the front bumper, slide the left fog light into the cutout you made, and secure it with three...

16
© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 1 of 16 INSTALLATION INSTRUCTIONS 08V31-SVA-1000-91 Accessory Application Publications No. Issue Date PARTS LIST FOG LIGHT P/N 08V31-SVA-111 2006-2008 CIVIC 2-DOOR MARCH 2008 11 Wire ties Left fog light Right bracket Left bracket Switch harness Right fog light Fog light harness Sub harness Clip 4 Stepped-screws 2 Washer-screws Switch trim (DX model only) 6 Self-tapping screws Fuse (20 A) Relay 5 Wire ties with clips Switch 2 Switch covers (DX model only) Template All 37690-39126 Ground bolt NOTE: The foglights cannot be installed on 2-door vehicles equipped with interior illumination. www.collegehillshonda.com

Transcript of the front bumper, slide the left fog light into the cutout you made, and secure it with three...

Page 1: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 1 of 16

INSTALLATIONINSTRUCTIONS

08V31-SVA-1000-91

Accessory Application Publications No.

Issue Date

PARTS LIST

FOG LIGHTP/N 08V31-SVA-111

2006-2008 CIVIC2-DOOR

MARCH 2008

11 Wire ties

Left fog light

Right bracket

Left bracket

Switch harness

Right fog light

Fog light harness

Sub harness

Clip

4 Stepped-screws

2 Washer-screws

Switch trim(DX model only)

6 Self-tapping screws

Fuse (20 A)

Relay

5 Wire ties with clips

Switch

2 Switch covers(DX model only)

Template

All 37690-39126

Ground bolt

NOTE: The foglights cannot be installed on 2-doorvehicles equipped with interior illumination.

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Page 2: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

2 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Ratchet

10 mm Socket

Drill

3 mm and 10 mm Drill bit

Pushpin

Utility knife

Gloves

Eye protection (face shield, safety goggles, etc.)

File

Masking tape

Scissors

Blanket

Shop towel

6 mm Hexagon wrench

Illustration of Fog Lights installed on the Vehicle

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the frequencies for thepreset buttons.

2. Disconnect the negative cable from the battery.

3. Remove the radiator cover (four clips).

FOG LIGHTHARNESS

LEFTFOG LIGHT

SUB HARNESS

RELAY

SWITCH

SWITCHHARNESS

RIGHTFOGLIGHT

5311010T

5311021T

RADIATORCOVER EXPANSION

CLIPS

2 CLIPS(Pull out the clipvertically from thepanel surface.)

PANEL

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Page 3: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 3 of 16

4. With the help of an assistant, remove the frontbumper (ten clips and two self-tapping screws).Set the front bumper on a blanket.

6. Using a utility knife, and working from the front ofthe bumper, carefully cut out the front bumper inthe area shown. Take care not to damage thefront bumper. Remove any burrs from the edgesof the hole.

5311050T

TEMPLATE

5. Apply masking tape to the front bumper aroundthe left fog light area.

5311320T

FRONTBUMPER

MASKINGTAPE

7. Repeat steps 5 and 6 to cut the bumper for theright fog light.

8. Using scissors, cut out the template.

Template “L” is the mirror image of thetemplate “R”.

5311042T

Cut out thearea fromthe bumper

UTILITYKNIFE

FRONT

FRONTBUMPER

Carefully cut inthe areas shown.

5311032T10 CLIPS

2 SELF-TAPPINGSCREWS

FRONTBUMPER

Cut here.

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Page 4: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

4 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

12. Position the left bracket on the left fog light, andinstall the two stepped-screws and one washerscrew. Tighten the screws securely.

13. Inside the front bumper, slide the left fog light intothe cutout you made, and secure it with threeself-tapping screws.

10. While wearing eye protection, drill a 10 mm holethrough the bumper at the marked location. Firstdrill with a 3 mm drill bit and finish with a 10 mmdrill bit.

WASHERSCREW

2 STEPPED-SCREWS

5311080T

LEFT FOG LIGHT

LEFTBRACKET

9. Tape the template marked “L” to the inside of thefront bumper below the left fog light opening.Using a pushpin, pierce the bumper through themark in the template.

11. Repeat steps 9 and 10 to mark and drill the rightside of the front bumper.

14. Repeat steps 12 and 13 to install the right foglight.

5311071T

DRILL(3 mm 10 mm)

MARKFRONTBUMPER

5311091T

3 SELF-TAPPINGSCREWS

FRONTBUMPER

LEFT FOG LIGHT

5311061T

PUSHPIN

TEMPLATE "L"MASKING TAPE

FRONTBUMPER

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Page 5: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 5 of 16

15. Route the fog light harness along the inside of thefront bumper, and plug the 2-pin connectors intothe fog lights.

16. Secure the clips attached to the fog light harnessto the left and right fog light brackets.

17. Loosely install five wire ties with clips on the foglight harness.

18. Align the five wire ties with clips with the verticalribs of the front bumper as shown, and tighten thefive wire ties with clips securely.

19. Slide the clip onto the 2-pin connector on the foglight harness, and secure the connector to theright bracket.

20. Remove one bolt from the washer reservoir tankand loosen the two bolts.

5311110T

CLIP

FOG LIGHT HARNESS2-PIN CONNECTOR

RIGHTBRACKET

5307112T

WASHERRESERVOIRTANK

BOLT(Loosen.)

BOLT(Loosen.)

BOLT

5311102T

RIGHTBRACKET

FOG LIGHTHARNESS2-PINCONNECTOR

CLIP

CLIP

FRONT

FRONTBUMPER

5 WIRE TIESWITH CLIPS

WIRE TIES WITH CLIPS(Aligning with verticalribs, secure the wire tieswith clips to the bumper.)

VERTICALRIB

FRONT

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Page 6: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

6 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

24. Secure the two clips on the subharness to thevehicle frame. Secure the subharness to thevehicle harness using two wire ties.

25. Reinstall the washer reservoir tank.

26. Plug the 2-pin connector on the subharness intothe 2-pin connector on the fog light harness.

27. Reinstall the front bumper.

5311140T

FRONTBUMPER

FOG LIGHTHARNESS2-PINCONNECTOR

SUB HARNESS2-PIN CONNECTOR

21. Locate the 1-pin connector blue-taped to thevehicle harness, and remove the blue tape to freethe 1-pin connector. Plug the 1-pin connector youjust freed into the 1-pin connector from thesubharness.

22. Route the subharness between the washerreservoir tank and vehicle panel, and route it asshown.

23. Secure the subharness ground terminal to thevehicle frame using a ground bolt.

5307121T

VEHICLEHARNESS

1-PINCONNECTORS

BLUE TAPE(Remove.)

SUB HARNESS

SUBHARNESS

GROUNDTERMINAL

5311301T

WASHERRESERVOIRTANK

VEHICLEFRAME

VEHICLEPANEL GROUND

BOLT

5311131T

WIRETIES

CLIPS

SUB HARNESS

VEHICLEFRAME

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Page 7: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 7 of 16

28. Remove the cover from the trunk lid/fuel fill dooropener (six retaining tabs), and remove one self-tapping screw.

29. Using the ignition key, unlock the opener.

30. Raise the front edge of the left front door silltrim (six clips, retaining tab, and hook).

5202191T

KEY

OPENERLOCKCYLINDER

SELF-TAPPINGSCREW

COVER6 RETAININGTABS

TRUNK LID/FUEL FILLDOOR OPENER

31. Remove the footrest.

• Using a hexagon wrench, remove the lowerclip from the stud bolt.

• Using a flat-tip screwdriver, remove the upperclip from the stud bolt.

32. Pull away the weatherstrip from the left kick paneland remove the left kick panel (two clips).

5202220T

WEATHERSTRIP2 CLIPS

LEFTKICKPANEL

5311370T

STUD BOLTS

UPPERCLIP

FOOTRESTLOWERCLIP

HEXAGONWRENCH

LEFT FRONTDOOR SILL TRIM

FRONT

5311351T

6 CLIPS

RETAININGTAB

HOOK

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Page 8: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

8 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

34. Remove the driver’s dashboard lower cover (eightclips).

5202121T

DRIVER’SDASHBOARDLOWER COVER

8 CLIPS

If the vehicle is a DX model, continue with step 35;otherwise, go to step 38.

35. Lower the tilt/telescopic lever, and move thesteering wheel down and toward you. Aftermoving the steering wheel, return the tilt/telescopic lever to its original position.

33. If equipped, remove the driver’s dashboard undercover (turn the lock knob 90° counterclockwise,and release the two clips and pin).

5202112T

2 CLIPS

DRIVER’SDASHBOARDUNDER COVER

KNOB

36. Cover the combination switch with a shop towelto protect it from damage.

5831010H

TILT/TELESCOPICLEVER

STEERINGWHEEL

SHOP TOWEL

COMBINATIONSWITCH

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Page 9: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 9 of 16

39. Insert the white/red and blue terminals from theswitch harness into the white 34-pin connector.Reinstall the cover.

40. Reinstall the three vehicle connectors.38. Remove the vehicle’s green 42-pin connector,white 34-pin connector, and the blue 21-pinconnector from the fuse box by pushing theretaining tab and raising the lock on eachconnector. Close the lock on the white 34-pinconnector, then slide the cover off the connector.

37. Apply masking tape to the instrument panel asshown, and remove the meter panel (one self-tapping screw, 11 clips, and one connector).

5311150T

WHITE/REDTERMINAL

BLUETERMINAL

Harness Side View

SWITCH HARNESSTERMINAL

SWITCHHARNESS

LOCK LEVER

5307163T

FUSEBOX COVER

Push.

GREEN CONNECTOR

WHITE CONNECTOR

BLUE CONNECTOR

Slide.

VEHICLE’SWHITE 34-PINCONNECTOR

Push.

Push.

41. Plug the switch harness 6-pin connector into thefuse box.

5311160T

Front view

FUSEBOX

VEHICLE 6-PINCONNECTOR

SWITCH HARNESS6-PIN CONNECTOR

SWITCHHARNESS

11 CLIPS 5624100B

SELF-TAPPINGSCREW

MASKINGTAPE

METERPANEL

VEHICLECONNECTOR

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Page 10: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

10 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

45. Plug the relay into the switch harness relay block,then slide the relay block onto the vehicle bracketstay.

5307190T

RELAY

VEHICLEBRACKET STAY

SWITCHHARNESSRELAYBLOCK

SWITCHHARNESS

NOTE: If the fuse box 6-pin connector is alreadybeing used by another accessory, unplug its 6-pinconnector from the fuse box. Locate the 6-pinconnector taped to the switch harness, and removethe dummy connector from the connector. Plug theother accessory’s harness 6-pin connector into theswitch harness, and plug the switch harness 6-pinconnector into the fuse box.

42. Below the fuse box, locate and disconnect thevehicle 20-pin connector.

43. Slide the retainer from the vehicle 20-pinconnector outward, and insert the violet terminalfrom the switch harness into the 20-pin connector.Return the retainer and reconnect the 20-pinconnector.

44. Route the switch harness relay block above theknee bolster.

5311310T

DUMMYCONNECTOR(Discard.)

SWITCH HARNESS6-PIN CONNECTOR

OTHER ACCESSORYHARNESS 6-PINCONNECTOR

KNEE BOLSTER SWITCHHARNESS

5307180T

SWITCHHARNESSRELAYBLOCK

6510010T

SWITCHHARNESS

Harness SideView

VEHICLE20-PINCONNECTOR

RETAINER

SWITCH HARNESSVIOLET TERMINAL

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Page 11: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 11 of 16

47. Locate the 1-pin connector blue-taped to thevehicle harness. Plug the 1-pin connector into theswitch harness 1-pin connector.

5306260T

SELF-TAPPINGSCREWS

POCKET(Discard.)

METERPANEL

46. Remove the vehicle ground bolt. Install the switchharness ground terminal, then reinstall the groundbolt.

5311200T

SWITCHHARNESS

VEHICLEGROUNDBOLT (Reuse.)

SWITCH HARNESSGROUND TERMINAL

FRONT

48. Install the fog light switch.

DX Model:

• Remove the pocket from the meter panel (threeself-tapping screws).

5311212TSWITCHHARNESS

1-PINCONNECTOR

• Install the switch trim to the meter panel with thethree self-tapping screws.

5311220T

SELF-TAPPINGSCREWS(Reuse.) METER

PANEL

SWITCH

SWITCHCOVER

SWITCHTRIM

SWITCHCOVER

• Install the switch and two switch covers into theswitch trim.

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Page 12: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

12 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

• Plug the switch harness 5-pin connector into theswitch, reconnect the one connector, and reinstallthe meter panel.

5311230T

SWITCH HARNESS5-PIN CONNECTOR

SWITCH

METERPANEL

LX, EX, Si Model:

• While wearing gloves, push the switch cover outfrom the inner side of the meter panel.

• Route the switch harness 5-pin connector throughthe hole.

• Plug the switch harness 5-pin connector into theswitch and install the switch into the meter panel.

5311330T

METERPANEL

SWITCH COVER

5311340T

SWITCH

METERPANEL

SWITCH HARNESS5-PIN CONNECTOR

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Page 13: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 13 of 16

49. Secure the switch harness to the vehicle harnessand to the knee bolster with nine wire ties in theareas shown.

50. Install the 20 A fuse into the fuse box in thelocation shown.

51. Check that all wire harnesses are routed properlyand all connectors are plugged in.

52. Reinstall all removed parts.

53. Reconnect the negative cable to the battery.

USE AND CARE

How to Operate the Fog Lights

• Turn the light switch to the “ ” position(headlights on low beam).

• Press the fog light switch (indicator is on).

NOTE: The fog light lenses can cloud when theoutside temperature is cold; this is normal and shouldgo away in warm weather.

Fog Light Aiming Adjustment

54. Adjust the fog light:

• Adjust the aim according to local laws andregulations.

• To adjust, turn the aiming adjustment knob inor out until the correct aim is obtained.

5307240T

Front View

FUSELOCATION“6”

20 AFUSE

FUSEBOX

5311242T

VEHICLEHARNESS

9 WIRE TIES

KNEE BOLSTER

SWITCHHARNESS

5311251TTo raiseTo lower

AIMINGADJUSTMENTSCREW

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Page 14: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

14 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

55. Reset the clock, and reset the radio stationpresets.

NOTE: Whenever the battery is disconnected, thedriver’s AUTO function is disabled.

56. Start the engine. Push down on the driver’swindow switch until the window is fully open.

57. Pull up on the driver’s window switch fully to closethe window completely, then hold the switch for 2seconds or more.

58. Test the window AUTO function.

2. Disconnect the fog light connector.

3. Remove the bulb.

BULB REPLACEMENT

1. Remove the seven clips from the bottom of thefront bumper, then pull down the under cover andinner fender.

5311270T

FOG LIGHT

CONNECTOR

BULB

5311262T

7 CLIPSPull down.

INNERFENDER

UNDERCOVER

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Page 15: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 37690-39126 (0803) 15 of 16

4. Install the new bulb and socket into the fog light.

• Use only a genuine Honda halogen light bulb ofspecified wattage.

Rating: 12V 55W H11 Halogen Light BulbP/N 33165-S5A-003

• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean with a soft cloth that has beendampened with a denatured alcohol or a milddetergent solution.

• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may blind oncomingdrivers.

5. Reinstall the removed parts in the reverse order ofremoval. Check that the wire harnesses are notpinched.

6. Check the operation of the fog light; adjust theaiming if necessary.

BULB

FOG LIGHT

5311280T

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Page 16: the front bumper, slide the left fog light into the cutout you made, and secure it with three self-tapping screws. 10. While wearing eye protection, drill a 10 mm hole through the

16 of 16 AII 37690-39126 (0803) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

5311292T

MULTIPLEXINTEGRATEDCONTROL UNIT

UNDER-DASH FUSE/RELAY BOX

RED/BLK

0 1

PUR

BLU

BLU

BLK

RELAY

WHT/RED

FOG LIGHTFUSE 20 A

HEADLIGHT SWITCH

Low HiOFF

ONFO

G L

IGH

TS

WIT

CH OFF - - - -

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN NAT NATURALGREEN

RED PNK PINKRED

WHT GRY GRAYWHITE

LT BLU LT GRN LIGHT GREENLIGHT BLUE- - -ON

UNDER-HOOD FUSE/RELAY BOX

BATTERY100 A 80 A

RIGHTFRONTFOG LIGHT

LEFTFRONTFOG LIGHT

SWITCHILLUMINATION

BLK RED

DASH LIGHTBRIGHTNESSCONTROLLER

HOT IN COMBINATIONLIGHT SWITCH or

SWITCH

CIRCUIT DIAGRAM

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