SagemDéfenseSécurité
Cockpit displays
Eurocopter Sofrance Fuel strainer, anti-sandengine filter, oli filter,
Eurocopter HispanoSuiza
FADEC for theTurbomeca Arriel 1E2engine
6.3.2 Eurocopter EC175/ HAIG Z15
Purchaser Supplier Work Package Value Comment Dateawarded
Eurocopter/Harbin AviationIndustry
Eurocopter See comment The programme is a 50:50 jointproduction enterprise betweenEurocopter and Harbin AviationIndustry Company (HAIG) (seebelow). Eurocopter has responsibilityfor the main gearbox, tail rotor,avionics, autopilot, hydraulic andelectrical systems, doors andtransparencies. Eurocopter is also thetechnical lead and system integrator.
Eurocopter/Harbin AviationIndustry
Eurocopter Avionics The avionics display suite willcomprise four six- by eight-inchdisplays with an optional fifth display.
Eurocopter/Harbin AviationIndustry
HarbinAviationIndustryCompany(HAIG)
See comment HAIG is responsible for the airframe,tail and intermediate gearboxes, mainrotor, fuel system, flight controls andlanding gear. In November 2008 HAIGdelivered the first EC175 airframestructure to Eurocopter at its factoryin Harbin/China
Eurocopter/Harbin AviationIndustry
ZhongNanTransmissionMachineryWorks ofChangshaAviationIndustry(ZTMW)
Structures
Eurocopter/Harbin AviationIndustry
ChinaNationalAeroTechnology(LAMC)
Airframe components
Eurocopter/Harbin AviationIndustry
Pratt &WhitneyCanada
Engines The EC 175 will be powered by twoPratt & Whitney Canada PT6C-67Eengines
Eurocopter Hispano-Suiza
Accessory gearbox June 2006
Eurocopter APPH Landing gears The value ofthe contract
The contract involves the design andmanufacture of landing gears for both
December
86 The growth of aircraft manufacturing in low-wage economies 2005-2009
for OriginalEquipmentand spares isanticipated tobe in excessof $100million ofrevenue
the French EC175 helicopter as wellas the Chinese variant - the Z15. Themarket for this programme isexpected to be up to 1000helicopters, with a production life of20 years. The initial currentproduction run is anticipated atbetween 680 and 800 aircraftplanned to start in 2011 and theprototype is planned to fly in 2009.
2006
Eurocopter/Harbin AviationIndustry
Aero Sekur External life raft system The life-rafts are stowed inaerodynamic canisters, locatedoutside the helicopter cabin.
July 2009
6.3.3 AVIC/Commercial Aircraft Corporation of China (ACACC) ARJ21-700
Contractor Supplier Work package Value Comment Awarded
AVIC 1 AVIC ICommercial AircraftCompany(ACAC)
See comment ACAC is a consortium of sixcompanies and aerospace researchinstitutes – including the ShanghaiAircraft Research Institute and theXian Aircraft Design and ResearchInstitute - involved in thedevelopment and manufacture of theaircraft.
ACACC ShanghaiAircraftCompany
Final assembly ACCAC member.
ACACC ShenyangAircraftCorporation
Empennage ACCAC member.
ACACC XianAircraftCompany
Wings and fuselage ACCAC member.
ACACC ParkerAerospace
Fuel, hydraulic and flightcontrol systems
The contractsare expectedto yield asmuch as $275million inoriginal-equipmentrevenues forParker, withadditionalrevenuesfrom MROand support
Parker Aerospace is working withACAC to develop, integrate, build,test, certify and provide service forthe three systems throughout thelife of the programme, as leadintegrator for the fuel and hydraulicsystems, and in partnership withHoneywell on the flight controlsystem. The company hasestablished new aerospace facilitiesin China to support the work.
September2003
ACACC GoodrichHellaAerospaceLightingSystems
Lighting systems Goodrich is supplying systems fornearly every lighting fixture. Fromexterior to interior -- including thecockpit – the aircraft features LightEmitting Diode (LED) and HighIntensity Discharge (HID) technology
April 2004
ACACC Honeywell Fly-by-wire controlsystem
Theestimatedvalue of theprogrammeforHoneywell,
87 The growth of aircraft manufacturing in low-wage economies 2005-2009
whichincludes fly-by-wirecontrols foreach newairplane plusfollow-onsupport andspare parts,exceeds $200million overthe life of theprogramme
AVIC BombardierAerospace
See comment AVIC I and Bombardier Aerospacehave signed an agreement for a new,long-term strategic cooperation inthe 90- to 149-seat commercialaircraft market. Bombardier intendsto participate in the development ofAVIC I’s five-abreast ARJ21-900aircraft. Under the terms of theagreement Bombardier intends toinvest $100 million US in the ARJ21-900 project, when launched, andprovide technical assistance towardsthe development of the aircraft.Furthermore, in pursuit of its goal tobecome a major international Tier 1structural supplier, AVIC I plans toinvest $400 million US for researchand development, construction ofnew facilities and equipment for theCSeries aircraft programme, should itbe launched.
June 2007
ACACC RockwellCollins
Flight displays, avionics,flight managementsystem
Rockwell Collins is supplying five 10inx 8in liquid crystal adaptive flightdisplays and the avionics suite whichis based on the Rockwell Collins ProLine 21 system. This includes a VHF-4000 voice and data transceiver andan IRU-4000 digital data and audioprocessor. Rockwell Collins issupplying its FMS 4200 flightmanagement system to the aircraftalong with a solid-state weather radarandAHS-3000 attitude headingreference system
ACACC LiebherrAerospace
Landing gear The aircraft features twin-wheeledtricycle-type landing gear. Liebherr-Aerospace SAS, together with WuhanHangda Aero Science & TechnologyDevelopment Co. Ltd haveestablished a repair centre foraerospace systems and componentsin Wuhan, People’s Republic of China.The new company, Liebherr HangdaAerospace Technologies (Wuhan) Co.Ltd. is dedicated to the maintenanceof all Liebherr Aerospace products aswell as heat exchangers installed onAirbus, Boeing, Bombardier andEmbraer aircraft operating in thePeople’s Republic of China. It will alsoprovide repair services to ACAC andairlines customers for the LiebherrAerospace products installed on theregional aircraft ARJ 21.
88 The growth of aircraft manufacturing in low-wage economies 2005-2009
ACACC Goodrich Wheels and brakes
ACACC Microtechnica
Actuation controlsystem
ACACC HamiltonSundstrand
APU The company is supplying its APS2300 auxiliary power unit and a back-up ram air turbine generator.
ACACC FACC Passenger cabin The complete cabin contains amultiplicity of different components -from cockpit dividers to the hatracks,ceiling and sidewall panels and theequipment for the galley, wardrobe,toilets, lavatory and floor coverings.The components for the first two testflight units were delivered in theperiod July until November 2007. InMarch 2008 FACC was due to deliverthe first complete interior for the newARJ21 to ACAC Shanghai where thefinal assembly of the Chinese regionaljet is taking place.
March2004
ACACC GeneralElectric
Engines The aircraft is powered by twoGeneral Electric CF34-10A engines
ACACC SagemDéfenseSécurité
Cockpit controls
ACACC MeggittAircraftBrakingSystems
Brake control systems,carbon brakes
ACACC Air Cruisers Evacuation systems Air Cruisers supplies evacuationsystems (escape slides and/or sliderafts) to the following aircraft:Boeing 737, 767, 777,Airbus A319,A320, A321, Sukhoi SuperJet 100 andthe ARJ-21
ACACC Technofan Fans, valves
ACACC Argosy Adhesives and coatings
ACACC ECE Landing light lamps
ACACC Alcoa Alloys and materials Alcoa advanced materials on theARJ21 include: advanced heat-treatedsheet and plate alloys from Alcoa’sDavenport (Iowa); extrusions madefrom proprietary alloys and processtechnologies for the wing andfuselage stringers, floor beams andseat tracks. The extrusions aresourced from Alcoa’s Lafayette,(Indiana), Changwon (S. Korea) andChandler, (Arizona) plants.
General Electric Alcoa Alloys and materials Alcoa Fastening Systems’ speciallyengineered aerospace fastenersincluding engine nuts, inserts and
89 The growth of aircraft manufacturing in low-wage economies 2005-2009
studs are used on the two GE CF34-10A engines used to power theaircraft. The engines are equippedwith airfoil castings and structuralcomponents from Alcoa’s Power andPropulsion businesses in Whitehall,(Michigan), Wichita Falls, (Texas), andWinsted and Branford, (Conn.).
LiebherrAerospace
CESA Hot air non-return valve
General Electric MagellanAerospace
Engine core assembly
General Electric GeneralElectric
(formerlySmithsAerospace)
CF34-10A thrust reversalactuators
General Electric Aermacchiand MiddleRiverAircraftSystem
Engine inlet
General Electric JAMCO CF34 turbine shroud
Middle RiverAircraft System
GeneralElectric(formerlySmithsAerospace)
Thrust reverseractuation system
General Electric Hartwell CF34-10A hold-openthrust rod
Hartwell Corporation is providing thehold-open rods and rate controldevice for GE CF34-10A engines.Theaft hold-open thrust rod assembly isbased on Hartwell’s existing designcurrently in service on an existingmilitary transport aircraft enginenacelle.
June 2007
General Electric MeggittVibrometer
CF34-10A engine controlsystem and enginevibration monitors .
General Electric TechspaceAero
Techspace Aero isresponsible for thedesign, developmentand the production ofthe low pressurecompressor and forwardsump, which represents9,3% of the CF34-10Aprogramme.
6.3.4 COMAC C919
Contractor Supplier Work package Value Comment Awarded
CommercialAircraftCorporation ofChina (COMAC)
Seecomment
See comment Seecomment
China's Large Commercial Aircraft Corphas named its 190-seat single-aisle, twinengined-aircraft the C919. First flightplanned for 2016. The C919 will beassembled in Shanghai and majorpartners already announced are: AVIC
90 The growth of aircraft manufacturing in low-wage economies 2005-2009
companies Chengdu Aircraft Corp, XianAircraft Corp, Shenyang Aircraft Corp,and Shenxi Aircraft Corp. In June 2009.In June 2009 Messier-Dowty announcedthat it has signed a letter of intent tocooperate with Landing Gear AdvancedManufacturing Corp. (LAMC) of China tomake a joint offer to COMAC) for C919landing gear. The agreement comprisescomplete landing gears, includingstructures, wheels and brakes.
CommercialAircraftCorporation ofChina (COMAC)
Safran/Nexcelle
See comment During the September 2009 AsianAerospace show Safran signed aframework agreement with AVIC forwork on the aircraft as did Nexcelle - ajoint venture company created by GE'sMiddle River Aircraft Systems andAircelle, a Safran group company tosupply nacelles. According to AVIC:“AVIC Aircraft and Nexcelle willconsider a broad range of nacelle andcomponents manufacturing and designopportunities, including currentproduction programmes and for newaircraft. Categories could range frombusiness jets to large airliners.”
6.4 Czech Republic
6.4.1 Aero Vodochody L-159 T1
Purchaser Supplier Work Package Value Comments Dateawarded
AeroVodochody
Honeywell Cockpit pressure controlsystem
AeroVodochody
Jihlavan as Hydraulic components Hydraulic circuit components forlanding gear controls, landing brakecontrols, landing-gear door controls,aerodynamic brake controls, lift flapcontrols, canopy controls and in aileronand elevator servo-actuators.
AeroVodochody
Vzlu-Speel Aircraft monitoringsystem (AMOS)
The AMOS interfaces with Boeing'savionics via MIL-STD-1553B data bus.AMOS complies with MIL-STD-810E/461D and TSO-C124requirements, according to thecompany.
AeroVodochody
Boeing Avionics integrationKey elements to the avionicssystem are outlined below. Theaircraft features MIL-STD-1553integrated avionics with two multi-function colour displays andanalogue instruments for backup. Itincorporates Hands On ThrottleAnd Stick (HOTAS).
AeroVodochody
Honeywell Navigation system The navigation system is GPS-basedwith Ring Laser Gyro INS as backup.
AeroVodochody
RockwellCollins
Communications system
91 The growth of aircraft manufacturing in low-wage economies 2005-2009
AeroVodochody
Mason Control grip and stick
AeroVodochody
Thales(Vinten)
Countermeasuresdispensing system
AeroVodochody
Honeywell Displays
AeroVodochody
Honeywell Flight control computer
AeroVodochody
FlightVisions
HUD The HUD is the FV-3000. The companyis owned by Esterline CMC Electronics.
AeroVodochody
FIAR/Honeywell
RadarThe radar has five air-to-air modesincluding track-while-scan withfour air combat sub-modes. FIAR isnow part. FIAR is part of theFinmecanica group.
AeroVodochody
BAESystems
Radar warning receiver
AeroVodochody
PBS VelkaBites
Air generator startsystem and APU
AeroVodochody
Hawker Battery A 25Ah VARTA battery has beenspecified.
AeroVodochody
HamiltonSundstrand
Generator LUN-2134 back up generator
AeroVodochody
Honeywell/ITEC
Engine The Honeywell/ITEC F124-GA-100 nonafterburning turbofan produces 28,2 kNthrust (1x). The engine is equipped witha dual redundant FADEC. TheInternational Turbine EngineCorporation (ITEC), a joint venturebetween Honeywell and the AeroVodochody space IndustrialDevelopment Corporation (AIDC) of theRepublic of China.
AeroVodochody
Moravan Brakes The brakes are Moravan K52 air cooledhydraulic brakes with anti-skid system.
AeroVodochody
Moravan Wheels The wheels are Moravan K-36s with610mm x 215 mm tyres on the mainunits. The nose unit has a Moravan K37wheel and 460 x 180 mm tyres
AeroVodochody
Intertechnique
Oxygen system
AeroVodochody
DynamicControlCorporation/HamiltonSundstrand
Stores managementsystem
There are seven hardpoints to carrystores: three under each wing and oneunder the centre fuselage.
AeroVodochody
Goodrich GH-3100 ElectricalStandby InstrumentSystem (ESIS) and theTactical AirborneNavigation System(TACAN)
Designed to replace conventionalelectro-mechanical standby attitude,airspeed and altitude instruments, thesolid-state GH-3100 ESIS is capable ofproviding all three functions, plusheading, slip/skid, navigation data andvertical speed, in a single 3" ATI, flatpanel display. The GH-3100 has an
June 2001
92 The growth of aircraft manufacturing in low-wage economies 2005-2009
internal air data sensor for altitude,airspeed and vertical speed data as wellas a self-contained inertialmeasurement cluster which replacesthe need for a traditional electro-mechanical gyro. The system can trackup to four ground stationssimultaneously in range and two inbearing and can be used for Air-to-Airand Air-to-Ground operations and isNight Vision Goggle (NVG) compatible.
AeroVodochody
LetovLeteckaVyroba
Wing, rear fuselage,empennage
6.5 India
6.5.1 ADA Light Combat Aircraft-Tejas
Purchaser Supplier Work Package Value Comment Dateawarded
The IndianAeronauticalDevelopmentAgency (ADA)
SpectrumInfotech
Environmental controlsystem
The company is a wholly ownedsubsidiary of Larsen & Toubro Ltd
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Electrical system The company is the prime industrialcontractor for the programme.
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Hydraulic system
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Gas turbine starter unit Model GTSU-110 has been specified.
The IndianAeronauticalDevelopmentAgency (ADA)
Martin-Baker
Ejection seat Martin Baker zero-zero ejection seatshave been specified.
The IndianAeronauticalDevelopmentAgency (ADA)
AeronauticalDevelopmentEstablishment/Bharat/CSIO
Avionics The core avionics system is outlinedbelow with subsequent entrieshighlighting important sub-systems. Theavionics architecture is based on a threebus system (MIL-STD-1553B). A 32-bitmission computer (MC) is responsiblefor operations computations, flightmanagement, reconfiguration /redundancy management and in-flightsystem self-tests. Navigation andguidance is via Inertial NavigationSystem (INS).
The IndianAeronauticalDevelopment
AeronauticalDevelopment
Cockpit displays
93 The growth of aircraft manufacturing in low-wage economies 2005-2009
Agency (ADA) Establishment/Bharat/CSIO
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Communications system The V/UHF equipment provides simplextwo way voice and data communicationin the VHF and UHF frequency bands.
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Utility systemsmanagement
The IndianAeronauticalDevelopmentAgency (ADA)
HAL Landing gear The aircraft features hydraulicallyretractable tricycle landing gear with apair of single inward-retracting mainwheels and a steerable, twin-wheelforward-retracting nose gear.
The IndianAeronauticalDevelopmentAgency (ADA)
BAESystems
Digital flight controlcomputer
The IndianAeronauticalDevelopmentAgency (ADA)
BharatElectronics
Flight displays The cockpit flight displays feature two76mm x 76mm colour liquid crystalmulti-function displays developed b
The IndianAeronauticalDevelopmentAgency (ADA)
AeronauticalDevelopmentEstablishment
Flight control system The FBW system features quadruplexredundant architecture
The IndianAeronauticalDevelopmentAgency (ADA)
CSIOChandigarh
Head up display
The IndianAeronauticalDevelopmentAgency (ADA)
RCI, Control and coding unit The unit connects the flight controls toaircraft equipment points. Softwaredeveloped by ADA.
The IndianAeronauticalDevelopmentAgency (ADA)
ElectronicsResearchandDevelopmentEstablishment /HAL
Radar (see also below) The pulse Doppler radar, mountedwithin a Kevlar radome, featuresmultiple target search and track-while-scan and ground-mapping modes.
The IndianAeronauticalDevelopmentAgency (ADA)
AdvancedSystemsIntegrationandEvaluationOrganisation (ASIEO)
Electronic warfare suite The electronic warfare suite featureselectromagnetic and electro-opticreceivers and jammers and includes alaser warner, missile approach warner,and chaff and flare dispenser.
The unit also features jam resistantradio communications.
The IndianAeronauticalDevelopment
ADE Display processors
94 The growth of aircraft manufacturing in low-wage economies 2005-2009
Agency (ADA)
The IndianAeronauticalDevelopmentAgency (ADA)
ElectronicsResearchandDevelopmentEstablishment
Mission preparation anddata retrieval unit
The IndianAeronauticalDevelopmentAgency (ADA)
GeneralElectric
Engine The General Electric 85 kN F404-GE-IN20 turbofan engine features fullauthority digital engine control. HAL hasplaced an order for 24 F404-GE-IN20engines.
February2007
The IndianAeronauticalDevelopmentAgency (ADA)
KumaranIndustries
Engine components
The IndianAeronauticalDevelopmentAgency (ADA)
NationalAerospaceLaboratories
Rudder The aircraft’s structure is made of 40%composites.
The IndianAeronauticalDevelopmentAgency (ADA)
NationalAerospaceLaboratories
Fin The fin is a single monolithichoneycomb piece and features graphitecomposites
The IndianAeronauticalDevelopmentAgency (ADA)
NationalAerospaceLaboratories
Fuselage A mixture of aluminium and lithiumalloys, titanium alloys and carboncomposites have been used in theconstruction of the aircraft.
The wing structure includes compositespares and ribs with a carbon fibre-reinforced plastic skin.
The IndianAeronauticalDevelopmentAgency (ADA)
ElettronicaAster
Brake system meteringcontrol valve
The IndianAeronauticalDevelopmentAgency (ADA)
JS Lamps,Delhi
Lights
The IndianAeronauticalDevelopmentAgency (ADA)
MPCProducts
Autothrottle
The IndianAeronauticalDevelopmentAgency (ADA)
Goodrich Power take-off shafts
The IndianAeronauticalDevelopmentAgency (ADA)
Goodrich Air data/sensor systems,AOA and stall warningsystems, engine nozzlehydraulic pumps, lights
The IndianAeronautical
Sanghvi Wires and cables
95 The growth of aircraft manufacturing in low-wage economies 2005-2009
DevelopmentAgency (ADA)
Aerospace
6.6 Korea
6.6.1 Korea Aerospace Industries T-50/A-50 Golden Eagle
Purchaser Supplier Work package Value Comment Dateawarded
KoreaAerospaceIndustries
Moog Hydraulic actuators In its firstquarter of2005financialreportMoog saidrevenuefrom The T-50programmewasestimatedat $1million
The company opened amanufacturing/repair site in IncheonCity Korea, in August 2006. The facilityhas a site of 8455m2 (91,000 sq ft) anda floor area of 1962m2 (21,120 sq ft).
KoreaAerospaceIndustries
ParkerControlSystemsDivision -Military
Hydraulic actuators
KoreaAerospaceIndustries
Messier-DowtyInternational
Landing gear Messier-Dowty designs andmanufactures the nose landing gearand main landing gear structures andactuators, integrating all the associatedlanding gear sub systems, includingbrake controls and steering sub systemsand the wheel and brake hardware.thecompany is partnered with WIA Corp inthe work. Each unit features a singlewheel and is fitted with an oleopneumatic shock absorbers. The mainwheels are retracted into the engine airintakes structures. The nose wheelretracts forward.
KoreaAerospaceIndustries
ElectricGeneralAviation(formerlySmithsAerospaceElectronicSystems)
Voice/data recorders
96 The growth of aircraft manufacturing in low-wage economies 2005-2009
KoreaAerospaceIndustries
LockheedMartin
Radar
KoreaAerospaceIndustries
BAESystems
HUD, flight controlcomputers, control stickassemblies,accelerometer sensorassemblies, and
BAESystemshas beenawardedcontractsworth morethan $80millionrelated totheproductionof the T-50
The contracts provide for in-countryproduction support and training in theRepublic of Korea.BAE Systems is a subcontractor toKorean Aerospace Industries and LGInnotek Ltd. It began phase onedeliveries in December 2004; phase twodeliveries are due to be completed in2010.
KoreaAerospaceIndustries
MartinBaker
Ejection seat
KoreaAerospaceIndustries
Claverham Ejection seat electro-mechanical seat/raiseactuator
KoreaAerospaceIndustries
HoneywellDefenseAvionicsSystems Div
Cockpit displays The cockpit displays include two127mm full colour Honeywellmultifunction and instrumentationdisplays.
KoreaAerospaceIndustries
Goodrich Power take-off shafts
KoreaAerospaceIndustries
Goodrich Air data systems, enginenozzle hydraulic pumps,fuel measurement,management, icedetection systems,aircrew escape systemsspares, exterior lights
KoreaAerospaceIndustries
WhittakerControls,Inc
Valves
KoreaAerospaceIndustries
LockheedMartinAeronautics Co., FortWorth
Wing, avionics, flightcontrol systems
KoreaAerospaceIndustries
HamiltonSundstrand
APU
KoreaAerospaceIndustries
HamiltonSundstrand
Emergency powersystem
The emergency power system is basedon high voltage, high energy densitythermal batteries which serve as theprimary source of power. An electricmotor driven hydraulic pump and aDC/AC inverter provide the emergencyflight control power. An APU mountedstarter/generator providesupplementary power when thethermal battery is discharged.
97 The growth of aircraft manufacturing in low-wage economies 2005-2009
KoreaAerospaceIndustries
HamiltonSundstrand
Pneumatic output,electric starter system,integral oil system,FADEC unit, flight criticalsoftware to DO-178Blevel A, automatic start,MIL-STD-1553 or ARINC429 data bus, serial portfor data retrieval, over-speed protection, over-temperature protection,low oil pressure andhigh oil temperatureprotection, air turbinestarter control, mainengine start, gearboxmotoring speed, torquelimiting
KoreaAerospaceIndustries
ElectricGeneralAviation(formerlySmithsAerospaceElectronicSystems)
Main generator system(MGS)
The MGS is a 40 kVA variable speedconstant frequency-based generatorsystem. General Electric is assisting theT-50 Korea industry participant, KyungjuAerospace Electrical Systems (KAES) forlocal production of the T-50 MGS.
KoreaAerospaceIndustries
ElectricGeneralAviation(formerlySmithsAerospaceElectronicSystems)
Voice/data recorders
KoreaAerospaceIndustries
SargentFletcher
External fuel tank The 150-gallon fuel tanks can becarried on the centerline station andthe inner under-wing stations in aone-, two- or three-tankconfiguration. A single tank extendsmission duration/range about 15-20%.
KoreaAerospaceIndustries
GrimesAerospaceCo.
Flight instrumentdisplays
KoreaAerospaceIndustries
Argo Techsystem
Fuel system
KoreaAerospaceIndustries
ElectricGeneralAviation(formerlySmithsAerospaceElectronicSystems
Battery charging system
KoreaAerospaceIndustries
GE AircraftEngines(GEAE)
Engine $80 million The F404-GE-102 engine, with a three-fan stage and seven axial stagearrangement, is equipped with FADECand generates 78.7kN with after-burn.
98 The growth of aircraft manufacturing in low-wage economies 2005-2009
KoreaAerospaceIndustries
Korean AirLines,AerospaceDivision
Aft fuselage and tailsection
KoreaAerospaceIndustries
KoreaAerospaceIndustriesLtd. (KAI)
Mid-fuselage section KAI is the prime contractor and isresponsible for the design of thefuselage and tail unit.
KoreaAerospaceIndustries
MeggitAircraftBrakingSystems
Carbon brakes
KoreaAerospaceIndustries
LockheedMartin
Radar The APG-67(V)4 multimode fire controlradar has been selected.
GeneralElectric
GoodrichFuel andUtilitySystems
Fuel systems
GeneralElectric
Goodrich F-404 engine pump
6.7 Russia
6.7.1 Sukhoi SU 35/SU 30-MKI
Purchase Supplier Work Package Value Comment Dateawarded
Sukhoi DesignBureau
SukhoiDesignBureau
See comment Sukhoi Design Bureau is responsible forthe development, testing and overallserial production management,
Sukhoi DesignBureau
KnAPPO See comment The aircraft is assembled by KNAPPO,part of the Sukhoi Aviation HoldingJoint Stock Company.
Sukhoi DesignBureau
Zvezda Ejection seat The aircraft features the K-36D-3.5Ezero-zero ejection seat.
Sukhoi DesignBureau
AvionikaMoscowResearchandProductionComplexJSC (MNPKAvionika).
Fly-by wire controlsystem
Sukhoi DesignBureau
NPO Saturnand UfaEngineProductionAssociation
Engines The aircraft is powered by two SaturnThe UFA 117S engines feature thrust-vectoring nozzle control, each supplying86.3kN thrust or 142.2kN withafterburn, a development of the AL-
99 The growth of aircraft manufacturing in low-wage economies 2005-2009
(UMPO) inUfa.
41F.
Sukhoi DesignBureau
TikhomirovScientific-ResearchInstitute ofInstrumentDesign(NIIP)
Radar The aircraft features an X-bandmultimode phased array Irbis-Eradar. It is reported to be bale totrack up to 30 aerial targets at 350-400 km range.
Sukhoi DesignBureau
UOMZ (UralOptical andMechanicalPlant)
Electro-optical searchand track system
The OLS-35 electro-optical search-and-track system combines a scanning infra-red direction finder and thermalimaging module for target detectionand identification with a laserrangefinder/designator and TV camera.
Sukhoi DesignBureau
InstrumentDesignBureau ofRamenskoye andaffiliatedcompaniesofTekhnokompleksResearchandProductionAssociation
Displays The aircraft features two230mm×305mm high-resolution MFI-35liquid crystal displays with amultifunction control panel and a IKSh-1M head-up display.
Sukhoi DesignBureau
PMZVoshod
Flaperon controlactuator, leading-edgeactuator, horizontal tailactuator, flow controlmodule of horizontal tailcontrol, leading-edgeflow control module,servo unit for leading-edge fly-by-wire system,electrohydraulic flowcontrol module forrudder and flaperoncontrol, electrohydraulicflow control Module forengine bell deflectioncontrol, electrohydraulicactuator of radarsystem, rudder andflaperon actuatormodule, multichannelservo unit for horizontaltail fly-by-wire system,multichannel poweractuator for tail surfacefly-by-wire system
Sukhoi DesignBureau
HindustanAeronautics Limited
Assembly The Su-30MKI has been jointly designedby the Sukhoi Design Bureau andHindustan Aeronautics Limited(HAL). In2000, an agreement was reached forthe license production of 140 Su-30MKIs by HAL in India; the first India-built Su-30MKI is to roll out from HALNasik in 2010.
HindustanAeronauticsLimited
Elbit Displays Displays are based on Elbit Su 967 HUDunits and seven liquid crystalmultifunction displays, six 127 mm x127 mm and one 152 mm x 152 mm
100 The growth of aircraft manufacturing in low-wage economies 2005-2009
display.
HindustanAeronauticsLimited
DefenceResearchandDevelopmentOrganisation (DRDO)
Radar warning receiver Sukhoi Su-30MKI features the“Tarang” radar warning receiver.
HindustanAeronauticsLimited
ELTA Self-protection jammer The aircraft features an Elta EL/M-8222self-protection jammer.
6.7.2 Antonov AN-148
Contractor Supplier Work package Value Comment Awarded
TheAviant/Kharkov/Voronezhconsortium
Aviant Final assembly The programme is a risk sharingagreement between the Aviant Kievplant, Kharkov State AircraftManufacturing Company and theVoronezh Joint Stock Aircraft BuildingCompany (Russia). Final assembly takesplace at the Kiev Aviant plant. Aviantalso manufactures fuselage section F-1;fuselage section F-2; and the outer wingpanels.
TheAviant/Kharkov/Voronezhconsortium
VoronezhJoint StockBuildingCompany
Wing components,engine pylons
The company manufactures: fuselagesection F-3, the canopy main frame,doors, door panels; wing leading edgepanels; mechanisms, lifting bags andreduction gears for wing high-liftdevices; aggregates of wing high-liftdevices; tail unit. The wing high-liftdevices and engine pylons forattachment of the main engines aredelivered to Antonov for integrationwith the wing.
TheAviant/Kharkov/Voronezhconsortium
AntonovASTC
Passenger cabin interior,anti-icing system pipes,doors and hatches,assembly work.
TheAviant/Kharkov/Voronezhconsortium
KharkovStateAircraftManufacturingCompany
Wing
TheAviant/Kharkov/Voronezhconsortium
Motor SichJSC
Engines The 436-148 is a variant of the D-436T1installed on the Tu-334. The engine wasdesigned by Ivchenko-Progress StateEnterprise.
TheAviant/Kharkov/Voronezhconsortium
Ukranalit Fire detection systems
TheAviant/Kharkov/Voronezh
Electronprylad JSC
Flight recorders
101 The growth of aircraft manufacturing in low-wage economies 2005-2009
consortium
TheAviant/Kharkov/Voronezhconsortium
UkrainianScientificResearchInstituteRadioapparatura
(UkrNIIRA)
Communicationsequipment
TheAviant/Kharkov/Voronezhconsortium
NII Buran Components
TheAviant/Kharkov/Voronezhconsortium
AviacontrolJSC
Altimeters
TheAviant/Kharkov/Voronezhconsortium
Aviapribor– HoldingJSC(Moscow),
Avionics and aircraftdata acquisition systems
TheAviant/Kharkov/Voronezhconsortium
Joint AviaTeploobmennik JSC
Pressurisationcomponents
TheAviant/Kharkov/Voronezhconsortium
TechpriborJSC
Engine monitoringsystem
TheAviant/Kharkov/Voronezhconsortium
Rubin JS Hydraulic systems
TheAviant/Kharkov/Voronezhconsortium
CrouzetAutomatismes
Arc fault circuit breakers
TheAviant/Kharkov/Voronezhconsortium
Thales Flight control system
TheAviant/Kharkov/Voronezhconsortium
Liebherr Integrated airmanagement system
TheAviant/Kharkov/Voronezhconsortium
Litef Attitude and headingreference systems
The systems use fibre optic rate gyrosto provide aircraft motion and attitudedata to the primary flight control andpilot instrument systems.
TheAviant/Kharkov/Voronezhconsortium
GoodrichHellaAerospace
Lighting systems
TheAviant/Kharkov/Voronezh
PallCorporation
Filtration systems
102 The growth of aircraft manufacturing in low-wage economies 2005-2009
consortium
TheAviant/Kharkov/Voronezhconsortium
MonogramSystems
Interiors
TheAviant/Kharkov/Voronezhconsortium
DunlopAircraftTyres
Aircraft tyres
TheAviant/Kharkov/Voronezhconsortium
RockwellCollins
Radio communicationsequipment
6.7.3 Irkut Corporation MC-21
Contractor Supplier Work package Value Comment Awarded
IrkutCorporation
Gidromash Landing gear August2009
IrkutCorporation
HamiltonSundstrand
Electric powergenerating system,secondary electricalpower distribution,auxiliary power unit,wing anti-ice andbleed airconditioning for thenitrogen generationsystem.
The valueof all MC-21 work isexpected tobe worthapproximately $2.3billion overthe life oftheprogramme
The nitrogen generation system is beingdeveloped with Intertechnique
August2009
IrkutCorporation
HamiltonSundstrand andNPO Nauka
Integrated airmanagementsystem
NPO Hamilton Standard – Nauka, a jointventure between Hamilton Sundstrandand OAO NPO Nauka, was establishedin 1994 in Moscow and specializes indevelopment and production of heatexchangers for commercial aircraft air-conditioning systems. The heatexchangers manufactured by thecompany are operated by Boeing,Airbus, Embraer, Bombardier andTupolev.
August2009
IrkutCorporation
HamiltonSundstrand andECE
Power distributioncompany
ECE is part of the Zodiac Group. August2009
IrkutCorporation
KiddeAerospace &Defense andL’Hotellier andHamiltonSundstrand
Fire detection andsuppression system
Kidde Aerospace and Defense is aHamilton Sundstrand company.
August2009
IrkutCorporation
C&D Zodiac Interiors C&D Zodiac is part of the Zodiac Group. August2009
IrkutCorporation
Intertechnique Fuel system, oxygensystem, nitrogengenerating system
Intertechnique is part of the ZodiacGroup.
August2009
103 The growth of aircraft manufacturing in low-wage economies 2005-2009
IrkutCorporation
EatonCorporation
Hydraulic system Eaton Corporation has placed morethan 50% of the contract’s value withRussian enterprises (see below).
August2009
EatonCorporation
PMZ Voshod Hydraulic systemactuators
August2009
EatonCorporation
PKOTeploobmennik
Hydraulic systemcomponents
August2009
EatonCorporation
MIZ Znamya Hydraulic systemcomponents
August2009
EatonCorporation
Tehpribor Hydraulic systemcomponents
August2009
6.7.4 Sukhoi Superjet 100
Contractor Supplier Work package Value Comment Awarded
Sukhoi NovosibirskAircraftProductionAssociation(NAPO)
The companymanufactures about40actuators of theaircraft including thenose section, verticaland horizontal tailsurfaces and theauxiliary power unit.
The company is a member of the Sukhoiholding company. NAPO is making theforward and after sections of theaircraft along with the empennage, withthe rest to be made in Komsomolsk-on-Amur. The first 95-seat aeroplane wascompleted KnAAPO in 2006. The 75-seat version will be assembled inNovosibirsk, with many componentsand substructures to be made byKnAAPO.
Sukhoi Komsomolsk-on-AmurAircraftProductionAssociation(KnAAPO)
Wing and fuselagesections, final assembly
The company is a member of the Sukhoiholding company. A new final assemblyplant has been constructed atKomsomolsk-on-Amur, based on an SU-27 assembly factory. A second deliverycentre is also planned as apart of theagreement with Alenia Aeronautica onaircraft sales and support (see below).The production rate is planned foraround sic Superjet 100s a month. InJune 2006 the Komsomolsk-on-Amurplant finished the first aircraft’s centrewing section assembly. The factory alsomade fuselage sections and wing panelsassembly unit for static tests. Between2008—2010 KnAAPO plans to build 100Superjet 100s. The productionof Superjet 100s is scheduled to makeup 25actuators of all KnAAPO output.
Sukhoi VASO Composite parts
Sukhoi Thales Avionics $120million
Thales is the full integrator and avionicssupplier of the flight deck aboard theSukhoi regional jet programme family.Sukhoi and Thales announced inDecember 2004 the signature of aprotocol to provide the developmentand integration of Thales' full avionicssuite on board the aircraft, developingworking environment, based on asimilar design that equips the AirbusA380. The avionics suite provided byThales, includes the cockpit display,communication, navigation and
June 2005
104 The growth of aircraft manufacturing in low-wage economies 2005-2009
surveillance systems.
Sukhoi Goodrich Wheels and brakes Goodrich will be integrating andsupplying the wheels, carbon brakes,brake control system, tire pressureindicating system and braketemperature monitoring systemtechnologies.
January2004
Sukhoi LibherrAerospace
PMZVoscodDesignCentreRussia
Flight control system Liebherr is supplying both the primaryand secondary flight control system, thefirst time the company has been giventhe contract to supply both controlsystems on a single aircraft. Liebherr issupplying the pilot cockpit controls,including the sidestick controllerhardware, in partnership with MPC.
September2003
Sukhoi Liebherr Air conditioning system Liebherr-Aerospace Toulouse isdeveloping the SuperJet 100 airconditioning system alongside that ofthe ARJ21. The system comprises airconditioning, engine bleed air system,cabin pressure control system, anti-icesystem, and high- and low-pressuredistribution systems.
September2003
Sukhoi B/EAerospace
Cabin interior, oxygensystem, interior lights
The company is supplying a turn-keyinterior cabin; B/E is the prime vendorin the design, engineering, andmanufacture of the complete aircraftcabin interior which includes sidewallsand ceilings, baggage bins, passengerservice panels with reading lights andsignage, crew and passenger oxygensystems, passenger and crew seats,closets, galleys, ovens, refrigeration andbeverage makers, lavatories, watersupply and waste systems, cabinmanagement systems and cargocompartment components. Accordingto the company B/E's Flight Structuresunit (FSI) will serve as the integrator forthe RRJ interior, providing overallprogramme management, systemsintegration and certification services forthe project. Other B/E Aerospace-provided products include theemergency oxygen systems forpassengers and crew, the PSUs andlighting systems.
March2004
Sukhoi NPO Saturn
Snecma
Engines The Sukhoi RRJ is powered by twoSaM146 turbofan engines. EachSaM146 engine is rated at 62kN to71kN. The SaM146 engines installed onthe aircraft wing passed the firstsuccessful engine run in February 2008.The two companies created a jointlyowned subsidiary PowerJet to handle allaspects of the programme: design,production, marketing and support.Snecma is responsible or the coreengine, control system (FADEC),transmissions (accessory gearbox,transfer gearbox), overall engineintegration and flight testing. NPOSaturn is responsible for thecomponents in the low pressure sectionand engine installation.
April 2003
Sukhoi Intertechni Fuel systems The aircraft has a fuel capacity of13,135l.
105 The growth of aircraft manufacturing in low-wage economies 2005-2009
que
Sukhoi HamiltonSundstrand
Electrical systems
Sukhoi MMPPSalyut
Honeywell
APU The RE220[RJ] for the Superjet 100 is aderivative of Honeywell’s RE220 APUfamily and was one of the first westernregional APUs to receive a typecertificate by the Interstate AviationCommittee Avian Register, the Russianequivalent of the FAA. The RE220[RJ]APU will start up to 37,000 feet andoperate to 41,000 feet. It will deliver upto 110 lbm/min with a simultaneouselectrical load of 40 kVA for mainengine starting and EnvironmentalControl System operation. It will deliver40 kVA to support electrical needs up to41,000 feet, and bleed air for MES orECS up to 25,000 feet.
July 2006
Sukhoi Boeing After-sales support andadvice
An agreement was signed in June 2007between Sukhoi and Boeing to expandBoeing’s participation in the Superjetproject. According to the agreement,said Sukhoi, “Boeing will exploreopportunities to assist Sukhoi in areasincluding, but not limited to: flight andmaintenance crew training, spare partsmanagement and supply,guidance on production of flight andmaintenance manuals that meetinternational standards….Boeing willexpand its participation in theorganization of after-sales support. Itmeans it will assist Sukhoi in thedevelopment of its own infrastructure,will ensure access to infrastructure andmodern technologies of Boeing’s after-sales service, including the training ofpersonnel as well as access to theinfrastructure of the distribution ofspare parts. “ In 2002 Sukhoi selectedBoeing to serve as advisor to theprogramme.
June 2007
Sukhoi CurtissWright
Fire suppressant system
Sukhoi MessierDowty
Landing gear The Toronto division is managing theSuperjet 100 retractable twin-wheeledtricycle-type landing gear programme,handling design of the main landinggear and the landing- gear systems. Thenose gear design is being managed byVélizy. Production takes place inToronto. The contract covers: nose andmain landing gear, cockpit subsystems,emergency extension, steering control,electrical harnesses, door mechanisms,actuators, uplocks, and theextension/retraction and steeringsystems.mBidos delivered the NoseLanding Gear unit in August 2007, andToronto delivered the Main LandingGear in August 2007. The gears werethen transferred to the final assemblyline in Komsomolsk.
November2003
106 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sukhoi Parker Hydraulic system
Sukhoi Finmeccanica/Alenia
Marketing In June 2006 Sukhoi Aviation Holdingand Italian Finmeccanica Group, as wellas their subsidiaries Sukhoi Civil AircraftCompany (SCAC) and AleniaAeronautica, signed an Agreement onStrategic Partnership on the RussianRegional Jet (RRJ) Programme – sincerenamed the Superjet 100. Theagreement provided for AleniaAeronautica to acquire 25actuators + 1share of SCAC (subject to governmentapproval) and to participate in financingof not less than 25actuators of theprogramme., Alenia Aeronauticaseconded a team of its experts to SCACto work in certification, procurement,sales, after-sale support and otherbusiness units and will provideadvanced materials and systems. InSeptember 2007 Alenia Aeronautica, aFinmeccanica company, and SukhoiCompany announced in Venice, Italythe setting up of Superjet International,the new joint-venture focused onworldwide after sales support andmarketing and sales on westernmarkets of the Superjet 100 regionalaircraft family.
Sukhoi Ipeco Crew seats
Sukhoi TechnicalAirborneComponents
Control, structural andsystem rods
Sukhoi ECE Landing light lamps,integrated cockpitpanels
ECE also deliver the complete suite ofpanels for the cockpit in addition to thecomputer for the secondary electricalload management.
Sukhoi Aircelle Thrust reversers for theSaM146
Sukhoi SagemDéfenseSécurité
Engine overspeed unit
Sukhoi Hispano-Suiza
Electrical equipment,hydromechanicalequipment,
Sukhoi Technofan Fans
Sukhoi Microturbo Pneumatic startingsystem
Sukhoi Air Cruisers Evacuation systems Air Cruisers supplies evacuationsystems (escape slides and/or sliderafts) to the following aircraft: Boeing737, 767, 777,Airbus A319, A320, A321,Sukhoi SuperJet 100 and the ARJ-21
107 The growth of aircraft manufacturing in low-wage economies 2005-2009
Thales CMCElectronics
Flight managementsystem (FMS)
The CMA-9000 will provide the aircraftwith multi-sensor based navigation andenhanced operational capability and isderived from the company's CMA-900FMS/GPS and CMA-3000 helicopterFMS. The single unit CMA-9000 has civilcertified multi-sensor (GPS, INS, DMEand EGI) navigation capabilities. Itconforms to the ARINC-739multifunction control display unitstandard, making it suitable as a displayand control unit for other systems suchas ACARS, ACMS and Satcom.
July 2006
Goodrich EmbVUE Software engineering,verification andvalidation services forthe brake control unit.
March2007
Liebherr MPC Aircraft controls
PowerJet Avio Engine combustionchamber
As well as taking responsibility forcombustion chamber Avio is alsoresponsible for development, designand production of transmission controlaccessories.
PowerJet Hispano-Suiza
Engine control system
PowerJet Aircelle Nacelle and thrustreversers
PowerJet Sofrance Nozzle fuel filter
PowerJet TechspaceAero
Engine lubricationsystems
PowerJet/Hispano-Suiza
Vibro-Meter
Engine vibration sensors
6.7.5 Mil Mi-38
Purchaser Supplier Work Package Value Comment Dateawarded
Mil MoscowHelicopterPlant
MilMoscowHelicopterPlant
Development, design,component and flighttesting
Mil MoscowHelicopterPlant
KazanHelicopters
Manufacturing The company is responsible for themanufacture of the fuselage, rotors andfinal assembly.
Mil MoscowHelicopterPlant
Stupino Titanium main rotorhead and elastomericbearings
Mil MoscowHelicopterPlant
Pratt &WhitneyCanada andPratt &WhitneyRussia
Engines The two companies have signed amemorandum of understanding toproduce the PW127TS engine; JSC"Helicopters of Russia", JSC "Ufa EngineIndustrial Association" (UMPO) and theCentral Institute of Aviation Motors(CIAM), P&WC will be responsible fordeveloping a turboshaft version of itsPW127 engine and having it certified to
May 2008
108 The growth of aircraft manufacturing in low-wage economies 2005-2009
Transport Canada and Russianstandards. The engines are rated at2,500hp (1,864kW), fitted with FADEC(full authority digital engine control).The PW127TS engines will be sold toHelicopters of Russia in kits. Modules toconvert and adapt the PW127 as aturboshaft, will be built in Russia underthe technical supervision of P&WC'sRussian affiliate, Pratt & Whitney Russiaof St. Petersburg.
Mil MoscowHelicopterPlant
Thales Avionics The flight deck comprises fivemultifunction colour and has beendeveloped by Thales with ZAO Transas.The integrated avionics suite includesfour-channel autopilot, automaticnavigation system, weather andnavigation radar, vehicle monitoringsystem and an autostabilisation system.The helicopter is fitted with fly-by-wirecontrols with manual back-up controls.
6.7.6 Russian Helicopters Sapsan (Mi-34S2)
Purchaser Supplier Work Package Value Comment Dateawarded
RussianHelicopters
Turbomeca Engine The Arrius 2F provides 504 shp take-offpower.
August2009
RussianHelicopters
ReduktorPM
Main and tail gearboxes,transmission shafts
August2009
RussianHelicopters
StupinoMachine-BuildingIndustrialEnterprise
Main and tail rotorheads, swash plate
August2009
RussianHelicopters
ArsenyevAviationCompanyProgress
Hull, main and tail rotorblades and helicopterassembly
August2009
109 The growth of aircraft manufacturing in low-wage economies 2005-2009
Appendix one – major airframe and engine contract wins, 2005-2009
2005
Airliners
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Airbus IrkutScientificProduction
Irtkutsk,Russia
Tank panels AirbusA318/A319/A319CJ/A320/A321
$200million
Following from a 2004 cooperativeagreement, IRKUT's contract awardedin December 2005 comprises wallpanels for the A320 family auxiliarycentre tank, A330/A340 family wingribs and flap-track roller beams, plusother major components for theA320, A330/A340, and A380 aircraft.In December 2004, IRKUT won Airbuswork packages worth $200 millionover ten years. A320 familycomponents are made at its facility inIrkutsk. In December 2005 IRKUT soldten percent of its shares to EADS.
Dec 2005
Nord Micro Curtiss-Wright
Stratford,Ontario,Canada
Cabinpressurecontrolsystem motorassemblies
AirbusA318,A319,A319CJ/A320/A321
Thecontractrepresents apotentialvalue ofmorethan $10millionthrough2011.
These motor assemblies are part ofthe cabin pressure control systemsfor existing commercial aircraftprogrammes, including the AirbusA320, A330 and A340 series and theBoeing 737. Additionally, the contractcovers the supply of motors forinstallation on the new Boeingaircraft.
Oct 2005
Sagem Barco Brussels,Belgium
Cockpitsystems
AirbusA380
The dealholds apotentialbusinessvolumeof 30millionEurosover thelifetimeof theA380programme.
Barco has won a multi-million eurofollow-on contract from Sagem SA,Paris, France, for the delivery ofonboard maintenance terminals andterminal processing units.
Apr 2005
ATR Thales Paris, France Cockpit ATR 42-600/72-600
Thecontractisexpectedtogeneratearound$400millionover a 10- 12 yearperiod.
Thales is supplying the new glassflight deck, which includes 5 LCDdisplays, the Flight ManagementSystem, a communication andnavigation systems includingGNSS/WAAS capability ready for lowRNP operation, as well as a newautopilot with Cat3A approachcapability.
Oct 2005
Boeing Curtiss-Wright
Shelby, NorthCarolina, USAStratford,Canada, USAIrwindale,California andLong Beach,
Actuators Boeing 737-600,-700,-800,-900;Boeing 767-200/-300/-400ER;Boeing 777
The company has signed a long termagreement with Boeing CommercialAirplanes, giving the companyexclusive rights to manufactureproducts for Boeing productionairplanes including 747 leading edgeslat actuators; 737 and 767 trailing
Nov 2005
110 The growth of aircraft manufacturing in low-wage economies 2005-2009
CaliforniaUSA
all types;Boeing 747-8
edge flap actuators; 777 flap positiongearboxes; 767 and 777 cargo dooractuators; 747, 767 and 777 cargohold smoke detectors, and variousflight control and position sensors.
Boeing BAESystems
Los Angeles,California,USA
Actuatorcontrolelectronics,digital flightcontrols
Boeing 777– all types
The company is providing actuatorcontrol electronics (ACE) units forBoeing 777 aircraft through 2012.BAE Systems has supplied thisequipment to Boeing since 1990under a contract that was set toexpire at the end of 2005.
Apr 2005
Boeing Astronautics Corp
Milwaukee,USA
Dual class 3EFBs
Boeing 787 The 787 is the first Boeing aircraftthat will offer dual Class 3 EFBs as astandard system. The companyprovided EFBs to the Boeing 777
May 2005
Boeing ChengduAircraftIndustrial(Group) Co.Ltd
SichuanProvince,China
Compositerudder
Boeing787/Boeing737
A $600 million contract announced inby Boeing to a group of Chinesesuppliers. Chengdu has also beencontracted to supply the Boeing 737forward entry door and the Boeing737 automatic over-wing exit door.
Jun 2005
Boeing CTTSystems
Nykoping,Sweden
Zonal dryingsystem
Boeing 787 Thepotentialtotalvalue(including aftermarket)exceeds$250millionover theexpectedlife of theprogramme
The CTT zonal drying system will bebase- line equipment. Humidifiers willbe offered as an option for flight deckand crew. The equipment controlsbuild-up of condensation
Aug 2005
Boeing DiehlLuftfahrtElektronik(DLE)
Nuremberg,Germany
LED-basedlightingsystems forthe maincabin of the787
Boeing 787 The work package comprises indirectceiling wash lights, sidewall washlights, entry lights, galley lights andaccent lights. The use of these LEDsmeans the interior can change incolour and brightness throughout theflight.
Apr 2005
Boeing DonaldsonCompany
Minneapolis,Minnesota,USA
Airpurificationsystem
Boeing 787 The technology is based on HEPAfiltration, a new gaseous filtrationmethod that removes gaseousirritants and odours from the aircraftcabin, as well as allergens, bacteriaand viruses.
May 2005
Boeing DrägerAerospace
Lübeck,Germany
Passengerservice units
Boeing 787 Up to$200million
The PSUs will house service systemsfor passengers, including emergencyoxygen, personal lighting, ventilationand signs. The company is part ofCobham’s Aerospace Systems Group(ASG)
Aug 2005
Boeing EADSCompositesAtlantic
Lunenberg,Nova Scotia,Canada
Compositediagonalbrace(for thepylon-to-wingattachmentsection)
Boeing 787 Sep 2005
Boeing Fuji HeavyIndustries
Nagoya,Japan
Centre wingbox
Boeing 787 Measuring 17.4 feet long by 19 feetwide, the composite structure is thelower skin of the centre wing box. Fujihas built two plants in Nagoya for the787: one for the composite wing boxand the other for assembly work. TheFuji wing box is assembled and
May 2005
111 The growth of aircraft manufacturing in low-wage economies 2005-2009
attached to the main landing gearwell produced by Kawasaki. Oncefinished, a barge takes the joinedstructure to Nagoya's Centrair airportwhere it is loaded onto a Boeing 747cargo aircraft and flown toCharleston, South Carolina.
Boeing Hafei PingfangDistrict,Haerbin,China.
Wing-to-bodyfairing panels
Boeing 787 Part ofthe $600milliondeal (see“Chengdu entryabove).
The company is affiliated to theChengdu Aircraft Industrial Groupbased in Sichuan Province, China.Hafei's capabilities include compositeand sheet metal manufacturing,numerically controlled machining,tooling design and production, andcomplex structure assembly andintegration.
Jun 2005
Boeing Ipeco Southend-on-Sea, Essex,UK
Cockpit Seats Boeing 787 Apr 2005
Boeing Jamco Tokyo, Japan Lavatories Boeing 787 The totalvalue ofthe 787contractsawardedto JamcobyBoeing isestimated to beover $1billionthroughthe life oftheprogramme.
Jamco has a sole contract for galleys,lavatories, flight deck door andbulkhead, and flight deck linings,consoles and stowage.
Nov 2005
Boeing Jamco Tokyo, Japan Flight deckdoor
Boeing 787 May 2005
Boeing Jamco Tokyo, Japan Flight deckbulkhead
Boeing 787 May 2005
Boeing Jamco Tokyo, Japan Flight deckinteriorsincludinglinings,consoles andstowage
Boeing 787 In March 2007 Jamco announced firstdelivery the 787 flight deck liningconsoles at the end of February,2007. Flight deck parts are beingassembled in Wichita before beingtransported by air to Seattle for finalassembly.
May 2005
Boeing Kawasaki Nagoya,Japan
Fixed trailingedge
Boeing 787 May 2005
Boeing Kawasaki Nagoya,Japan
Forwardfuselage (43)
Boeing 787 The forward fuselage section madeby Kawasaki also will be barged to theairport and flown to Charleston on aLarge Cargo Freighter. The Kawasakiplant will have about 100 workers,though that will depend on theproduction rates. Fuji executives saidthey will require only about 150workers at the company's two 787plants
May 2005
Boeing Kawasaki Nagoya,Japan
Main landinggear wheelwell (45)
Boeing 787 May 2005
Boeing KorryElectronics
Seattle,Washington,USA
Flight deckcontrolpanels
Boeing 787 Korry, an Esterline Technologiescompany, is providing the flight-deckcontrol panels which include thepilots' overhead panels and switches.
Jan 2005
Boeing Korean AirLinesAerospaceDivision
Seoul, Korea Wing tips Boeing 787 The raked wing tips areapproximately 17 feet in length andprovide aerodynamic efficiency forlong-haul routes. The company
Oct 2005
112 The growth of aircraft manufacturing in low-wage economies 2005-2009
particates as a tier 2 supplier and alsomakes the fixed trailing edge andcentre wing box.
Boeing Michelin Greenville,SouthCarolina, USA
Tyres Boeing 787 Michelin is the second source foraftermarket nose and main tyres forthe aircraft. Michelin will offer acombination of traditional radialconstruction tires and newlightweight Near Zero Growth (NZG)construction tires. NZG constructionoffers increased resistance to cutsand wear, according to the company.The 787 will have 10 tyres; two forthe nose landing gear and eight forthe main landing gear.
Jun2005
Boeing MonogramSystems(Zodiac)
Carson,California,USA
Water andwaste system
Boeing 787 The company is part of the Zodiacgroup of France.
Nov 2005
Boeing PanasonicAvionics
Lake Forest,California,USA. Systemproductionfacilities inOsaka, Japan
In-flightentertainment system
Boeing 787 Panasonic is offering a wirelessversion of its X-Series platform, calledX-Series Wireless.
Nov 2005
Boeing PFW Speyer,Germany;Izmir, Turkey;Farnborough,UK.
Metallictubing/ducts
Boeing 787 This agreement includes the designand manufacture of tubes responsiblefor the fluid supply of the hydraulicsystems. PFW will also design andmanufacture tubes responsible forthe supply of fuel to the engines andthe auxiliary power unit as well as thenitrogen generation system, whichensures an inert atmosphere in thefuel tanks. It will also provide tubesfor the integrated cooling system andthe power electronics cooling system.
Oct 2005
Boeing PPGAerospace
Huntsville,Alabama, USA
Electro-chromicwindowtechnology
Boeing 787 Approximately $50million infirst fiveyears
PPG Aerospace is providingelectrochromic windows which willallow passengers to electronicallyshade their windows, replacing theplastic screens.
Dec 2005
Boeing SaabAerostructures
Linkoping,Sweden
Doors Boeing 787 Approximately$100million
The contract covers the design,development and manufacture oflarge cargo doors, bulk cargo doorsand access doors. Saab will providethree door types, totalling sevendoors per airplane. The doors will bemade of advanced lightweightcarbon-fiber composites.
Oct 2005
Boeing ShenyangAircraft
Shenyang,China
Vertical finleading edgeassembly
Boeing 787 Shenyang Aircraft Corporation, is anAVIC I-affiliated company,
Jun 2005
Cobham TurboGenset
WestDrayton, UK
Fuel pumpmotors
Boeing 787 Up to$20million
Aug 2005
VoughtAircraftIndustries
EADSMilitaryAircraft
Munich,Germany
Aft pressurebulkhead
Boeing 787 The company is using the vacuum-assisted resin transfer mold (VaRTM)process to make a one-piece dome.
Oct 2005
Honeywell DiehlAvionikSysteme
Nuremberg,Germany
High liftcontrolhardware/software
Boeing 787 Jun 2005
Boeing/Smiths (nowGeneralElectric)
CraneAerospace&Electronics
Lynwood,Washington,USA
Brake controlandmonitoringsystem forthe landinggear
Boeing 787 The brake control and monitoringsystem is being provided to SmithsAerospace (now General Electric),incorporating “integrated brakingservices “ (RIBS), a system whichintegrates antiskid control, braketemperature, wheel speed, and tyrepressure indication functions in an
Aug 2005
113 The growth of aircraft manufacturing in low-wage economies 2005-2009
electronic control unit located at eachaxle.
Honeywell CraneAerospace&Electronics
Lynwood,Washington,USA
Powerconditioningmodules andbatteries forcommon coreflight controlsystem
Boeing 787 $40million
The flight control electronics systemincludes four cabinets, each of whichincludes a power control module anda battery. The developmental stage ofthe contract covered work from 2005to 2008 with initial production unitsbeing delivered in 2008.
Apr 2005
HamiltonSundstrand
FR-HiTEMP- nowEatonAerospace
SouthMolton,Devon, UKFareham,Hampshire,UKWimbourne,Dorset UK
Distributionsystem withinthe nitrogengeneratingsystem (NGS)
Boeing 787 Jan 2005
VoughtAircraftIndustries
Korean AirLines (KAL)AerospaceDivision
Busan, SouthKorea
Complete aftbodystructuralassembly,nose wheelassemblies
Boeing 787 Oct 2005
HamiltonSundstrand
PallCorporation
East Hills,New York,USA
Air filters Boeing 787 The exclusive contract is to providecabin air purification filters as part ofthe overallairmanagement/environmentalcontrol system.
Mar2005
VoughtAircraftIndustries
ASCOAerospaceCanada
Delta, BritishColumbia,Canada
Section 48Upper findeckbulheads
Boeing 787 Oct 2005
HoneywellAerospace
Astro-Med WestWarwick,Rhode Island,USA
Cockpitprinters
Boeing 787 Astro-Med Inc (US) signed a contractwith Honeywell Aerospace to supplya version of its ToughWriter 4 printerfor the aircraft cockpit.
Aug 2005
VoughtAircraftIndustries
BoeingCanadaTechnology
Winnepeg,Canada
Shear tiesandcompletedframeassemblies
Boeing 787 Boeing Winnipeg is a Tier I partner tothe 787 programme responsible forthe wing to body fairing, main landinggear doors and the vertical fin fairingfor the life cycle of the programme.Boeing Winnipeg will also supplyengine strut forward and aft pylonsfor the 787 as a tier two partner –and mid-fuselage sectioncomponents to Global Aeronautica
Oct 2005
VoughtIndustries
C & DAerospace
Marysville,Washington,USA
Compositeframes
Boeing 787 C&D Aerospace, part of the ZodiacGroup, will produce structuralcomposite frames for Vought using aresin film infusion process.
Oct 2005
HamiltonSundstrand
FR-HiTEMPi
FR Hi Temp,part of theEaton groupof companiesis located atSouthMolton,Devon;Fareham,Hampshire;Wimbourne,Dorset UK
Distributionsystem withinthe nitrogengeneratingsystem (NGS)
Boeing 787 Jan 2005
GlobalAeronautica
Fuji HeavyIndustries
Nagoya,Japan
Mid-fuselagesectioncomponents
Boeing 787 Feb 2005
GeneralElectric
SaabAvitronics
JonkopingSweden
Electricalmotor/ motorcontrollerunits
Boeing 787 The contract with Smiths (nowGeneral Electric) comprisesdevelopment, production andsupport of an electric motor
Oct 2005
114 The growth of aircraft manufacturing in low-wage economies 2005-2009
controller unit and an electric motorunit providing an electrical backup foractuation of the high-lift actuationSystem for both the leading edgeslats and the trailing edge flaps.
PFW (nowIntellifast)
Garner CADTechnic
MunichGermany
Tubingelements
Boeing 787 Garner CAD Technic (GCT) to assistwith the design of the tubingelements
Oct 2005
KorryElectronics
IDDAerospace
Redmond,Washington,USA
Dimmablelight plateswith LEDback-lightingfor flight deckcontrol panel
Boeing 787 IDD will design and manufacturedimmable light-plates with LEDbacklighting for the pilots’ mainoverhead panel and other aircraftcontrol functions, totalling twenty-four panels per aircraft.
Jan 2005
VoughtAircraftIndustries
IsraelAircraftIndustries(IAI)
Tel Aviv,Israel
Section 48pivotbulkheads,main deckand section47passenger/cargo floor gridassembliesand doorsurroundstructuralassemblies
Boeing 787 Valued atapproximately$500million
Israel Aircraft Industries (IAI)'sCommercial Aircraft Group has a sole-source contract which runs for thelifetime of the 787 programme.
Oct 2005
PPGAerospace
GentexCorporation
Zeeland,Michigan,USA
Automaticwindowdimmingsystems
Boeing 787 Gentex is contributing its patentedelectro-chromic technology, as wellas expertise in electronics andmicroelectronics.
Dec 2005
HamiltonSundstrand
Eaton Cleveland,Ohio, USA
Ducting Boeing 787 Anestimate$82millionover thelife of theprogramme
The contract is to design, develop andsupply ducting and associatedhardware for use on both thenitrogen generating system and thecabin air conditioning and thermalcontrol system.
Oct 2005
RockwellCollins
TecomIndustries
ThousandsOaks,California,USA
SATCOMAntenna
Boeing 787 A long term purchase agreement forthe HGA-2100 High Gain Antenna tomeet the Boeing 787 SATCOM HighGain Antenna requirement. The HGA-2100 supports both voice safetyservices and cabin connectivityincluding internet access and sendingand receiving of e-mails and faxes.
Sept 2005
Sukhoi Thales Paris, France Avionics SukhoiSuperjet100
$120million
Thales is the full integrator andavionics supplier of the flight deckaboard the Sukhoi regional jetprogramme family. surveillancesystems.
Jun2005
Value of all 2005 airliner system, structures and component contracts, in the public domain $3,602
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $800
million
PMI Media estimates of total value of 2005 airliner system, structures and component contracts $6,288
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $1,047
million
115 The growth of aircraft manufacturing in low-wage economies 2005-2009
Military transports
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contract value Contract details Contractdate
Airbus Irkut ScientificProduction
Irtkutsk, Russia Structuresandcomponents
AirbusA330MRTT
Following from a 2004cooperative agreement,IRKUT's contract awarded inDecember 2005 comprisesA330/A340 family wing ribsand flap-track roller beams,plus other majorcomponents for the A320,A330/A340, and A380aircraft.
Dec 2005
AirbusMilitarySociedadLimitada(AMSL)
SaabAerostructures
Jönköping,Sweden
Crew accessdoors, high-lift controldevices
AirbusA400M
Saab is building the high liftcontrol and monitoringsystem for the A400M. Thefirst production delivery willtake place 2008. InNovember 2004 Saab wasawarded a contract for crewentrance doors for A400Mmaking Saab a risk-sharingpartner in the A400Mprogramme.
Mar 2005
AirbusMilitarySociedadLimitada(AMSL)
EADS DefenceElectronics
Ulm, Germany Missilewarningsystem,digital mapgeneratorsystem(DMGS),missionmanagementcomputer
AirbusA400M
The company is supplying amissile warning systemMIRAS based on infraredtechnology. The companyhas been awarded thecontract to deliver 85 missilewarning systems from 2010.The new product will bedeveloped jointly by EADSDefence Electronics andThales. MIRAS relies oninfrared super-latticedetector technologysuccessfully developed byAIM Infrarot-Module GmbH,Heilbronn/Germany. Somework packages have beensubcontracted to Aselsan(Turkey). The DMGS will beinstalled on all firm orderA400Ms. Previously, EADSDefence Electronics wasselected to provide theMission ManagementComputer (MMC) andDefensive Aid Computer(DAC).
Sep2005
AirbusMilitarySociedadLimitada(AMSL)
B/E Aerospace Wellington,Florida, USA
Integratedpassengerand crewoxygensystem
AirbusA400M
Approximately$45 million
The oxygen system includescrew and passenger oxygenstorage, distribution anddispensing, as well asportable oxygen for medicaland emergency use.
Sep 2005
BoeingMilitaryAircraft
Curtiss-Wright Shelby, NorthCarolina, USA
Stratford,
Actuators BoeingKC-767
The company has signed along term agreement withBoeing CommercialAirplanes, giving thecompany exclusive rights to
Nov 2005
116 The growth of aircraft manufacturing in low-wage economies 2005-2009
Canada, USA
Irwindale,California andLong Beach,California USA
manufacture products forBoeing production airplanesincluding 747 leading edgeslat actuators; 737 and 767trailing edge flap actuators;777 flap position gearboxes;767 and 777 cargo dooractuators; 747, 767 and 777cargo hold smoke detectors,and various flight control andposition sensors.
EADS-CASA TEAC Montebello,California, USA
Digitalmission datarecorders
CN-235 TEAC AerospaceTechnologies has supplieddigital mission datarecorders (MDR) for the CN-235 300M aircraft that havebeen selected by the USCoast Guard for theIntegrated DeepwaterSystem (IDS) programme.
Jul 2005
LockheedMartin
ParkerAerospace
Irvine,California, USA,plus variousParker divisionslocated inMichigan, NewYork, Ohio, andTexas, USA
Flight control,hydraulic,fluidmanagement,and controlsystemcomponents
C-130J The company has beenselected as strategic supplierto Lockheed MartinAeronautics Co.'s F/A-22Raptor, F-35 Joint StrikeFighter, F-16 Fighting Falcon,and C-130J Herculesprogrammes.
Feb 2005
Value of all 2005 military transport system, structures and component contracts, in the public domain $45
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2005 military transport system, structures and component
contracts
$560
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Military fast jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
BAESystems
BAE SystemsPlatformSolutions
Brough, UK Missioncomputer andautopilot
BAESystemsHawk127/128LIFT
The company is providingthe mission computer andautopilot system for 20Hawk 128 Advanced JetTrainers ordered by theUnited Kingdoms Ministry ofDefence. The missioncomputer is an open-architecture system indevelopment at PlatformSolutions facility inEdinburgh, UK. Thiscomputer provides thegraphics for all six cockpitdisplay panels and a head-updisplay. The autopilotsystem will enable the MoDto fly the Hawk in controlledcivil airspace.The systemconsists of a computer, rate
Mar 2005
117 The growth of aircraft manufacturing in low-wage economies 2005-2009
gyro unit, tailplane actuator,and aileron actuators. Thegyros will be provided by BEISystron Donner, and theactuators by SmithsAerospace ( now part ofGeneral Electric). PlatformSolutions is also providingthe Inertial Navigation GlobalPositioning System (IN-GPS)system.
BAESystems
Goodrich Charlotte,NorthCarolina, USA
Air datasystem
BAESystemsHawk127/128LIFT
The company is providing itsSmartProbe(TM) air datasystem for the Hawk Mk 128.The Goodrich SmartProbesystem will provide air datainformation required by theavionics system to meetReduced Vertical SeparationMinimums (RVSM) flightrequirements.
Feb 2005
Eurofighterconsortium
Rohde &Schwarz/ Selex/Indra
Munich,Germany
Rome, Italy
Madrid, Spain
VHF/UHFtransceiver
EurofighterEF 2000Typhoon
The latest version of theaircraft’s VHF/UHF radioequipment conforms toSATURN (Second Generationof Anti-Jam Tactical UHFRadio for NATO),standardized throughoutNATO.
Jun 2005
LockheedMartin
ParkerAerospace
VariousParkerdivisions areinvolved in F-16 work -California,Michigan,New York,Ohio, andTexas.
Flight control,hydraulic,fluidmanagementand controlsystemcomponents,fuel pumps
LockheedMartin F-16
Feb 2005
LockheedMartin
ParkerAerospace
Irvine,California,USA, plusvariousParkerdivisionslocated inMichigan,New York,Ohio, andTexas, USA
Flight control,hydraulic,fluidmanagement,and controlsystemcomponents
LockheedMartin F-22
The company has beenselected as strategic supplierto Lockheed MartinAeronautics Co.'s F/A-22Raptor, F-35 Joint StrikeFighter, F-16 Fighting Falcon,and C-130J Herculesprogrammes.
Feb 2005
LockheedMartin/NorthropGrumman/JSFprogrammeoffice
L-3 Displaysystems
Alpharetta,Georgia,
USA
Panoramiccockpitdisplay (PCD)sub-system
LockheedMartin F-35Joint StrikeFighter
The potentialcontractvalue overthe life of theprogramme isover $200million.
The contract is for theSystem Development andDemonstration (SDD) phase.The display system includesthe 20in x 8in active matrixliquid crystal displays anddisplay managementcomputer
Nov 2005
LockheedMartin/NorthropGrumman/JSF
ParkerAerospace
See below Flight control,hydraulic,fluidmanagement,and control
LockheedMartin F-35Joint StrikeFighter
The company has beenselected as strategic supplierto Lockheed MartinAeronautics Co.'s F/A-22Raptor, F-35 Joint Strike
Feb 2005
118 The growth of aircraft manufacturing in low-wage economies 2005-2009
programmeoffice
systemcomponents
Fighter, F-16 Fighting Falcon,and C-130J Herculesprogrammes.
LockheedMartin
Curtiss-Wright Gastonia andShelby, NorthCarolina, USA
Ordnancehoist system(OHS) andordnancequick latchsystem(OQLS)
LockheedMartin F-35Joint StrikeFighter
An initialvalue of $2.2million forthe SystemDevelopmentandDemonstration (SDD) phaseand apotentialvalue of $120million forthe totalprogrammerequirements.
The equipment to beprovided is a newrequirement designated asAlternate Mission Equipment(AME) for ordnance loading,carrying, and unloading onall three aircraft variants(CTOL, STOVL, and CV). SDDhardware deliveries areanticipated to occur from2006 through 2010.
.
Nov 2005
Pratt &Whitney
Alp Aviation Ankara,
Turkey
Fan rear hub LockheedMartin F-35Joint StrikeFighter
The contract follows on fromthe signing of the June 2005industrial partnershipbetween Pratt & Whitneyand Alp Aviation.
Sep 2005
Pratt &Whitney
KaleKalip Istanbul,Turkey
F135 highcompressorshrouds sets
LockheedMartin F-35Joint StrikeFighter
Sep 2005
GeneralElectric
GETransportationCanada
Bromont,Quebec,
Canada
Inlet guidevanes (IGV)and stage onehigh pressurecompressor(HPC)variablestator vanes(VSVs) for theF136
LockheedMartin F-35Joint StrikeFighter
$450,000 Mar 2005
GeneralElectric/Rolls Royce
BAE Systems,Power SystemsDivision
Johnson City,New York,USA
Engine fullauthoritydigitalelectroniccontrol(FADEC)systems
LockheedMartin F-35Joint StrikeFighter
BAE Systems was selected bythe GE Rolls-Royce FighterEngine Team (FET) todevelop a FADEC for theF136 engine, which uses twoFADECs per engine. The FETplans to deliver the firstproduction F136 engine in2012. Orders for the BAESystems FADEC could total asmany as 5,000 units through2030.
Sep 2005
Rolls-Royce Dutch Aero Eindhoven,theNetherlands
F136 blisks LockheedMartin F-35Joint StrikeFighter
DutchAero is an AVIO andPhilips joint venturecompany based inEindhoven. The1.1mdiameter bladed disk or“blisk” is part of the firststage compressor and ismachined from a large solidtitanium forging.
Jul 2005
Value of all 2005 military fast jet system, structures and component contracts, in the public domain $321
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
119 The growth of aircraft manufacturing in low-wage economies 2005-2009
PMI Media estimates of total value of 2005 fast jet system, structures and component contracts $859
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Rotorcraft
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
LockheedMartin
PalomarProducts
Rancho SantaMargarita,California,USA
Intercommunicationssystem
US101/VH-71
$6.8million
Oct 2005
BellHelicopterTextron
Goodrich Fueland UtilitySystems
Rome, NewYork, USA
Cross winginterconnectdrive system,enginenacelleflexiblecouplings
Bell BoeingV22
Thecontract isexpected togenerateapproximately$40millioninoriginalequipmentandaftermarketsales.
Goodrich's Fuel and Utility Systemssupplies the cross-wing and enginenacelle flexible couplings whichtransmit power between the two V-22 engine gearboxes. With thecross wing interconnect drivesystem contract, the Rome facilitywill also be providing thecomposite drive shaft assemblies,seal assemblies, bearing hangarsand associated hardware.The drivesystem provides accessory powerto the V-22 in normal operationand allows safe, single engineoperation to drive the
Sep 2005
BellHelicopterTextron
Chelton FlightSystems/S-TEC
MineralWells, Texas,USA
Integrated“glasscockpit”
Bell 407 Contractvaluedatmorethan$100million
Chelton Flight Systems has beencontracted as the system integratorand supplier of the EFIS. Chelton'sNorthern Airborne Technologyprovides dual 8.33 Mhz digitalcoms, a Mode-S transponder, andaudio control. Comant, anotherChelton company, supplies theantennas, and a 406 Mhz ELT withGPS interface from Chelton's Artexdivision will be available as anoption. The EFIS consists of large-format portrait or landscapedisplay and features Chelton'sforward-looking real-time 3-Dterrain and highway-in-the-skynavigation, Class-B helicopterTAWS, dual embedded FMS,integrated GPS-WAAS, digital flightrecording, a solid-state air datacomputer, and a strap-down AHRS.
Sep 2005
BellHelicopterTextron
Altair Avionics Anaheim,California,USA
Aircraft andenginemonitoringsystem
Bell 412 The company’s SmartCycle +system has been selected as part ofthe aircraft’s HUMS package.
Feb 2005
MDHelicopters
KamanAerospace
Bloomfield,Connecticut,
Rotor blades,pitch casesand flex
MD900/902
Kaman resumed production ofrotorblades for the Explorer inNovember 2005. According to a
Nov 2005
120 The growth of aircraft manufacturing in low-wage economies 2005-2009
ISA beams Kaman statement at the time:“Under the terms of theagreement, the company todayreceived a payment in the amountof $4.0 million from MDHI and isscheduled to receive additionalpayments totaling approximately$1.0 million by the end of the firstquarter of 2006. These paymentsare all related to past due amountsfor accounts receivable andinventory previously written off aspart of a $20.1 million non-cashcharge recorded during the thirdquarter of 2004 to eliminate thecompany's investment in itsprevious MDHI programmes. Thoseprogrammes included the bladework now being resumed, andproduction of fuselages for the MD-500 and MD-600 series ofhelicopters, which the companydoes not expect to resume.”
Sikorsky Thales Paris, France Displays Sikorsky S-76D
The S-76D cockpit features large-format displays that areconsolidated in a console forimproved visibility and situationalawareness.
Dec 2005
Value of all 2005 rotorcraft system, structures and component contracts, in the public domain $150
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2005 rotorcraft system, structures and component contracts $176
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Business jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Cessna L-3 Avionics Grand Rapids,Michigan,USA
GH-3000 ESIS Cessna CJ1and CJ2
The system provides completesituational picture as a standbyto the Pro Line 21 system
Jun 2005
121 The growth of aircraft manufacturing in low-wage economies 2005-2009
Cessna Rockwell Collins Cedar Rapids,Iowa, USA
IntegratedflightInformationSystemretrofitprogramme
Cessna CJ1and CJ2
The system enables operators toreceive XM WX Satellite weatherimages and services for viewingdirectly on the cockpitdisplay. The Collins FMS-3000flight management system is fullyintegrated with an FAA approvedelectronic chart system whichprovides take-off and landingperformance data. The V speedlimit data are automaticallycalculated for the numbers ofpassengers entered and areshown on the primary flightdisplay. The two primary flightdisplays are 8in x 10in activematrix colour liquid crystaldisplays.
Nov 2005
Diamond Garmin Olathe,Kansas, USA
Avionics Diamond D-Jet
The Garmin G1000 integratedavionics suite features dual 12inch primary flight displays (12"PFD) and a centrally mounted 15inch multifunction display(MFD). The Garmin G1000integrates all primary flight,navigation, communication,terrain, traffic, weather, engineinstrumentation, and crew-alerting system data andpresents the compositeinformation on three high-definition displays.
Jun 2005
Embraer Eaton Irvine,California,USA
Thrustcontrol,landing gearcontrol lever,and landinggearhydrauliccomponents.
Embraer100/300
The valueof theaward isestimated at $20millionover the10-yearlife of theprogramme.
See above Oct 2005
Embraer Eaton Irvine,California,USA
Thrustcontrol,landing gearcontrol lever,and landinggearhydrauliccomponentsand flapactuators
Embraer100/300
Therevenuesfromtheseaerospacecontractawardsareestimated at $70millionover thelife of theprogramme.
See above Oct 2005
122 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Garmin Olathe,Kansas City,USA
Integratedavionics suite
Embraer100/300
The flight deck suite called“ProdigyTM” and features threeinterchangeable 12-inch displays– two primary flight displays(PFD) and one multi-functiondisplay (MFD). The systemintegrates all primary flight,navigation, communication,terrain, traffic, weather, engineinstrumentation, and crew-alerting system data andpresents the compositeinformation on three high-definition displays
Nov 2005
Embraer Pratt Pratt &WhitneyCanada
Longueuil,Quebec,Canada
Engines Embraer100/300
PW617F turbofan engines forPhenom 100; PW535E turbofanengines for Phenom 300
May 2005
Gulfstream/IAI
Nordam Tulsa,Oklahoma,USA
Interiorcomponents
GulfstreamG150/200
Under the terms of the contract,Notfsm will provide Gulfstreamwith the configured interior liner,which will include net trimmedheadliners, side walls, ledges anddado panels ready for upholstery.Nordam will also providecomputer numerical controlled(CNC)-machined flat andcontoured composite panels,which Gulfstream will use tofabricate cabinetry for the G150at its Dallas completion facility
Nov 2005
Honeywell Nordam Tulsa,Oklahoma,USA
Thrustreversersystem
GulfstreamG150/200
Honeywell is the IntegratedPower Plant System (IPPS)provider to Gulfstream for theaircraft.
Nov 2005
StorkFokker
ShenyangAircraftCorporation
Shenyang,China
Variouscomponents
GulfstreamG450/G500/G550
Less thanEuro 1million
Shenyang Aircraft Corporation(part of AVIC-I) and StorkAerospace have a contract forthe machining of components forthe Gulfstream G450, the G500and the G550.The order relates to componentsfor the aircraft which wereformerly produced elsewhere.For the implementation of thecontract SAC and Stork .
Nov 2005
HawkerBeechcraftCorporation (formerlyRaytheonAircraft)
ShinMaywa La Palma,California,USA
Kobe, Japan
Procurementservices
HawkerBeechcraftPremier 1
The company has beencontracted to undertakeprocurement services for theRaytheon Premier 1 rudder,elevator and spoiler.
2005
HawkerBeechcraftCorporation (formerlyRaytheonAircraft)
Kollsman Merrimack,NewHampshire,USA
Cabinpressurisation controlsystem
HawkerBeechcraft400XP
The company, an Elbit Systems ofAmerica Company, was awardeda contract from the formerRaytheon Aircraft Company toprovide the cabin pressurizationcontrol system for the Hawkerand Beechcraft King Air series ofaircraft. Kollsman's autoschedulepressurization system, KAPS II,has been incorporated into newproduction aircraft models,including the Hawker 800XP,Hawker 400XP, Beechcraft KingAir Models 350,8200 and C90.
Jun 2005
123 The growth of aircraft manufacturing in low-wage economies 2005-2009
HawkerBeechcraftCorporation (formerlyRaytheonAircraft)
Kollsman Merrimack,NewHampshire,USA
Cabinpressurisation controlsystem
HawkerBeechcraft850/900XP
The company, an Elbit Systems ofAmerica Company, was awardeda contract from the formerRaytheon Aircraft Company toprovide the cabin pressurizationcontrol system for the Hawkerand Beechcraft King Air series ofaircraft. Kollsman's autoschedulepressurization system, KAPS II,has been incorporated into newproduction aircraft models,including the Hawker 800XP,Hawker 400XP, Beechcraft KingAir Models 350,8200 and C90.
Jun 2005
Value of all 2005 business jet system, structures and component contracts, in the public domain $90.5
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2005 business jet system, structures and component contracts $213.5
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
2006
Airliners
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Airbus Patria Helsinki,Finland
Main landinggear fairings
AirbusA318/A319/A319CJ/A320/A321
The multi-million Euro contact willprovide approximately 150 man-yearsof employment .
Mar 2006
Hispano-Suiza
Vibro-Meter
Basingstoke,UK
Enginerotationalspeed sensors
AirbusA318,A319,A319CJ,A320,A321
Around$20million
This is an exclusive 10-year contractto supply Hispano-Suiza with aircraftengine rotational speed sensors. Thesensors will be used on the CFMInternational CFM56 and GeneralElectric GE90 aircraft engine familiesas well as a range of other engineapplications. Vibro-Meter UK willundertake the manufacturing workrelated to this contract at its newfacility in Basingstoke, Hampshire UKand the Meggitt Xiamen Sensors &Controls Ltd facility in Xiamen, China.Some military products in thepackage will be manufactured at theVibro-Meter France facility inAngoulême.
Jun 2006
Airbus UK Saab Linkoping,Sweden
Ailerons AirbusA318,A319,A319CJ,
The company has delivered morethan 1000 units since 2000, as thelong-standing single source supplierof these ailerons. Saab Aerostructures
Jun 2006
124 The growth of aircraft manufacturing in low-wage economies 2005-2009
A320,A321 has developed new CFRP monolithictechnologies which will reduce thenumber of parts on the ailerons byover half, as part of the 2006 deal.
Boeing Baoji Group ShaanxiProvince,China
See comment All models $147millionplus
The company is supplying about4,300 tonnes of titanium products toBoeing between 2007 and 2009.
Jun 2006
Airbus CraneAerospaceandElectronics
Lynnwood,Washington,USA
Door and
slide control
system
AirbusA330/A340
The DSCS monitors the position of theaircraft’s passenger and cargo doorsto ensure that they are safely closed,locked and latched
Feb 2006
Goodrich FACC FACC willmanufacturethecomponentsat the newFacility IV tobe built inReichersberg(UpperAustria).Following theplacement ofthe order, theoriginalconstructionplans wereenlarged asto productionarea andcapacity,which willensure apunctual andunhamperedstart ofproduction inthe year2009. FACCwill investabout € 56million in thenew 21,000m2productionsite.
Nacelle
structures
AirbusA350 XWB
Thiscontractprovidesfor thesupply ofcomponents fortheentirelifetimeof theaircraftand willgenerateaturnoverofaround$300millionfor FACC
The contract calls for FACC to developand manufacture of thrust-reversercomponents and the moveableblocker doors. These components arealready being developed by FACC forthe Boeing 787 and will be in seriesproduction starting September 2007.The first components will bedelivered in the second quarter of2007. These so-called enginedevelopment units will be subjectedto numerous tests on engine testbenches at GE before the first flighttest units will be ready for take-offtwelve months later.
Feb 2006
Boeing Goodrich Troy, Ohio,USA
Wheels and
brakes
Boeing 737-600,-700,-800,-900
Jan 2006
Boeing KiddeTechnologies
Wilson, NorthCarolina
Smoke
detectors
Boeing 737-600,-700,-800,-900
Shipments of the lavatory and crewrest compartment smoke detectorsbegan in 2007.
Jul 2006
Hispano-Suiza
Vibro-Meter
Basingstoke,UK
Engine
rotational
speed sensors
Boeing 737-600,-700,-800,-900
Around$20million
This is an exclusive 10-year contractto supply Hispano-Suiza with aircraftengine rotational speed sensors. Thesensors will be used on the CFMInternational CFM56 and GeneralElectric GE90 aircraft engine familiesas well as a range of other engineapplications. Vibro-Meter UK willundertake the manufacturing workrelated to this contract at its newfacility in Basingstoke, Hampshire UK
Jun 2006
125 The growth of aircraft manufacturing in low-wage economies 2005-2009
and the Meggitt Xiamen Sensors &Controls Ltd facility in Xiamen, China.Some military products in thepackage will be manufactured at theVibro-Meter France facility inAngoulême.
Boeing Shimadzu Tokyo, Japan Actuators Boeing 737-600,-700,-800,-900
Shimadzu is designing andmanufacturing major controlcomponents for trailing edge flapdrive system. Through thedevelopment experience gained fromthis programme, Shimadzu hopesthat it will lead them to take a bigstep forward in this field. In 1976,Shimadzu started manufacturingcomponents for Boeing 737s.Thereafter, the business expanded toinclude gearboxes, pneumatic systemregulators, and electro-mechanicalactuators for doors, wings, etc. onBoeing 747, 757, 767, and 777families.
Dec 2006
Boeing KiddeTechnologies
Wilson, NorthCarolina,USA
Smoke
detectors
Boeing 737-600,-700,-800,-900
Shipments of the lavatory and crewrest compartment smoke detectorsbegan in 2007.
Jul 2006
Boeing GeneralElectric
Peebles,Ohio, USA
Engines Boeing 747-8
In March 2008 the GEnx-2B enginedemonstrated 70,950 lbs. of takeoffthrust during ground testing. Enginecertification is anticipated in first halfof 2009 with entry into service in late2009. The engine features both afront fan case and fan blades made ofcarbon fiber composites.The GEnx-2Bengine is optimized for the Boeing747-8 aircraft, but shares the enginecore and 80 percent of the linereplaceable units (LRUs) as the GEnx-1B that powers the Boeing 787. IHI ofJapan, TechSpace Aero of Belgium,Avio SpA. of Italy, Volvo Aero ofSweden and Samsung Techwin ofKorea are revenue-sharingparticipants in the GEnx programme.The external team includes MiddleRiver Aircraft Systems for the thrustreverser system, and SpiritAeroSystems, Inc., for the nacelle andstrut. The internal Boeing supplierteam includes Boeing Winnipeg forthe aft pylon fairing, Boeing Portlandfor the engine mounts, and BoeingPropulsion Systems Division for theengine build-up and strut build-up.
Jan 2006
Boeing MiddleRiverAircraftSystems
ChesapeakeBay,Maryland,USA
Thrust
reverser
Boeing 747-8
Middle River Aircraft Systems (MRAS)will develop, certify and produce thethrust-reverser system for the 747-8.The company will become a newdirect supplier to Boeing, supplyingthe thrust-reverser system directly toBoeing rather than through enginemanufacturer GE. MRAS will developan all-composite thrust reverser forthe 747-8.
Jan 2006
Boeing SpiritAeroSystems
Wichita,Kansas, USA
Nacelle and
structures
Boeing 747-8
Spirit AeroSystems, Inc has designand build responsibilities for theengine struts and nacelles for the747-8. Work includes the upperfairing, fan cowl support beam andstrut box for the inboard and
Jan 2006
126 The growth of aircraft manufacturing in low-wage economies 2005-2009
outboard struts. Spirit's work packagefor the nacelles includes the inletassembly, which will incorporate aseamless, one-piece compositeacoustic barrel for a 105-in. diameterfan, composite fan cowl doors, theprimary exhaust with sound-dampening chevrons, and plug (orcone).
Boeing Shimadzu Tokyo, Japan Trailing edge
flap drive
system
components
Boeing 747-8
Shimadzu is designing andmanufacturing major controlcomponents for trailing edge flapdrive system. Through thedevelopment experience gained fromthis programme, Shimadzu hopesthat it will lead them to take a bigstep forward in this field. In 1976,Shimadzu started manufacturingcomponents for Boeing 737s.Thereafter, the business expanded toinclude gearboxes, pneumatic systemregulators, and electro-mechanicalactuators for doors, wings, etc. onBoeing 747, 757, 767, and 777families.
Dec 2006
Boeing Technofan Toulouse,France
Fans Boeing 747-8
Boeing Goodrich Charlotte,NorthCarolina, USA
Wheels and
brakes
Boeing 747-8
Apr 2006
Boeing KiddeTechnologies
Wilson, NorthCarolina
Smoke
detectors
Boeing 747-8
Shipments of the lavatory and crewrest compartment smoke detectorsbegan in 2007.
Jul 2006
Boeing KiddeTechnologies
Wilson, NorthCarolina
Smoke
detectors
Boeing 767-200/-300/-400ER
Shipments of the lavatory and crewrest compartment smoke detectorsbegan in 2007.
Jul 2006
Boeing Shimadzu Tokyo, Japan Actuators Boeing 767-200/-300/-400ER
Shimadzu is designing andmanufacturing major controlcomponents for trailing edge flapdrive system. Through thedevelopment experience gained fromthis programme, Shimadzu hopesthat it will lead them to take a bigstep forward in this field. In 1976,Shimadzu started manufacturingcomponents for Boeing 737s.Thereafter, the business expanded toinclude gearboxes, pneumatic systemregulators, and electro-mechanicalactuators for doors, wings, etc. onBoeing 747, 757, 767, and 777families.
Dec 2006
Boeing Shimadzu Tokyo, Japan Actuators Boeing 777– all types
Shimadzu is designing andmanufacturing major controlcomponents for trailing edge flapdrive system. Through thedevelopment experience gained fromthis programme, Shimadzu hopesthat it will lead them to take a bigstep forward in this field. In 1976,Shimadzu started manufacturingcomponents for Boeing 737s.Thereafter, the business expanded toinclude gearboxes, pneumatic systemregulators, and electro-mechanical
Dec 2006
127 The growth of aircraft manufacturing in low-wage economies 2005-2009
actuators for doors, wings, etc. onBoeing 747, 757, 767, and 777families.
Boeing AlcanRolledProducts(Ravenswood)
Ravenswod,West Virginia,USA
Aluminiumproducts
Boeing 787 Alcan Rolled Products signed a multi-year agreement with Boeing to supplyadvanced lightweight aluminiumproducts
Jan 2006
Boeing AlcanRolledProducts(Ravenswood)
Ravenswod,
West Virginia,USA
Aluminiumproducts
Boeing 787 Alcan Rolled Products signed a multi-year agreement with Boeing to supplyadvanced lightweight aluminiumproducts
Jan 2006
Boeing DiethelmKellerAviation
Singapore Rotable foodserviceequipment(carts/trolleys)
Boeing 787 $50millionplus overlength ofprogramme
The company won the contract forthe sole supply of galley inserts,comprising a range of rotable foodservice equipment, duty-free andsales carts, folding trolleys and wastecarts
Mar 2006
Boeing EatonAerospace
Irvine,California,USA
Quick-disconnectcouplingproducts andhoseproducts
Boeing 787 $88million-plus
The Aeroquip® brand quick-disconnect coupling and hosessupport the Integrated CoolingSystem (ICS) and Power EquipmentCooling System (PECS). These systemsprovide efficient liquid cooledthermal management across an arrayof electrical systems and instrumentswithin the platform. The company’sUK subsidiary – Eaton Aerospace UK –is designing, developing andsupplying the fuel sub-system pumpsand valves along with the distributionsystem within the nitrogengenerating system.
Nov 2006
Boeing TriumphCompositeSystems
Spokane,Washington,USA
Floor panelsystem
Boeing 787 $49million
Oct 2006
Boeing GKNAerospace
St Louis,Missouri USA
Slat skinwing-to-bodyfittings/wing-to-nacellefittings
Boeing 787 The long term agreement is for thesupply of 13 complex titanium fittingsfor the aircraft, comprising structuralwing-to-body and wing-to-nacellefittings. They are being manufacturedin 5553 advanced grade titanium.GKN Aerospace rough machines andfinishes the titanium forgingssupplied by VSMPO-Avisma of Russiaat its St Louis, Missouri facility. GKNAerospace is delivering directly toBoeing's partner companies on the787 programme, MHI and FHI.
Dec 2006
Boeing GoodrichAircraftInteriorProducts
ColoradoSprings,Colorado,USA.
Cabinattendantseating
Boeing 787 The contract calls for 16g-certified,floor-mounted, standard cabinattendant seats as well as cabinattendant seats.
Mar 2006
Boeing GoodrichLightingSystems
Lippstadt,Germany andTampa,Florida, USA
Flight decklightingsystem
Boeing 787The flight deck lighting systemconsists of all task lighting, generalillumination and emergency lightingon the flight deck.
Mar 2006
Boeing GoodrichSensorSystems
Burnsville,Minnesota,USA
Flight deckentry videosurveillancesystems
Boeing 787 The system includes video cameraswhich allow crews to see in totaldarkness, a video server designed tointerface with the aircraft's ElectronicFlight Bag (EFB) system and EFB clientserver applications software. This was
Apr 2006
128 The growth of aircraft manufacturing in low-wage economies 2005-2009
the twelfth contract the company hadbeen awarded by Boeing for the 787programme.
Boeing TriumphCompositeSystems
Spokane,Washington,USA
Compositefloor panelsystem
Boeing 787 Estimated $49million
Oct 2006
Boeing Tyee Everett,Washinton,USA
Fuselageinteriorsupport tierods
Boeing 787 Estimated $50million
First ship-set of fuselage interiorsupport tie rods sent to Boeing’s IRCdivision in mid 2007. Tyee hasdoubled its machining capacity overthe course of the last 10 months anddeveloped two strategic partnershipson the programme, HST aerospacefor carbon fibre tubing, and Akrofireguard to provide engineering andtest services.
Jun 2006
HamiltonSundstrand
DucommunIncorporated
Phoenix,Arizona USAand Thailand
Mechanicalenclosuresand wireharnesses
Boeing 787 $15million
Engineering and first articledevelopment will be performed atDTI’s Phoenix, Arizona facility withproduction starting in 2008 at DTI’sfacility in Thailand.
Jun 2006
ShenyangAircraftCorp
ContourAerospace
Brea,CaliforniaUSA andEverett,Washington,USA
Verticalleading edgespars
Boeing 787 Potentialvalue of$8million
The company is a wholly ownedsubsidiary of Vought AircraftIndustries. The aluminium plate forthese parts is over 37 feet long. Thecompleted parts are sent toShenyang, China, for assembly intothe 787's vertical stabilizer.
Feb 2006
ParkerAerospace
AMETEKAerospace& Defense(US)
Marysville,Ohio, USA
Heatexchangers,hydraulicquantityindicators,temperaturesensors andpressuretransducers
Boeing 787 The Parker hydraulic subsystem willoperate at 5,000 psi. The subsystemincorporates 19 AMETEK pressuretransducers (10 high-pressure, threelow-pressure and six differentialpressure). The pressure transducersare designed for 2-wire 4-20mAoutput current. The Hughes Treiterunit of AMETEK Aerospace & Defensehas designed a high-pressurealuminium tube-fin heat exchanger tosatisfy the heat dissipation requiredfor the new hydraulic system.
Jul 2006
HamiltonSundstrand
TTTech,
Austriamicrosystems
Unterpremtaetten, Austria
TTPcontrollers
Boeing 787 Time triggered protocol (TTP)controllers are used to support datacommunications for HamiltonSundstrand’s electric andenvironmental control systems.
May 2006
Spirit Aero
Systems
MTI Global Mississauga,Ontario,Canada
Thermalacousticinteriorinsulationsystems
Boeing 787 Approximately $23million
The systems will be deployed in thenose and forward sections.
Mar 2006
Sukhoi MMPPSalyut
Honeywell
Moscow,Russia
Phoenix,Arizona, USA
APU SukhoiSuperjet100
The RE220[RJ] for the Superjet 100 isa derivative of Honeywell’s RE220APU family and was one of the firstwestern regional APUs to receive atype certificate by the InterstateAviation Committee Avian Register,the Russian equivalent of the FAA.The RE220[RJ] APU will start up to37,000 feet and operate to 41,000feet. It will deliver up to 110 lbm/minwith a simultaneous electrical load of40 kVA for main engine starting andEnvironmental Control Systemoperation. It will deliver 40 kVA to
Jul 2006
129 The growth of aircraft manufacturing in low-wage economies 2005-2009
support electrical needs up to 41,000feet, and bleed air for MES or ECS upto 25,000 feet.
ShenyangAircraftCorporation
PlasticFab Wichita,Kansas, USA
Composite/Metal Panels
Boeing 787 $20.5million
PlasticFab will manufacture metaland composite bonded panels for thevertical fin leading edge, which will bepart of the Shenyang AircraftCorporation supplied vertical fin.
Jan 2006
HamiltonSundstrand
AdaCore New York,USA
Software Boeing 787 AdaCore's GNAT Pro is the Adadevelopment environment for thesoftware running in the HamiltonSundstrand air conditioning packairborne software configuration,which regulates cabin airtemperature on the Boeing 787.
May 2006
Bombardier ShenyangAircraftCorporation
Shenyang,China
See comment BombardierDash 8Q400
Shenyang supplies the empennage, aswell as the aft and forward fuselagesections. In July 2006, Bombardierentered an agreement that stipulatedSAC would manufacture certainstructural aircraft components for theQ400 aircraft that were previouslysourced from Mitsubishi HeavyIndustry.
Jul 2006
Goodrich Stork SPAerospace
Amsterdam,TheNetherlands
Landing gearstructures
BombardierDash 8Q400
This contract started activities atStork SP Aerospace in January 2007,with hardware deliveries scheduledthrough 2011. In July 2006, Goodrichand Stork SP Aerospace signed anagreement covering the applicationof load carrying composites in landinggear. Goodrich will continue to beresponsible for overall systemintegration and product engineeringas well as the interface withBombardier and the DASH 8-400operators through its global customerand product support network.
Dec2006
Thales CMCElectronics
Saint-Laurent,Quebec,Canada
Flightmanagementsystem (FMS)
SukhoiSuperjet100
The CMA-9000 will provide theaircraft with multi-sensor basednavigation and enhanced operationalcapability and is derived from thecompany's CMA-900 FMS/GPS andCMA-3000 helicopter FMS. The singleunit CMA-9000 has civil certifiedmulti-sensor (GPS, INS, DME and EGI)navigation capabilities. It conforms tothe ARINC-739 multifunction controldisplay unit standard, making itsuitable as a display and control unitfor other systems such as ACARS,ACMS and Satcom.
Jul 2006
Value of all 2006 airliner system, structures and component contracts, in the public domain $819.5
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $157
million
PMI Media estimates of total value of 2006 airliner system, structures and component contracts $ 1,735.5
million
130 The growth of aircraft manufacturing in low-wage economies 2005-2009
PMI Media estimates of low-wage manufacturing system, structures and component contracts $427
million
Military transports
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Airbus CraneAerospaceandElectronics
Lynnwood,Washington,USA
Door andslide controlsystem
AirbusA330 MRTT
The DSCS monitors the position of theaircraft’s passenger and cargo doorsto ensure that they are safely closed,locked and latched
Feb 2006
LockheedMartinAleniaTacticalTransportSystems
Rolls-Royce Indianapolis,Indiana, USA
Engines C-27J $900million
In 2006 Alenia Aeronautica and Rolls-Royce signed a $200 million-plusmillion agreement for Rolls Roycewill supply 42 propulsion systems forthe C-27J. The agreement includesup to 84 AE 2100-D2 engines, longwith six-bladed Dowty R-391propellers – manufactured by GeneralElectric in Gloucester, UK - andtechnical support.
Mar2006
BoeingMilitaryAircraft
KiddeTechnologies
Wilson, NorthCarolina
Smokedetectors
Boeing KC-767
Shipments of the lavatory and crewrest compartment smoke detectorsbegan in 2007.
July 2006
BoeingMilitaryAircraft
Shimadzu Tokyo, Japan Actuators Boeing KC-767
Shimadzu is designing andmanufacturing major controlcomponents for trailing edge flapdrive system. Through thedevelopment experience gained fromthis programme, Shimadzu hopesthat it will lead them to take a bigstep forward in this field. In 1976,Shimadzu started manufacturingcomponents for Boeing 737s.Thereafter, the business expanded toinclude gearboxes, pneumatic systemregulators, and electro-mechanicalactuators for doors, wings, etc. onBoeing 747, 757, 767, and 777families.
December2006
LockheedMartin
Heroux-Devtec
Longueuil,Quebec,Canada
Landing gearcomponents
C-130J Lockheed Martin and Heroux-Devtecsigned a memorandum ofunderstanding for the supply of 60 to80 additional landing gear ship-setsand an expansion of the licence for C-130 certified parts. In August 1995Lockheed Martin AeronauticalSystems announced the Canadiancompany had won the contract forthe production of landing gears for up135 C-130J Hercules aircraft. Thisprogramme, including options andprovision of replacement parts, couldtotal $30 million.
June 2006
NorthropGrumman
Barco Kortrijk,Belgium
Displays NorthropGrummanE-2DAdvancedHawkeye
The company is supplying multi-purpose control display units(MCDUs) and a modular open systemdevelopment platform. NorthropGrumman will integrate Barco’s
February2006
131 The growth of aircraft manufacturing in low-wage economies 2005-2009
MCDUs into the cockpit and rearoperator stations. The MCDUcontains a high-resolution 4.2" x 4.2"display and interfaces to the E2Davionics system through both astandard ARINC 739 and a dualredundant MIL-STD-1553 interface.The MCDU is scalable and can drivetwo external displays. MOSART allowsNorthrop Grumman to develop andintegrate its own applications into theMCDU.
Value of all 2006 military transport system, structures and component contracts, in the public domain $900
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2006 military transport system, structures and component
contracts
$1,013
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Military fast jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Aermacchi HellenicAerospaceIndustry
Athens,Greece
Rearfuselage andotherstructures
AermacchiM-346
In January 2005, the Greek Ministryof Defence signed a Memorandumof Understanding (MOU) tobecome a partner in theprogramme.
Jan 2006
LockheedMartin/NorthropGrumman/JSFprogramme office
Terma Lystrup,Denmark
Horizontalstabliserconventionaledges
LockheedMartin F-35Joint StrikeFighter
Contractwortharound$50millionaccordingto Terma.
Structure made from carbon-fibreparts
Jun 2006
L-3 DisplaySystems
Barco Kortrijk,Belgium
IPDTcomponents
LockheedMartin F-35Joint StrikeFighter
TheBarcoPCDcontractcontentholds apotentialvalue ofover $15millionover the
Feb 2006
132 The growth of aircraft manufacturing in low-wage economies 2005-2009
life of theJSFprogramme.
Pratt & Whitney ProductionParts PtyLtd.
Melbourne,
Australia
High turbinesupports/bearinghousingsupports forthe F135
LockheedMartin F-35Joint StrikeFighter
Value inexcess of$60million.
At the time Australia’s largestagreement for the manufacture ofmilitary aircraft engine parts
Feb 2006
GeneralElectric/Rolls-Royce
Avio Turin, Italy Low pressureturbinecomponents
LockheedMartin F-35Joint StrikeFighter
The agreement signed by the threecompanies provides for Avio'sinvolvement throughout theengine's life span, from the initialdevelopment through productionand long-term service activities.Avio's responsibilities include thedevelopment and production ofcomponents for the low-pressureturbine and the compressor. Thecompany has also been contractedfor the supply of eleven partsduring the System Developmentand Demonstration Phase (SDD) ofthe F136 engine programme. Aspart of the agreements, Avio SpAwill be involved in designengineering and manufacturingefforts in the F136 SDD Phase. Theagreements also addressopportunities for a follow-onsupplier relationship for the lowrate initial production phase as wellas revenue sharing participantagreement for the fixed priceproduction and sustainmentphases. In 2002 General Electric,Rolls-Royce and the then FiatAviosigned an MOU of cooperation. Aseparate agreement with Rolls-Royce calls for FiatAvio to alsoparticipate in the design,development, and manufacture ofthe JSF-F136 accessory gearbox.
Jul 2006
GeneralElectric/Rolls-Royce
Avio Turin, Italy Low pressureturbinecomponents
LockheedMartin F-35Joint StrikeFighter
Thepurchaseorders(POs) forparts,toolingand non-recurringengineering arevaluedapproximately at$10million.
Jul 2006
GeneralElectric/Rolls-Royce
TusasEngineIndustriesInc (TEI)
Eskisehir,Turkey
F136 designengineeringservices
LockheedMartin F-35Joint StrikeFighter
TEI produces key rotatingcomponents for F136 developmentand test engines at itsmanufacturing facility in Eskisehir.
Jul 2006
133 The growth of aircraft manufacturing in low-wage economies 2005-2009
GeneralElectric/Rolls-Royce
Volvo AeroNorway
Kongsberg,
Norway
F136components
LockheedMartin F-35Joint StrikeFighter
Up to$177million
Volvo will manufacture both theforward and aft cases of the HighPressure Compressor for the F136.The initial $1.7million contractprovides cases for the 40,000lbengine, due to run in 2008 as partof the System Development andDemonstration (SDD) programme.The award follows from Volvo’sproduction of aft cases for earlierF136 Phase III test engines.
Nov 2006
General Electric ProductionParts
Melbourne,Australia
F136components
LockheedMartin F-35Joint StrikeFighter
The contract covers delivery ofparts as part of the SystemDevelopment and DemonstrationPhase (SDD) of the programme.
Jul 2006
Rolls-Royce Goodrich Santa FeSprings,California,USA
AircraftWheel &Brake team inTroy,Ohio,USA
Materials andSimulationTechnicalCenter inBrecksville,Ohio, USA
F-136 frictionresearch
LockheedMartin F-35Joint StrikeFighter
The research and developmentcontract covers the application ofthe company’s friction materialexpertise to the STOVL variant'sLiftFan(TM) clutch by Rolls-Royce.In addition to this new researchand development contract,Goodrich is providing the landingsystem for the Air Force'sConventional Take-off and Landing(CTOL) variant of the aircraft. Asthe landing systems integrator,Goodrich is responsible for thedesign, manufacturing and testingof unique landing systems for theSTOVL and the Carrier Variant (CV)of the aircraft. Goodrich'sActuation Systems team providesthe downlock and retract actuatorsfor the landing gear system, andthe wiring harnesses are alsoprovided by Goodrich. Goodrich isalso supplying: the Rolls-RoyceLiftFan anti-icing system for theSTOVL version of the aircraft; theLiftFan drive shaft also for theSTOVL variant; the Rolls-Roycethree-bearing swivel nozzle crosslock and up lock; the fuel quantitygauging components and theassociated wiring harnesses; theweapons bay door drive systemand the electronic control unit forthe system; utility actuators; andthe ice detection system. Inaddition, Goodrich is developingthe air data system.
Feb 2006
BAE Systems Magellan Toronto,
Canada
Aft-fuselage,horizontaland verticaltails sub-structures
LockheedMartin F-35Joint StrikeFighter
Jul 2006
BAE Systems Avcorp(Canada)
Vancouver,Canada
Aft-fuselage,horizontaland verticaltails sub-structures
LockheedMartin F-35Joint StrikeFighter
Jul 2006
BAE Systems Terma Lystrup, Aft-fuselage,horizontal
LockheedMartin F-35
Terma’scontract
Jul 2006
134 The growth of aircraft manufacturing in low-wage economies 2005-2009
Denmark and verticaltails sub-structures
Joint StrikeFighter
wasvalued intheregion of$250million
BAE Systems Hawker deHavilland
Melbourne,
Australia
Aft-fuselage,horizontaland verticaltails sub-structures
LockheedMartin F-35Joint StrikeFighter
Around$600million.
A Boeing company Jun 2006
Value of all 2006 military fast jet system, structures and component contracts, in the public domain $1162
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2006 fast jet system, structures and component contracts $1450
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Rotorcraft
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
AgustaWestland Goodrich Charlotte,NorthCaroline, USA
Rotorbladeice protectionsystem (RIPS)
AgustaWestland AW139
The system assists in keeping theaircraft's main and tail rotorbladesice-free during extreme operatingconditions by using Goodrich'sDuraTherm(TM) electro-thermaldeicing mat technology. The RIPS isused to shed accreted ice and assistin maintaining ice-free conditionsfor both the helicopter's main andtail rotorblades.
Aug 2006
AgustaWestland BAESystems
Edinburgh,
UK
Digital flightcontrolcomputer
AgustaWestlandEH101(Royal Navyversion)
$32million
The Helicopter Electro ActuationTechnology (HEAT) programme isreplacing hydraulic systems withelectromechanical fly-by-wiresystems. It comprises two flightcontrol computers providingquadruple-redundant electroniccontrol. In 2006, a "CapabilitySustainment Plus (CSP)" upgradeprogramme was initiated for theRoyal Navy's Merlin HM.1s,replacing four rotor system controlhydraulic actuators -- three for themain rotor, one for the tail rotor --with electromechanical actuators.
May 2006
AgustaWestland LHTEC – aRolls Royce,Honeywelljointcompany
Indiana,Indianapolis,USA
Phoenix,
Engines AgustaWestlandAW159
$140millionUSD (£75million)
The AW159 is powered by twoLHTEC CTS800 engines each ratedat 1015 kW (1361 shp). Honeywellproduces the high pressure coreand undertakes final production.Rolls-Royce produces low pressurespool The CTS800 engines provide36% greater power than the Gem
Jun 2006
135 The growth of aircraft manufacturing in low-wage economies 2005-2009
Arizona, USA engines used in current MoD Lynxhelicopters for very similar fuelconsumption. AW159 with itsCTS800 engines will have anendurance of approximately 3hours with standard fuel and 4.5hours with auxiliary fuel whilebeing able to carry half as muchagain as current Lynx helicopters.The existing composite main rotorblades will be used and marriedwith an all new 4-blade tail rotor togive improved yaw control at highweights and a new commonundercarriage with improvedcrashworthiness has beendesigned. The engine achievedEuropean Aviation Safety AgencyType Certification in September2008.
AgustaWestland GKNAerospace
Yeovil, UK Airframe AgustaWestlandAW159
Contractis valuedatapproximately £50millionthroughto 2016.
GKN Aerospace will supply thecomplete, assembled airframe for70 AW159 helicopters for the UKRoyal Navy and Army. TheCompany will be responsible formanaging the entire supply chainfor this work and will assemble theairframe at its base in Yeovil, priorto delivery to AgustaWestland. TheAW159 airframe is a new and lesscomplex design, manufactured inaluminium but incorporatingmonolithic machined componentsto reduce the component count bysome 30%. The redesigned noseand rear fuselage give greaterspace and easier access to avionicunits while an all new up-ratedcommon undercarriage withstrengthened attachments hasbeen designed to meet theaircraft’s MAUM of 6,250 kg.AW159 is the launch programmeunder the new Strategic PartneringArrangement (SPA) that the UKMinistry of Defence (MoD) andAgustaWestland (AW) have signed.An integral requirement of the SPAhas been the back to back signatureby AgustaWestland of the AW159Contract and Partnering Charterswith the six major suppliers to theAW159 Programme – one of thesebeing GKN Aerospace.
Jun 2006
AgustaWestland GeneralDynamics
London, UK Advancedtacticalprocessor
AgustaWestlandAW159
Contractvalued atmorethan £24million($44million)
General Dynamics UK'sDevelopment and Manufactureprogramme for the AW159programme will continue until2015. The tactical processor offersa high degree of commonalityacross both variants of the AW159 -the British Army's BattlefieldReconnaissance Helicopter (BRH)and the Royal Navy's SurfaceCombatant Maritime Rotorcraft(SCMR). The tactical processor, willhost software applications thatinterface to the hardware using anAllied Standard AvionicsArchitecture Council (ASAAC)
Jun 2006
136 The growth of aircraft manufacturing in low-wage economies 2005-2009
standard based 3-layer softwarestack. It will also provide a videoprocessing and distributionfunction, embedded missionrecording and playback and adigital map capability that iscommon to the UK's Merlin Mk3support helicopter.
AgustaWestland GeneralElectric
(formerlySmithsAerospace)
Cheltenham,UK
Cockpitdisplays
AgustaWestlandAW159
The company has been awarded acontract to supply the new SDS-5000 large area cockpit displaysystem for the AW159. Deliveriesto AgustaWestland start in 2008.The 10” x 8” (25 cm x 20 cm) liquidcrystal displays provide more than70% additional display areacompared to the existing SDS-4000display system which it replaces.The system allows for variabledisplay formats to presentenhanced situational awarenessand greater flexibility in the displayof flight, system and mission data.Each display unit has multi-functional bezel mounted keys toselect information required.
Jul 2006
AgustaWestland SelexSensors &AirborneSystems
Edinburgh,UK
HelicopterIntegratedDefensiveAids System(HIDAS).
AgustaWestlandAW159
The countermeasures suitecomprises Selex Sensors andAirborne Systems HelicopterIntegrated Defensive Aids System,HIDAS 15, and Electronic SupportMeasures (ESM). Finmeccanicaparent said Selex has signed aninitial contract withAgustaWestland worth "tens ofmillions of pounds" to supply thesystem, similar to equipmentalready installed on the BritishArmy's Apache the EH101Merlin Mk3 and Sea King Mk4support helicopters.
Jul 2006
AgustaWestland Thales UK Chessington,UK
Avionics AgustaWestlandAW159
$63million
Thales UK is providing the core ofthe avionics management,communications and navigationsystems, as well as takingresponsibility for the integration ofcommercial off the shelf equipmentwithin the navigation andcommunications sub-systems. TheThales Secure CommunicationsControl System (SCCS), which is atthe heart of the communicationssystem, is from the family of TopSISproducts. Plain and secure voicecommunication is provided viaV/UHF SATURN and HF radios.
Jul 2006
AgustaWestland GeneralElectric(formerlySmithsAerospace)
Southampton, UK
CombinedHealth &UsageMonitoringSystem andCockpit Voice& Flight DataRecorder
AgustaWestlandAW159
Development is taking place at thecompany’s facilities Southamptonin the UK and Michigan in the USA.HUMS production deliveries arescheduled to commence in 2011.The HUMS application will beintegrated into both the Army - 40Battlefield ReconnaissanceHelicopters (BRH) and Navy - 30Surface Combatant MaritimeRotorcraft (SCMR). The AW159HUMS will continuously monitorthe fleet wide health andperformance of safety-criticalcomponents, providing advance
Jul 2006
137 The growth of aircraft manufacturing in low-wage economies 2005-2009
warning of potential equipmentfailures and collecting valuable datafor routine maintenance of eachaircraft. HUMS sensors monitor thehealth and usage of the engines,transmission, drive-train system,rotor system and airframe bydetecting and diagnosing potentialfailures, recording usage,automating test procedures andproviding alerts for potentialmaintenance actions. The HUMSalso provides continuous RotorTrack and Balance capability,negating the requirement for theinstallation of carry aboardequipment and the overhead fordedicated RTB check flights. Thisfeature will be operational for theaircraft.
Bell HelicopterTextron
Honeywell Phoenix,Arizona, USA
Avionicssystems
Bell 429 Honeywell avionics productsinclude the dual-channel KSG-7200air data attitude heading referencesystem (ADAHRS), which usesHoneywell's solid-state micro-electromechanical sensors (MEMS)and optional automatic directionfinder (ADF), radar altimeter,weather radar and enhancedground proximity warning system(EGPWS).
Feb 2006
AmericanEurocopter
Aerolite Everett,Washington,USA
Stretcherinstallations
AmericaEurocopterUH-72A
The company's retainer mountswere chosen after a "fit-check"competition with other mountingsystems.
Apr 2006
AmericanEurocopter
BAESystemsMobilityandProtectionSystems
Phoenix,Arizona, USA
Seats AmericaEurocopterUH-72A
The helicopter’s two energy-absorbing cockpit seats haveergonomic cushions, a 4-pointrestraint system with an inertia reeland are qualified to FAAcrashworthiness specifications. Thelightweight cockpit seats useadvanced composites, includingaramid and graphite materials.
Apr 2006
AmericanEurocopter
Goodrich Charlotte,NorthCarolina, USA
Rescue hoist AmericaEurocopterUH-72A
The 44301-series hoist is mountedon a boom and support assemblythat allows it to be positioned in anarc of up to 63 degrees from theaircraft fuselage centerline.
Apr 2006
Eurocopter Hispano-Suiza
Colombes,France
Accessorygearbox
EurocopterEC175/HAIGZ15
Jun 2006
Eurocopter APPH Bolton, UK Landing gears EurocopterEC175/HAIGZ15
The valueof thecontractforOriginalEquipment andspares isanticipated to bein excessof $100million of
The contract involves the designand manufacture of landing gearsfor both the French EC175helicopter as well as the Chinesevariant - the Z15. The market forthis programme is expected to beup to 1000 helicopters, with aproduction life of 20 years. Theinitial current production run isanticipated at between 680 and800 aircraft planned to start in2011 and the prototype is plannedto fly in 2009.
Dec 2006
138 The growth of aircraft manufacturing in low-wage economies 2005-2009
revenue
MD Helicopters Pratt &WhitneyCanada
Longueuil,Quebec,Canada
Engines MD902 The helicopter is powered by twoPratt and Whitney Canada PW207Eengines.
Feb 2006
MD Helicopters Kamatics Bloomfield,Conneticut,USA
Maindriveshaftand tail rotorself-lubricatingbearings
MD900/902
MD Helicopters has signed astrategic agreement with KamaticsCorporation to create a multi-yearsupplier agreement for 13components used in the assemblyof the MD Explorer, MD 500E, MD530F, MD 520N and MD 600Nhelicopters.
Feb 2006
MD Helicopters CheltonFlightSystems/S-Tech
MineralWells, Texas,USA
Electronicflightinstrumentsystem (EFIS)
MD 500,520, 600N
From late 2007 single-engined MDhelicopters have been equippedwith two Chelton EFIS displays, asolid-state strap-down gyro AHRS(Attitude/Heading ReferenceSystems), an air data computer anda GPS/WAAS (Wide AreaAugmentation System) receiver.The system also features asynthetic vision primary flightdisplay, dual integrated head-upFMS, Class-B or -A helicopter TAWS(Terrain Awareness and WarningSystem), a master caution voicewarning system, HITS (Highway-In-The-Sky navigation), a digital flightrecorder, and Chelton's hovervector display.
Sep 2006
MD Helicopters Kamatics Bloomfield,ConnecticutUSA,
Maindriveshaftand tail rotorself-lubricatingbearings
MD 500,520, 600N
MD Helicopters has signed astrategic agreement with KamaticsCorporation to create a multi-yearsupplier agreement for 13components used in the assemblyof the MD Explorer, MD 500E, MD530F, MD 520N and MD 600Nhelicopters.
Feb 2006
MD Helicopters TriumphGear
Macomb,Michigan,USA
Transmissionsystems
MD 500,520, 600N
The two companies have created along-term agreement for the supplyof helicopter transmissions forMDHI’s single-engine rotorcraft.The agreement also includesrelated components from othermembers of the Triumph Groupused in the assembly of both single-and twin-engine helicopters.Additional Triumph Gear Systems’components are included in the MDExplorer transmissionmanufactured by Kawasaki HeavyIndustries.
February2006
Sikorsky RockwellCollins
Cedar Rapids,Iowa, USA
Avionicsmanagementsystem
SikorskyCH-53K
The CH-53K AMS consists of fivefully integrated active matrix liquidcrystal multifunction displays(MFD), dual integrated processingcabinets (IPC), dual control displayunits (CDU), and dual data transferunits (DTU). The integrated cockpitincludes fully integrated primaryflight instrumentation, crewalerting system, displaymanagement, vehiclemanagement, civil and militaryflight management, and navigationand communication equipmentmanagement. In addition, the CH-53K AMS provides improvedmission situational awareness
Jun 2006
139 The growth of aircraft manufacturing in low-wage economies 2005-2009
through embedded tactical missionaids, such as digital moving map,FLIR video, defensive electroniccountermeasures, network readycapability, correlation, and tacticaldisplay functions.
Value of all 2006 rotorcraft system, structures and component contracts, in the public domain $454
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2006 rotorcraft system, structures and component contracts $754
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Business jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Bombardier Nordam Tulsa,Oklahoma,USA
Interior linerand windowshades
BombardierLearjet 60XR
The configured interior liner willinclude headliners; the passengerservice unit (PSU), which is used tocontain lighting, air gaspers, oxygenboxes and audio speakercomponents; side walls; and thelower side walls called dado panels.
Nov 2006
Bombardier MeggittAircraftBrakingSystems
White Plains,New York,USA
Wheels andbrakes
BombardierChallenger605
ABSC - now Meggitt - introducedcarbon brake technology tobusiness aircraft on the BombardierChallenger 600. ABSC developedhigher capacity wheels and carbonbrakes for the Challenger 604 toaccommodate the increasedbraking requirements.
Jan 2006
Cessna Aircraft UnisonIndustries,Jacksonvill,Florida.,USA
Holtsville,New York,USA
Startergeneratorand digitalgeneratorcontrol unit(DGCU)
CessnaCitationMustang
The DGCU is used to control thestarter generator, which starts theaircraft engine and provides in-flight power for a variety of aircraftfunctions. This is the first time theUnison technical team has certifiedan electronic product for turbineengine applications thatincorporates embedded software.
Aug 2006
Cessna L-3 Avionics Grand Rapids,Michigan,USA
GH-3000 ESIS CessnaCitation560 XLS+
Replaces conventional electro-mechanical standby attitude,airspeed and altitude instruments,
Oct 2006
Cessna L-3 Avionics Grand Rapids,Michigan,USA
EHSI-400 CessnaCitation560 XLS+
The system incorporates a fullydigital design and providesdistance, bearing and courseinformation in a 3-ATI size display.
Oct 2006
Cessna Nordam Tulsa,Oklahoma,USA
Wingtiptransparencies
Cessna 680CitationSovereign
According to the company “Norstarlenses provide an 80% increase inproduct life relative topolycarbonate lenses and a 50%weight savings over glass lenses.”
Jul 2006
Dassault AirCell Louisville,Colorado,
Aircell Axxesssatcom
DassaultFalcon
AirCell Axxess is a family of latest-generation, multi-channel, satcom
Oct 2006
140 The growth of aircraft manufacturing in low-wage economies 2005-2009
USA systemselected asoptionalfactor extraon Falcon jets
50EX, systems designed for medium-to-large business aircraft.
Dassault Labinal Pryor,Oklahoma,USA
Electricalcompletionharnesses
DassaultFalcon 900
The electrical completion harnesseswill be delivered directly to theDassault Falcon Jet facility in LittleRock, Arkansas.
Jun 2006
Dassault CMCElectronics
Montreal,Canada
Pilot viewElectronicFlight Bag(EFB)
DassaultFalcon 900
PilotView provides en-route,approach charts, moving mapdisplay and graphical real timeweather information.
May 2006
Dassault AirCell Louisville,Colorado,USA
Aircell Axxesssatcomsystemselected asoptionalfactor extraon Falcon jets
DassaultFalcon900DX,900EX
AirCell Axxess is a family of latest-generation, multi-channel, satcomsystems designed for medium-to-large business aircraft.
Oct 2006
Diamond BallisticRecoverySystems
St Paul,Minnesota,USA
Parachuterecoverysystem
Diamond D-Jet
The D-JET will be fully certified tofly without the parachute, but theparachute will be offered as thestandard option.
Jul 2006
Embraer Meggitt
AircraftBrakingSystems
Akron, Ohio,USA
Wheels,brakes andbrakingsystems
Embraer100
Over thelife of theprogramme, thecontractvalue isestimated to bewortharound$250million.
Lightweight aluminium alloy wheelswith long life steel brakes.
May 2006
Embraer Alcoa Torrance,California,USA
Fasteners Embraer100/300
The company’s UAB™ Blind Bolt hasbeen approved by Embraer for useon the Phenom 300. Each aircraftwill use approximately 3,700 UABBlind Bolts in the manufacture ofcomposite empennage and flaps,says Alcoa.
Oct 2006
Embraer AvionicsServices
São Paulo,Brazil
Seats Embraer100/300
Avionics/Geven will supply theseats and will provide all thesupport for the whole lifetime ofthe fleet.
Apr 2006
Embraer Daher Orlytech,Paris, France
Sub-assemblies
Embraer100/300
The renewable five year contractsstarted in May 2008 and are forcomposite-based sub-assemblies.
Mar 2008
Embraer MeggittAircraftBrakingSystems
Coventry,UK Wheels,brakes andbrakingsystems (-300)
Embraer100/300
Thecontractisexpectedto beworth$100millionover thelife of theaircraft.
The award covers main and nosewheels, steel brakes and a brake-by-wire control system, includingan emergency park brake and anti-skid system.
Apr 2006
Embraer GeneralElectric
Rockford,Illinois, USA
Bleed air andanti-icesubsystems
Embraer100/300
First delivery August 2007. Thesubsystems will be manufacturedat Smiths' facility – now GeneralElectric - in Rockford, Illinois.
Oct 2006.
141 The growth of aircraft manufacturing in low-wage economies 2005-2009
General Electric/Smiths Aerospacesystems package consists of thebleed air system controller, thepressure regulating and shutoffvalves (PRSOVs), fan air valves,cross bleed valve, wing andhorizontal stabilizer anti-ice valves,and the engine reverse flow checkvalves. The controller manages thebleed air valves, anti-ice valves andbleed air leak detection sub-systems. In addition to the aboveunits, GE/Smiths will performsystem level performance testing intheir test facility on the entirebleed air and anti-ice systems toinclude Embraer supplied engineanti-ice valves, pre-cooler heatexchanger, system ducting,temperature sensors, and piccolotubes.
Embraer Goodrich Charlotte,NorthCarolina, USA
Air datasystem
Embraer100/300
Theaward isexpectedtogenerateapproximately $20million inoriginalequipment andaftermarketrevenuesover thelife of theprogramme
Goodrich will provide theSmartProbe(TM) Air Data Systemfor the Phenom 300. The systemwill provide all primary air datainformation required by theaircraft.
Dec 2006
Embraer Honeywell Orlando,Florida, USA
Cabinpressurecontrol andmonitoringsystem(CPCMSTM)
Embraer100/300
This system provides both cabinpressure control and cabin altitudemonitoring functions. Controls andsensors are mounted remotelyfrom the flight deck to maximizeflight deck panel space, accordingto Honeywell and the systemarchitecture is designed tointerface directly with the aircraft’savionics to provide fully automatedcabin pressure control with noflight crew interaction duringnormal operation. The overallsystem includes an electroniccontrol and monitoring unit(ECMU), an outflow valve (OFV),and positive and negative pressurerelief valves. Via the avionics, thesystem receives aircraft altitudeinformation from the air datacomputer (ADC), destinationlanding altitude from the flightmanagement system (FMS), andengine power setting directly fromthe throttle.
Oct 2006
Embraer Luminescent SystemsInc
East Aurora,New York,USA
Exteriorlightingsystem
Embraer100/300
In October 2006 AstronicsCorporation, the parent companyof Luminescent Systems Inc,announced it had been selected toprovide exterior lighting for thePhenom 100 and would work with
Oct 2006
142 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer on the certificationprocess to design a completeexterior lighting system, which usesLED (light emitting diode) and HID(high intensity discharge) lightingtechnology. Astronics is alsosupplying flood lighting and lightingcontrollers for the cockpit.
Embraer Thales Paris, France IntegratedElectronicStandbyInstrument(IESI)
Embraer100/300
Thales announced it will providethe IESI, incorporating the ActiveMatrix Liquid Crystal Display(AMLCD) in a 3 ATI instrumentformat.
May 2006
GeneralElectric(formerlySmiths)
Rockford,Illinois, USA
Bleed air &anti-icesubsystems,
Embraer100/300
The contract includes the supply ofcontroller, pressure regulating andshutoff valves, fan air valves, cross-bleed valve, wing & horizontalstabilizer anti-ice valves, enginereverse flow check valves (all on300 model)
Oct2006
MeggittThermalSystems
Simi Valley,California,USA
Engine inletanti-icesystem
Embraer100/300
The company won the order inJanuary 2006 to supply the nacelleanti-ice system for the Phenom 100engine
Jan 2006
Honda AircraftCompany
GeneralElectric/Honda
Cincinnati,Ohio, USA
H-120 engine HondaJet GE Honda's HF120 engine will berated at 2,050 pounds of thrust.Since 2005, the GE Honda team hasrun component tests at Hondafacilities in Japan; and icing tests atGE's test facilities near Cincinnati,Ohio. The HF120 technologiesinclude: an 18.5-inch wide chord,compound-swept front fan andtwo-stage booster. The front fanand booster are GE Honda bliskdesigns; in the compressor, a hightemperature, titanium impellor; acompact reverse-flow configuredcombustor and single-stage air-blast fuel nozzles. During the initialphase of the HF120 programme,engines will be built at GE’s Lynnfacility under a GE productioncertificate. Honda Aero will obtainits own FAA production certificatein 2010 and become an FAA-approved repair station. Then inlate 2010 and early 2011, theHF120 assembly line capability willbe transferred to Honda Aero’snew facility
Oct 2006
HawkerBeechcraftCorporation(formerlyRaytheon Aircraft)
Honeywell Phoenix,Arizona, USA
Avionics(retrofitversion)
HawkerBeechcraft850/900XP
The Primus Epic® Control DisplaySystem/Retrofit (CDS/RTM) hasbeen certified for Raytheon Hawker800A aircraft.
Oct 2006
Value of all 2006 business jet system, structures and component contracts, in the public domain $370
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $1.9
million
143 The growth of aircraft manufacturing in low-wage economies 2005-2009
PMI Media estimates of total value of 2006 business jet system, structures and component contracts $898
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $1.9
million
2007
Airliners
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Airbus Liebherr Lindenberg,Germany
Nose landinggear
AirbusA350 XWB
The nose landing gear of the AirbusA350 is the largest set of landing gearthat the company has yet developed.Large parts of it will be manufacturedfrom high-strength steel. Liebherr isinvesting several million euros inlarge-scale machine tools for theturning, milling, grinding and deepdrilling processes. In addition, a newCNC designing and programmemingsystem is currently being set up.
Sept 2007
Airbus Moog East Aurora,New York,USA
Primary flightcontrolactuators
AirbusA350 XWB
Moog’s Aircraft Controls Group issupplying the primary flight controlsincluding aileron, elevator, rudderand spoiler actuators.
Nov 2007
Airbus MessierBugatti/MessierDowty
Gloucester ,UKBidos, France,Montreal,Canadaand Suzhou,China
Main landinggear
AirbusA350 XWB
Airbus has chosen to use a singlesupplier for all the ATA32 systems ofthe A350 XWB: landing gearextension / retraction system, brakingmanagement, ground steeringmanagement and tire pressure, braketemperature and suspension pressuresurveillance management. The firstlanding gear delivery to the Airbusfinal assembly line in Toulouse isscheduled for early 2011.The mainlanding gear for the -800 and -900versions includes a four-wheel bogieand dual side stay which reducesloading on the A350XWB’s compositewing. For the -1000 variant, inaddition to the dual side stay, theMLG features a six wheel bogie toreduce loading on the tarmac. Themain landing gear design alsoincludes the increased use ofadvanced materials, specificallytitanium, which offers weight savingsand corrosion resistance. TheA350XWB main landing gear will alsobe chrome and cadmium-free, usingsurface treatments such as HVOF andMCAC coatings, which areenvironmentally responsiblesolutions. Messier-Dowty will managethe A350 main landing gearprogramme. The contractincorporates features such as the“brake to vacate” system, whichenables braking to be calculated
December 2007
144 The growth of aircraft manufacturing in low-wage economies 2005-2009
according to the programmed turn-off on the landing runway, and the“heading control” function enablingautomatic steering of the nose wheelaccording to a pre-programmed pathfor the aircraft on the ground.
Airbus GKN See comment See comment AirbusA350 XWB
Airbus selected GKN its preferredpartner for the acquisition of theFilton site, including the award ofsignificant composite work packagesfor the A350 XWB wing, including thefixed trailing edge.
Dec 2007
Airbus Latécoère See comment See comment AirbusA350 XWB
Airbus selected Latécoère as itspreferred partner for the acquisitionof the Méaulte and Saint Nazaire Villesites. This involves work on the nosesection (sections 11/12). However, inmid May the sale of the site was puton hold.
Dec 2007
AVIC BombardierAerospace
Montreal,Quebec,Canada
See comment ARJ21 AVIC I and Bombardier Aerospacehave signed an agreement for a new,long-term strategic cooperation inthe 90- to 149-seat commercialaircraft market. Bombardier intendsto participate in the development ofAVIC I’s five-abreast ARJ21-900aircraft. Under the terms of theagreement Bombardier intends toinvest $100 million US in the ARJ21-900 project, when launched, andprovide technical assistance towardsthe development of the aircraft.Furthermore, in pursuit of its goal tobecome a major international Tier 1structural supplier, AVIC I plans toinvest $400 million US for researchand development, construction ofnew facilities and equipment for theCSeries aircraft programme, should itbe launched.
Jun 2007
GeneralElectric
Hartwell Placentia,California,USA
CF34-10Ahold-openthrust rod
ARJ21 Hartwell Corporation is providing thehold-open rods and rate controldevice for GE CF34-10A engines.Theaft hold-open thrust rod assembly isbased on Hartwell’s existing designcurrently in service on an existingmilitary transport aircraft enginenacelle.
Jun 2007
Boeing Goodrich Thecompany’s USlanding gearmanufacturing facilities arelocated inOhio,Tennessee,Washington,as well asOntario,Canada andPoland.
Landing gear Boeing 737-600,-700,-800,-900;Boeing 767-200/-300/-400ER;Boeing 747-8 andBoeing 777all models
Goodrich Corporation signed a long-term agreement with the BoeingCompany under which Goodrich willcontinue as the exclusive supplier oforiginal equipment and aftermarketlanding gear for the 737, 747, 767and 777 commercial aircraftprogrammes. The agreement extendssupply arrangements through 2012.
Jul 2007
Airbus Goodrich Goodrich hasnacellefacilities inbothToulouse,France andHamburg,Germany
Nacelles AirbusA350 XWB
Thecontractisexpectedtogenerateapproximately $10billion in
Goodrich Corporation is providingAirbus with nacelle and thrustreverser systems for all variants ofthe A350 XWB aircraft. The contractincludes the integration of theGoodrich technology with eachengine manufacturer'soffering/option. The company willprovide Airbus with complete
Jan 2007
145 The growth of aircraft manufacturing in low-wage economies 2005-2009
originalequipment andaftermarketrevenuesforGoodrichover 20years.
propulsion systems ready to beinstalled on the A350 XWB finalassembly line.
Boeing Moog East Aurora,New York,USA
LateralControlElectronics(LCE)
Boeing 747-8
The function of the LCE is the controlof fly-by-wire aileron and spoileractuators.
Mar 2007
Boeing WytworniaZespolowKooperacyjnych
Warsaw,Poland
Structures Boeing 777– all types
The five year contract is tomanufacture hardware for all new777 aircraft. WZK is manufacturingthe Krueger Flap, a hinged surface onthe leading edge of the wing. In 2005Boeing awarded WZK a contract tomanufacture the spare door parts forthe fleet of Boeing 757s in operationworldwide. WZK produced all thepassenger doors for the 757 from late1992 to 2005.
Jun 2007
Boeing CraneAerospaceandElectronics
Lynwood,Washinton,USA
Onboardweight andbalancesystem
Boeing 777Freighter
The onboard weight and balancesystem is designed to providemeasurements of the 777 Freighter'sweight and centre of gravity. Inaddition, the system can quicklyvalidate manual weight calculations.
Mar2007
Boeing GKNAerospace
Mexicali,Mexico
Titaniummetal matrixcomposite(TMMC)thrust links
Boeing 787 According to GKN this represents thefirst use of TMMC in a commercialapplication; TMMC offers majorweight savings of 25% to 40% overtraditional steel or inconel thrust linksand increased temperature toleranceover monolithic titanium. GKNAerospace is partnered with FMWComposite Systems Inc on theprogramme. “GKN Aerospace andFMW will partner on this contractand in seeking other teamingopportunities for TMMC in theaerospace sector,” said GKN. TheBoeing 787 thrust link comprises anFMW manufactured TMMC centretube, which GKN Aerospace plasma-welds to two machined titanium endlugs.
Oct 2007
Boeing HoneywellAerospace
Phoenix ,Arizona, USA
Enginenacelle anti-ice regulator
Boeing 787 The engine nacelle anti-ice regulatoropens to allow the flow of hot airextracted from the enginecompressor section through a steelduct down to the engine cowling.
Apr 2007
Boeing M.C. Gill El Monte,California,USA
Floor panels Boeing 787 The company has a long-term supplyagreement with Boeing for GillcoreHK™ Honeycomb core. Under the 5year contract, M.C. Gill will supplyhoneycomb core to BoeingCommercial Airplanes - InteriorResponsibility Centre (IRC) for interiorcomponents on the 787. Thesecomponents include stowage bins,class dividers, partitions, and crewrests. According to the company:“Gillcore HK™ is a Kevlar® N636reinforced honeycomb core which is
Sep 2007
146 The growth of aircraft manufacturing in low-wage economies 2005-2009
qualified to the Boeing BMS 8-124material specification. It offerssignificant weight savings overNomex® honeycomb core and hascontributed to the overall weightreduction effort on the 787aircraft.The floor panels featureKevlar® N636 Honeycomb corecombined with carbon fiberreinforced epoxy skins.”
Boeing TorayIndustries
Tokyo, Japan Compositematerial
Boeing 787 Totalcontractvalue upto $6billion
Toray reported at the end of October2007 it had won an additional$3billion order to supply Boeing withcomposite materials for the 787. In2004 Toray secured a first $3 billionorder for material on the aircraft. Thetotal weight of carbon fibre materialsthat will be used in Boeing's 787 isestimated to be half of its totalweight.
Jun 2004 andOct 2007
Fuji andKawasakiHeavyIndustries
RTIInternational Metals
Niles, Ohio,USA
StructuralTitaniumComponents
Boeing 787 Extruded and machined parts. Feb 2007
Latecoere AeroVodochody
Prague, CzechRepublic
Doorstructuresand hinges
Embraer170-175/190-195
CZK onebillion($57million)
The contract comprises exclusivedeliveries of hinges and innerstructure of doors for the aircraftEmbraer 170/190. Czech landing gearmanufacturer Technometra Radotin,a subsidiary company of Aero, hasjoined the Latecoere programme.Aero has developed a new productionline, with parts supplies to start inFebruary 2009.
Oct 2007
Sukhoi Boeing Seattle,Washington,USA
After-salessupport andadvice
SukhoiSuperjet100
An agreement was signed in June2007 between Sukhoi and Boeing toexpand Boeing’s participation in theSuperjet project. According to theagreement, said Sukhoi, “Boeing willexplore opportunities to assist Sukhoiin areas including, but not limited to:flight and maintenance crew training,spare parts management and supply,guidance on production of flight andmaintenance manuals that meetinternational standards.”
“Boeing will expand its participationin the organization of after-salessupport. It means it will assist Sukhoiin the development of its owninfrastructure, will ensure access toinfrastructure and moderntechnologies of Boeing’s after-salesservice, including the training ofpersonnel as well as access to theinfrastructure of the distribution ofspare parts. “ In 2002 Sukhoi selectedBoeing to serve as advisor to theprogramme.
Jun 2007
Goodrich EmbVUE Montreal,Canada
Softwareengineering,verificationandvalidationservices for
SukhoiSuperjet100
Mar 2007
147 The growth of aircraft manufacturing in low-wage economies 2005-2009
the brakecontrol unit.
Value of all 2007 airliner system, structures and component contracts, in the public domain $13,057
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $57 million
PMI Media estimates of total value of 2007 airliner system, structures and component contracts $42,280milli
on
PMI Media estimates of low-wage manufacturing system, structures and component contracts $1,657
million
148 The growth of aircraft manufacturing in low-wage economies 2005-2009
Military transports
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
AirbusMilitarySociedadLimitada(AMSL)
SaabAvitronics
Jönköping,Sweden
Terrainmasking lowlevel flightcomputer
AirbusA400M
Contractworthmorethan EUR10million
The system enables safe tacticalflights at very low altitudes. Thecomputer will be supplied to EADSMilitary Air Systems, Germany,developers of the system applicationsoftware.
Feb 2007
AirbusMilitarySociedadLimitada(AMSL)
ParkerAerospace
Cleveland,Ohio, USA
Fuel tankinertingsystem
AirbusA400M
The valueof thecontractscouldexceed$500millionover thelife of theprogrammes.
The fuel tank inerting system contractfor the Airbus A400M also includesthe airliner fleet. The Parker fuel tankinerting system uses air separationmodules (ASMs) that generatenitrogen-enriched air by removingthe oxygen from its air source anddistributing it to the aircraft's centerfuel tank, thereby reducing theflammability of fuel vapors in thetank. As the tier-one integrator,Parker will provide the core inertingtechnology subsystem consisting ofthe ASMs that produce the nitrogenand integrate it with a temperature-control subsystem developed byLiebherr Aerospace, Airbus's primaryenvironmental control systemsupplier. The ASM fiber technologyfor the Airbus programmes ispatented and owned by Parker. TheParker inerting system is expected toenter into service on Airbus aircraft inthe course of 2009.
Dec 2007
GlobalMilitaryAircraftSystems
APPH Runcorn, UK Landing gears C-27J/LCA The C-27Jwillprovidetotalsalesrevenuein excessof $60millionfororiginalequipment andlogisticalsupportover tenyears
The company has been given an initialcontract to supply the landing gearfor 78 aircraft with the anticipatedtotal requirement for over 200aircraft. APPH has designed,manufactured and certified the mainlanding gear for the JCA version.APPH has worked in collaborationwith Magnaghi SpA Italy, to developand integrate the total landing gearsystem on the C-27J.
Jun 2007
GlobalMilitaryAircraftSystems
Rolls-Royce Indianapolis,Indiana, USA
Engines C-27J/LCA The C-27Jbusinessis worthmorethan$500million toRolls-Royce
The twin-engine C-27J Spartanaircraft version for the JCA ispowered by Rolls-Royce AE 2100D2turboprop engines. The initialcontract award includes up to 78 C-27J aircraft and up to 180 engines.The total contract value for theaircraft is more than $2 billion. TheArmy and Air Force have announcedpreviously they may purchase up to145 aircraft in the JCA programme.The AE 2100 turboprop is a two shaft
Jun 2007
149 The growth of aircraft manufacturing in low-wage economies 2005-2009
gas turbine with a 14-stage highpressure (HP) compressor driven by atwo-stage HP turbine. The LP shaft,driven by a two-stage power turbine,drives the compound planetaryreduction gearbox connected to thepropeller. The engine is the first touse dual FADECs (Full AuthorityDigital Engine Control) to control bothengine and propeller.
BoeingMilitaryAircraft
Honeywell Phoenix,Arizona, USA
IFFtransponder/TCAS system,air datacomputer
Boeing C-17Globemaster III
$20million
Honeywell is producing 180 MilitaryAirborne Collision Avoidance System– Formation Rendezvous (MILACAS-FR) systems for Boeing's entire C-17fleet.
2007
BoeingMilitaryAircraft
TelephonicsCorporation
Farmingdale,New York,USA
Huntingdon,New York,USA
Gardena,California,USA
Communications
Boeing C-17Globemaster III
$32millionplus
The company makes theCommunications Open SystemsArchitecture (COSA) Integrated RadioManagement System (IRMS)
The work is in support of both newproduction C-17 aircraft as well as theupgrade of existing C-17's to the newopen architecture system. Theproduction programme quantity of 22aircraft supports USAF andinternational C-17 customers. Theupgrade programme provides 15 kitsin support of the planned upgrade of124 aircraft over five years.
This communications managementsystem provides C-17 aircrews withsecure fully digital audio, integrateddisplays and controls formanagement of all communicationand navigation assets.
Apr 2007
BoeingMilitaryAircraft
Goodrich Thecompany’s USlanding gearmanufacturing facilities arelocated inOhio,Tennessee,Washington,as well asOntario,Canada andPoland.
Landing gear Boeing KC-767
Goodrich Corporation signed a long-term agreement with the BoeingCompany under which Goodrich willcontinue as the exclusive supplier oforiginal equipment and aftermarketlanding gear for the 737, 747, 767and 777 commercial airplanesprogrammes. The agreement extendssupply arrangements through 2012.
Jul 2007
Value of all 2007 military transport system, structures and component contracts, in the public domain $1,123
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2007 military transport system, structures and component
contracts
$1,143
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
150 The growth of aircraft manufacturing in low-wage economies 2005-2009
Military fast jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
The IndianAeronauticalDevelopment Agency(ADA)
GeneralElectric
Fairfield,Connecticut,USA
Engine ADA LightCombatAircraft -Tejas
The General Electric 85 kN F404-GE-IN20 turbofan engine features fullauthority digital engine control. HALhas placed an order for 24 F404-GE-IN20 engines.
Feb 2007
Boeing MartinBaker
Uxbridge, UK Ejection seat Boeing F/A-18 E/F
$39.7million
The order is part of a 172 NavyAircrew Common Ejection Seats(NACES) contract, including 70 for theUS Navy's F/A-18E/F Super Hornets.
Jun 2007
Boeing LockheedMartin'sMissilesand FireControldivision
Up to 150InfraredSearch andTrack (IRST)systems forSuper HornetBlock IIaircraft
Boeing F/A-18 E/F
The totalcontractvalue isexpectedto exceed$500millionthroughthedevelopment andproduction phasesof theprogramme.
Sensor-fused data from IRST, AESA,ALR-67(v)3 digitally cued receiver andoff board information will providemulti-spectral air-to-air targeting.IRST is a passive, long-range sensorsystem that searches for and detectslong-wave IR emissions within its fieldof view. It can track several targetssimultaneously and provide aneffective air-to-air targetingcapability, even when facingadvanced threats with radar jammingequipment. First productiondeliveries of IRST systems areexpected in 2012, with initialoperational capability anticipated in2013.
Jul 2007
Boeing/USNavy
Cyclone/Elbit
Carmiel,Israel
330 gallonfuel tanks
Boeing F/A-18 E/F
$2millionout ofpotential$60million
Deliveries will take place between2009 and 2013. The tanks are madefrom a filament welding process.Previous F-18 components suppliedby the company have includedleading edge extensions and noselanding gear door
Dec 2007
LockheedMartin
Circle SealsControls
Corona,California,USA
Check valvesand pressureregulators fort hydraulicand fuelsystems
LockheedMartin F-22
The contract is for the design,development and manufacture ofspecialty fluidic control componentsand systems.
Apr 2007
LockheedMartin/NorthropGrumman/JSFprogrammeoffice
Pratt &Whitney
East Hartford,Connecticut,USA
F135 engineproduction
LockheedMartin F-35Joint StrikeFighter
$69.3million
The F135 engine low rate initialproduction contract will support twoconventional take-off and landing(CTOL) F-35 production aircraft.Engine deliveries are scheduled tobegin in June 2009. The F135propulsion system team consists ofPratt & Whitney, the primecontractor with responsibility for themain engine and system integration;Rolls-Royce, providing liftcomponents for the STOVL F-35B; andHamilton Sundstrand, provider of theF135’s control system, externalaccessories and gearbox.
Sep 2007
LockheedMartin/NorthropGrumman/JSFprogramme
KongsbergDefenceandAerospace
Kongsberg,Norway
Compositeproducts
LockheedMartin F-35Joint StrikeFighter
Initialscope ofMNOK1300 andMNOK650
The framework agreements withLockheed Martin and NorthropGrummanwere conditional on Norwayprocuring – a decision is expected in2008.The agreements will extend for
Jan 2007
151 The growth of aircraft manufacturing in low-wage economies 2005-2009
office ($345million)
Full-scaleproduction willmean thescopecanpotentiallyincreaseto a totalof NOK 6-8 billion.
more than eight years and require theconstruction of a new compositefactory. In June 2005 KongsbergDefence and Aerospace signed anearly $40 million, long-termagreement with Northrop GrummanCorporation to produce compositeparts and subassemblies for the F-35,centre fuselage.
LockheedMartin/NorthropGrumman/JSFprogrammeoffice
TurkishAerospaceIndustries
Ankara,
Turkey
Centrefuselage
LockheedMartin F-35Joint StrikeFighter
$3 billionplus
Under the Letter of Intent (LOI) TAIbecomes the second source for the F-35 Lightning II center fuselage. Thenumber of center fuselages to beproduced by TAI will be determineddepending on the number of F-35sTurkey will procure and the numberof F-35s to be produced worldwide. InNovember 2008 TAI opened a new74,000sq ft facility to make at least400 composite subassemblies in thelow rate initial production (LRIP)phases of the programme.
Feb 2007
LockheedMartin
Alcoa Cleveland,Ohio, USA
Aluminum dieforgings
LockheedMartin F-35Joint StrikeFighter
$360million
Alcoa Power and Propulsion businesshas been awarded a 10-year contractto supply 7085 alloy aluminium dieforgings for the JSF programme.Contract work will be performed byAlcoa Forged and Cast ProductsCleveland operations and involves thedesign and manufacture of all thelarge aluminium structural dieforgings for more than 1,200 aircraft.The forgings include 15 largebulkheads — the primary structuralsupport for the wing and engine thatcan weigh from 1,800 to 6,000pounds and range from 10 to 23 feetin length — and six wing box partswhich serve as an importantcomponent of the skeletal structureto the wing. Alcoa’s partnership withLockheed Martin began in 2004. Inaddition to the aluminium forgingsdescribed above, other Alcoaaerospace units will provide critical F-35 components and solutions to theprogramme. Among those are highly-engineered joining devices fromAlcoa Fastening Systems, specialtyalloy plate from Alcoa NorthAmerican Mill Products, and high-pressure turbine blades for F-35 JSFengines and structural aluminumcastings from Alcoa Power andPropulsion. As part of the JSFcontract, Alcoa plans to invest $24million in Cleveland Works primarilyfor new machinery, equipment andinfrastructure improvements. AlcoaForged and Cast Products is beingsupported by the State of Ohio with a$400,000 Rapid Outreach Grant and
Nov 2007
152 The growth of aircraft manufacturing in low-wage economies 2005-2009
up to $450,000 for employee training.
Pratt &Whitney
GKNAerospace
Luton, UK Ice protectionsystem
LockheedMartin F-35Joint StrikeFighter
$6million
The contract is for electro-thermalheater mats for the F135 engine iceprotection system (EIPS). Thecontract should lead to full scaleproduction. The new electro-thermalEIPS will remove the need to bleedhot air from the engine. It willrepresent the first productionapplication of a Resin TransferMoulded (RTM) composite structurewith an electro-thermal heatingsystem, according to the company.GKN Aerospace is responsible for theintegration of the mats into theforward fan case for the F135.
Mar 2007
Value of all 2007 military fast jet system, structures and component contracts, in the public domain $4,322
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $3,000
million
PMI Media estimates of total value of 2007 fast jet system, structures and component contracts $4,450
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $3,000
million
Rotorcraft
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
AgustaWestland
TusasAerospaceIndustries
Ankara,Turkey andCascinaCosta, Italy
Licenceassembly
AgustaA129Attack andTacticalreconnaissance (ATAK)
The dealisreportedto beworth $3billion
Turkey placed an order for 51 A129ATAKs; Tusas Aerospace Industries(TAI) is responsible for final assemblyof the helicopter, to be designatedT129. AgustaWestland and Aselsanare the main subcontractors. In May2009 AgustaWestland opened its newT129 facility in Cascina Costa, Italy.The new facility, staffed by more than70 Turkish and AgustaWestlandintegrated team technicians,comprises an assembly area for theT129 prototypes as well as officespace for the T129 team members.
Sep 2007
AgustaWestland
BAESystems
Phoenix,Arizona, USA
Crashworthyseats
AgustaWestlandAW159
Deliveries of 140 seats are slated for2011 through 2016 under thecontract.
Nov 2007
AgustaWestland
SelexSensors &AirborneSystems
Edinburgh,UK
Radar AgustaWestlandAW159
Selex Sensors & Airborne Systems issupplying its Seaspray 7000E ActiveElectronically Scanned Array (AESA)radar system, a multi-mode I-bandradar which provides 360° coverage.Modes include SAR (Synthetic
Feb 2007
153 The growth of aircraft manufacturing in low-wage economies 2005-2009
Aperture Radar), ISAR (Inverted SAR)and GMTI (Ground Moving TargetIndicator).
AgustaWestland
Wescam/L-3Communications
OntarioCanada
Electro-Optical LaserDesignatorsystem.System
AgustaWestlandAW159
L-3 Communications/Wescam hasbeen selected to provide 56 MX®-15Di turrets as the Electro-OpticalLaser Designator system. Systemdeliveries are slated to begin late in2009 and will continue through 2014.
Mar 2007
US NavalAir SystemsCommand
Rolls-Royce Indiana,Indianopolis,USA
Engines Bell BoeingV22
$700million
The contract is for the production of370 AE 1107C-Liberty engines for theUS Marine Corps’ MV-22 and the USAir Force’s CV-22 Osprey. Theproduction agreement includesengines for 148 aircraft plus 74spares, for deliveries going forward to2013. The AE 1107C engine is part ofthe “common core” AE engine lineproduced by Rolls-Royce, andprovides more than 6,000 shafthorsepower. The engines are fittedwith Full-Authority Digital ElectronicControl (FADEC) supplied by Goodrich(formerly TRW/Lucas).
Sep 2007
US NavalAir SystemsCommand
Boeing St Louis,Missouri, USA
Hydraulicautomatictest system
Bell BoeingV-22
$15millionplus
VHATS provides advanced dynamictesting for servo-cylinder linear androtational actuators as well as otheraircraft hydraulic components.
Jan 2007
BellHelicopterTextron
SagemAvionics
Dallas, Texas,USA
Displaysystem
Bell206/407
Sagem Avionics developed apartnership with ACROHELIPROGlobal Services to install the SAGEMICDS - “Integrated Cockpit DisplaySystem” for the Bell 206.
Mar 2007
BellHelicopterTextron
EFW Fort Worth,Texas, USA
Helmetdisplay andtrackingsystem; datatransfersystem (DTS)
Bell ARH-70A
The Helmet Display and TrackingSystem (HDTS) provides pilots withhelmet mounted night vision, flightdata, and weapons targetinginformation. The DTS interfaces withthe ARH communications, navigation,aircraft survivability equipment andmission equipment subsystems toautomate the mission data inputprocess and record a variety ofmission and aircraft informationduring flight.
Jul 2007
Enstrom CheltonFlightSystems
MineralWells, Texas,USA
Electronicflightinstrumentsystems
Enstrom480B
The installation includes two CheltonEFIS displays, 6.0B software, a digitalair data and attitude/headingreference system, (ADAHRS), alongwith Chelton’s Beta 3 GPS/WAAS(Wide Area Augmentation System)receiver. The system also features asynthetic vision primary flight display,dual integrated FMS, Class-B (or –Acapable) helicopter TAWS (TerrainAwareness and Warning System), amaster caution voice warning system,HITS (Highway-In-The-Sky navigation),a digital flight recorder, and Chelton’sunique hover vector display.
Feb 2007
USDepartment ofDefense –US Army
Boeing Mesa,Arizona, USA
Finalassembly,structures
Boeing AH-64DApache
$1.149billion
Boeing’s contract is for theremanufacture of 96 AH-64D ApacheLongbow helicopters for the US Armyand 30 AH-64Ds for the United ArabEmirates. Work began in March 2006following the award of a long-leadagreement. The contract brings thetotal number of remanufactured USArmy AH-64D Apache Longbowhelicopters to 597. The U.S. Army has
Jan 2007
154 The growth of aircraft manufacturing in low-wage economies 2005-2009
ordered an additional 27 new-buildApaches as war-replacement aircraft.The US Army Apache Longbowaircraft, to be built in the Block IIconfiguration, are in addition to the501 remanufactured AH-64D ApacheLongbows built between 1997 and2006 under two five-year, multi-yearcontracts. Under a foreign militarysales agreement, the United ArabEmirates is upgrading its fleet of AH-64A Apache helicopters to the next-generation configuration. Meanwhilein July 2005, the US Army awardedBoeing a development contract forBlock III improvements, to enterservice from 2011. The Block IIIversion incorporates increaseddigitisation, a joint tactical radiosystem, enhanced engines and drivesystems, capability to control UAVsand new composite rotor blade. Thedevelopment and demonstration(SDD) contract was awarded toBoeing in July 2006 and the first flightof the Block III Apache was in July2008.
Sikorsky GeneralElectric
Lynn,Massachusetts, USA
Engines SikorskyCH-53K
The GE38-1B engine uses a similararchitecture to the T700. Threeengines will be installed in the CH-53K. Capable of producing more than7,500-shaft horsepower at sea level,the GE38-1B is based on the GE27technology demonstrator enginecompleted for the U.S. military andT407 turboprop engine developed forthe US Navy. The GE38-1B has a five-stage axial compressor coupled with asingle-stage centrifugal compressor. Ithas a low-emission, annularcombustor, two-stage gas generatorturbine, and three-stage powerturbine. It features a dual-channelFull Authority Digital ElectronicControl system with advanced healthmonitoring functions. Approximately6,000 hours of engine ground testingwill begin in 2009 on the engine.Engine ground testing is a criticalelement in the process to obtainflight clearance and approval forproduction
Jan 2007
Sikorsky AuroraFlightSciences
Clarksburg,West Virginia,USA
Main rotorpylon
SikorskyCH-53K
The Main Rotor Pylon (MRP) is one ofsix major fuselage sections andhouses the CH-53K’s main rotor head,the No. 2 engine and other aircraftsubsystems. Made primarily ofcomposite material, the MRP will befabricated in Clarksburg and shippedto Sikorsky for integration. Main rotorpylon assemblies will initially be builtfor seven test and certificationaircraft (four EngineeringDevelopment Models, one GroundTest Vehicle, one Static Test Articleand one Fatigue Test Article.)
Apr 2007
Sikorsky Sanmina-SCICorporation
San Jose,California,USA
Intercommunicationssystem
SikorskyCH-53K
Jun 2007
155 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sikorsky SpiritAeroSystems
Wichita,Kansas, USA
Cockpit cabin SikorskyCH-53K
$150millionplus
The seven-year contract is for thesupply of major structuralcomponents under the SystemsDevelopment and Demonstration(SDD) phase of the contract. Spirit willdesign, produce and join thehelicopter’s composite cockpit andcabin. Spirit began work on the SDDphase of the programme in 2007.Under the contract, Spirit will designand produce seven test articles, fourof which will undergo flight testing.
May 2007
Sikorsky EatonCorporation
Irvine,California,USA
Fuel system SikorskyCH-53K
$96millionfor theMarineCorpselementand $160millionwhenforeignsales areincluded
Eaton Corporation is designing,developing and supplying the CH-54K’s integrated fuel system. Duringthe development phase of theprogramme, which runs through2014, Eaton will provide theintegrated fuel system supporthardware for five helicopter shipsetsin addition to a number of systemdevelopment test sets.
Nov 2007
Sikorsky EatonCorporation
Irvine,California,USA
Primaryhydraulicpowergenerationsystem andthe fluidconveyancepackage
SikorskyCH-53K
Morethan$200million
During the development phase of theprogramme, which runs through2014, Eaton will provide supporthardware for 10 aircraft shipsets.
Jul 2007
Sikorsky HamiltonSundstrand
WindsorLocks,ConnecticutUSA
Integratedsecondarypowersystems , fly-by-wirecontrolcomputersand tail-rotoractuators
SikorskyCH-53K
Thisagreement has apotentialvalue ofmorethan$400million.
The integrated secondary powersystems package consists of theenvironmental control system,auxiliary power unit and main enginestart system. The contract includesdesign, development and productionwork. Design and development willbegin immediately with firsthardware deliveries scheduled for2009. The environmental controlsystem and main engine start systemwill be built at Hamilton Sundstrand'sWindsor Locks, Connecticut. facilitywhile the Auxiliary Power Unit will bebuilt at the company's San Diego,California facility. The environmentalcontrol system consists of flight deckand avionics air conditioning, cabinventilation and heating, engine bleedsystem, and supply air for theonboard inert gas generation system.Sikorsky previously awarded HamiltonSundstrand a contract to supply theCH-53K's fly-by-wire flight controlcomputers and primary main and tailrotor actuators.
Sep 2007
Sikorsky GoodrichCorporation
PitstoneGreen, UKandTwinsburg,Ohio, USA
Electricalpower system
SikorskyCH-53K
The contract involves thedevelopment and delivery of acomplete electrical power system forthe aircraft, consisting of generatorsand controls; primary powerdistribution; AC/DC converters;battery; and external power controls.
Jun 2007
Sikorsky Héroux-Devtek
Longueuil,Quebec,
Landing gearand tail
SikorskyCH-53K
Around$95
Under the terms of the agreement,Héroux-Devtek will design, develop,fabricate, assemble, test and deliver
Jun 2007
156 The growth of aircraft manufacturing in low-wage economies 2005-2009
Canada bumper million the helicopter’s landing gears and tailbumper during the Systems Designand Development (SDD) phase. Thisdevelopment phase of theprogramme includes the productionof landing gears and tail bumperassemblies for eight systems. Theproduction phase of the programme,with the delivery of two systems forthe Low Rate Initial Production phasein 2013 and four systems in 2014, isexpected to lead to 156 deliveries tothe U.S. Marine Corps under currentprogramme expectations.
Sikorsky ChangheAircraftIndustriesCorp
Beijing, China Airframes Sikorsky S-76C++
Changhe Aircraft Industries Corp issupplying S-76 helicopter airframes aspart of a Memorandum ofUnderstanding (MOU) signed June 1,2006, by Sikorsky and China AviationIndustry Corp. II (AVIC II), parentcompany of Changhe. Changhe isbuilding and delivering S-76C++helicopter airframes for Sikorskyalongside those of Aero Vodochody.
Jul 2007
Sikorsky Curtiss-Wright
Roseland,New Jersey,USA
Supplyrecoveryassist secureand traverse(RAST)systemprobes forthe H-92CanadianMaritimeHelicopterProgramme
Sikorsky S-92
$13million
Curtiss-Wright Corporation throughits Motion Control segment receiveda contract from for the supply ofRAST probes to be fitted on 28 of theH-92 helicopters destined for theCanadian Maritime HelicopterProgramme. The contract includes alldesign, development, testing anddelivery of production probes for thecontracted helicopters.The helicopterprobe is required to interface withthe shipboard RAST system providedby Curtiss-Wright under a separatecontract awarded in 2004 to theCanadian Department of NationalDefence.
Mar 2007
GKNAerospace
DucommunAeroStructures
Los Angeles,California,USA
Titaniumerosionshields
Sikorsky UH60M
Thecontractis valuedatapproximately $60million atanticipated buildrates andwill carryonthrough2012.
The long-term agreement is to furnishtitanium erosion shields, whichprovide leading edge protection forboth new and aftermarket main rotorblades to support the Sikorsky UH-60
Nov2007
Value of all 2007 rotorcraft system, structures and component contracts, in the public domain $5875
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $ 3,000
million
PMI Media estimates of total value of 2007 rotorcraft system, structures and component contracts $6,784
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $ 3,600
million
157 The growth of aircraft manufacturing in low-wage economies 2005-2009
Business jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Bombardier Goodrich Troy, Ohio,USA
Wheels andbrakes
BombardierLearjet 40XR/45 XR
The company is supplying wheelsand carbon brakes as part of thecontract. In addition to theBombardier Learjet 40 and 45,Goodrich wheels and brakes alsocontinue to be the standardequipment for the majority ofBombardier business jets.
Sep 2007
Cessna KeithProducts
AddisonTexas, USA
Vapour cyclecoolingsystem
Cessna, CJ4 The company is part of the Meggittgroup. The system features thecompany’s new brushless DC motortechnology for the compressordrive and the evaporative blowers.
Apr 2007
Cessna MeggittAircraftBrakingSystems
Akron, Ohio,USA
Wheels andbrakes
Cessna CJ4 Cessna selected ABSC’s 8-inch nosewheels, 10-inch main wheels andlong-life steel brakes. A brakelanding guarantee will be offeredby Cessna through both theProAdvantage operating costprogrammes as well as CitationParts Distribution’s comprehensivebrake overhaul and exchangeprogrammes.
Jun 2007
Cirrus L-3Communications
New York,New York,USA
Avionics Cirrus Vision SJ50
The company has customized itsSmartDeck(R) flight controls anddisplay system for the developmentphase of the aircraft.
Sep 2007
Dassault Honeywell Phoenix,Arizona, USA
APU DassaultFalcon 7X
The 36-150[FN] APU has beenspecified .
May2007
Dassault RockwellCollins
Cedar Rapids,
Iowa, USA
iPod QuadStation
Dassault
Falcon 900
The new iPod Solo Station and theiPod Quad Station both offerflexible designs that allowpassengers to charge their iPod andaccess their music and videolibraries through the cabin audiovisual system
Sep 2007
Dassault DucommunAeroStructures Inc
Monrovia,
California,
USA
Winglets Dassault
Falcon
2000
$25 million The programme was won incooperation with Aviation PartnersInc. (API) and with Dassault-Aviation.
Oct 2007
Bombardier Rolls-Royce Virginia, USA Engine Dassault
SMS/5X
The Rolls-Royce RB282-3 is the firstmember of a new two-shaft familyengine, under development by theUK manufacturer at its Dahlewitz,Germany plant, and will bemanufactured and tested in afacility under construction inVirginia.
Jun 2007
Embraer ParkerHannifin
Irvine,
California,
USA
Flight controlsub-systems
Embraer
100/300
Parker Hannifin will supply fourflight control subsystems on thePhenom 300. Parker’s ControlSystems Division will design andproduce the aircraft’s fly-by-wirespoiler system andelectromechanical pitch trim
Sep 2007
158 The growth of aircraft manufacturing in low-wage economies 2005-2009
system, yaw and roll trimactuation, and flap system, as wellas a centralised electroniccontroller.
Embraer PPG Huntsville,Alabama, USA
Transparencies
Embraer100/300
Accordingto PPGAerospaceexpectedproductionlife is morethan 1,000aircraft,which couldput thevalue of thecontract atmore than$35 million
PPG Aerospace-Transparencies hasbeen awarded a sole-sourcecontract to develop and producecockpit windows for the Phenom100 and 300. The aircraft will beEmbraer's first to be certified withthe PPG Surface Seal rain-repellentcoating as the primary windshieldrain removal system, with nowindshield wipers.
June2007
Embraer Tactair Liverpool,
New York,
USA
Select controlsystems forbrakes,secondaryflight anddoors
Embraer
100/300
Tactair Fluid Controls Inc isproviding select controls for wheelbrake, secondary flight control, anddoor control applications for thePhenom 100/300. On the Phenom100, Tactair will provide theemergency/park brake controlsystem and passenger doordamper. On the Phenom 300,Tactair will provide the landing gearcontrol valves, stick pusheractuator, rudder spring actuatorand passenger door damper.
Jun 2007
IsraeliAircraftIndustries
HindustanAeronauticsLtd
Bangalore Aft fuselages GulfstreamG-150
The contract covers production of200 ship-sets of G-150 fuselages
2007
MeggittAerospace
DoncastersPrecisionForgings
Sheffield,
United
Kingdom
Brake torquetube
Embraer
100/300
According to Doncasters: “Thetorque tube is an essential part ofthe brake which encloses the driveshaft used to absorb the resultanttorque (twisting, turning force)from the shaft. DoncastersPrecision Forgings in Sheffield, UK,will manufacture the torque tubesfrom stainless steel using the site'sfour tonne closed die forginghammer.”
Feb 2007
Gulfstream RockwellCollins
Cedar Rapids,
Iowa, USA
Head upguidancesystem
Gulfstream
450/550
Beginning in 2009, Rockwell Collins'new HGS-6000 Head-Up GuidanceSystem (HGS®) series will befeatured on new aircraft deliveredby Gulfstream Aerospace. The HGS-6000 will be standard equipmenton Gulfstream G450 and G550aircraft, and optional equipment onthe G150, G200, G350 and G500aircraft. The HGS-6000 featuresadvanced active-matrix liquidcrystal display technology andpresents critical flight informationin the pilot's forward field of view.The new digital display will allowthe pilot to see an integrateddisplay of flight information and aninfrared image from Gulfstream'sEnhanced Vision System (EVS) inalmost all weather conditions. TheHGS-6000 is designed to supportemerging technologies such assynthetic vision and surfaceguidance which will further
May
2007
159 The growth of aircraft manufacturing in low-wage economies 2005-2009
improve safety of operations.
HawkerBeechcraftCorporation (formerlyRaytheonAircraft)
PPG Kennesaw,
Georgia, USA
Sealant tape Hawker
Beechcraft
Premier 1
A polysulfide formed-in-placesealant tape developed by PPGAerospace – PRC-DeSoto has beenapproved for use by HawkerBeechcraft for the wing fairings ofthe aircraft. According to PPG:“Uncured sealant is premixed andfrozen in one-foot preformed stripsthat are thawed prior toapplication. The strips thaw in fiveminutes to puttylike consistencyand cure in four hours to a highlyfuel-resistant elastomer.”
Jun 2007
HondaAircraftCompany
HondaAircraftCompany
Greensboro,
North
Carolina, USA
Finalassembly
HondaJet The 215,000 square footheadquarters will be the center ofall activity related to HondaJet,including type certification, allsales, marketing and servicesupport activity, and continuedresearch and developmentactivities. The HACI productionfacility will handle production ofHondaJet, including final assemblyof all structural components andparts, aircraft system assembly andinstallation, completion of theinterior, and painting.
Feb 2007
HondaAircraftCompany
HampsonIndustries
Grand Prairie,
Texas, USA
Completeempennagestructuralsub-assembly
HondaJet Oct 2007
HondaAircraftCompany
GKN Tallassee,
Alabama, USA
Fuselage sub-assembly
HondaJet Mar 2007
HondaAircraftCompany
GarminInternational
Avionics HondaJet Mar 2007
HondaAircraftCompany
Avcorp Delta, British
Columbia,
Canada
Wingstructuralcomponent
HondaJet Mar 2007
Value of all 2007 business jet system, structures and component contracts, in the public domain $370
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2007 business jet system, structures and component contracts $1,598
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $700
million
2008
160 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airliners
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Airbus GoodrichInteriors'
ColoradoSprings,Colorado,USA
Cabinattendant seats
AirbusA318/A319/A319CJ/A320/A321
The award isexpected togenerate$100 millionin revenue tosupport newproductionaircraft,retrofit salesand sparesover the lifeof theprogramme
With this new contract, Goodrich cabinattendant seats are featured on theentire family of Airbus aircraft includingthe A300, A330, A340 and A380.
Feb 2008
Airbus ZKMForging
Stalowa,Poland
Airframecomponents
AirbusA318/A319/A319CJ/A320/A321
Feb 2008
Airbus Honeywell Phoenix,Arizona,USA
Weatherradar
AirbusA330/A340
Contract,includingdeliveries tothe A320programmeestimated at$300 million
Honeywell’s IntuVue 3-D AdvancedWeather Radar is being supplied toA320s, A330s and A340s, giving flightcrews the ability to detect and avoidpreviously unforeseen turbulence, windshears and dangerous storm activity sothey can make more informed routedecisions. Honeywell’s IntuVue weatherradar is already standard equipment onAirbus A380 and A350 as part of theAircraft Environment Surveillance System.Deliveries are planned to start with thesingle aisle A320 family (A318, 319, A320,and A321) in the first quarter of 2010with the long range A330s and A340s,including freighters, shortly thereafter.
Sep 2008
Airbus Spirit AeroSystems
Kinston,NorthCarolina,USA
Prestwick,UK
Wingleadingedge
AirbusA319,A320, A321
$1.7 billion Trailing edges and other wing structures Jul 2008
Airbus Spirit AeroSystems
Kinston,NorthCarolina,USA
Wichita,Kansas,USA
KualaLumpur,Malaysia
Fuselagesection15
AirbusA350 XWB
The section 15 centre fuselage framesection is a composite structureapproximately 65ft long, 20 ft wide, itweighs nearly 9000 lb. The company willbuild a new facility in Lenoir County,North Carolina. It will initially employ 500people, with plans to grow to 1,000 whenall phases of development are complete.The new plant should be ready by 2010.Portions of A350 XWB work will also takeplace in the company’ s Wichita plant andthe Spirit factory in Malaysia. Thecompany is also building the compositefront spar at Kinston; composite sub-assemblies will be made in Malaysia.
May 2008
Airbus Spirit AeroSystems
Prestwick,UK
Wingleadingedge
AirbusA350 XWB
The leading edge will be 32m long andabout 50% carbon-fibre reinforcedmaterial.
Jul 2008
Airbus HamiltonSundstrand
Rockford,Illinois, USA
Phoenix,
Electricalpowergeneration
AirbusA350 XWB
HamiltonSundstrandestimatestotal
Hamilton Sundstrand's A350 XWB electricpower generation system (EPGS)comprises four 100 kVA, 230-volt variablefrequency generators and four generator
Feb 2008
161 The growth of aircraft manufacturing in low-wage economies 2005-2009
Arizona,USA
Puerto Ricoand theRepublic ofSingapore.
programmerevenue ofapproximately $1 billion.
control units. The EPGS will be designedin Rockford, Illinois, and manufactured atvarious Hamilton Sundstrand plants,including those in Rockford, Phoenix,Arizona, Puerto Rico and the Republic ofSingapore.
Airbus HarbinAircraftIndustryGroup
Harbin,China
Compositematerialparts andcomponents.
AirbusA350 XWB
The two companies are establishing amanufacturing centre, which will be setup in early 2009, will be an equity jointventure enterprise, with HAIG holding 80per cent stake and Airbus China owning20 per cent stake. According to thecontract, the manufacturing centre willmanufacture composite materials partsand components for the Airbus A320family and participate in theindustrialisation and serial production ofAirbus A350 XWB work-packages.
Jul 2008
Airbus HexcelCorporation
Stamford,Connecticut, USA
Carbonfibrecompositematerials
AirbusA350 XWB
Hexcelexpects theaward togeneraterevenues of$4-5 billionover the lifeof thecontract.
The award covers the entire family ofA350 XWB aircraft through 2025. Hexcelis supplying a “HexPly” toughened epoxyprepreg made with Hexcel’s HexTowintermediate modulus carbon fiber. Thematerials and their components will bemanufactured at Hexcel facilities in theUS, France, Spain, Germany and the UK.
Jul 2008
Airbus SagemDefenseSecurite
Paris,France
Flightdataacquisition andsecuritysystem
AirbusA350 XWB
Sagem Defense Securite will develop,produce, integrate and provide supportfor the system, which will consist of twocomponents: the Centralized DataAcquisition Unit (CDAU), which acquires,processes, monitors, displays and recordsdata available on the aircraft to monitorsystems and provide maintenance andflight safety; the Secure CommunicationInterface (SCI), which will provide thesecure link between the aircraft's avionicscore and the open information.
Jul 2008
Airbus MeggittSafetySystems
Simi Valley,California,USA
Fireprotectionsystems
AirbusA350 XWB
Jul 2008
Airbus Goodrich Troy, Ohio,USA
Wheelsandbrakes
AirbusA350 XWB
The selectionis expected togeneratemore than $3billion inrevenue overthe life of theprogramme.
The brakes will incorporate Goodrich'sDURACARB(R) carbon heat sink material.
Dec 2008
Airbus GoodrichSensors andIntegratedSystems
Burnsville,Minnesota,USA
Air dataand icedetectionsystems
AirbusA350 XWB
The awardsare expectedto generatemore than$600 millionin originalequipmentandaftermarketrevenue over20 years
The ADS provides all critical air dataparameters to the vehicle managementcomputers for the aircraft's flight controland pilot display systems. Goodrich’sSmartProbe(TM) and SmartPort(R) airdata sensing technology allowsintegration of multi-function sensingports, pressure sensors and processingcapability through the elimination ofpneumatic lines. The ice detection systemprovides advisory indication of ice buildupand enables the flight crew to activatethe aircraft's ice protection system at theoptimal time. The system helps reducefuel consumption by activating theenergy-consuming de-ice function only
Sep 2008
162 The growth of aircraft manufacturing in low-wage economies 2005-2009
when required.
Airbus HamiltonSundstrand
Connecticut, USA
Ram airturbine
AirbusA350 XWB
HamiltonSundstrandestimatestotal A350XWB Ram AirTurbine (RAT)systemrevenues inexcess of$500 millionover the lifeof the multi-yearprogramme.
Sep 2008
Airbus Sirio Panel Levanella,Italy
ICP andcockpitlighting
AirbusA350 XWB
$100 million SELEX Communications subsidiary SirioPanel, has signed two contracts withAirbus, to develop and supply avionicsinterface control units and manufacturethe cockpit lighting system for the AirbusA350 XWB. Sirio Panel will develop thepilot/system interface of the IntegratedControl Panel and the cockpit illuminationsystem (Cockpit General Illumination).The order covers 12 control panels, 15 upfront control panels using LEDtechnology, and dimming units. Thecockpit illumination system, comprising22 lights with an option for a further 18,allows the pilot to illuminate specificareas, such as maps or other units. Thelight intensity can be varied using thedimmers.
Feb 2008
Airbus Saft Paris,France
Batteries AirbusA350 XWB
Around Euro200 millionover the next25 years
Lithium-ion battery systems have beenspecified
Mar 2008
Airbus Thales Paris,France
Electricalpowerconversion system,integratedmodularavionicssuite
AirbusA350 XWB
These twoselections areexpected togenerate upto 2 billioneuros inrevenues overthe first 20years of in-service life forthe aircraft.
The system converts electricity fromdifferent sources into the appropriatestandard voltage required by variousapplications. Its electrical network willinclude several electrical standardsranging from direct current (DC) tovariable frequency alternating current(AC). The company was selected at thebeginning of 2008 for the IntegratedModular Avionics suite, the InteractiveControl and Display Systems and the AirData and Inertial reference unit for theThales has made a significant investmentto support its A350 bids, with the creationin Toulouse and Bordeaux of simulationand prototyping demonstrators and tools,such as the Airlab technico-operationallaboratory and the iDeck simulator.
Mar 2008
Airbus Thales andDiehl
Paris,France
Commonremotedataconcentrators(cRDC)
AirbusA350 XWB
The common remote data concentrators(cRDC) and core processing input/outputmodules (CPIOM), serve as the two mainbuilding blocks within the IntegratedModular Avionics (IMA) suite. Thedevelopment and production of thecRDCs will be carried out by DiehlAerospace, the Joint Venture Companyformed by Thales and Diehl in 2000.ThecRDC is an avionics unit generally installedoutside of the avionics bays.
Mar 2008
163 The growth of aircraft manufacturing in low-wage economies 2005-2009
Airbus RockwellCollins
CedarRapids,Iowa, USA
Datamanagement andnavigation system
AirbusA350 XWB
RockwellCollinsexpects thepotentialvalue of theentireprogramme tobe $2.5billion.
Jul 2008
Airbus RockwellCollins
CedarRapids,Iowa, USA
Communicationsequipment
AirbusA350 XWB
Awards include the fully integratedCommunication Global Work package,the Avionics Data Network, and landingsystems. These awards come in additionto Airbus' previous selection ofRockwell Collins' trimmable horizontalstabilizer actuator (THSA).
Apr 2008
Airbus ParkerAerospace
Irvine,California,USA
Smithtown,New York,USA
Amsterdam, TheNetherlands
Elyria,Ohio, USA
Fuelsystem
AirbusA350 XWB
The contractwill generatemore thanUS$1 billionover the lifeof theprogrammefor Parker
The fuel system contract is the result ofa collaborative effort by Parker’s Air &Fuel, Electronic Systems, and NicholsAirborne Divisions and Parker’s FuelSystems team. The companies willprovide the entire fuel systemequipment package, including theinerting system, fuel measurement andmanagement system, fluid mechanicalequipment, and engine feed andtransfer fuel pumps. Parker’s Air & FuelDivision in Irvine, California, will providethe fuel tank inerting system. Parker’sElectronic Systems Division inSmithtown, New York, will provide thefuel measurement system.The fluidmechanical equipment provided by theAir & Fuel Division and the engine feedand transfer fuel pumps provided bythe Nichols Airborne Division in Elyria,Ohio, are new product wins for Parkeron Airbus aircraft.
Jan 2008
Airbus ParkerAerospace
Kalamazoo,Michigan,USA
Hydraulicsystem
AirbusA350 XWB
The contractwillgenerateover US$1billion forParker overthe life oftheprogramme
This work comprises seven individualwork packages including pumps,reservoirs, manifolds, accumulators,thermal control, isolation, andsoftware. Together these productsprovide the hydraulic system functionsnecessary to power and control theaircraft.
Jan 2008
Airbus B/EAerospace
Wellington,Florida,USA
Passenger andcrewoxygensystems
AirbusA350 XWB
The award isinitially valuedat more than$125 million.
The systems will include B/E Aerospace’sPulse™ system as well as chemical oxygengeneration .
Jan 2008
Airbus B/EAerospace
Wellington,Florida,USA
Galleysystems
AirbusA350 XWB
B/EAerospacevalues theaward atmore than$1.0 billion.
Programme deliveries for the A350 XWBwill commence in 2013. The A350 XWBwill be equipped with a galley systemdesigned to accommodate the aircraft's"flex zones", which allows the airlines toselect from a wide range of pre-engineered galley configurations.
Oct 2008
RockwellCollins
Cobham Wimbourne, UK
Radioandaudiointegratedmanage
AirbusA350 XWB
Over the lifeof thecontract thebusiness isanticipated tobe worth
The RAIMS enables aircrew to controlmany of the aircraft's communications,navigation and data-link systems througha single integrated interface.
Aug 2008
164 The growth of aircraft manufacturing in low-wage economies 2005-2009
mentsystem(RAIMS)
US$200million includingaftermarketsupport.
Rolls-Royce Hispano-Suiza
Colombes,France
Accessory gearboxfor theTrentXWB
AirbusA350 XWB
Hispano-Suiza will supply a completeaccessory gearbox package, including theaccessory gearbox and its transfergearbox, angle drive shaft, step asidegearbox, radial drive shaft, complete oiltank assembly and high pressure andradial drive shaft bevel gears.
July 2008
Nord Micro CTTEnvironmental Systems
Nyköping,Sweden
Environmentalsystemcomponents
AirbusA350 XWB
CTT is developing and delivering for Nord-Micro its zonal drying system andhumidifiers for the Airbus A350 XWBprogramme. Nord-Micro will in turnsupply the systems to Honeywell, a “tier-one” supplier and turnkey systemsintegrator to Airbus. The CTT-developedCair system will be offered by Airbus asan option for cabin-section, flight-deckand crew-rest humidification.The systemwill also be available for executiveversions of the aircraft.
Dec 2008
Boeing Vibro-Meter
Fribourg,Switzerland
Vibrationmonitor
Boeing737-600,-700,-800,-900
The company is providing its AdvancedAirborne Vibration Monitor (AAVM) on allnew Boeing 737 NG aircraft. The AAVM isa Boeing, CFM International and Vibro-Meter venture. AAVM data can bedownloaded via ACARS or byinterrogation of the AAVM front panel.
Aug 2008
STAerospaceSystems
Honeywell Phoenix,Arizona,USA
Mechanical partpieces
Boeing737-600, -700,-800,-900,Boeing747-8
Theagreement ispotentiallyworth $30million forpartspurchasedand coversdeliveries toBoeing 737,747 and 767types
The agreement is for five years.Oct 2008
Boeing Kaman Jacksonville, Florida,USA
Structures
Boeing767-200/-300/-400ER
At the start of 2008 the company’sAerostructures Division signed a seven-year follow-on contract with The BoeingCompany for the production of wing fixedtrailing edge assemblies on the Boeing777 and 767 aircraft. The agreement callsfor Kaman to supply components for allconfigurations of the 777 and 767 at theBoeing annual production rates.
Jan 2008
STAerospaceSystems
Honeywell Phoenix,Arizona,USA
Mechanical partpieces
Boeing 767 Theagreement ispotentiallyworth $30million forpartspurchasedand coversdeliveries toBoeing 737,747 and 767types
The agreement is for five years.Oct 2008
165 The growth of aircraft manufacturing in low-wage economies 2005-2009
Boeing AsianCompositeManufacturing Sdn Bhd(ACM)
KualaLumpur,Malaysia
Machinedhoneycomb core
Boeing 777– all types
Nov 2008
Boeing Kaman Jacksonville, Florida,USA
Structures
Boeing 777– all types
Kaman won its first contract to build wingstructures for the Boeing 777 in 1991. Atthe start of 2008 the company’sAerostructures Division signed a seven-year follow-on contract with The BoeingCompany for the production of wing fixedtrailing edge assemblies on the Boeing777 and 767 aircraft. The agreement callsfor Kaman to supply components for allconfigurations of the 777 and 767 at theBoeing annual production rates.
Jan 2008
Boeing HoneywellAerospace
Phoenix,Arizona,USA
Cargo baylighting
Boeing 787 Lower lobe cargo lights Jun 2008
Saab Curtiss-Wright
Shelby,NorthCarolina,USA
Cargo dooractuationsystem
Boeing 787 Over $16million
The company is providing the large cargodoor mechanical actuation system for thenew Boeing 787. The mechanical systemis comprised of five major flight-criticalsub-assemblies, including the lift, pull-in,latching, locking and vent systems for theB787 large cargo doors. Curtiss-Wrightwill manufacture these components at itsMotion Control facility located in Shelby,North Carolina.
Feb 2008
Saab Curtiss-Wright
Shelby,NorthCarolina,USA
Cargo doormechanicalsystem
Boeing 787 Over $80million
The company is providing the mechanicalsystem and structural fittings for theBoeing 787 large cargo door. Sales fromthis and other contracts have thepotential to exceed $200 million duringthe production life of the aircraft toCurtiss-Wright. The mechanical systemcomprises the mechanical parts for fivemajor flight-critical sub-systems - the lift,pull-in, latching, locking and vent systems.
Sep 2008
Bombardier ParkerAerospace
Irvine,California, USA
Fuel system BombardierC Series
Hydraulicsand fuelsystemcontractsexpected togenerateapproximately$1.2 billion inrevenues
Product design and manufacture will becompleted by Parker's Air & Fuel Division,Electronic Systems, and Nichols AirborneDivisions. According to Parker the fluidmechanical equipment includes thecontrol valves for fuel and emergencyshutoff, isolation, and venting of air inand out of the aircraft fuel tanks.
Sep 2008
Bombardier ParkerAerospace
Thehydraulic systemwill bedesigned andmanufactured byParker'sHydraulicSystemsDivisioninKalamazoo,Michiga
Hydraulicsystem
BombardierC Series
This is the Parker Hydraulic SystemsDivision's fifth major hydraulic systemplatform to be jointly developed withBombardier Aerospace. Major systemhardware elements include engine-drivenpumps, VFAC-motor- driven pumps, apower transfer unit, reservoirs,accumulators, and filtration. Additionally,Parker will provide ancillary equipment,including heat exchangers, varioussensors, valves, and quick-disconnectcouplings.
Sep 2008
166 The growth of aircraft manufacturing in low-wage economies 2005-2009
n
Bombardier ParkerAerospace
Cleveland, Ohio,USA
Fly-by-wirecontrolsystems
BombardierCSeries
Parkerestimates thatthis has thepotential togeneraterevenues ofUS $3.5 billionover the lifeof theprogrammes.
The company has been named as theexclusive supplier for a period of tenyears of fly-by-wire flight control systemsfor all new Bombardier widebody aircraftprogrammes. Parker Aerospace willdevelop a fly-by-wire system from stick tosurface, that will then be customized andmanufactured for each aircraftprogramme, starting with the CSeries.The company will also supply fuel tankinerting and fully integrated fuel andhydraulic systems.
Jul 2008
Bombardier Bombardier Seecomment
Assembly BombardierCSeries
Montreal Mirabel is the final assemblylocation; the manufacture of the aircraft’saft fuselage and cockpit will take place atthe Saint-Laurent facility. Bombardier’sBelfast facility will be home to the designand manufacture of the aircraft wings.
Jul 2008
Bombardier RockwellCollins
CedarRapids,Iowa,USA
Avionics BombardierCSeries
The company is supplying its Pro LineFusion™ integrated avionics to theaircraft programme. The Pro Line Fusionintegrated flight deck features high-resolution, 15-inch diagonal LCD displayscapable of enhanced and synthetic vision.Rockwell Collins will also providecommunication, navigation, surveillance,engine indication and crew alertingsystem (EICAS), and aircraft maintenancesystems. The flight management system isintegrated with aircraft performancecharacteristics and features graphicalflight planning, as well as WAAS/LPV andRNP SAAAR capabilities.
Jul 2008
Bombardier ShenyangAircraftCorporation
Shenyang, China
Seecomment
BombardierCSeries
SAC is a risk sharing partner in the design,manufacturing, assembling and testing ofthe aircraft’s fuselage. The contractfollows a June 2007 memorandum ofunderstanding on the CSeries. Just over10 per cent of the CSeries aircraft will bemanufactured in China by ShenyangAircraft Corporation. Shenyang alsosupplies the empennage, as well as theaft and forward fuselage sections forBombardier's Q400 turboprop airliner.
Jul 2008
Bombardier C&D Zodiac HuntingtonBeach,California, USA
Interiors BombardierCSeries
The interior contract includes the seats,interiors (including the linings,monuments, bins, galleys and lavatories),oxygen system, lighting system, insulationsystem, waste system and the watersystem.
Jul 2008
Bombardier LiebherrAerospace
Toulouse,France
Airmanagement system
BombardierCSeries
The contract includes the environmentalcontrol and cabin pressure controlsystem.
Jul 2008
Embraer Daher Orlytech, Paris,France
Sub-assemblies
Embraer170-175/190-195
The renewable five year contracts startedin May 2008 and are for composite-basedsub-assemblies.
Mar 2008
MitsubishiAircraft
MitsubishiAircraftCorp
Nagoya,Japan
Seecomment
MitsubishiMRJ70/90
Mitsubishi Heavy Industries launchedthe Mitsubishi Regional Jet (MRJ) onMarch 28 2008. Mitsubishi Aircraftcounts as minority partners Toyota,Mitsubishi Corp., Mitsui & Company,
Mar2008
167 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sumitomo Corp., Tokyo Marine Nichido,JGC Corp, Mitsubishi Electric, MitsubishiRayon and the Development Bank ofJapan. Majority shareholder MitsubishiHeavy Industries controls 64 percent ofthe company. MHI's Nagoya AerospaceSystems Works will manufacture boththe prototype aircraft and productionmodels; it will also be in charge of theMRJ's flight testing. MHI plans to furnishroughly two-thirds of the fundingcapital for the programme. Mitsubishimakes composite parts for the tail unitwithout an autoclave but using theadvanced vacuum-assisted resintransfer molding (A-VARTM) process.
MitsubishiAircraft
SpiritAeroSystems
Wichita,Kansas,USA
Enginepylon
MitsubishiMRJ70/90
The contract is Spirit's first regional jetmarket order.
Oct 2008
MitsubishiAircraft
HamiltonSundstrand
Illinois,USA
Electricalpowersystem, airmanagement system,auxiliarypower unit,inert gassystem,high liftactuationsystem, andfire andoverheatprotectionsystem
MitsubishiMRJ70/90
Mar 2008
MitsubishiAircraft
RockwellCollins
CedarRapids,Iowa,USA
Flightcontrolsystem,avionics
MitsubishiMRJ70/90
Rockwell Collins will provide theprimary flight control computer (PFCC)while Nabtesco (see below) will providethe flight control actuators.
Mar 2008
MitsubishiAircraft
NabtescoCorporation
Tokyo,Japan
Flightcontrolsystem
MitsubishiMRJ70/90
Mar 2008
MitsubishiAircraft
SumitomoPrecisionProducts
Hyogo,Japan
Landinggear
MitsubishiMRJ70/90
A revenue sharing partner Mar 2008
Pratt &Whitney
Goodrich ChulaVista,California, USA
Nacelles MitsubishiMRJ70/90
The award isexpected togeneratemore than $5billion inoriginalequipmentandaftermarketrevenue forGoodrichduring the25-yearperiodfollowingentry intoservice.
Goodrich is the exclusive provider of thecomplete nacelle systems for theGeared Turbofan engine for both theMitsubishi Regional Jet (MRJ) and theBombardier CSeries aircraft families.Under the agreement, the GoodrichAerostructures business unit, willproduce the entire nacelle systems,including the inlet, fan cowl, thrustreverser, exhaust system, and enginemounts.
Apr 2008
168 The growth of aircraft manufacturing in low-wage economies 2005-2009
Value of all 2008 airliner system, structures and component contracts, in the public domain $29,631
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2006 airliner system, structures and component contracts $ 39,223
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $3,720
million
Military transports
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
STAerospaceSystems
Honeywell Phoenix,Arizona, USA
Mechanicalpart pieces
Boeing 767tanker
Theagreement ispotentially worth$30millionfor partspurchased andcoversdeliveriesto Boeing737, 747and 767types
The agreement is for five years.Oct 2008
LockheedMartin
GKNAerospace
Cowes, UK Nacelle andother systems
C-130J $800million
GKN Aerospace has gained a followon contract from Lockheed Martin tosupply the integrated nacelle for theC-130J aircraft. This is a five year,$400 million contract. GKN Aerospacehas been the sole source provider ofthe integrated nacelle for the C-130Jsince it’s inception in 1993. The newcontract runs from Jan 2009 untilDecember 2013. First deliveries willtake place in January 2009 and GKNAerospace anticipates deliveringnacelles at a rate of around 10 permonth until the end of 2013. The C-130J integrated nacelle includes theengine mounting structure, lowerpan, scoop, doors and air inlet andalso contains all the associated fluidsystems including bleed air ducting,fuel, hydraulic and anti-ice systems.GKN Aerospace delivers the nacellefully assembled with a majority ofthese systems installed. LockheedMartin then installs the engine andfinishes the systems integration.Collectively, the UK industrial team isknown as the UK C-130J IndustrialSupport Group and includescompanies such as Rolls-Royce(engines), GKN (engine nacelles),
Apr 2008
169 The growth of aircraft manufacturing in low-wage economies 2005-2009
Goodrich (digital engine controls) andGeneral Electric (formerly SmithsAerospace), including DowtyPropellers (power generation anddistribution propellers). Over £740Min C-130J-related business has beenplaced directly with LockheedMartin’s British industrial partnersand suppliers to date.
LockheedMartin
Elbit Haifa, Israel Global digitalmap
C-130J Jul 2008
LockheedMartin
CMCCanada
Montreal,Quebec,Canada
Portablemissiondisplay, GPSlandingsystem
C-130J Jul 2008
LockheedMartin
L-3 New York,New York,USA
Specialmissiondisplayprocessor
C-130J Jul 2008
LockheedMartin
GeneralElectric
Michigan,USA
Communications,navigationandidentificationsystem
C-130J $30million
The contract is for more than 230 CNIopen architecture systems.
Jul 2008
Value of all 2008 military transport system, structures and component contracts, in the public domain $860
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2007 military transport system, structures and component
contracts
$890
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Military fast jets
Contractor Supplier Supplierlocation
Workpackage
Aircraft type Contractvalue
Contract details Contractdate
Raytheon DucommunTechnologies (DTI)
Themanufactureand sub-systemintegrationwork will beperformed atDTI's Phoenix,ArizonaIntegratedElectrical Sub-Assemblycenter ofexcellence.
Thecontract isfor themanufacture and sub-systemintegrationof radarracks andelectromechanicalenclosuresfor theactiveelectronically scannedarray radarsystem
Boeing F/A-18 E/F
Themulti-yearagreement isworthmorethan$102million
The racks and enclosures are for theAPG-79 radar used on the F/A-18 E/Fand the Radar ModernizationProgramme (RMP) for the F- 15Eaircraft. This agreement is for theperiod of performance through 2020.
Dec 2008
170 The growth of aircraft manufacturing in low-wage economies 2005-2009
NorthropGrumman
EllanefManufacturing
Corona, NewYork, USA
Structuralcomponents featuringtitaniumassemblies
Boeing F/A-18 E/F
$13million
A Magellan company. Feb 2008
LockheedMartin/NorthropGrumman/JSFprogramme office
Alenia Cameri, Italy Finalassemblyand check-out facility
LockheedMartin F-35Joint StrikeFighter
Cameri has been chosen by thegovernment to set up a final assemblyline producing two F-35s a month andmanaged by Alenia Aeronautica. Thesite will employ 500 people andproduction is due to run from 2011 to2022.
Dec 2008
LockheedMartin/NorthropGrumman/JSFprogramme office
Pratt &Whitney
East Hartford,ConnecticutUSA
F135engineproduction
LockheedMartin F-35Joint StrikeFighter
$78million
The low rate initial production (LRIP)contract covers F135 long leadmaterial for seven conventional take-off and landing (CTOL) and sevenshort-takeoff/vertical-landing (STOVL)F-35 aircraft. This award is one in aseries of milestones for the F135engine programme, includingexceeding 10,000 ground test hoursas part of the system developmentand demonstration programme;logging 59 successful flight tests andmore than 75 flight test hours of theF135-powered CTOL F-35 aircraft; andcompleting 14 flights of the F-35Bpowered by Pratt & Whitney's F135STOVL propulsion system.
Oct 2008
LockheedMartin
Stork/Fokker Elmo
Wonsdrecht,TheNetherlands
Wiringharnesses
LockheedMartin F-35Joint StrikeFighter
Potentialvalue $2billion
Under the terms of the agreement,Fokker Elmo will provide productioncapabilities, support and sustainingengineering during the aircraft's LowRate Initial Production Phase. Bothcompanies will also investigate waysto jointly support the Full RateProduction phase of the F-35programme. This agreementrepresents the largest Dutchindustrial cooperation agreement todate on the programme. LockheedMartin and Fokker Elmo are workingon a Total Integrated Wiring System(TIWS) solution which includes wiringmanagement, configurationmanagement, procurement andlogistics, product support, set-up andmanagement of all wiring production,and manufacturing of complex wiringharnesses both in the Netherlandsand in the global supply chain,including Fokker Elmo's facility inTurkey.
April 2008
Pratt &Whitney
Rolls-Royce Indianapolis,Indiana, USA
Lift-systems
LockheedMartin F-35Joint StrikeFighter
$131million
The contract covers the supply of liftsystems for the first six Short Take-Off and Vertical Landing (STOVL)variant F-35B. The Rolls-RoyceLiftSystem(r) comprises a lift fan, rollposts and three bearing swivelmodule. Rolls-Royce will providethese through the propulsion systemprime contractor Pratt & Whitney.Thescope of the contract also includesspare hardware, productioninvestment and sustainmentplanning. Orders for the LiftSystemare expected to total over 600, withleading customers including the US
Dec 2008
171 The growth of aircraft manufacturing in low-wage economies 2005-2009
Marine Corps, The UK Armed Forcesand the Italian Navy. The F-35Bvariant is expected to remain inservice well after 2050.
Value of all 2008 military fast jet system, structures and component contracts, in the public domain $2,324
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2008 fast jet system, structures and component contracts $3,224
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Rotorcraft
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
AgustaWestland
Oboronprom
Moscow,Russia
Finalassembly
AgustaWestland AW139
The two companies agreed on a jointventure for the assembly of AW 139helicopters in Russia.
Jul 2008
AgustaWestland
MeggittAircraftBrakingSystems
Coventry, UK Differentialbrake controlsystem
AgustaWestlandAW159
This latest contract follows on fromthe award of the original contract inMarch 2007 for the wheels andbrakes for the AW159 platform.
Dec 2008
Bell Boeing GeneralElectric
Cheltenham,Wolverhampton UK,Maryland,Michigan,Florida,California,Ohio, Illinoisand New YorkUSA
Primary flightcontrols andactuationsystems,voice anddatarecorders,standbyaltitudeindicator andthe standbyflight display
Bell BoeingV-22
$190million
The contract is for an integratedsystems and equipment package for167 V-22s, 141 MV-22s and 26 CV-22s. Deliveries starting in 2009.
Jul 2008
BoeingIntegratedDefenseSystems
HamiltonSundstrand
WindsorLocks, USA
Constantfrequencyelectricalsystems
Bell BoeingV-22
$90million
The contract a follow-onprocurement contract to supplyadditional constant frequency electricsystems, under Lots 12-16 of theprogramme. The five-yearprocurement agreement is for 40-kilovolt-ampere (kVA) constantfrequency generators.
Apr 2008
US Army Boeing St Louis,Missouri, USA
Productioncontract
Boeing CH-47F
$4.7billion
At the start of 2008 11 new CH-47FChinook helicopters were ordered,increasing the number of newChinooks on contract to 59. Aircraftdeliveries under this award will beginin 2011. At the end of August 2008Boeing announced it had won a five-year contract to produce as many as215 modernized F-model Chinookhelicopters with a potential price tagof $4.3 billion.
Aug 2008
172 The growth of aircraft manufacturing in low-wage economies 2005-2009
Boeing AgustaWestland
Rome, Italy See comment Boeing CH-47F
The companies have signed anagreement for the joint manufactureof CH-47F helicopters for the ItalianArmy. As prime contractor for theItalian CH-47F, AgustaWestland willbe responsible for design and systemsintegration, and aircraft delivery tothe Italian Army. Boeing RotorcraftSystems will build the fuselage inRidley Park, Pa. The agreement alsoincludes a licensing arrangement thatenables AgustaWestland to market,sell and produce the Boeing CH-47FChinook to the UK, other Europeancountries and several countries in theMediterranean region.
Jul 2008
Boeing Ducommun Gardena,California,USA
Titaniumblade erosioncaps
Boeing CH-47F
$23million
Ducommun AeroStructures wasawarded a long-term agreement tofurnish titanium blade erosion caps,which provide leading edgeprotection for both new and spareblades to support the CH-47 ChinookHelicopter programme. Thecontractwill carry on through 2010.The programme was awarded to DASby Boeing Philadelphia, whichmanufactures new and refurbishedCH-47 Chinook Helicopters for allbranches of the US DefenseDepartment.
Mar 2008
Eurocopter PTDI Jakarta,Indonesia
Localassembly
SuperPumaEC225/2Mark
$42millionover a 10yearperiod
The two companies have signed anagreement to set up a local assemblyline to manufacture airframes forSuper Puma MKII helicopters, withoperations of serial productionstarting in 2011.
Oct 2008
Sikorsky AuroraFlightSciences
Bridgeport,WestVirgnina, USA
Nacelles SikorskyCH-53K
The contract covers nacelles for theCH-53K's number one and threeengines. Made primarily of compositeand titanium materials, the nacellewill be fabricated by Aurora FlightSciences of West Virginia and shippedto Sikorsky for integration into theU.S. Marine Corps helicopter.
Jan2008
Sikorsky OnboardSystemsInternational
Vancouver,Washington,USA
Externalcargo hooksystem
SikorskyCH-53K
Mar 2008
US NavalAviationSystemsCommand
NorthropGrumman
RollingMeadows,Illinois, USA
Radarwarningreceiver
SikorskyCH-53K
$17million
The APR-39BvX radar warningreceiver (RWR) integrationprogramme upgrade is scheduled forcompletion and flight testing in late2009 or early 2010. Under the termsof the phase two contract, NorthropGrumman will incorporate allelectronic warfare (EW) integrationcapabilities of the APR-39Av2 andAPR-39Bv2 versions, creating oneinteroperable version for the CH-53Kfleet.
Feb 2008
Sikorsky EatonCorporation
Irvine,California,USA
Lightedcontrolpanels anddimmingcontrollers
SikorskyCH-53K
$26million
During the development phase of theprogramme, which runs through2014, Eaton will provide the lightedcontrol panel support hardware forfive helicopter shipsets in addition toa number of system developmenttest sets.
Jan 2008
173 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sikorsky HamiltonSundstrand
Hartford,Connecticut,USA
Utilitymanagementsystem
SikorskyCH-53K
The UMS includes two differentdigital electronic computers whichmanage air vehicle inputs for key CH-53K helicopter subsystems.HamiltonSundstrand was previously selectedto supply the CH-53K helicopter'ssecondary power systems –consisting of the environmentalcontrol system, auxiliary power unitand main engine start system. Thecompany also was chosen to developthe helicopter's fly-by-wire flightcontrol system, which includes tripleredundant computers, and main andtail rotor actuators.
Jul 2008
Sikorsky GoodrichCorporation
Work will beperformed byGoodrich'sSensors andIntegratedSystems teamin Vergennes,Vt.
IntegratedVehicleHealthManagementSystem(IVHMS)
SikorskyCH-53K
The Goodrich IVHMS will give the USMarines complete health assessmentof the aircraft.
Sep 2008
USDepartment ofDefense
NorthropGrummanCorporation
RollingMeadows,Illinois, USA
DIRCMsystem
SikorskyCH-53D
$13.3million(seecomment)
Northrop Grumman is also supplyingUS Marine Corps CH-46E helicoptersas part of the contract.
Jan 2008
Sikorsky Goodrich Charlotte,Vergennes,Vermont,USA
Health usageandmonitoringsystem
Sikorsky S-76D
The company is supplying itsVigor(TM) Health Usage andManagement System (VHUMS(TM))for the S-76D(TM). The system willmonitor the entire helicoptermechanical drive train from theengines to the rotor system, flightmanual exceedances, and hundredsof aircraft system signals.
Jul 2008
Sikorsky CPIAerostructures
Edgewood,New York,USA
Sponsontrailing edge
Sikorsky S-92
$2million
CPI Aero is providing the trailing edgeof the sponson, a piece of structurethat projects from the side of thehelicopter. Deliveries of these partswill begin in December 2008.
Jul 2008
US Army Goodrich Vergennes,Vermont,USA
VehicleHealthManagementSystems(VHMS)
UH-60A/LBlack Hawk
Contractaward ispotentially valuedat $300millionover lifeof theprogramme
The five-year Indefinite Delivery,Indefinite Quantity (IDIQ) contract isto provide up to 1,000 VHMS units,which monitor the entire helicoptermechanical drive train from theengines to the rotor system, flightmanual irregulatories, and hundredsof aircraft system signals. The systemalso includes a cockpit voice flightdata recorder and crash survivablememory unit. See also below.
Oct 2008
US Navy HarrisCorporation
Melbourne,Florida, USA
Ku-bandCommonData Link(CDL)“Hawklink”system
SikorskyMH-60R
$53million
Hawklink is a high-speed digital datalink that transmits tactical video,radar, acoustic and other sensor datafrom MH-60R helicopters to theirhost surface ships. The CDL Hawklinkprogramme could exceed $350million by 2015 if the Navy exercisesall options to equip as many as 350aircraft and ships, including ArleighBurke-class destroyers andTiconderoga-class cruisers.
Sep 2008
174 The growth of aircraft manufacturing in low-wage economies 2005-2009
Sikorsky CPIAerostructures
Edgewood,New York,USA
Penguinmissilelauncherassemblies
S-70B(R)Seahawk(R)
$2.8million
Delivery of these parts will begin inMay 2009. The weaponsmanagement system has an openarchitecture design capable ofintegrating indigenous weapons andmission equipment.
Dec 2008
Value of all 2008 rotorcraft system, structures and component contracts, in the public domain $5,459.1
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $42
million
PMI Media estimates of total value of 2008 rotorcraft system, structures and component contracts $ 6,157
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $160
million
Business jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Bombardier GrobAerospace
Tussenhausen-Mattsies,Germany
All-compositestructure ofthe aircraftand build thefirst threeprototypeaircraft fortheprogramme
BombardierLearjet 85
In September 2008 the companyannounced it had taken overresponsibility for the design andmanufacturing of the structure of itsLearjet 85 business aircraft after itspartner Grob Aerospace AGencountered financial difficulties.Bombardier has effectively terminatedits agreement with the Swisscompany.
Jan 2008
Bombardier Pratt &WhitneyCanada
Longueuil,Quebec,Canada
Engine BombardierLearjet 85
Pratt & Whitney Canada's PW307Bengine has been selected byBombardier Aerospace to power theall-new composite Learjet 85 midsizebusiness jet. The PW307B turbofanengine is rated in the 6,000-pound-thrust class.
May 2008
Bombardier RockwellCollins
Cedar Rapids,Iowa, USA
Avionics BombardierLearjet 85
The all-composite Learjet 85 aircraftwill feature Rockwell Collins' Pro LineFusion TM avionics suite. This is thesecond application of Pro Line Fusionin a Bombardier aircraft platform; theavionics suite was launched as acomponent of Bombardier's GlobalVision flight deck in September 2007.Rockwell Collins is partnered withdesign consultancy firm Design Q onthe programme.
May 2008
175 The growth of aircraft manufacturing in low-wage economies 2005-2009
Bombardier Aircelle Plaisir, France Nacelles andthrustreversers
BombardierLearjet 85
The package includes a two-doorthrust reverser system, air inlet,fan cowl doors, associatedequipment and full nacelleintegration.
Jul 2008
Bombardier InnovativePowerSolutions
Eatontown,New Jersey,USA
Startergeneratorsystem
BombardierLearjet 85
The company is supplying a 18KW DCbrushless starter generator system.
May 2008
Bombardier Honeywell Phoenix,Arizona,USA
Cockpitdisplayupgrade
BombardierGlobal5000/Express XRS
Bombardier Aerospace has selectedHoneywell to provide a cockpit displayupgrade for the Global Express jet- theHoneywell DU-875 avionics systemthat includes liquid crystal displays,capabilities to accommodate chartsand maps and XM graphical weather.This cockpit display upgrade isavailable only for Global Expressaircraft equipped with the Primus2000XP flight deck.
May 2008
Cessna LORDCorporation
LORD isproviding theengine andAPU isolationsystem forthe Columbusbusiness jetfrom itsplants in Erie,Pennsylvania,USA andDayton, Ohio,USA
Noise,vibration andisolationtechnologies
CessnaCitationColumbus15
LORD provides a wide variety of NVHsolutions to Cessna includingFluidlastic isolators, Auxiliary PowerUnit (APU) mounts, interior systemsand tuned vibration absorbers.
Oct 2008
Cessna Goodrich Work will beperformed byGoodrich'sSensors andIntegratedSystems teamin Burnsville,Minnesota,USA
Air datasystems andwindshieldheatcontrollers
CessnaCitationColumbus
The selection marks the firstapplication of Goodrich's SmartProbeair data and windshield heat controllertechnology for a Cessna aircraft. TheSmartProbe system provides criticalair data parameters to the aircraft'sflight control, pilot display and othersystems and integrates multi-functionsensing probes, pressure sensors andfull air data measurement processing,allowing the elimination of pneumaticlines.
Oct 2008
Cessna Goodrich Theequipmentwill besupplied fromplants inOakville,OntarioCanada andKrosno,Poland.Goodrich'sAircraftWheels andBrakes team
Fullyintegratedlanding gearsystem
CessnaCitationColumbus
The system includes main and noselanding gear, wheels and carbonbrakes, and electronic control andsteering systems. This is the first fulllanding gear system the company hassupplied to Cessna. Goodrich'sLanding Gear companies will provideoverall system integration, fullydressed main and nose landing gearassemblies, actuation, control andsteering systems and final assembly.Hardware deliveries to support rigtesting are expected by mid 2009.
Aug 2008
15Cessna Columbus since put on hold
176 The growth of aircraft manufacturing in low-wage economies 2005-2009
in Troy, Ohiowill supplythe wheels,tires, carbonbrakes, brakecontrol andother relatedbrakingcomponents.
Cessna Pratt &WhitneyCanada
Longueuil,Quebec,Canada
PW810engine
CessnaCitationColumbus
Feb 2008
Cessna RockwellCollins
Cedar Rapids,Iowa, USA
Avionics CessnaCitationColumbus
Pro Line Fusion™ advanced avionicssystem specified. The fully integratedflight deck has four landscape high-resolution 15-inch liquid crystaldisplays with graphical flight planning,synthetic-enhanced vision, autothrottle, MultiScan™ Hazard Detectionsystem and an optional head-updisplay
Feb 2008
Cessna RockwellCollins
Cedar Rapids,Iowa, USA
Head-upguidancesystem
CessnaCitationColumbus
Rockwell Collins is providing its HGS®-6000 Head Up Guidance System; theunit will be the first head up displayever installed on a Cessna Aircraft,according to the company. TheRockwell Collins HGS-6000 series,featuring advanced active-matrixliquid crystal display technology,presents critical flight information inthe pilot's forward field of view.Aircraft flight path and attitudesymbols appear overlaying the outsidescene enhancing situationalawareness, improving energymanagement and increasingtouchdown precision.
May 2008
Cessna SpiritAerosystems
Wichita,Kansas, USA
Fuselage andempennage
CessnaCitationColumbus
Agreements have been signed withSpirit AeroSystems Inc. for thefuselage and Spirit AeroSystemsEurope Ltd. for the empennage. InOctober 2008 AeroSystemsannounced plans to build a 375,000-sq-ft factory to accommodate themanufacturing and testing of theCessna Citation Columbus. The newfactory will provide enough capacityfor the Citation model, as well as foradditional programmes.
Feb 2008
Cessna Vought Nashville,Tennessee,USA
Wing CessnaCitationColumbus
Morethan $1billion
Cessna’s Citation X currently usesupper and lower wing panelassemblies manufactured at Vought’sNashville facility, where the Columbuswing manufacturing also will takeplace. Vought Aircraft Industries isproviding wings and slats and thecontract covers engineering design,tooling and production work.Vought's engineering and tool designwill be done primarily in Dallas.Production work and othermanufacturing engineering will beperformed in Nashville. Productiontest articles are scheduled for deliverybeginning in 2010, with productionarticle deliveries scheduled to start in2011.
May 2008
177 The growth of aircraft manufacturing in low-wage economies 2005-2009
Cessna Goodrich Oakville,Ontario,Canada
Landing gear CessnaCitationColumbus
May 2008
Cessna ParkerAerospaceControlSystems
Irvine,California,USA
Flight controlsystem
CessnaCitationColumbus
$400million
The Columbus is the first aircraft inthe Citation family to be equippedwith a hybrid fly-by-wire flight controlsystem developed by Cessna, workingwith conventional hydraulic actuation.The powered flight control systemcontract consists of design andmanufacturing responsibility for theprimary and secondary flight controls,including roll, pitch, and yaw axes,high lift, stabilizer trim, and speedbrake controls.
Mar 2008
Cessna Eaton Cleveland,Ohio, USA
Fuel system CessnaCitationColumbus
The valueof theprogramme toEaton isestimated atapproximately$100millionover 20years
As the system integrator, Eaton willdesign, develop and manufacture thecomplete aircraft fuel systemincluding the electric fuel boostpumps, ejector pumps, flow controlvalves for fuel transfer, therefuel/defuel sub-system and the fuelquantity measurement system.
Jul 2008
Cessna InnovativePowerSolutions
Eatontown,New Jersey,USA
Transformerrectifier units
Cessna CJ4 The TRUs provide 125 Amp, 28Vdcpower from a 115 V AC input withfrequency range down to 200Hz.
Jun 2008
Dassault Nordam Wichita,Kansas, USA
Cabinetry DassaultFalcon 7X
$70million
Nordam will produce up to 22deliverables for each selected aircraft,including galleys, closets, vanities andpocket doors. The programme shouldlast until 2010.
Jul 2008
Diamond MecaerAmerica
Montreal,Quebec,Canada
Nose andmain landinggear
Diamond D-Jet
Mecaer America’s scope of workincludes design, certification testing,manufacturing and after-sale supportof the nose and main landing gear.
May 2008
Diamond MTI Global Mississauga,Ontario,Canada
Thermal andacousticinsulation
Diamond D-Jet
MTI-PolyFab is supplying a thermaland acoustic insulation system. Thecompany supported the developmentof the D-JET aircraft with prototypethermal and acoustic systems, as wellas Environmental Control Systems(ECS) design solutions.
May 2008
178 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Embraer Melbourne,Florida, USA
Finalassembly
Embraer100/300
Embraer announced that it plans toinvest an estimated US$ 50 million forthe establishment of a 150,000-square-foot facility to house a finalassembly line, capable of producingboth the Phenom 100 and Phenom300 executive jet models, as well as apaint shop and a delivery andcustomer design center, atMelbourne International Airport, inMelbourne, Florida. Embraer expectsto create approximately 200 skilledpositions by 2011. At the start ofSeptember 2009 Embraer startedconstruction of a 161,000-sq-ft facilityat Evora in Portugal which willmanufacture complex compositeairframe structures and componentsfor the company’s business aircraftand airliners.
May 2008
Embraer Safe FlightInstrumentCorporation
White Plains,New York,USA
AoA sensor Embraer100
Safe Flight’s AoA sensor provides localangle-of-attack information to thedual channel digital SWPS computer.The computer supplies stall warningand low airspeed awareness cues tothe integrated avionics suite as wellas outputs to drive the stick pusherfor stall protection.
May 2008
Embraer MTI Global Mississauga,Ontario,Canada
Thermal andacousticinsulation
Embraer100/300
Production isexpectedto ramp-up in 1Q2009 forbothprogrammes, withestimated totalrevenueexpectedto exceed$3.8millionover thelife of thecontracts
MTI-PolyFab has been selected byEmbraer to supply thermal andacoustic insulation for a sub system ofthe new Phenom 100/Phenom 300aircraft.
May 2008
Embraer RockwellCollins
Cedar Rapids,Iowa, USA
Avionics EmbraerMSJ/MLJ
Both aircraft will feature the Pro LineFusionTM avionics suite. Some of thestandard features on the MSJ and MLJflight deck include: four high-resolution 15-inch diagonal LiquidCrystal Displays (LCD) with syntheticvision depiction of terrain andobstacles; Integrated FlightInformation Systems (IFIS) withelectronic charts and enhanced maps;Advanced Flight ManagementSystems (FMS) with Wide AreaAugmentation System that supportsLocalizer Performance with Verticalguidance approaches (WAAS/LPV)and Required Navigation Performance(RNP) capabilities.
Apr 2008
Embraer Honeywell Phoenix,Arizona, USA
Engines EmbraerMSJ/MLJ
Honeywell is providing its HTF7000turbofan propulsion system family forEmbraer's MSJ and MLJ businessaircraft.
Apr 2008
179 The growth of aircraft manufacturing in low-wage economies 2005-2009
Embraer Honeywell Phoenix,Arizona, USA
APU EmbraerMSJ/MLJ
The 36-150 unit has been specified Apr 2008
Embraer BMWDesignworks USA
California,USA
Interiordesign
EmbraerMSJ/MLJ
Apr 2008
Honeywell GKN Cowes, UK Nacelles EmbraerMSJ/MLJ
$750millionplus
The contract covers the designadaptation of the nacelle, itsmanufacture and full integration withthe engine, with GKN Aerospacedelivering the complete HTF7500Epropulsion system podded into thenacelle direct to the customer'sassembly line. Work will largely becarried out at the Company's Cowes,Isle of Wight facility in the UK.
Jul 2008
Embraer MeggittFluidControls
NorthHollywoodand Corona,California,USA
Pneumaticbleed airsystem
EmbraerLegacy450/500
The pneumatic bleed air systemscomprise two regulating and sevenshut-off valves and a pneumaticsystem controller. The systemsmanage the bleed air from theengines' high and low pressureoutputs for temperature and pressurecontrol and maintain anti-ice systemsand the aircraft's cargo, cabin andcockpit environments.
Sep 2008
Gulfstream Safe FlightInstrument
White Plains,New York,USA
Automatic
throttle
system
GulfstreamG150
The AutoPower automatic throttlesystem is an option on the GulfstreamG150.
Oct 2008
Gulfstream IsraelAircraftIndustries
Tel Aviv,Israel
Fuselage,empennageand landinggear
GulfstreamG250
Initial phase manufacturing for theG250 will be at the IAI facility near theBen Gurion International Airport inIsrael. IAI currently builds two otherGulfstream aircraft: the G150 and theG200.
Oct 2008
Gulfstream SpiritAeroSystems
Tulsa,Oklahoma,USA
Wing GulfstreamG250
Spirit will design and produce thewing at its Tulsa facility and ship it toIsrael Aerospace Industries forincorporation with the rest of theairframe.
Oct 2008
Gulfstream MeggittAircraftBrakingSystems
Akron, Ohio,USA
Main wheels,nose wheels,carbon brakesand advancedbrake-by-wirebrake controlsystem
GulfstreamG250
The G250 features MABS’ advancedbrake control technology, whichincludes individual wheel brake-by-wire and anti-skid control, automaticbraking and brake temperaturemonitoring. The brake temperaturemonitoring system displays braketemperatures through the avionicssystem. The win follows Gulfstream’sselection of MABS’ braking system forthe G650. MABS has equipped everyGulfstream aircraft and remains theexclusive braking system supplier forall seven of Gulfstream’s currentaircraft.
Oct 2008
Gulfstreamad IsraelAerospaceIndustries
KiddeAerospace
Wilson,NorthCarolina, USA
Integratedfire andoverheatprotectionsystem
GulfstreamG250
The integrated fire and overheatprotection system comprisesengine/Auxiliary Power Unit firedetection and extinguishing, cargobay smoke detection, overheatdetection system, and integratedcontrol unit. According to the
Oct 2008
180 The growth of aircraft manufacturing in low-wage economies 2005-2009
company the G250 system will be thefirst fully integrated fire and overheatprotection system used on a businessaircraft. The integrated controller willmonitor and control the fireprotection and overheat (bleed airleak detection) subsystems, as well asprovide auxiliary aircraft functions.The integrated control unitcommunicates with the G250'savionic system computers to providefire/overheat warning and cautioninformation.
GulfstreamHamiltonSundstrand
Rockford,Illinois, USA
See comment GulfstreamG650
The G650has thepotentialtogenerateapproximately$100million
Hamilton Sundstrand's suite ofsystems for the G650 includes theprimary electrical power generatingsystem, the emergency power RamAir Turbine and power distributionboxes.
Jun 2008
Gulfstream Honeywell Phoenix,Arizona, USA
Avionics GulfstreamG650
Estimated at $3billionincludingaftermarket salesover thelife of theplatform.
The G650 incorporates PlaneView(r) IIcockpit with a number ofenhancements including: four 14-inch, adaptive, liquid-crystal displays;three standard PlaneBook(r)computer tablets; a smaller pedestal;a standby multifunction controllerthat combines current displaycontroller functionality with standbyflight instruments; and a fullyautomatic, three-dimensionalscanning weather radar with anintegral terrain database for efficientground-clutter elimination.
Mar 2008
Gulfstream Honeywell Phoenix,Arizona, USA
SyntheticVision-Primary FlightDisplay (SV-PFD) system
GulfstreamG650
See above Mar 2008
Gulfstream MPCProducts
Chicago,Illinois, USA
Auto-throttle GulfstreamG650
Jul 2008
Gulfstream Honeywell Phoenix,Arizona, USA
Environmental control andcabinpressurecontrolsystemcomponents
GulfstreamG650
Mar 2008
Gulfstream Honeywell Phoenix,Arizona, USA
Air turbinestarter
GulfstreamG650
Mar 2008
Gulfstream Spirit
AeroSystems
Tulsa,Oklahoma,USA
Wing, enginenacelles andthrustreversers
GulfstreamG650
The company is responsible for thedesign, production and integrationof the wing.
Mar 2008
Gulfstream ParkerAerospace
Irvine,California,USA
Flight controlactuationsystem,hydraulicpumps,auxiliaryelectric motorpumps,
GulfstreamG650
Thecontractwillgenerate anestimatedUS$390
The Parker Control Systems Divisionwill design and manufacture theG650’s fly-by-wire flight controlactuation system, including theprimary aileron, rudder, elevator,and spoiler flight control actuationand control electronics. This systemincorporates electro-hydrostatic
Mar 2008
181 The growth of aircraft manufacturing in low-wage economies 2005-2009
electro-hydrostaticmotor pumpunits, landinggearretraction anddooractuators,fluid quantityindicator
millionover thelife oftheprogramme forParker.
and electro-hydraulic technologies.In addition to the flight controlsystem, Parker’s Hydraulic SystemsDivision will provide engine-drivenhydraulic pumps, auxiliary electricmotor pumps, and electro-hydrostatic motor pump units forflight controls. The Parker ElectronicSystems Division will supply thefluid quantity indicator (FQI) whichmeasures and controls maintenanceof the engine oil and hydraulicfluids. The G650’s ecology bottleand hydraulic selector valve arenew wins for the Parker Air & FuelDivision on Gulfstream aircraft. Thedivision will also provide oil andhydraulic replenishment reservoirsand oil selector valves on theaircraft.
Gulfstream MeggittAircraftBrakingSystems
Akron, Ohio,USA
Wheels,brakes, brake-by-wirecontrolsystem, tyremonitoringsystem
GulfstreamG650
The advanced wheel and brakingsystem for the G650 jet is Meggitt'sbiggest ever wheels and brakescontract in the business aviationmarketplace and has the potential toprovide a strong revenue stream overthe life of the programme. MeggittAircraft Braking Systems is developingnew aluminium wheels and compactcarbon brakes, featuring carboncomposite heatsink material and anti-oxidant coating. Meggitt AircraftBraking Systems' involvement withthe G650 also includes thedevelopment of an 'intelligent' brake-by-wire control system. This featurespatented deceleration feedback. Thesystem also provides braketemperature information to theavionics system for cockpit display.Gulfstream has also selected thecompany to integrate the aircraft'styre pressure monitoring system.
May 2008
Gulfstream StorkAerospace
PapendrechtandHoogevee,TheNetherlands
Compositetail andbondedfuselagepanels
GulfstreamG650
Stork’srevenuesfrom theprogramme couldtotalapproximately$600million.
Stork is incorporating a newgeneration of composite materials inthe design of the tail section. The650’s empennage will featureadvanced lightweight composites andthermoplastics. Stork is makingnonrecurring investments of around$56 million for its role in theprogramme and it expects to see firstrevenues within five years of startingits design work. Stork has been a keysupplier for the Gulfstream GVprogramme, since 1993, providingmaterials for the original GV, as wellas the G500 and G550. It isresponsible for the tail section for alltypes, having delivered the first GVtail in 1995.
May 2008
Gulfstream Kollsman Merrimack,NewHampshire,USA
EnhancedVision System(EVS II),
GulfstreamG650
The EVS II and SV-PFD provide pilotswith a synthetic view of the terrain,obstacles and approaches, regardlessof the weather conditions outside thecockpit. EVS uses a forward-lookinginfrared (FLIR) camera to capturethem on the pilot's all-digital HUD II,
Mar 2008
182 The growth of aircraft manufacturing in low-wage economies 2005-2009
while the SV-PFD uses three-dimensional, colour terrain imagesthat are derived from data stored inthe Honeywell Enhanced GroundProximity Warning System (EGPWS).
Gulfstream RockwellCollins
Cedar Rapids,Iowa, USA
Head updisplay
GulfstreamG650
The HUD II on the G650 featuresRockwell Collins' HGS-6250 advancedactive-matrix liquid crystal displaytechnology. Aircraft flight path andattitude symbols appear overlayingthe outside scene.
Mar 2008
Gulfstream RockwellCollins
Cedar Rapids,Iowa, USA
HorizontalStabilizer TrimSystem (HSTS)
GulfstreamG650
Rockwell Collins is developing the flapand speed brake control modules inthe centre pedestal, and the pitch,roll, yaw pilot controls, as well astheir interfaces to the aircraft's fly-by-wire systems.The HSTS incorporates twoindependent means of drive andfailure detection.
Mar 2008
Gulfstream Rolls-Royce Dahlewitz,Germany
Engine GulfstreamG650
The BR725 engine produces 16,100pounds of thrust at take-off andfeatures a 50-inch swept fan with 24blades, reduced noise and loweremissions.
Mar 2008
Gulfstream Goodrich Charlotte,NorthCarolina, USA
Landing gear GulfstreamG650
Nose and main landing gear to besupplied
Mar 2008
Gulfstream GoodrichInteriors
Charlotte,NorthCarolina, USA
flight deckobserverseats
GulfstreamG650
Mar 2008
Rolls-Royce GoodrichEngineControlSystems
Charlotte,NorthCarolina, USA
FADEC GulfstreamG650
The Full Authority Digital EngineControl (FADEC) system comprises anelectronic engine control, fuelmetering unit, fuel pump and engineactuation.
Mar 2008
Rolls-Royce Mecachrome
Montreal,Quebec,Canada
Rear bearingsupportstructure
GulfstreamG650
Mecachrome'scontracton theBR725 isestimated atUS$45millionover thelifeof theprogramme
Mecachrome International issupplying Rolls-Royce, onan exclusive basis, with the rearbearing support structure ("RBSS")and the intermediary casing ("IMC")of the BR725 engine.
Mar 2008
Rolls-Royce SpiritAeroSystems
Wichita,Kansas, USA
Enginenacelle,thrust-reverser andengine build-upcomponents
GulfstreamG650
Contractestimated at morethan$600million
The technology incorporatesintegrated composite assemblies.Spirit will also support the contract inthe Rolls-Royce CorporateProgramme.
Mar 2008
SpiritAeroSystems
RuagAerospace
Emmen,Switzerland
Winglets,ailerons andspoilers
GulfstreamG650
RUAG Aerospace will supply thewinglets, ailerons and spoilers madeof carbon fibre composites andaluminium. The first batch deliveriestake place from 2010.
Jun 2008
183 The growth of aircraft manufacturing in low-wage economies 2005-2009
StorkFokker
Daher Orlytech,Paris, France
Upper tail,includingaerialprotectors
GulfstreamG650
The upper tail has a surface area of9sq m – the upper part of the verticaltail, including the tail protectors, aredesigned with a metal structure andcomposite panels.
Apr 2008
StorkFokker
AirborneComposites
Catalunya,Spain
Compositesoverhangpanels for theempennage
GulfstreamG650
Within the contract, ship-setscontaining 38 different panels will bedelivered as part of the Stork G650empennage programme. AirborneComposites will design the product aswell as the tooling. The first ship setswill be manufactured in The Haguefacility in the Netherlands. From2010, the series manufacturing of thepanels will be transferred toCatalunya, Spain.
Oct 2008
HondaAircraftCompany
Korry Seattle,Washington,USA
Cockpitpanels
HondaJet Each panel integrates Korry's 5/8" LEDswitches with lightplates and othercomponents. Korry is supplying 12control panels per aircraft beginningin 2008.
Sep 2008
Spectrum Honeywell Morristown,New Jersey,USA
Avionics Freedom S-40
Honeywell is supplying its PrimusApex with four screens: 15" primaryflight displays (PFDs) and two 10.4"multifunction displays (MFDs). All useultra-high resolution graphics, and theinstallation incorporates multipleredundancies for enhanced reliability.Additional features include advancedauto-flight control, graphical flightplanning, paperless charts and maps,keypad data entry, and cursor controldevice technology.
Jul 2008
Value of all 2008 business jet system, structures and component contracts, in the public domain $7058.8
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2008 business jet system, structures and component contracts $13,850
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $40
million
2009
Airliners
Contractor Supplier Supplierlocation
Workpackage
Aircraft type Contract value Contract details Contractdate
Airbus See comment Harbin, China Carbonstructures
AirbusA318/A319/A319CJ/A320/A321,
$450 million Airbus has signed a contractwith Chinese partners to createa joint venture to make carboncomposite parts in China for itsA350 XWB and A320 aircraft.
Jan2009
184 The growth of aircraft manufacturing in low-wage economies 2005-2009
AirbusA350XWB
Airbus's Chinese business willhold a 20% stake in the jointventure, based in Harbin, andChina's Harbin Aircraft IndustryGroup will hold a further 50%stake, while other local playersHAI, AviChina and HELI willeach own 10%. A new plantshould be ready for operationsby the end of 2010. Airbus saidthe value of its partnershipwith the Chinese aviationindustry is expected to be near$200 million per year in 2010and $450 million in 2015.
Airbus Cobham Wimbourne,UK
High-gainantennas
AirbusA318/A319/A319CJ/A320/A321
The company has secured acontract to supply high-gainantennas for use on single-aisleand long-range Airbus airliners.Cobham’s HGA-7001 antennawill be used for long-rangecommunication between pilotsand ATC. The antenna supportsInmarsat SwiftBroadbandservices.
Jun 2009
Goodrich CompositesTechnologyResearchMalaysia(CTRM)
KualaLumpur,Malaysia
Nacellecomponents
Airbus ,Mitsubishi aircraft
The 3.5 billionringgit, $1.03billion, deal isfor 20 years.
Oct 2009
Airbus TenCate Almelo, TheNetherlands
Composites Allmodels
Airbus has signed an extensionof its existing Memorandum ofUnderstanding with TenCate,Stork Fokker AESP and TheNetherlands Aerospace Group,making up the AffordablePrimary Aircraft Structure(TAPAS) consortium. TAPASmaterial technology is beingdeveloped for future Airbusapplications, including primarystructure parts such asfuselage and wings.
Apr 2009
EADS StrataManufacturing/ Mubadala
Abu Dhabi,United ArabEmirates
See comment AirbusA330/A340
Initial contractwith EADS andFinmecanicaworth around$2 billion
Strata has formed industrialpartnerships with EADS. Thefactory will make advancedcomposite aerostructures,including flap track fairings,ailerons, spoilers andassemblies for Airbus aircraftand the empennage for theATR Regional Aircraft. Theplant will start operations in2010, initially the providingspoilers and flap track fairingsfor the Airbus A330, A340,A350 and A380. The plannednext phase will see themanufacturing of primarystructures and components.
Airbus PremiumAerotec
Nordenham,Germany
Varel,Germany
Augsburg,Germany
Structures AirbusA350XWB
$500 million The company is providing thefuselage structure for theA350XWB. The structures arefor the floor and aft pressurebulkhead, adding to existingwork it has to build forwardsection elements and aft sideshells (see below). The aftpress bulkhead will be madefrom carbon fiber composites
Jun 2009
185 The growth of aircraft manufacturing in low-wage economies 2005-2009
(CFRP) and will be the thirdaircraft structural componentdeveloped and manufacturedby the company using thevacuum assisted process(VAP)–an infusion process ithas developed in-house andpatented. In August 2009Premium Aerotec inNordenham took delivery ofthe 27 meter long autoclave,eight meters high in diameter,for production of the forwardfuselage sections for the AirbusA350 XWB. The company is thelargest aerostrucures supplierfor the new Airbus A350 XWB.The company between 2009and 2011 is investing some 360million Euros for theproduction infrastructures ofthis aircraft.
Airbus Goodrich Work will beperformedby Goodrich'sSensors andIntegratedSystemsteams inBurnsville,Minn. andToulouse,France.
External videosystem
AirbusA350XWB
Goodrichexpects theaward togenerate morethan $1 billionin originalequipment andaftermarketrevenue overthe life of theprogramme
The external video systemintegrates all video informationinside and outside the aircraft,processes it for display andsends it to the flight deck. Thesystem includes threeexternallymounted digitalvideo cameras and twoConcentrator-Multiplexer forVideo (CMV) avionics modules.The CMVs receive informationfrom the ruggedized externalvideo cameras, multipleinternal cabin video sourcesand from the On-boardInformation System. Theinformation is processed intohigh quality video imagesviewable by the flight crewover the flight deck displays.
May 2009
Airbus KID-Systeme Buxtehude,Germany
Cabinsurveillanceequipment
AirbusA350XWB
The integrated solution willinclude a cockpit doorsurveillance system (CDSS) anda cabin video monitoringsystem (CVMS). The A350cabin surveillance is based onnetwork technology thatconsists of cameras andmicrophones, networkswitches and a videoprocessing unit. It will be fullyintegrated into the CabinIntercommunications DataSystem (CIDS), developed byAirbus in Buxtehude, providingdata recording and videosystem configuration tools.
Mar2009
Airbus Cobham Wimbourne,UK
High-gainantennas
AirbusA350XWB
The company has secured acontract to supply high-gainantennas for use on single-aisleand long-range Airbus airliners.Cobham’s HGA-7001 antennawill be used for long-rangecommunication between pilotsand ATC. The antenna supportsInmarsat SwiftBroadband
Jun 2009
186 The growth of aircraft manufacturing in low-wage economies 2005-2009
services.
Messier-Bugatti
CIRCORAerospaceProductsGroup
Corona,California,USA
Main andnose landinggear dooractuators
AirbusA350XWB
The actuators incorporate afluid recirculation feature tohelp reduce weight andimprove system efficiency andreliability.
Aug2009
Honeywell KiddeAerospaceand Defense
Wilson, NorthCarolina, USA
Overheatdetectionsystem
AirbusA350XWB
The A350XWB overheatdetection system monitors theaircraft environmental controlsystem's bleed air ducts foroverheat conditions caused byfailures. The system featureslinear thermal sensors,interconnecting cableassemblies and electroniccontrols residing within theHoneywell Bleed OverheatMonitoring Unit.
Jan2009
Rolls-Royce MitsubishiHeavyIndustries
Tokyo, Japan Combustionsystem andturbineblades
AirbusA350XWB
As a risk- and revenue-sharingpartner (RRSP), MHI will beresponsible for thedevelopment and manufactureof the components for theengine's combustion systemand manufacture of low-pressure turbine blades andothers. MHI has been in acooperative relationship withRolls-Royce through jointinvolvement in the V2500engine programme, and as anRRSP it has participated inRolls-Royce's programme todevelop the Trent 1000.
Jan2009
Rolls-Royce EsterlineCorporation
At least 75%of thesecomponentswill beproduced in-house at thecompany’sAdvancedSensorsfacilities,including theUK-basedWestonAerospaceoperation,France-basedAuxitroloperation, US-basedNorwich Aerooperation,and a newfacility inMexico.
Enginesensors
AirbusA350XWB
Approximately$500 millionover thelifetime of theprogramme
The contract covers the supplyof approximately 30 separatecomponents in the sensorspackage. The first Esterline-supplied Trent XWBcomponents are scheduled fordelivery to Rolls-Royce in early2010.
Apr 2009
Rolls-Royce Parker Productdesign,manufacture,and supportwill becompleted bymultipleParkerAerospacedivisions,
Engine fueland othersystems
AirbusA350XWB
Parkerestimates thatthe agreementwill generateapproximately$2.5 billion inrevenues overthe life of theprogramme
The contract covers severalproduct lines in support ofRolls-Royce requirements: thepneumatics valve suite thatenables anti-icing, turbine casecooling and engine bleedfunctions; the oil pump thatfeeds oil to bearings andgearboxes and scavenges thatreturn oil; and the hydraulic
Jan2009
187 The growth of aircraft manufacturing in low-wage economies 2005-2009
including theAir & FuelDivision andCustomerSupportOperations inIrvine,California;NicholsAirborneDivision inDevens,Massachusetts; andStratoflexProductsDivision inFort Worth,Texas
engine build-up (EBU) systemthat includes tubes, hoses andattaching hardware required toconvey the aircraft hydraulicpower between the engine-mounted pumps and theaircraft.
Rolls-Royce Fokker Elmo Thedevelopmentphase of theA350XWBprogrammewill take placeat FokkerElmo theNetherlandsfollowed byseriesproductionscheduled tobeundertaken atFokker ElmoChina.
Electricalwiring for theTrent XWB
AirbusA350XWB
The associateddesign-supportand productionwork isexpected to beworthapproximately$70 million,with activitiesto start in 2009.
Oct2009
Rolls-Royce Goodrich West DesMoines, Iowa,USA
Combustionsystem fuelnozzles
AirbusA350XWB
Oct2009
Airbus Cobham Wimbourne,UK
High-gainantennas
AirbusA380
The company has secured acontract to supply high-gainantennas for use on single-aisleand long-range Airbus airliners.Cobham’s HGA-7001 antennawill be used for long-rangecommunication between pilotsand ATC. The antenna supportsInmarsat SwiftBroadbandservices.
Jun 2009
ATR Daher Nantes,France
Compositewing tippanels
ATR 72-500
The company has won acontract to produce compositewing tip panels andlongitudinal members for theATR 72 range of aircraft, udingautomatic drape-formingprocesses. The contract coversthe full suration of the ATR 72production programme. Start-up of manufacturer isscheduled for the end of 2010.
Jun 2009
EADS/Finmecanica
StrataManufacturing/ Mubadala
Abu Dhabi,United ArabEmirates
See comment ATR 42-500/72-500/600
Strata has formed industrialpartnerships with EADS. Thefactory will make advancedcomposite aerostructures,including flap track fairings,ailerons, spoilers andassemblies for Airbus aircraftand the empennage for the
188 The growth of aircraft manufacturing in low-wage economies 2005-2009
ATR Regional Aircraft.
Boeing MHIAerospaceVietnam Co
Hanoi,Vietnam
Flaps Boeing737-600,-700,-800,-900
MHI Aerospace Vietnam Co.,Ltd. (MHIVA) of Hanoi is asubsidiary of Mitsubishi HeavyIndustries, Ltd. (MHI)completed the manufacture ofa component production plantin September 2009. MHIVA,capitalized at US$7 million, wasestablished in December 2007as a wholly owned subsidiaryof MHI to assemblecommercial aircraftcomponent structures. Thenew plant is situated at theThang Long Industrial Park(TLIP) approximately 16kilometers northwest ofcentral Hanoi and occupies4,500 square meters (m2) infloor area within the 19,100m2 plant. Initially, the flaps forthe Boeing 737 will be shippedto MHI's Nagoya AerospaceSystems Works for paintingand final inspection, and thendelivered to the Renton, USsite. Once production gathersmomentum, MHIVA will deliverthe flaps to the US directly,according to the company.
Sep 2009
SpiritAeroSystems
PPGAerospace
Huntsville,Alabama, USA
Laminatedglasswindshields
Boeing737-600,-700,-800,-900
The windshields are beingredesigned at Boeing's requestto accommodate airframeimprovements. The redesignedwindshields will be slightlysmaller than the currentversion and include an inboardplastic antispall liner toprevent broken glass fromentering the flight deck duringa bird-strike event. PPG will bethe sole source of theredesigned windshields forproduction and aftermarketapplications.
Aug2009
Boeing Boeing Boeing NorthCharleston,SouthernCarolina, USA
See comment Boeing787
Boeing has chosen its NorthCharleston, S.C., facility as thelocation for a second finalassembly site for the 787programme. In addition toserving as a location for finalassembly of the aircraft, thefacility also will have thecapability to support thetesting and delivery of theBoeing 787. Boeing Charlestonperforms fabrication, assemblyand systems installation for the787 aft fuselage sections.Nearby Global Aeronautica,which is 50 percent owned byBoeing, is responsible forjoining and integrating 787fuselage sections from otherstructural partners. Until thesecond 787 assembly line isbrought on line in North
Oct2009
189 The growth of aircraft manufacturing in low-wage economies 2005-2009
Charleston, Boeing willestablish transitional surgecapability at its Everett, Wash.,location.
Saab Noranco Pickering,Ontario,Canada
Structural,landing gearand avionicscomponents
Boeing787
Under the terms of theagreement, Noranco'sPickering Division will producestructural components forSaab Aerospace in Linkoping,Sweden, with deliveriescommencing in 2009 andrunning through 2012.
Sep 2009
Bombardier AleniaAeronautica
Turin, Italy Horizontaland verticalstabilizers,fullyequippedwithhydraulic,electrical andflight controlsystems,lights andantennas
Bombardier CSeries
Mar 2009
Bombardier GoodrichActuationSystems
Wolverhampton, UK
Flap and slatactuationsystem
Bombardier CSeries
The selection isexpected togenerate morethan $750million inoriginalequipment andaftermarketrevenue over20 years
Goodrich will provide a fullyintegrated high lift flap and slatsystem for the aircraftincluding actuators, powerdrive units, wing tip brakes,electronic control units, cockpitlevers, transmission shafts andsensors.
Mar 2009
Bombardier Fokker Elmo Papendrecht,theNetherlands.Most designanddevelopmenteffort willtake place on-site atBombardier inMontreal,manufacturing ofdevelopmentand flight testwiringsystems willbe performedat FokkerElmoNetherlands,while theserialproduction isscheduled tobe executedat FokkerElmo China.
Electricalwiringinterconnetion system
Bombardier CSeries
The associateddesign andproductionwork isexpected torepresent avalue ofapproximately$300 million,spread over a15 to 20 multiyear period.
Fokker Elmo is also providingall the design and productionof all Flight Test andInstrumentation wiringrequired during thecertification of the CSeriesaircraft.
Mar2009
Bombardier HamiltonSundstrand
WindsorLocks,Connecticut,USA
Electricalpower system
BombardierCSeries
HamiltonSundstrandprojects theprogrammevalue to be in
The Hamilton SundstrandElectric Power Generation andDistribution System (EPGDS)performs power generation,power distribution and load
Jun 2009
190 The growth of aircraft manufacturing in low-wage economies 2005-2009
excess of $2billion over thelife of theprogramme
management. It generateselectrical power via twovariable frequency generatorsand provides necessaryinterfaces with avionics andmember systems to conveydata and serve embeddedutility loads throughout theaircraft. The EPGDS providessecondary load managementthrough its five secondarypower distribution assemblies,which receive alternating ordirect current (AC/DC) powerinputs from power centers,then manage and distributethe power to load equipment.Hamilton Sundstrand alsoprovides emergency power, viaan electric air-drivengenerator.
Bombardier KiddeAerospaceand Defense
Wilson,NorthCarolina, USA
Fireprotectionsystem
BombardierCSeries
The integrated Fire ProtectionSystem comprises smokedetectors, fire detectors, fireextinguishers and integratedcontrol electronics.
Jun 2009
Bombardier EsterlineControlSystems-Korry
Bellevue,Washington,USA
Integratedcockpitcontrol panels
Bombardier CSeries
The 14 Korry panels which willuse Esterline Control Systems'Opticon TM solid-stateswitching technology are usedto control the operation ofvarious aircraft functions,including the hydraulic, fuel,electrical and lighting systems.
Jun 2009
Bombardier Goodrich Goodrich’sSensors andIntegratedSystemsfacility inBurnsville,Minn, USA
Air datasystem
Bombardier CSeries
The company is providingseveral systems including itsnext-generation SmartProbe™air data system and icedetection system. Work will beperformed primarily at. TheSmartProbe system providesall critical air data parametersfor the aircraft’s flight control,pilot display and othersystems. SmartProbe air datasensing technology integratesmulti-function sensing probes,pressure sensors and air datacomputer processing. Theprimary ice detection systemadvises flight crews of icebuildup for activation of the iceprotection system at theoptimal time. Goodrich hasalso been selected to providethe external, cockpit andmaintenance lighting systemfor the CSeries aircraft.
Jun 2009
Bombardier Honeywell Phoenix,Arizona, USA
Inertialreferencesystem andAPU
Bombardier CSeries
The IRS system providespositioning and attitude datafor the aircraft's navigationsystem as well as othersystems. The company’sLASEREF VI Inertial ReferenceSystem is an all-digital highperformance Ring Laser Gyro
Jun 2009
191 The growth of aircraft manufacturing in low-wage economies 2005-2009
system. The system iscompliant with new ADS-Brequirements and can meetRNP .1 performance standardswhen used with Honeywell’sGPS Hybrid (HIGH) software.
Bombardier L-3Communications
Sarasota,Florida, USA
Voice anddatarecorders
Bombardier CSeries
Jun 2009
Bombardier LiebherrAerospace
Lindenberg,Germany
Landing gears Bombardier CSeries
The company is responsible forthe design and manufacture ofthe complete landing gearssystem which includes themain and nose landing gears,the landing gear control andindication system, thealternate release system, theproximity sensing system andthe steering control system.
Jun 2009
Bombardier Magnaghi &Salver
Naples, Italy Structures Bombardier CSeries
Magnaghi & Salver is providingthe compositeinboard/outboard flaps,spoilers and main landing geardoors.
Jun 2009
Bombardier PanasonicAvionicsCorporation
Lake Forest,CA, USA
Cabinmanagementand passengeraddresssystem
Bombardier CSeries
The CMS, with its integrateddigital architecture, allowscontrol, monitoring anddiagnostics of numerousaircraft cabin functions,including temperature andlighting. The CMS also providesan embedded digital audiosolution offering passengeraddress, interphone and PRAM(Pre-Recorded Announcementsand Music) capabilities to theCSeries aircraft passengers,cabin and flight crew.
Jun 2009
Bombardier SeniorAerospaceBWT
Manchester,UK
Low pressureairdistributionsystem
Bombardier CSeries
The company is responsible forthe low pressure airdistribution systems for theaircraft cabin and cockpitenvironmental control systems(ECS). The low pressure ductingsystem brings fresh air into theaircraft for various purposessuch as conditioned air supply,cabin air re-circulation, flightdeck instrumentation cooling,avionics ventilation andwindshield demisting.
Jun 2009
Bombardier SeniorAerospaceSSP
Burbank,California,USA
High pressure(HP) bleed airand ram airductingsystems
Bombardier CSeries
The bleed air HP ducting isconveyed from the engines andthe auxiliary power unit (APU)to the environment controlsystem (ECS), the aircraft winganti-ice system and the fueltank inerting system. The ramair HP ducting conveys ram air(fresh air from the outside) tothe ECS and fuel tank inertingsystems.
Jun 2009
192 The growth of aircraft manufacturing in low-wage economies 2005-2009
Bombardier Sonaca Gosseilies,Belgium
Structures Bombardier CSeries
The company will supply thefixed leading edges, slats andtracks.
Jun 2009
Bombardier SpiritAeroSystems
Wichita,Kansas, USA
Engine pylons Bombardier CSeries
Jun 2009
Bombardier WoodwardMPC
Skokie,Illinois, USA
Throttlequadrantassembly
Bombardier CSeries
The throttle quadrantassembly (TQA) which acts asthe direct link for the control ofthe engine thrust and islocated in the cockpit suite.
Jun 2009
RuagAerospace
Ducommun Los Angeles,California,USA - Allwork will beperformed atDAS'sGardena,California andOrange,Californiafacilities.
Aft fuselagepane lassemblies
CRJ700/900/1000
$75 million The initial contract will runthrough 2012 and is valued atapproximately $75 million atanticipated build rates. Thefirst set of panel assemblies isto be delivered in the thirdquarter of 2009 with ramp-upto production starting by firstquarter of 2010.
May 2009
COMAC See comment See comment See comment COMACC919
See comment China's Large CommercialAircraft Corp has named its190-seat single-aisle, twinengined-aircraft the C919. Firstflight planned for 2016. TheC919 will be assembled inShanghai and major partnersalready announced are: AVICcompanies Chengdu AircraftCorp, Xian Aircraft Corp,Shenyang Aircraft Corp, andShenxi Aircraft Corp. In June2009. COMAC will build thehorizontal stabiliser. In June2009 Messier-Dowtyannounced that it has signed aletter of intent to cooperatewith Landing Gear AdvancedManufacturing Corp. (LAMC) ofChina to make a joint offer toCOMAC) for C919 landing gear.The agreement comprisescomplete landing gears,including structures, wheelsand brakes.
COMAC JiangxiHongduAviation
(also knownas NanchangAircraft)
Hongdu,China
Aft fuselage COMACC919
Oct 2009
COMAC HarbinAircraft
Harbin, China Compositefairings andmovingsurfaces and
COMACC919
Oct2009
COMAC ShenyangAircraft
Shenyang,China
Empennage,includingverticalstabiliser.
COMACC919
Oct2009
193 The growth of aircraft manufacturing in low-wage economies 2005-2009
COMAC ChengduAircraft
Chengdu,China
Nose COMACC919
Oct 2009
COMAC Xian Aircraft Xian, China Cockpit, wingsand mainfuselage
Oct 2009
COMAC Alcoa New York,New York,USA
Advancedaluminumstructuralconcepts
COMACC919
Through a technologycooperation agreement, thetwo companies are examiningadvanced aluminum structuralconcepts, designs and alloys tocreate the 190-seat aircraft.
Oct2009
COMAC Safran/Nexcelle
See comment See comment COMACC919
During the September 2009Asian Aerospace show Safransigned a framework agreementwith AVIC for work on theaircraft as did Nexcelle - a jointventure company created byGE's Middle River AircraftSystems and Aircelle, a Safrangroup company to supplynacelles. According to AVIC:“AVIC Aircraft and Nexcelle willconsider a broad range ofnacelle and componentsmanufacturing and designopportunities, includingcurrent productionprogrammes and for newaircraft. Categories could rangefrom business jets to largeairliners.”
IrkutCorporation
Gidromash Moscow,Russia
Landing gear IrkutCorp MC-21
Aug 2009
IrkutCorporation
HamiltonSundstrand
Rockford,Illinois, USA
Electricpowergeneratingsystem,secondaryelectricalpowerdistribution,auxiliarypower unit,wing anti-iceand bleed airconditioningfor thenitrogengenerationsystem.
IrkutCorp MC-21
The value of allMC-21 work isexpected to beworthapproximately$2.3 billion overthe life of theprogramme
The nitrogen generationsystem is being developed withIntertechnique
Aug2009
IrkutCorporation
HamiltonSundstrandand NPONauka
Moscow,Russia
Integrated airmanagementsystem
IrkutCorp MC-21
NPO Hamilton Standard –Nauka, a joint venturebetween Hamilton Sundstrandand OAO NPO Nauka, wasestablished in 1994 in Moscowand specializes in developmentand production of heatexchangers for commercialaircraft air-conditioningsystems. The heat exchangersmanufactured by the companyare operated by Boeing,Airbus, Embraer, Bombardier
Aug 2009
194 The growth of aircraft manufacturing in low-wage economies 2005-2009
and Tupolev.
IrkutCorporation
HamiltonSundstrandand ECE
Rockford,Illinois, USAand Paris,France
Powerdistributioncompany
IrkutCorp MC-21
ECE is part of the ZodiacGroup.
Aug 2009
IrkutCorporation
KiddeAerospace &Defense andL’Hotellierand HamiltonSundstrand
Wilson, NorthCarolina, USAand Antony,France
Fire detectionandsuppressionsystem
IrkutCorp MC-21
Kidde Aerospace and Defenseis a Hamilton Sundstrandcompany.
Aug2009
IrkutCorporation
C&D Zodiac HuntingdonBeach,California,USA
Interiors IrkutCorp MC-21
C&D Zodiac is part of theZodiac Group.
Aug2009
IrkutCorporation
Intertechnique
Plaisir, France Fuel system,oxygensystem,nitrogengeneratingsystem
IrkutCorp MC-21
Intertechnique is part of theZodiac Group.
Aug2009
IrkutCorporation
EatonCorporation
Cleveland,Ohio, USA
Hydraulicsystem
IrkutCorp MC-21
Eaton Corporation has placedmore than 50% of thecontract’s value with Russianenterprises (see below).
Aug2009
EatonCorporation
PMZ Voshod Nizhegorodskaya oblast,Russia
Hydraulicsystemactuators
IrkutCorp MC-21
Aug2009
EatonCorporation
PKOTeploobmennik
NizhniyNovgorod,Russia
Hydraulicsystemcomponents
IrkutCorp MC-21
Aug 2009
EatonCorporation
MIZ Znamya Moscow,Russia
Hydraulicsystemcomponents
IrkutCorp MC-21
Aug2009
EatonCorporation
Tehpribor Omsk, Russia Hydraulicsystemcomponents
IrkutCorp MC-21
Aug2009
MitsubishiAircraft
AerospaceIndustrialDevelopmentCorporation(AIDC)
Taipei,Taiwan
Slats, flaps,belly fairings,rudders aswell ashorizontalstabiliserrotatingblades.
MitsubishiMRJ70/90
Jan2009
Value of all (estimated) 2009 airliner system, structures and component contracts, in the public domain $13,025
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $ 1,650
million
PMI Media estimates of total value of 2009 airliner system, structures and component contracts $ 22,982
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $ 8,060
195 The growth of aircraft manufacturing in low-wage economies 2005-2009
million
196 The growth of aircraft manufacturing in low-wage economies 2005-2009
Military transports
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
BoeingMilitaryAircraft
BAESystems
Phoenix,Arizona, USA
Troop seats Boeing C-17Globemaster III
$4.6million
The seats are scheduled to bedelivered through June 2010. Thecontract also includes an option of$4.6 million for an additional 15shipsets that would extend seatdeliveries until the middle of 2011.
Jan 2009
BoeingMilitaryAircraft
Ducommun Gardena,California,USA
Fuselage skinpanels
Boeing C-17Globemaster III
The company signed a follow-oncontract with Boeing to providefuselage skins for the C-17 throughthe fourth quarter of 2010.
Nov 2009
BoeingMilitaryAircraft
BoeingMilitaryAircraft
Wichita,Kansas,USA
Fuselage Boeing P-8A/8I
The integrated Navy/Boeing teamwere due to begin formal flighttesting of the P-8A in late 2009. TheNavy plans to purchase 117 P-8As,and initial operational capability isplanned for 2013. The BoeingCompany and the US Navy formallyunveiled the aircraft in July 2009 atthe Boeing facility in Renton,Washington, USA.
Jan 2009
DefenseLogisticsAgency -Ogden
Goodrich Charlotte,NorthCarolina, USA
Brakingsystems
C-130J $400million
The company has been awarded acontract to provide new carbonbrakes and boltless wheels for the AirForce's fleet of C-130 transportaircraft. The contract coversqualification activities as well as flighttest and retrofit equipment. Theequipment will be provided byGoodrich's Aircraft Wheels andBrakes business. Goodrich will supplyDURACARB(TM) carbon brakingsystems featuring lighter weight,longer life, higher performance andlower cost of ownership compared tosteel braking systems, according tothe company.
Aug 2009
L-3CommunicationsIntegratedSystems
FairchildControls
Frederick,Maryland,USA
Vapourcyclingcoolingsystem
C-130H The company is providing the US AirForce's EC-130H Compass Call aircraftwith a vapour cycle cooling system,which will provide environmentalcontrol for the onboard missionsystems. This system will consist of amission-critical, twin-redundantvapour cycle pack with lightweighthelical screw compressors and anintegrated motor/system controller.
Jan 2009
US Navy NorthropGrumman
St Augustine,Florida, USA
See comment NorthropGrummanE-2DAdvancedHawkeye
A $432 million contract, whichincludes two Low-Rate InitialProduction (LRIP) Lot 1 aircraft and anAdvanced Acquisition Contract fortwo LRIP Lot 2 aircraft, was awardedto Northrop Grumman in June 2009as part of the initial, $1.9 billion E-2DAdvanced Hawkeye SystemDevelopment & Design contract,awarded in August 2003.NorthropGrumman will also provide associatedengineering and testing. The first pilotproduction aircraft is scheduled for2010; with entry into service in 2013.Main features of the aircraft are anenhanced radar system, new digital
Jun 2009
197 The growth of aircraft manufacturing in low-wage economies 2005-2009
avionics and more powerful engines.
Value of all (estimated) 2009 military transport system, structures and component contracts, in the
public domain
$836.6
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2009 military system, structures and component contracts $ 1166.6
PMI Media estimates of low-wage manufacturing system, structures and component contracts -
Military fast jets
Contractor Supplier Supplierlocation
Work package Aircrafttype
Contractvalue
Contract details Contractdate
Alenia SIA NorthropGrumman Italia
Pomezia,Italy
Navigationsystem
AermacchiM-346
Northrop Grumman Italia issupplying the aircrafttransducer unit which will beintegrated into the fly-by-wire control system. Thetransducer unit uses aquadruple redundantinstallation of the company'sLISA-200 fibre-optic gyroattitude and headingreference unit (AHRS). TheLISA-200 AHRS is alightweight fibre-optic gyroattitude and headingreference system based onthe Northrop Grumman LN-200 inertial measurementunit. Northrop GrummanItalia will supply 10 aircrafttransducer prototype unitsto Alenia SIA under thisdevelopment contract. Thefirst unit is scheduled fordelivery in September 2009.
Apr 2009
AMXInternational
Elbit/Elisra Bene Brak,Israel
Avionics/EWsuite upgrade
AMXInternational AMX
$187 million The avionics suite onBrazilian AMX aircraft isbeingupgraded by Elbit Systems,Elisra’s parent company,withElisra responsible for theelectronic warfarecomponents.
Early 2009
AMXInternational
FLIR Systems Portland,Oregon,USA
Airbornethermalimagingsystems
AMXInternational AMX
$7 million The company is supplyingmultiple units of its newNavFLIR airborne thermalimaging systems. The unitsdelivered under this contactwill be installed on BrazilianAir Force AMX swept-wingfighter jets. The NavFLIR is afixed-mount, forward-looking infrared system,installed on the nose of theaircraft. The NavFLIR aidspilots by enhancing theirability to see terrain andother aircraft at long ranges,even in total darkness, lightfog, dust and smoke.
Jun 2009
198 The growth of aircraft manufacturing in low-wage economies 2005-2009
- HerleyIndustries
Woburn,Massachusetts, USA
Complexintegratedmicrowaveassembly (IMA)
EurofighterEF 2000Typhoon
$2.8 million The IMA will be integratedinto the CAPTOR radar.
Jul 2009
DefenseLogisticsAgency
CircorAerospace
Corona,California,USA
Nose wheelsteeringactuator
LockheedMartin F-16
The value ofthis initialcontractexceeds $3.7million
The company is supplying itsnose wheel steering actuator(NWSA) for all models of theF-16. The company's unit is adrop-in replacement, which,it says, requires no change tocurrent installation oroperational procedures. Thedesign is approved fordomestic and foreign salesfor the Lockheed Martin F-16Fighting Falcon fleet of over4400 aircraft.
Sep 2009
USDepartment ofDefense
Pratt &Whitney
EastHartford,Connecticut, USA
F135 engineproduction
LockheedMartin F-35Joint StrikeFighter
$571 million This low rate initialproduction (LRIP) contractcovers production,sustainment, spare parts andengineering support for thethird lot of F135 engines,including 10 conventionaltake-off and landing (CTOL)and 11 short-takeoff/vertical-landing(STOVL) engines for F-35aircraft. Additionally, Pratt &Whitney has been awarded a$113 million contract forlong lead materialprocurement to produce 32F135 engines for the fourthlot of F135 engines.
Jul 2009
LockheedMartin,BAESystemsandNorthropGrummanCorporation
Terma Grenaa,Denmark
See comment LockheedMartin F-35Joint StrikeFighter
The presentestimatedvalue of theMOU is morethan 7 billionDKK ($1.4billion)
Lockheed Martin, BAESystems and NorthropGrumman Corporation alongwith Moog Incorporated,General Dynamics Armamentand Technical Products,Parker Hannifin Corporationand Marvin EngineeringCompany have signed aMemorandum ofUnderstanding (MoU) withTerma A/S for the Danishcompany to become a majorstrategic partner in theprogramme. The agreementcovers the following systems(see also below): compositeconventional edges for theaircraft horizontal tails;advanced lightweightcomposite components forthe center fuselage; STOVLhorizontal tails; missionizedgun pods for STOVL and CVvariants; data acquisitionpods for flight testinstrumentation; radarelectronics flight controlcomponents. This workinvolves a major expansionof the Grenaa facilities,primarily in the area ofadvanced lightweightcomposites technologywhich will give Terma theopportunity to compete for
Aug 2009
199 The growth of aircraft manufacturing in low-wage economies 2005-2009
additional programme work.
LockheedMartin
Vision SystemsInternational
San Jose,California,USA
Helmet-mounteddisplay (HMD)
LockheedMartin F-35Joint StrikeFighter
$54.1 million The Lockheed MartinCorporation awarded VSI acontract for the delivery of52 F-35 Gen II HelmetMounted Displays and 30aircraft shipsets in support ofthe F-35 Lightning II HelmetMounted Display System(HMDS) programme.Under the low rate initialproduction (LRIP) contract,VSI will provide HMDShardware and productiontooling for the LRIP 1, 2 and3 acquisitions. Thisprocurement fills initial U.S.government domesticrequirements for the U.S. AirForce F-35A, U.S. MarineCorps F-35B and U.S. Navy F35C platforms, as well assome foreign military salesproduction commitments.LRIP deliveries will continuethrough 2012.
Jun 2009
LockheedMartin
Stork Fokker Papendrecht, theNetherlands
Flaperons LockheedMartin F-35Joint StrikeFighter
Spread overthe periodfrom 2009 tothe end of2014 thisselectionrepresents aturnovervalue of $ 200million. Theorder couldexceed US$1.0 billionover the lifeof theprogramme.
The F-35's flaperons are 3metre long flaps on the wingtrailing edges which are vitalfor the controllability of theaircraft. The units design arebased on a combination ofcomposite and titanium witha better resistance to fatigueand corrosion. Stork Fokkerhas already manufacturedmore than 2000 sets offlaperons for the LockheedMartin F-16 aircraft type formany years. This initial orderwill provide employment foraround 100 people, a figurethat will be doubled if thetotal production order isreceived. Production will bein the Netherlands, initially inthe existing Stork Fokkerfactory in Hoogeveen, andwill later be transferred to anew F-35 factory.Other contributions by StorkAerospace to the JSF projectinclude the design andproduction of the doors andhatches, the electrical wiringharnesses, the wiring andstructural components forthe Pratt & Whitney enginesand the arresting gear. Storkhas up to now involved fortysuppliers in the Netherlandsin these JSF orders, and thisnumber is expected toincrease further when theserial production phasestarts (see also below).
Oct2009
Goodrich US Air Force'sOgden Air
Hill AirForce Base,
Landing gearcoatings
LockheedMartin F-35
Under the agreement, theOO-ALC will apply high
Jan2009
200 The growth of aircraft manufacturing in low-wage economies 2005-2009
Logistics Center(OO-ALC)
Utah, USA Joint StrikeFighter
velocity oxygenated fuel(HVOF) thermal spraycoating on Goodrich landinggear components producedfor the F-35. The initialagreement runs throughMay 2009, and coversrequirements for five landinggear ship-sets of the carriervariant F-35.
Goodrich Alp Aviation Ankara,Turkey
Landing gearcomponentsand assemblies
LockheedMartin F-35Joint StrikeFighter
The agreement coversdeliveries through December31, 2015. Under theagreement, Alp Aviation willsupply machinedcomponents ranging fromaluminium parts to highstrength steel componentsand assemblies. Thesecomponents will bedelivered to GoodrichLanding Gear's final assemblyfacility in Cleveland, Ohio.
Jul 2009
BAESystems
RLC Group Altham, UK Components LockheedMartin F-35Joint StrikeFighter
See comment Contract awarded as part ofa £4.2 million NorthwestRegional DevelopmentAgency (NWDA) AerospaceSupply Chain ExcellenceProgramme (ASCE) to linkprimes with SMEs in the localarea.The company will workclosely with BAE Systems in aSupplier Association whichwill be the first supplierassociation run through theASCE programme.
July2009
BAESystems
JohnHuddlestonEngineering
Blackpool,UK
Components LockheedMartin F-35Joint StrikeFighter
See comment Contract awarded as part ofa £4.2 million NorthwestRegional DevelopmentAgency (NWDA) AerospaceSupply Chain ExcellenceProgramme (ASCE) to linkprimes with SMEs in the localarea.The company will workclosely with BAE Systems in aSupplier Association whichwill be the first supplierassociation run through theASCE programme.
Jul 2009
BAESystems
Hyde AeroProducts
Dukenfield,Manchester, UK
Components LockheedMartin F-35Joint StrikeFighter
See comment Contract awarded as part ofa £4.2 million NorthwestRegional DevelopmentAgency (NWDA) AerospaceSupply Chain ExcellenceProgramme (ASCE) to linkprimes with SMEs in the localarea.The company will workclosely with BAE Systems in aSupplier Association whichwill be the first supplierassociation run through theASCE programme.
Jul 2009
BAESystems
Thyssenkrupp BamberBridge,Preston, UK
Components LockheedMartin F-35Joint StrikeFighter
See comment Contract awarded as part ofa £4.2 million NorthwestRegional DevelopmentAgency (NWDA) AerospaceSupply Chain ExcellenceProgramme (ASCE) to linkprimes with SMEs in the localarea.The company will work
Jul 2009
201 The growth of aircraft manufacturing in low-wage economies 2005-2009
closely with BAE Systems in aSupplier Association whichwill be the first supplierassociation run through theASCE programme.
NorthropGrumman
Kongsberg Kongsberg,Norway
Compositecomponents
LockheedMartin F-35Joint StrikeFighter
The currentagreement isvalued atapprox. 460Million NOK,($82 million)and it has apotentialvalue of 2.5Billion NOKfor theduration ofthe F-35Programme.
The company's initialdeliveries will support lotthree low rate initialproduction aircraft, whichwill begin the programme'stransition to full rateproduction. The parts will beproduced at the new 30 000m2 plant built in Kongsberg.Production is currently instart-up and will last until2015.
Jul 2009
LockheedMartin
BAE SystemsAvionics
Edinburgh,UK
EOTSFLIR
LockheedMartin F-35Joint StrikeFighter
NorthropGrumman
TurkishAerospaceIndustries
Ankara,Turkey
See comment LockheedMartin F-35Joint StrikeFighter
$28.4 million Northrop GrummanCorporation has awarded asecond source suppliercontract to TAI to producecomposite air inlet ducts.The contract is for fouryears. The first deliveries ofducts from the TAI contractare scheduled for June 2010.Northrop Grumman will usethe ducts to supportproduction of centrefuselages during the fourththrough eighth phases of lowrate initial production.
Oct 2009
FMV (theSwedishDefenceMaterielAdministration)
Saab Linkoping,Jarfalla andKista,Sweden
Gripen upgradeprogramme
Saab JAS 39Gripen NG
The order isvalued atapprox. MSEK350 ($50million)
The order covers Gripenaircraft operating in Sweden,Hungary, the Czech Republicand Thailand.
Jul 2009
Value of all 2009 military fast jet system, structures and component contracts, in the public domain $2,655
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain $28.4
million
PMI Media estimates of total value of 2009 fast jet system, structures and component contracts $ 2691
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts $42
million
Rotorcraft
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
AgustaWes Aero Sekur Farnborough, External life AgustaW The life-rafts are stowed in July 2009
202 The growth of aircraft manufacturing in low-wage economies 2005-2009
tland UK raft system estlandAW 139
aerodynamic canisters, locatedoutside the helicopter cabin.
Bell/Agusta KamanCorporation
Bloomfield,Connecticut,USA
Assembliesandstructures(seecomment)
Bell/Agusta BA609
Thecontract has apotentialvalueof $53million–covering allBellhelicoptertypes
Kaman Aerospace Corporation hasbeen awarded a five-year contract tobuild composite helicopter bladeskins and skin core assemblies for BellHelicopters. Under the terms of thecontract, Kaman will provide 18different assemblies for H1, 406, 407,412, 427, 429, 430 and BA609aircraft. All work will be performed atthe Kaman HeliworX(TM) full-serviceaerospace innovation andmanufacturing support center inBloomfield, Connecticut.
September2009
USDepartment ofDefense
Bell Boeing The BellBoeingTiltrotor Teamcomprises BellHelicopterTextron inFort Worth,Texas, USAand theBoeingCompany inPhiladelphia,USA.
Logisticssupport -JointPerformanceBasedLogistics(PBL)
BellBoeing V-22
Phase Iof thecontract,valuedat $581millionoverfiveyears
Phase I of the contract providesintegrated logistics support for theOsprey fleet, including programmemanagement, site activation,maintenance planning andsupportability analysis, technicaldata, in-service engineering andlogistics, training and trainer support,support equipment, and dedicatedand deployable support for all V-22squadrons across the globe. Phase IIof the PBL contract will include supplychain management, whichencompasses the purchase, repair,stocking and delivery ofapproximately 15,000 spare andrepair aircraft parts. In June 2009 theBell Boeing Programme Officeannounced it had been awardedPhase 1.5 of the contract.
January2009
Bell Boeing Ducommun Coxsackie,New York,USA
Exhaust ducts BellBoeing V-22
Ducommun AeroStructures Inc hasbeen awarded a V-22 Multi-YearProcurement Programme (MYP)contract through 2012 for titaniumEAPS exhaust ducts.
April 2009
Bell Boeing LaBarge St Louis,Missouri, USA
De-icingsystemelectronicsub-assemblies
BellBoeing V-22
$5.1million
This is a follow-on contract tocontinue to produce electronicsubassemblies. LaBarge beganproducing the V-22 electronics in2005.
April 2009
BellHelicopterTextron
Rolls-Royce Indiana,Indianapolis,USA
Engines Bell 206L4/407
$400million
Rolls Royce 250-C30P. During 2007Bell and Rolls-Royce reached anagreement for an upgrade kit for the206L1 to replace the Model 250engine with Model 250-C30Ppowerplant, which provides 650shaft-horsepower at takeoff. InFebruary 2009 Rolls-Royce and BellHelicopter signed a ten-yearagreement for the supply of Model250 engines for Bell 206 and 407helicopters. As part of thisagreement, Model 250 engines willbe delivered to Bell Helicopterthrough 2017. Rolls-Royce HelicopterEngines have delivered more than18,000 Model 250 engines for use onsingle and twin-engine helicopters toBell over the last decades.
February2009
Boeing DucommunAerostructures
Monrovia,California,USA
Main and tailrotor blades.
BoeingAH-64DApache
These are follow-on contracts forboth original equipment andreplacement blades, in addition tocurrent production, and extend
January2009
203 The growth of aircraft manufacturing in low-wage economies 2005-2009
deliveries into 2010. The Monrovia,facility has built every Apache rotorblade since the inception of theprogramme.
USDepartment ofDefense
Goodrich'sEngine ControlSystems
WestHartford,Connecticut,USA
Enhanceddigitalelectroniccontrol units(EDECU)
BoeingAH-64DApache
The company is equipping GE T700engines powering the AH-64 Apachehelicopters for the US Army, withEDECUs In September 2009, Goodrichreceived a contract from the US Armyfor 55 EDECUs, with options for 230additional units. Prior to this,Goodrich received contracts from theUS Navy, U.S. Coast Guard, and GEAircraft Engines for more than 600additional units. In all, nearly 1,000firm and option EDECUs are on orderfor delivery through 2011.
September2009
US Army LockheedMartin
Orlando,Florida, USA
TargetAcquisitionDesignationSight/PilotNight VisionSensor(TADS/PNVS)andModernizedTADS/PNVS(M-TADS/PNVS)systems
BoeingAH-64DApache –Block III
Thecontract has apotentialvalueof $89millionfor2009.
This is a follow-on Performance BasedLogistics (PBL) contract.The originalPBL contract, awarded in early 2007,established a system of continuousimprovements supporting the AH-64Apache TADS/PNVS and M-TADS/PNVS programmes. The PBLcontract provides post-productionsupply chain management, includingspares planning, procurement,repairs, maintenance, modificationsand inventory management of fieldedsystems. The value of the first year ofthe contract was $117.8 million andthe 2008 contract was worth $76.6million.
July 2009
Boeing Stork Fokker PapendrechtandHoogeveen,theNetherlands
Aft sectionmajorsubassemblies.
BoeingCH-47F
The contract will involve 15 otherDutch companies as part of thecompany’s extended supply chain.First delivery is scheduled for thesecond quarter of 2010.
February2009
Eurocopter Daher Tarbes,France
Airframes Eurocopter EC 130Ecureuil/Fennec/AS350/AS355/AS550/AS555
The company has signed a contract todevelop a new generation ofairframes for Eurocopter’s range oflight helicopters. Daher expects tostart production in early 2012 at itsplant in Tarbes, France.
June 2009
AmericanEurocopter
See comment See comment Security andsupportmissionequipmentpackage sub-assembliesandcomponents
AmericaEurocopter UH-72A
EADS North America and itssubsidiary American Eurocopter haveselected the industry team that willprovide components and sub-systemsfor the UH-72A Lakota Light UtilityHelicopter Security and Support (S&S)mission equipment package (MEP).The mission equipment packageconsists of an electro-optical infraredsensor, data communications suite,moving map display, cabin andcockpit screens, a digital videorecorder and a searchlight.
Companies selected to provide keycomponents and sub-systems for theS&S mission equipment package are:
LCX Systems; Sarasota, Fla.
Sierra NevadaCorporation; Sparks, Nev.
Ranger Rotorcraft Group;Fort Worth, Texas
MARK IV Luminator;
June 2009
204 The growth of aircraft manufacturing in low-wage economies 2005-2009
Plano, Texas
L-3 Communications; NewYork, N.Y.
KoreaAerospaceIndustries
Elbit Haifa, Israel Helmetmountedsystems
KoreanUtilityHelicopter
Under the contract, Elbit Systems willsupply the prime contractor KAI withthe advanced helmet mounteddisplay systems.
March2009
RussianHelicopters
Turbomeca Bordes,France
Engine RussianHelicopters Sapsan(Mi-34S2)
The Arrius 2F provides 504 shp take-off power.
August2009
RussianHelicopters
Reduktor PM Perm, Russia Main and tailgearboxes,transmissionshafts
RussianHelicopters Sapsan(Mi-34S2)
August2009
RussianHelicopters
StupinoMachine-BuildingIndustrialEnterprise
Stupino,Russia
Main and tailrotor heads,swash plate
RussianHelicopters Sapsan(Mi-34S2)
August2009
RussianHelicopters
ArsenyevAviationCompanyProgress
Moscow,Russia
Hull, mainand tail rotorblades andhelicopterassembly
RussianHelicopters Sapsan(Mi-34S2)
August2009
Sikorsky BAE Systems Phoenix,Arizona, USA
Cockpit seatsand cabinarmoursystems
SikorskyCH-53K
Thetotalvalueof theprogrammesisestimated atapproximately$90millionthrough 2022.
The first deliveries of seats and cabinarmour are scheduled for 2010. BAESystems’ work will include design,development, testing, qualification,and delivery of initial systems tosupport the flight and ground testaircraft. Follow-on contracts wouldbe placed for production orders andspares. The cockpit seat will be partof BAE Systems "S7000" family andwill include integration of the CH-53K's fly-by-wire flight controls.
February2009
Claverham Curtiss-WrightCorporation
Christchurch,UK
Transducers SikorskyUH 60MUpgrade
Thecontract has apotentialvalueinexcessof $20millionover a15-yearperiod.
The transducers are for use in the fly-by-wire systems that control the mainrotor and tail rotor on the SikorskyUH-60M Upgrade and CH-53Khelicopters.
April 2009
Sikorsky Tata AdvancedSystems
Hyderabad,India
Cabins SikorskyS-92
Tata Advanced Systems and Sikorskyhave signed an agreement for theIndian enterprise to build cabins forthe S-92 helicopter at a greenfieldsite in Hyderabad, and is due to begindeliveries from late 2010.
June 2009
Sikorsky General Electric Lynn,Massachusetts, USA
Engines SikorskyUH 60M
The General Electric T700-GE-701Dengine is fitted with full authoritydigital electronic control. In April2009 GE Aviation was awarded amulti-year contract extension fromthe U.S. Army that provides for thecontinued production of T700 turbo-shaft engines in support of both Army
April 2009
205 The growth of aircraft manufacturing in low-wage economies 2005-2009
and Navy Black Hawk serieshelicopters through 2014. If exercisedfully the contract allows for thepotential for up to an additional3,700 T700 engines (-701D/-701E/-401C variants). A portion of theseengines will go on the new UH-60Mupgrade Black Hawk helicopter, aswell as serve as spares for aircraftcurrently operating in Iraq andAfghanistan.
USDepartment ofDefense
Goodrich'sEngine ControlSystems
WestHartford,Connecticut,USA
Enhanceddigitalelectroniccontrol units(EDECU)
SikorskyH-60BlackHawk,JayhawkandSeahawk
The company is equipping GE T700engines powering Sikorsky H-60 BlackHawk, Jayhawk and Seahawk modelhelicopters for the US Army, CoastGuard and Navy, as well as BoeingAH-64 Apache helicopters for the U.S.Army, with EDECUs In September2009, Goodrich received a contractfrom the US Army for 55 EDECUs,with options for 230 additional units.Prior to this, Goodrich receivedcontracts from the US Navy, U.S.Coast Guard, and GE Aircraft Enginesfor more than 600 additional units. Inall, nearly 1,000 firm and optionEDECUs are on order for deliverythrough 2011. The EDECU, part of theUS Army's "common control" for theT700 engine, includes enhanced built-in test and fault recording algorithmsto aid in engine health andperformance assessments. Accordingto the company, the EDECU evolvedfrom the Universal Controltechnology programmes sponsoredby the US Army to develop a singlepart number common control withthe processing power to containmultiple application softwarepackages, address electronicsobsolescence issues, provide a workstation-like platform for improvedengine health condition monitoring,and reduce engine control systemrecurring and logistics costs.
September2009
Sikorsky NorthropGrumman
Pomezia, Italy Air navigationsystem
SikorskyUH-60L
The NAVEX air navigation system hasbeen chosen for use on UH-60L BlackHawk utility helicopters for export.Under the contract NorthropGrumman's Italy-based subsidiary willsupply Sikorsky Aircraft with NAVEXsystems and installation kits for aninitial 15 helicopters with a follow-oncontract for an additional 17helicopters. Two NAVEX systems willbe supplied for each helicopter.
January2009
Sikorsky LaBarge Huntsville,Arkansas, USA
Components(seecomment)
SikorskyUH-60
$1.8million
The contract is for the continuingsupply of various electronicassemblies for various models of UH-60 helicopters. The LaBarge-builtelectronic assemblies will support theinlet barrier filtration system, whichextends the life of the engine.Production is expected to continuethrough July 2010.
October2009
KamanAerospace
LaBarge St Louis,Missouri, USA
Cockpitwiring
SikorskyUH
Around$12
The LaBarge-built wiring harnesseswill be installed in cockpits of the UH-
July 2009
206 The growth of aircraft manufacturing in low-wage economies 2005-2009
Corporation
harnesses 60M/L million 60M and UH-60L Black Hawkhelicopters, and the HH-60M and HH-60L Medevac models. LaBarge alsoprovides electronic assembliesdirectly to Sikorsky Aircraft Corp. forthe Black Hawk helicopter.
Value of all estimated 2009 rotorcraft system, structures and component contracts, in the public domain $1,251.9
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
PMI Media estimates of total value of 2009 rotorcraft system, structures and component contracts $ 4,066
PMI Media estimates of low-wage manufacturing system, structures and component contracts $1,110
Business jets
Contractor Supplier Supplierlocation
Workpackage
Aircrafttype
Contractvalue
Contract details Contractdate
Bombardier Meggitt White Plains,New York,USA
Fire
protection
system
BombardierLearjet 85
The company is supplying its FIDEXfire detection and extinguishingsystem. The system, which includesadvanced fire and smoke detectionequipment and Pacific Scientific fireextinguishing components, protectsthe engines, auxiliary power unit andcargo compartments of the aircraft. Itis an FAA/EASA-approved AirTransportation Association (ATA)Chapter 26 fire protection system.
August2009
Bombardier Goodrich Bursnville,Minnesota,USA
Air data
system
BombardierLearjet 85
Thecontractisexpectedtogeneratemorethan $75million
The company is providing its nextgeneration SmartProbe™ air datasystem, providing all critical air dataparameters – including stallprotection – to the aircraft’s flightcontrol, pilot display and othersystems.
July 2009
Bombardier B/EAerospace
Wellington,Florida, USA
Waste water
system
BombardierLearjet 85
The $150millionorderencompasses theBombardierLearjet85,DassaultFalcon7X,EmbraerLegacy450 andLegacy500.
Volume production starts in 2011. April 2009
Bombardier AstronicsCorporation
East Aurora,New York,USA
Electronic
power
distribution
system
BombardierLearjet 85
Astronics is supplying its Corepower(r) EPDS which uses arc-faultelectronic circuit breaker technology.The EPDS is integrated with theaircraft's avionics and featuresautomation of functions such asengine start-up and electrical load
February2009
207 The growth of aircraft manufacturing in low-wage economies 2005-2009
management.
Cessna WingletTechnologyLLC
Wichita,Kansas, USA
Winglets Cessna 750Citation X
Available as a retrofit option theElliptical Winglets kit includes thereplacement of the existing anti-collision and position light systemwith LED versions. The delivery of thefirst Cessna Citation X to be fittedwith Elliptical Winglets took place inlate August 2009.
August2009
Dassault B/EAerospace
Wellington,Florida, USA
Water water
system
DassaultFalcon 7X
The $150millionorderencompasses theBombardierLearjet85,DassaultFalcon7X,EmbraerLegacy450 andLegacy500.
Volume production starts in 2011. April 2009
Embraer B/EAerospace
Wellington,Florida, USA
Water water
system
Embraer450/500
The $150millionorderencompasses theBombardierLearjet85,DassaultFalcon7X,EmbraerLegacy450 andLegacy500.
Volume production starts in 2011. April 2009
Embraer DucommunAeroStructures
Los Angeles,California,USA
Ailerons and
spoilers
EmbraerLegacy450/500
$50millionplus
DAS has been awarded the designand build contract for the aileronsand spoilers. Ducommun will developthe parts from concept throughcertification, preliminary engineering,and detailed designs, drawings andspecifications jointly with Embraer.The Ducommun-led engineering teamwill work in close collaboration withEmbraer's engineering offices locatedin Brazil.
February2009
Gulfstream KiddeAerospaceandDefence
Colnbrook,UK
Engine
fire detection
system
GulfstreamG650
The contract incorporates the supplyof engine and nacelle-mounted firedetectors and control units. Gravinercurrently supplies Gulfstream theengine fire detection system for itsG350, G450, G500 and G550 aircraft.
October2009
Value of all estimated 2009 business jet system, structures and component contracts, in the public
domain
$575
million
Value of low-wage manufacturing system, structures and component contracts, in the public domain -
208 The growth of aircraft manufacturing in low-wage economies 2005-2009
PMI Media estimates of total value of 2009 business jet system, structures and component contracts $ 650
million
PMI Media estimates of low-wage manufacturing system, structures and component contracts -