The Galaxy 2000+ Linear Atnplifier - Radio › schemi › ACC_PA › Galaxy_2000plus... · The...

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The Ga la llY 2000 + Lin ea r Am plifi er is a compact table -top affair. CQ Review s: T he Galaxy 2000+ Linear Atnplifier BY WILFRED M. SCHERER, * W2 AEF T HE Ga laxy 2000 + Line ar Amplifi er is a t abl e -t op a ffai r de si gned f or use wi th a 100-w att output exciter to pro vide a p.e.p. input of 2000 watt s on s.s.b. and the m ax imu m le g al inpu t of 1000 w att s for c.w. an d RTfY on the 80 th rou gh 10 me ter a ma teur ba nd s. It is a co m pact and moderate ly-priced unit made pos - sib le by the use of TV horizontal-de flection tube s operated with a plate pote ntial of only 800 volts . The setu p co nsists of two unit s: t he am pli- fier which measures only 6" X 10 V-a" X IP h" ( H. \V.D.) and a po wer supply that is 7" X9 1/.1 " X 7 Y, " (H.W.D.) and which weighs only 30 lbs, m ak ing it easy to car t aro und. T echnica l Deta ils Ref er ring to fi g. I, ten p ar allel-c onn ect ed t yp e 6 HF 5 tubes in gro u nde d-cathode ci rcuitry lire used in t he ampl ifi er . The gri d-in put circ uit is un tu ned with the r.I. in put connected directly through to the tube grids which are shunted with R I a 50-ohm non-inductive l oo -watt Globar re - sisto r. that presents the proper load to the driver a nd e nsures good regulatio n. O n 10 and 15 meters the in put ca paci tive r eacta nce of the tubes be- comes significant. so for these bands S I. (which is linked to the band switch ). clos es and shunt- conn ec ts L. to co unte ra ct the tu be re actan ce. Sin ce th e grid circui t is h eav ily swa mped by the 50 -o hm res is tor ,s tab il ity at the o pe ra ting f re- que ncy is obtai ned without neutralizat io n. Para- sitic o scillatio ns are avoided with a su p pressor installed in the plate lead to each tube . The out put circuit consists of an adju stable Pi-network for matching to lo ad s of -to- 90 ohms . Use of the l arg e number of parallel-connected tubes. o perati ng with low p la te volt age a nd h igh current. req uires a very l ow -i mp ed an ce plate loa d. A conv e nt io nal Pi confi gur ati on would then ha ve to be a very hi gh-C affair with an ab nor - m all ys ma ll va lue t ank inductor and un usually l arge v ari able ca paci to rs f or tun ing and lo adin g over th e w ho le ra nge of th e l ower- frequ ency h an ds. In addilion. the coil wou ld have to he wou nd with .1 larger sbe condu ctor t han usual · Ttchnica l CQ. in or der to ke ep do wn losses and the extra he at th at wo uld be int rodu ced as a re sult of hi gh er ci rc ulating c ur rent due to the low circuit impcd- a nc e. An ind uct or of impr a ctic al ph ysical pr o- po rt i on swoul d then be need ed, as we ll as heavi er switch co nta cts. In order to avoid these con se quences. a hig her- im pedance tan k circuit is used in the Galaxy 2000+ and the p rope r plate load is obtai ned by conn ecting the tube s acro ss a lo we r-impedance portion of the circuit. T his is acco m p lis hed using a ca pacitive divider con sisting of C I a nd C:! in an ar ra ng ement simil ar to the familiar one often emp loy ed for mat ch ing a low- imp ed an ce line to the input or ou tput of a r ec eiving c onve rt er. Th e prin ciple is the same as t app ing an induct or for the de sire d impe da nc e point. CI a nd C:! are ga ng ed togeth er using a mu lti- sectio n variab le c ap acitor am i thus constit ute the p late-tuning ca pacitance for the Pi-circu it while maintaining the match i ng-impedance ratio at the same time. R I connecte d acro ss C:! is a simple and inex- pens ive protective meas ur e that dra ins off the charge across t he re latively large size co upli ng ca paci tor . Al so. since th e resist an ce of R I is low. co m pare d to th e leakage reactance of the co upli ng ca pac itor . it thu s prevent s hi gh vo ltag e from app ear ing on th e ca pac itor rot or shaft to wh i ch th e lunin g kn ob is a ttac he d. Th en too. it minimizes th e po ssibility of vo ltage bre akd own ac ross the ca paci tor . pe rm itting the use of mo d- erat e ca pacito r- plate spacing. lin earit y Co ntro l Non-linearity is often an inherent pro blem when more than one tube is used in a linear am - plifier. because of the difficult)' in o btai ni ng pe r- fe ctl y ma tched tubes that eac h have i de ntical gain at all power levels. In order to co un terac t this situa tio n th e Ga la xy 2000+ . which employs a l ar ge number of tu be s normall y ope ra ti ng in class AR I inc orp orates a c ompen satin g bia s- reg ulati ng system design ed to aut o mat icall y maintain line ar ity at var ious p ower levels a nd th ereby minimize distortio n pro du ct s. Operati on of the linearit y-control system is as follows : samples of Ihe r.f. input and output volt- January , 1967 CQ 17

Transcript of The Galaxy 2000+ Linear Atnplifier - Radio › schemi › ACC_PA › Galaxy_2000plus... · The...

Page 1: The Galaxy 2000+ Linear Atnplifier - Radio › schemi › ACC_PA › Galaxy_2000plus... · The Galaxy 2000+ Linear Atnplifier BY WILFRED M. SCHERER,* W2AEF T HE Galaxy 2000+ Linear

The GalallY 2000+ Linea r Am plifier is acompact table-top affair.

CQ Review s:

The Galaxy 2000+Linear Atnplifier

BY WILFRED M. SCHERER,*W2AEF

TH E Ga laxy 2000+ Linear Amplifier is atable -top affai r designed for use wi th a100-watt o utput excite r to provide a p.e.p.

input of 2000 watts on s.s.b. a nd the maximumle gal input of 1000 watts for c.w. and RTfY o nthe 80 th rough 10 meter a mateur ba nds. It is acom pact and moderate ly-priced unit made pos­sible by the use of T V horizontal-deflection tubesoperated with a plate pote ntial of only 800 volts.

The setup consists of two units: the am pli­fier which measures o nly 6" X 10V-a" X I Ph"(H.\V.D .) and a power supply that is 7" X 9 1/.1 "X 7 Y, " (H.W.D.) and which weighs o nly 30 lbs,m ak ing it easy to cart around .

Technica l De ta ils

Referr ing to fig. I , ten parallel -connected type6HF5 tubes in grounded-cathode ci rcuitry lireused in the a m plifier. The grid-in put circuit isuntu ned with the r.I. in put connected directlythrough to the tube grids which are shunted withR I • a 50-ohm no n-ind uct ive loo-wa tt Globar re­sistor. that presents the proper load to the drivera nd ensures good regulation. O n 10 and 15 mete rsthe input capaci tive reactance of the tubes be­comes significant. so fo r the se bands S I. ( whichis linked to the bandswitch). closes and shunt­connects L. to counteract the tu be reactance.Since the grid circui t is heavily swa m ped by the50-ohm resistor, stability at the o perat ing f re­quency is obtained without neutralization. Pa ra ­sitic oscillations a re avoided with a suppressorinstalled in the plate lead to each tube.

The output circuit consists of an adjustablePi-netwo rk for matching to loads of -to-90 ohms.Use of the large num be r of para lle l-co nnectedtubes. o perating with low p la te volta ge a nd h ighcurrent. requires a very low-imped ance pla teload. A conve nt io nal Pi configurat ion wo uld thenhave to be a very high-C affair with an abnor­mall y small va lue tank inducto r a nd un usuallylarge vari a ble ca pacitors for tun ing and loadingover the whole range of the lower-frequ encyhands. In add ilion. the coi l wou ld have to hewo und with .1 la rger sbe conductor than usu al

· Ttchnica l Diu~clOr. CQ .

in order to keep down losses a nd the extra hea tth at wo uld be in troduced as a result o f h ighercircula ting curren t d ue to the low circui t impcd­a nce. An inductor of impractical physical pro­port ions would the n be needed, as we ll as hea vierswitch contacts .

In order to avoid these consequences. a higher­impedance tank circuit is used in the Galaxy2000 + and the prope r pla te load is obtained byconnecting the tubes across a lower-im ped anceportion of the circuit. T his is accom plished usinga capacitive divider consisting of C I a nd C:! inan arra ngement si milar to the fa m ilia r o ne oftenem ployed fo r m at ching a low-impedance line tothe input o r ou tput of a receiving converter. Theprincip le is the sa me as tapp ing an inductor forthe desired im peda nce po in t.

CI a nd C:! a re ga nged together using a multi­section variab le capacito r ami thus constitute theplate-tuning capacitance for the Pi-circuit whilemaintaining the match ing-impedance ratio at thesame time.

R I connected across C:! is a sim ple and inex­pensive protective measure that drains off thecharge across the re la tively large size couplingcapaci tor. Also . si nce the resist ance of R I islow. com pared to the lea ka ge reactance o f thecoupling ca pac itor. it thus prevents hi gh voltagefrom appear ing on the ca pac itor rotor sha ft towhich the luning knob is attached. Then too. itm inimizes the possibility o f vo ltage breakdownacross the capaci tor. permitting the use of mod­erate capacitor-plate spacing.

linearity Contro l

Non-linearity is often an inherent problemwhen more than one tube is used in a linear am­plifier. because o f the difficult)' in obtaini ng pe r­fectly ma tched tubes tha t each have ide nt ica lga in at all power levels. In o rder to counteractthi s si tuatio n the Ga laxy 2000 + . which e m ploysa large number o f tu be s normally o pera ting inclass AR I • incorpo ra tes a compensating bias­regula ting syste m designed to auto mat icall ym a intai n linearity a t various power levels a ndthereby minimize distortion products.

Operation of the linearit y-control syste m is asfollows : sa m ples o f Ihe r.f. input and o utput volt-

January, 1967 • CQ • 17

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-,IIIII

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L' Mo" ' 1-Con' foi Sy$IeftI

C. C~ , "CR, I 10" CR, 2.5m" 4,71< 0 2.5mh• ~~3~.>- I .,. - 4,71<

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-Fig . l -Bosic circ uitry for the Ga lax y 2000 + Li nea rAmp lifi e r. The low-imped a nce p late load for thetubes is o btained by topping the Pi-o ut put circu it atthe proper imped once point which is loca led a t- thejunct ion of C1 a nd C2' The ma ximum capacitancevalues a re shown for 10 mete rs. Add itioncl copoci­ton o re switched in fo r the lower fr eq uencies. f or80 meters 0 mcuo:im um copocilo nce of 127.5 mmf is

used at CI , 117.5 mmf ot C: e nd 2400 mmf a t C).The bo nd :witch else se lec ts vo ric us to ps on L:. Th eod justc b le t.v .i. fi ller is comprise dof C..-Cs o nd thea ssociated ind ucto rs_ O pe ra tio n of the lineority­con tro l syste m is exploined in the text. Shou ld o ne re-ever occur in the tubes, CR1 will con duct a ndprovide 0 direct path to g round . thereby p rotectingQ I from domoge o nd ovoid ing possible loss of bios.

ages. obta ined from the capacit ive dividers CwC,and Clwe ll . a re rect ified by C N:! and C Ra. Withthe a mplifier o pera ting at maximum steady-statepower, C, is factory-adjusted so the rectifiedvo ltages are equal and zero voltage thus appearsat poi nt A. because the rectifier outputs are ofo pposi te po larity.

When non-l inearity tends to occur during mod­ulati o n. the instantaneous rJ. input and outputvo ltages each vary by a diffe rent re lative amountand thus produce a net vo ltage difference at A .This vo ltage . wh ich will vary a t an audio rate. isthen applied to the base of Q. which functio nsa ... a series re gula to r in the bias-supply line. T hebias is thereby shifted toward operation in theclass-A re gion where distort ion can be reducedduring the req uired portion of the modulati ngcycle. CRt is a diode-connected transistor tha tfu nctions as a regula tor to limi t the bias shifttoward class-A o pera t ion to a bout 9 volts.

Antenna Transfer

The r. f. input and out put circuits are wiredthrough a transfer relay tha t permits straight.

thro ugh o perat ion using the excite r a lone oro perat ion with the li nea r amplifi er. With thelatte r. the a ntenna is trans ferred bad. to the r.f.input side duri ng rece ive to permit rece ption witha transceiver type o f exciter unit.

Harmonic Fille r

A feature of the Galaxy 2000 + is the built-inlow-pass t.v.i . fil ter that is desi gned to a tteunatea ll frequencies above 40 me. It is a two-section,\.-I -de rived type in wh ich the shunt-co nnectedseries-reso na nt a rm s are adjustable for maxi­mum attenua tion o n two part icula r TV channels.The factory setti ngs are for maxi mum rejecti ono n channels 3 and 6. but if necessary. C.. maybe ad justed for maximum protection of o ne o fthe channels between 2 and 5. C:. may be set fora channel between 6 a nd 13. T he ca pacitors areaccessi b le for sc rew-drive r adjustmen t throughholes in the side o f the cabi ne t.

Furth er n rccnutlons ngni nst t .v.i. have beenmade hy suitab le bypassin g o f a ll power a ndcontrol lead s at the ir input or out put termi nalswhere additiona l measures are taken by forming

1 8 • CO • Janua ry, 1967

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the leads into small r.f. chokes. The panel meteralso is bypassed and shielded.

Pow e r Supply

Silicon rectifiers are used in the power supply.The single power transformer has three second­ary wind ings. One supplies - 75 v.d.c. ob tainedth rough a half-wave rectifi er . A tap on the wind­ing supplies 63 v.a.c. for the tu be heaters whichare wired in series to hold the current drain downto that required for only one tube : 2.25 amperes.

200 volts d.c. is obtained from the secondwinding using a bridge-rectifier configuration.The negative end is grounded. The th ird wind­ing. also using a bridge rectifier. furnishes 600v.d.c. For s.s.b. operation a jumper plug is in­serted in a receptacle at one side of the powerunit. marked S58. This then connects the positiveside of the 200-volt supply to the negative sideof the 600-volt supply, placing the two sourcesin series to furnish a total o f Hon volts platepotential. A screen potential of 200 volts is ob­tained at the series connection.

For c.w. and KTfY the plug is moved over toanot her rectpac le. marked CW!RTTY. which thenbreaks the series connection and connects the'positive side of the 200·voll source through asmall voltage-dropping resistor to only the supplyline for the tube screens. At the same time thenegative end of the 600-voll source is groundedand the available plate potential is only 600 voltsto limit the plate input to the maximum legallimit.

Exce llent dynamic voltage regula tion is ob­tained using four electrolytic ca pacito rs. co n­nected in series-paral lel. that provide 300 mf offilter capacitance. a considerably higher va lue,

Bottom and side view of th e Ga laxy 2000+ . The la rg esq ua re cutouh permit goo d air circ ula tio n for ve nti la t­ing th e tube s visib le in th e openin g s. A printed-circuitboard with th e Li nea rity-Co ntrol syste m is at the rig htabove the feed throug h g rommet for the heu ne n . Thewide st rip that traverses the t ube sockets is the low.inductance bus for connecting Ihe grids in parallel.The 50-ohm I CO,watt Globor.type inpul.te-rminoting

resistor is ot the top.

Inte rio r vie w of the Galaxy 2 000 + . The ten tube s aremounted in two rows o f fi ve each . Only th e to p row isvisible. Each tube p late is conne cted with on ind ivid uolparasitic suppressor to the wid e strip, shown at thecenter, which is a lcw-indcctcnce p la te bus. The l ().lSmete r section of t he output ta nk is the t ub ing .wo u ndco il near the upper left. The three-section variable ee.pa citor is the output.loading, the four -section job belowit is the plate.tuning. The blower is at the lower right,

a bo ve it is the adjustable t.v.l . filter.

than would be practica l with low cost if the cus­tomari ly higher voltages were involved. Twopara lleled ca pacitors furn ish 600 mf for thelower-volt age source .

Peak plate currents run in the vicinity of 2.5amperes. so although it is relat ively small. thetransformer is quite husky. wound with heavier­than-usua l wire . Two primary windings may beconnected in parallel or series for 115 or 230v.a.c. operation respectively. The maximum totalprimary-current requirements with t 15 voltsruns near 20 amperes and 10 amperes with 230volts. For best line-voltage regulation a :!30 voltsource is recommended. A 10 ampere fuse in oneleg of each primary winding offers eq ual pro­tection wi th either 11 5 or 230 volt opera tio n.

Construct ion

In the amplifie r open fra mework type of co n­struction is used. supported between the fro ntand rear panels. The portion of the tank induc­tor used for 10 and 15 meter.. is wound with 114"diameter silver-plated tubing. The lew-frequencysection utilizes # 14 wire . Also silver plated arewide strips used as a common low-inductanc 'bus for parallelling the plate and grid connec­tions to the tubes. Individua l disc-ceramic by­passes for the screens and healers are installeddirect ly at each of the ten tube sockets.

T h LV.i. filter inductors a re air-wound with# 16 wire and their associated trimmer ca paci­tors arc the APC type. The output loading capac­itor i.. a conventional size 3·gang type. whilethe plate tuning Jimpedunce-divider capacitor isa large -t-secrion job with its frame mounted onlucite ..Irip.. 10 in..ulate the rotor from ground.

Janua ry, 19 67 • CO • 19

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Power Supp ly for the Ga laxy 2000 + . The jumper p lugil in th e s.s.b. position.

Pe rfo rmance

The amplifier tunes up very simply and easily.w he n adj usted to the TUNE mark on the meter.the input ran about 700 watt s. allowing a goodsa fe ty margin. C hangi ng over to O PERATE anda pplying a carrier or single-tone drive of 100watts. the d.c. pla te input amounted to 1700watts with an o utput of 11 00 watt s on all bands(with 230 volts. under full load. measured onthe power line ) . Due to the excellent dynamicvolage regul at io n. the p.e.p. input with voicemodulat ion ran a hit over 2000 watt s a nd thep.c.p. o utput was 1300 watt s. while at the same

time the pa nel-meter peaks read within the legalI kw limit. This point. by the way, is the o nemarked TUNE on the meter.

Actually, full peak output was obtai ned withan average meter swing of less than I kw, de­pending on the voice and microphone charac­te rist ics. In any event, continuously kicki ng themeter to the indicated point will result in fl at­to pping. especially since there is no a.l.e. Opt l­mum opera ting leve ls fo r the cleanest signa l a rethe refore best checked using an osci lloscope.

The 6H F5 's apparently are well suited to takethe gaff . inasmuch as at no ti me did the tubeplates show color or exhibit other indications ofexcessive healing or any deterioration. even dur­ing prolonged tests with steady-state or two-tonepower.

Linea rity checks were made with and withoutthe li neari ty-eontrol system in operation. Oscillo­scope observations indicated its effect iveness instraightening out the input /output characteris­tics. pa rt icula rly a t the knee of the curve. Withthe system in use the 3rd-order distortion meas­ured just about to the rat ing of - 30 db, as com­pared to - 22 db without it.

The a utomatic linea rit y-control system re allypays off as may be seen from the two-tone testpatterns in the photographs.

The S.W .r. be tween the excite r and the ampli­fier input was under 2: J, except on 20 a nd 10meters it was 3: I and 4 : 1 respect ivel y. I If theexciter does not have an adjusta ble output­impedance match ing a rra ngeme nt to hand le th isrange. some d ifficulty may be found in obta iningadequate dri ve for the linea r amplifier.

With the po wer-suppl y jumper plug in theC.W . / RTTY position and with I kw input to theampl ifier, the r.f. output was 600 watts for th esemodes of ope ra t ion . l oad ing to higher than tkw gains nothing; in fact. the power output goesdown.. Although the protective measure using R } isIncluded. as described previously. we'd like top?int o ut that the high-value filte r capaci to rsdi scharge ve ry slowly a fter power is removed(requiring 1-2 minutes) . T herefo re . if it is neces­sary t? do a ny service work on the equipment,first d isconnect the power-cable from the a mpli­fie r or discha rge the ca pacitors by using a screw.d river with an insulated ha nd le to short one o fthe tube pla tes to the chassis. If work is to bedone on the power supply, similarly d ischa rgeeach capacitor in the unit.

The Galaxy 2000 Linear A mplifier is priceda t $450.00. complete with a ll tubes and the com.panion power supply. A replacement set o f a llten tubes is priced at $29.95. The equipment isproduced by Galaxy Electronics. 10 South 34thStreet. Council Bluffs. Iowa 51504. -W2A EF

lAs fou nd usin g the J4· inch cab le su pp lied with the am.pl ifier. P ro per lunin g requires a full in put o f 100 watts.If thi s cannot be a ttai ned wuh the ell.i"ting S. W.f . .....hile" "ing an exciter ", jlh a fixed o r limited output-impedanceranee, the in put cab le "' ill have to he lengt hened ( a"octermined e ll. pt' ri mcnla lly) for a refl ected im pedancethat will pe rmit correct load ing of the exciter.

Pairs of sections are co nnected in parallel.The amplifier is housed in a meta l case lib­

c rally pe rforated a ll around to provide adequateventi lation and cool ing which is augmented bya small blower fan within the unit. The sty lingmatches th at o f the G alax y line of exciters.

The power supply is built on a chassis with aremovable top cover. An interconnecting powercable plugs into the amplifie r and is about 5feet long, a llowing placement o f the un it in aconvenient out-of-the-way locat ion.

Operation

A function switch controls the a.c. power andse ts up the equipme nt fo r tuneup or normalo perat io n. In the tune up position. the screenvoltage is red uced to maintai n a lower powerinput th at prevents off- reusonance damage a ndholds the power with in the maximum lega lstea dy-st ate va lue.

At tuneup the panel me ter reads plate cur­rent and a specific poi nt is marked for the read­ing that indicates proper tu ning which is ac­com plished using the plate and loading controls.No grid-i nput tun ing is needed. FUll-powerope ra tion is set up when the switc h is set forthe meter to indicate eithe r plate voltage or cur­rent. A n unusual sight o n amateur gea r is thatthe plate-eu rrent calibra tions are in amperes!When a .c. power is applied to the tube heaterson standby, a yellow light goes o n. A red lampligh ts when plate power is applied.

20 • CO • January, 1967