The Effect of Corrosion Inhibitor on Corrosion Control of Copper … · 2013. 9. 19. · tometer...

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17 ©Copyright The Korean Society of Environmental Engineers http://www.eer.or.kr http://dx.doi.org/10.4491/eer.2012.17.1.017 pISSN 1226-1025 eISSN 2005-968X Environ. Eng. Res. 2012 March,17(1) : 17-25 Research Paper The Effect of Corrosion Inhibitor on Corrosion Control of Copper Pipe and Green Water Problem Ji Eun Lee 1 , Hyun Dong Lee 2,3† , Gi Eun Kim 2,3 1 School of Chemical and Biomolecular Engineering, University of Sydney, NSW 2006, Australia. 2 Department of Construction & Environment Engineering, University of Science & Technology, Daejeon 305-350, Korea 3 Environmental Engineering Research Division, Korea Institute of Construction Technology, Goyang 411-712, Korea Abstract Concern about green water problem has surfaced as a serious issue in Korea. In order to solve this problem, it is necessary to research inhibition of green water and corrosion control of copper pipe in water service. This paper discovered that moderate corrosion inhibi- tors can solve the green water problem and copper corrosion in water service by adding the optimal concentration of corrosion inhibi- tors based on regulation. Firstly, in the case of phosphate based corrosion inhibitors, as dosage of the corrosion inhibitor increases from 1 mg/L to 5 mg/L, the relative effect of corrosion inhibitor declines rapidly. Secondly, except for 1 mg/L dosage of silicate based inhibitor, relative effects of the inhibitor displays a positive number depending on inhibitor concentration. The most significant result is that the amount of copper release shows a downward trend, whereas the phosphate based inhibitor accelerates copper ion release as the inhibi- tor dosage increases. Thirdly, as the dosage of mixed inhibitors increases to 10 mg/L, the copper release change shows a similar trend of phosphate based inhibitor. Lastly, according to the Langelier saturation index (LI), silicate based inhibitors have the most non corrosive value. Larson ratio (LR) indicates that phosphate based inhibitors are the least corrosive. Korea water index (KWI) represents that silicate based inhibitors are most effective in controlling copper pipe corrosion. Keywords: Copper release, Corrosion control, Green water, Korea water index, Phosphate based inhibitors, Silicate based inhibitor 1. Introduction Secondary water contamination has surfaced as a serious issue in Korea as treated water goes through water distribution systems and home plumbing pipes. Copper pipe in drinking water service has been highly prized through the centuries for its malleability, corrosion resistance and its high conductivity [1]. It is a dominant material for do- mestic water systems in North America, Australia and many countries of the Commonwealth for the reason that an enor- mous consumption of copper plumbing tube is easy to see when one considers its excellent corrosion resistance [2]. However, al- though copper piping was installed about 6 years ago, there are many instances of green-blue colored water from copper pipes. It leads to be the aesthetic complaint from consumers. Copper ion is seldom present in finished drinking water but is introduced to drinking water through oxidation-reduction reactions between copper pipe and alloys in home plumbing systems and water, dissolved oxygen, chlorine or other oxidants [3]. Cupric ion released from copper pipes reacts with fatty acids in soap, therefore they are found in water often as blue or green turbid suspension. Corrosion reactions can cause drinking wa- ter quality to deteriorate because of the metal ions that enters the water. The colored water results in customers complaining of bad taste. In order to tackle this problem, it is necessary to research inhibiting green water and corrosion control of copper pipe in water service. However, there has been minimal research regarding the problem, and so far no definitive answer has been given to this question. This paper shows that corrosion inhibitors can solve the green water problem and copper corrosion in water service line by adding the optimal concentration of corrosion inhibitors based on the regulation to avoid negative effects of public health. 1.1. Blue or Green Water Problem Public concern on copper corrosion has further risen recently due to the occurrences of “blue water” or copper corrosion by- product release [4]. Blue water is considered as a type of local- ized corrosion and related to the release of high concentrations of copper precipitates under conditions expected to induce pas- sivity and adherent corrosion products on the copper surface [5]. In order to determine the mechanism of green water problem, copper standard solution reacts with stearic acid Received September 07, 2011 Accepted February 15, 2012 Corresponding Author E-mail: [email protected]/korean Tel: +82-31-910-0297 Fax: +82-31-910-0291 This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons. org/licenses/by-nc/3.0/) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

Transcript of The Effect of Corrosion Inhibitor on Corrosion Control of Copper … · 2013. 9. 19. · tometer...

  • 17©Copyright The Korean Society of Environmental Engineers http://www.eer.or.kr

    http://dx.doi.org/10.4491/eer.2012.17.1.017pISSN 1226-1025 eISSN 2005-968X

    Environ. Eng. Res. 2012 March,17(1) : 17-25

    Research Paper

    The Effect of Corrosion Inhibitor on Corrosion Control of Copper Pipe and Green Water Problem

    Ji Eun Lee1, Hyun Dong Lee2,3†, Gi Eun Kim2,3

    1School of Chemical and Biomolecular Engineering, University of Sydney, NSW 2006, Australia.2Department of Construction & Environment Engineering, University of Science & Technology, Daejeon 305-350, Korea3Environmental Engineering Research Division, Korea Institute of Construction Technology, Goyang 411-712, Korea

    AbstractConcern about green water problem has surfaced as a serious issue in Korea. In order to solve this problem, it is necessary to research

    inhibition of green water and corrosion control of copper pipe in water service. This paper discovered that moderate corrosion inhibi-tors can solve the green water problem and copper corrosion in water service by adding the optimal concentration of corrosion inhibi-tors based on regulation. Firstly, in the case of phosphate based corrosion inhibitors, as dosage of the corrosion inhibitor increases from 1 mg/L to 5 mg/L, the relative effect of corrosion inhibitor declines rapidly. Secondly, except for 1 mg/L dosage of silicate based inhibitor, relative effects of the inhibitor displays a positive number depending on inhibitor concentration. The most significant result is that the amount of copper release shows a downward trend, whereas the phosphate based inhibitor accelerates copper ion release as the inhibi-tor dosage increases. Thirdly, as the dosage of mixed inhibitors increases to 10 mg/L, the copper release change shows a similar trend of phosphate based inhibitor. Lastly, according to the Langelier saturation index (LI), silicate based inhibitors have the most non corrosive value. Larson ratio (LR) indicates that phosphate based inhibitors are the least corrosive. Korea water index (KWI) represents that silicate based inhibitors are most effective in controlling copper pipe corrosion.

    Keywords: Copper release, Corrosion control, Green water, Korea water index, Phosphate based inhibitors, Silicate based inhibitor

    1. Introduction

    Secondary water contamination has surfaced as a serious issue in Korea as treated water goes through water distribution systems and home plumbing pipes.

    Copper pipe in drinking water service has been highly prized through the centuries for its malleability, corrosion resistance and its high conductivity [1]. It is a dominant material for do-mestic water systems in North America, Australia and many countries of the Commonwealth for the reason that an enor-mous consumption of copper plumbing tube is easy to see when one considers its excellent corrosion resistance [2]. However, al-though copper piping was installed about 6 years ago, there are many instances of green-blue colored water from copper pipes. It leads to be the aesthetic complaint from consumers.

    Copper ion is seldom present in finished drinking water but is introduced to drinking water through oxidation-reduction reactions between copper pipe and alloys in home plumbing systems and water, dissolved oxygen, chlorine or other oxidants [3]. Cupric ion released from copper pipes reacts with fatty acids in soap, therefore they are found in water often as blue or green turbid suspension. Corrosion reactions can cause drinking wa-

    ter quality to deteriorate because of the metal ions that enters the water. The colored water results in customers complaining of bad taste. In order to tackle this problem, it is necessary to research inhibiting green water and corrosion control of copper pipe in water service. However, there has been minimal research regarding the problem, and so far no definitive answer has been given to this question.

    This paper shows that corrosion inhibitors can solve the green water problem and copper corrosion in water service line by adding the optimal concentration of corrosion inhibitors based on the regulation to avoid negative effects of public health.

    1.1. Blue or Green Water Problem

    Public concern on copper corrosion has further risen recently due to the occurrences of “blue water” or copper corrosion by-product release [4]. Blue water is considered as a type of local-ized corrosion and related to the release of high concentrations of copper precipitates under conditions expected to induce pas-sivity and adherent corrosion products on the copper surface [5].

    In order to determine the mechanism of green water problem, copper standard solution reacts with stearic acid

    Received September 07, 2011 Accepted February 15, 2012†Corresponding AuthorE-mail: [email protected]/koreanTel: +82-31-910-0297 Fax: +82-31-910-0291

    This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0/) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

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    Ji Eun Lee, Hyun Dong Lee, Gi Eun Kim

    2.2. Experimental Method

    The test was conducted under 3 types of conditions as can be seen from Fig. 2. For run 1 type copper coupon was submerged for 150days in 1L beaker. In order to accelerate the corrosion rate of copper coupon and determine flow rate, run 2 type was prac-ticed under the mixing condition of 150rpm. The Run 3 type was conducted under the circumstance that test water was changed in every 7 days for 50 days in order to apply to real pipe line system. Copper ion, pH, alkalinity, Ca hardness, total dissolved solids (TDS), chloride, sulfate, orthophosphate were monitored during this period in order for analysis of relative water quality. The copper release change, Langelier saturation index (LI), Lar-son ratio (LR), and Korea water index (KWI) were calculated to estimate optimal corrosion inhibitor concentrations.

    2.3. Analysis of Water Quality

    Alkalinity, pH, hardness, TDS, Cl-, SO4

    2- and PO4

    3- were ana-lyzed in order to determine water quality change depending on the corrosion inhibitor. Each water quality was considered by corrosion inhibition factors and corrosion acceleration factors.

    As can be seen from Table 1, water temperature, pH, TDS were analyzed by ThermoOrion model 230A (Thermo Scien-tific Inc., Waltham, MA, USA). Titration method was conducted

    (CH4(CH

    2)

    16COOH; molecular weight [MW], 284.77). The con-

    centration range of copper solution was 1-100 mg/L. Stearic acid 0.1 g was used in this study. As can be seen from Fig. 1, green or blue water problems are generated from 10 mg/L Cu ion. This is consistent with recent research that blue water phenomenon occurs in concentration of 20 ppm in tab water [6]. According to the report by Korea National Housing Corporation, blue water phenomenon occurs in concentration of 20 ppm in tab water.

    Tap water contains generally 0.9 μg/L which meets environ-mental standard regulation. Therefore, it is hardly derived that the water in copper pipe turns blue. We can conclude that tap water going through fatty acids in the soap stained faucet and bath, and accumulated cu ions, react with fatty acid, which leads to the green water problem.

    2. Experimental Methods

    2.1. Experimental Materials

    Copper pipe for waterworks system is made of C1201, C1220 phosphorous deoxidized copper according to KS D5301 (cop-per and copper alloy seamless pipes and tubes). We selected 40A (1.52 mm), 20A (1.14 mm) size of copper pipe which is well used for water service. Oven 60℃ for 2 hours, cooled in desiccators. Each coupon was mounted with epoxy resins several times in or-der to consider internal corrosion of copper pipe.

    Phosphate based inhibitor (liquid type) is composed of sodi-um phosphate (NaH

    2PO

    4·2H

    2O), Hexametaphosphate [(NaPO

    3)

    6]

    and sodium pyrophosphate (Na4P

    2O

    7·10H

    2O). In the case of sili-

    cate inhibitor (liquid type), it is made by the reaction between SiO

    2 60-70% and Na

    2CO

    3 30% in 250℃for 6 hours. Then, Na

    2CO

    3

    separates into Na2O and CO

    2 gas. Na

    2O reacts with SiO

    2, which

    becomes Na2SiO

    3. The mixture inhibitor was composed of phos-

    phate and silicate.

    Fig. 1. The color of water as concentration of copper ion in-sight.

    Table 1. Analytical methods of water quality

    Parameter Unit Test methods

    Temperature ℃ ThermoOrion model 230A

    pH - ThermoOrion model 230A

    TDS mg/L ThermoOrion model 230A

    Alkalinity mg/L as CaCO3 Standard method

    Hardness mg/L as CaCO3 Standard method (EDTA titration)

    Ca mg/L as CaCO3 Standard method (EDTA titration)

    Cl-, SO42- mg/L DR 4000

    PO43- mg/L DR 4000

    Cu μg/LICP-MS (ELAN6100; PerkinElmer, Inc.)

    TDS: total dissolved solids, EDTA: ethylenediaminetetraacetic acid.

    Table 2. Tap water quality in this research

    Parameter Tab water

    Temperature 16-20℃

    pH 6.7-7.2

    TDS 95 mg/L

    Alkalinity 40-52 mg/L as CaCO3

    Hardness 58-72 mg/L as CaCO3

    Ca 23.2-28.8 mg/L

    SO42- 13.41 mg/L

    Cl- 11.22 mg/L

    PO43- 0 mg/L

    Cu 0.9 µg/L

    TDS: total dissolved solids.

    Fig. 2. Schematic diagram of run 1 type, run 2 type, and run 3 type.

    1L Glass Cell

    Copper Coupon × 4

    Rubber : only air

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    Corrosion Control of CP and Green Water Problem

    release, “a copper release percent change” was calculated for a given time [7].Copper release change

    in order to analyze alkalinity and hardness. Copper ions were analyzed by an inductively coupled plasma mass spectropho-tometer (ELAN6100; PerkinElmer Inc., Waltham, MA, USA). DR 4000 spectrophotometer (HACH, Loveland, CO, USA) was used to analyze chloride (Cl-), sulfate (SO

    42-). Table 2 explains the qau-

    lity of tested waster.

    3. Results and Discussions

    3.1. The Effect of Corrosion Control

    3.1.1. Rate measurement by coupon weight loss methodThe experiment was conducted where copper coupon was

    submerged in tap water dosing on different corrosion inhibitor concentration for 157 days. As can be seen from Figs. 3-5, cou-pon weight didn’t show any change during the test period. It was found that weight loss of coupon couldn’t be measured for that period. This method does not indicate any variations in the cor-rosion rate that occurred during the test. In run type 2, which was applied to flow rate, the weight loss of coupons was not mea-sured for 90 days. This is why copper pipe for water distribution systems are corrosion resistant, as phosphorous deoxidized cop-per is not oxidized and corroded easily. This result is consistent with how the blue water problem occurs in conditions where copper pipes are not corroded. Blue or green water problems happen in the presence of several mg/L of copper ion. In order to solve the blue or green water problem, micro inspection was needed.

    It was concluded that coupon weight didn’t decrease during the test period. Therefore, we monitored copper ion release to determine corrosion control regarding copper pipes.

    3.1.2. Behavior of cupric compound in aqueous stateSimulation of MINEQL+ ver. 4.5 (Environmental Research

    Software, Hallowell, ME, USA) was conducted in order to esti-mate cupric compound behavior in tap water.

    As can be seen from Fig. 6, copper ions in tap water differ from relative concentrations between H+ and OH- depending on pH. Cuprous ions are less stable than cupric ions. It was found that cuprous ions (Cu+) existed below pH 3, as pH levels increased, it became cuprite (Cu

    2O). This solid is expected to be formed dur-

    ing corrosion, especially during periods of stagnation, and may passivate the surface of copper. It is considered that cuprite is in the bottom layer of corrosion products.

    Cupric ion (Cu2+) appears until pH 6, as pH increases. It pre-cipitates as tenorite (CuO) as can be seen from the Fig. 7. Treated water has a pH range between 5.8 and 8.5. Tested water had pH 6.7-7.2. Therefore, cuprous ion was seldom present in tested wa-ter, which considers that tenorite was on the coupon surface. It shows us that copper ions in the tap water were formulated with different kinds of aqueous complexes and dissolved solids.

    The behavior between cupric ion and phosphate (PO4

    3-) is showed in Fig. 8. Cupric phosphate (Cu

    3(PO

    4)

    2) was dominant

    in pH 6-8. Tenorite (CuO) appeared from pH 7. Cupric oxyhy-droxide (Cu(OH

    4))was often present during corrosion. Therefore,

    cupric phosphate was formed as phosphate based inhibitors re-acted with released metal ion.

    3.2. Relative Effect of Inhibitor Dosage

    To highlight the relative effects of inhibitor dosage on copper

    Fig. 3. Variation of copper coupon weight on dosing phosphate cor-rosion inhibitor.

    Fig. 4. Variation of copper coupon weight on dosing silicate corro-sion inhibitor.

    Fig. 5. Variation of copper coupon weight on dosing mixture corro-sion inhibitor

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    Ji Eun Lee, Hyun Dong Lee, Gi Eun Kim

    3.2.1. Phosphate based corrosion inhibitorAccording to Fig. 9(a), percent change was a positive number

    130 days after phosphate based corrosion inhibitor 1 mg/L was dosed. It was discussed that 1 mg/L doses of phosphate based inhibitor generally decreased copper release within a duration of a 130 days. On the other hand, as doses of the corrosion inhibi-tor increased to 5 mg/L, relative effects of the corrosion inhibitor plunged rapidly. This result was consistent with further research that moderate(1 mg/L as P)polyphosphate or orthophosphate generally decreased copper release in pipe rig tests [7, 8].

    As is shown in the above equation, the positive number dem-onstrates that the corrosion inhibitor is effective regarding cor-rosion control. The higher the calculated positive number, the more competent the corrosion inhibitor will be in suppressing corrosion control. On the other hand, negative numbers signify acceleration in the corrosion rate.

    Fig. 6. Behavior of the chemical species of cuprous ion in tap water depending on pH increase.

    Fig. 7. Behavior of the chemical species of cupric ion in tap water depending on pH increase.

    Fig. 8. Behavior of the chemical species of cupric ion and phosphate in tap water depending on pH increase.

    Fig. 9. Relative impact of phosphate based corrosion inhibitor on total copper release compared to release without inhibitor in (a) run 1 type, (b) run 2 type, and (c) run 3 type tests.

    a

    c

    b

    Run 1 type

    Run 2 type

    Run 3 type

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    Corrosion Control of CP and Green Water Problem

    tion of copper and corrosion by polyphosphate, which was due to the reversion to orthophosphate.

    Fig. 9 indicates the behavior between cupric ion and phos-phate (PO

    43-). As dosage of phosphate corrosion inhibitor levels

    increase gradually, orthophosphate complexes with cupric ion as blue solid.The reaction equation simplifies to:

    3Cu2+ + 2(PO4)3-→ Cu

    3(PO

    4)

    2

    (Cupric phosphate)

    This reaction had an effect on the loss of the metal solubil-ity. Cupric phosphate was a blue, soluble complex. However, in cases concerning copper pipes, this soluble by-product brought about blue or green water problems.

    As can be seen from Fig. 9(b) run 2 type, copper release change was positive after 94 days when the inhibitor dosage was 1 mg/L. Copper release change shows positive value for 147 days under the whole concentration range of inhibitor. In run 3 type, the relative effect of corrosion inhibitors was not found during the test period. Therefore, in 3 test type, the optimal corrosion inhibitor concentration was 1 mg/L as P

    2O

    5.

    3.2.2. Silicate based corrosion inhibitorFig. 10 illustrates the relative effect of silicate based inhibi-

    tors. Except for 1 mg/L dosage of silicate based inhibitor in 30 days and 50 days, relative effects of inhibitors were positive numbers depending on inhibitor concentration shown from Fig. 10(a). In run 1 type, copper release change was positive in the whole concentration range of the inhibitor. In run 2 type, copper release change was positive in 105 days. In run 3 type, the copper release change of 10 mg/L dose was positive from 28 days. It is positive in the whole range of inhibitor concentration from 42 days. Furthermore, as the inhibitor dosage increased, copper re-lease decreased steadily whereas phosphate inhibitor accelerat-ed copper ion release. It was found that the silicate inhibitor had benefits towards the corrosion control of copper pipes. In the initial test period, low dosage of silicate inhibitors had negative numbers. Interestingly as time went on, the change in copper re-lease climbed up slowly. This supports the idea that the silicate inhibitor forms a protective film consisting of ferric or another metal oxide and silicate as opposed to phosphates that form pro-tective films on the bare metal surface by chemical reaction with either the corrosion products or the bare metal. Corrosion must occur before the metal surface can be protected. The films are self-limiting and don’t build up in thick layers. If the dosage is discontinued, the protection will cease within a short time.

    3.2.3. Blended corrosion inhibitorAccording to Fig. 11(a), as inhibitor dosage increases to 10

    mg/L, the percent change of copper release decreased. There was a similar trend on the phosphate based inhibitor. Dosage of 1 mg/L blended inhibitor was positive 8% in 100 days, after 130 days dosing of 2 mg/L inhibitor was 2.22%. In 1 mg/L, the per-cent change increased steadily whereas high dosage of inhibitor was a negative percentage. In the case of run 2 type, copper re-lease change was positive after 147 days from Fig. 11(b). In this period, all concentrations of corrosion inhibitors were efficient to decrease copper release in comparison to not including an inhibitor. Fig. 11(c) represents the relative effect in run 3 type. The copper release changes in the all concentration ranges were positive until 28 days. Its effect disappeared, and in 49 days the

    Copper ion released from copper coupon reacted with phos-phate with which polyphosphate was hydrolyzed. Copper com-plex tended to increase soluble copper release. Orthophosphate complexes with Fe2+, Cu2+ and Pb2+, which made passivation films on anodic sites, suppressed the electrochemical corrosion reactions. Polyphosphate prevented formation of slightly soluble scales of calcium carbonate, calcium sulfate, and stabilize iron and manganese to prevent red water. Polyphosphates have a re-cord of successful corrosion suppression in some waters but in others they can increase corrosivity. Research found an accelera-

    Fig. 10. Relative impact of silicate based corrosion inhibitor on total copper release compared to release without inhibitor in (a) run 1 type, (b) run 2 type, and (c) run 3 type tests.

    a

    c

    b

    Run 1 type

    Run 2 type

    Run 3 type

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    Ji Eun Lee, Hyun Dong Lee, Gi Eun Kim

    on types and its concentration of corrosion inhibitor. Langelier saturation index (LI), Larson ratio (LR) and Korea water index (KWI) were monitored and calculated based on variation of wa-ter quality.

    3.3.1. Langelier saturation index (LI)The LI is the most widely used indicator of water scale po-

    tential [10]. It is purely an equilibrium index and deals only with the thermodynamic driving force for calcium carbonate scale formation and growth.

    Since pH is a corrosion inhibition factor, Cu ion is less soluble as pH increases. Alkalinity is known as an important factor to form a calcium carbonate scale.

    Firstly, as can be seen from Fig. 12, LI varied between -1.78 and -0.92 under the condition without the inhibitor, whereas as the amount of corrosion inhibitor increased, LI values decreased gradually. Secondly, Fig. 13 showed that the silicate based inhibi-tor had opposite effects on LI compared to phosphate based in-hibitors. Since silicate based inhibitors increased pH depending on concentration, and it had an important role on increasing alkalinity, the LI value was less negative in comparison to not having an inhibitor. Thirdly, as seen from Fig. 14, the blended inhibitor had a similar trend to forming a protective layer in the coupons compared to silicate based inhibitors, as the concen-tration of blended inhibitors multiplied to 1 mg/L, 5 mg/L, 10 mg/L, LI is from -1.33 to -0.57, from -1.15 to -0.37, and from -0.98 to -0.21. There was a positive correlation between inhibitor con-centration and LI value, which resulted from the silicate compo-nent in blended inhibitors.

    As a result of monitoring LI, silicate based inhibitors were the most beneficial in regards to corrosion control concerning cop-per pipe. Phosphate based inhibitor did not have any positive impact towards corrosion control.

    3.3.2. Larson ratio (LR)The LR was developed from the relative corrosive behavior of

    chlorides and sulfates for the protective properties of bicarbon-ate.

    There was a negative correlation between phosphate based inhibitors and sulfate concentration. It is apparent that the val-ues obtained from test of phosphate based inhibitor were less than the test of silicate based inhibitors. In the previous section it was determined that phosphate based inhibitors had an impact on reducing sulfates significantly. As inhibitor concentration in-creased to 5 mg/L, LR decreased gradually. The value of test wa-ter without inhibitors was over 0.4. However, the values concern-ing the whole range of inhibitor dosage are below 0.4 (Fig. 15).

    Fig. 16 illustrates variations of LR depending on the silicate based inhibitor concentration. It was observed that the value regarding dosing 1 mg/L was over 0.4 during the test period. However, as inhibitor concentrations increased to 10 mg/L, LR decreased below 0.4, which continued for 49 days. This was be-cause the silicate based inhibitor had a role to increase alkalinity. As the amount of bicarbonate (HCO

    3-) climbs up, LR plunges. It

    was due to the fact that the bicarbonate reacted with sulfate. As seen from Fig. 17, mixture inhibitor showed a negative cor-

    relation between inhibitor concentration and LR. The value for doses of 10 mg/L was below 0.4 during 49 days.

    According to the results of LR, phosphate based inhibitors were the most effective while silicate based inhibitor had a nega-tive effect towards corrosion control.

    copper release change of the 1 mg/L dose was positive. As such, moderate dosage of blended inhibitor was 1 mg/L.

    3.3. Indirect Method by Corrosion Index

    In order to control corrosion in copper pipe it is imperative that highly variable water quality needs to be monitored and re-lated corrosion index calculated [9].

    Several values of water quality were measured depending

    Fig. 11. Relative impact of blended corrosion inhibitor on total cop-per release compared to release without inhibitor in (a) run 1 type, (b) run 2 type, and (c) run 3 type tests.

    a

    c

    b

    Run 1 type

    Run 2 type

    Run 3 type

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    Corrosion Control of CP and Green Water Problem

    hand, chloride, sulfate, and TDS were selected as the corrosion acceleration factors. Table 3 shows the optimizing factor of cor-rosion control (W

    qoi).

    3.3.3. Korea water index (KWI)In order to compare the water quality depending on dosing

    corrosion inhibitor, KWI which was developed by Lee et al. [9]

    was applied in this research. The pH, alkalinity, and hardness were selected as the corrosion inhibition factor. On the other

    Fig. 12. Variation of Langelier saturation index (LI) depending on phosphate based inhibitor concentration.

    Fig. 13. Variation of Langelier saturation index (LI) depending on silicate based inhibitor concentration.

    Fig. 14. Variation of Langelier saturation index (LI) depending on blended inhibitor concentration.

    Fig. 15. Variation of Larson ratio (LR) depending on phosphate based inhibitor concentration.

    Fig. 16.. Variation of Larson ratio (LR) depending on silicate based inhibitor concentration.

    Fig. 17. Variation of Larson ratio (LR) depending on blended inhibi-tor concentration.

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    Ji Eun Lee, Hyun Dong Lee, Gi Eun Kim

    References

    1. American Water Works Association (AWWA). Internal cor-rosion of water distribution systems: cooperative research report. 2nd ed. Denver: AWWA Research Foundation; 1996.

    2. McIntyre P, Mercer AD. Corrosion and related aspects of ma-terials for potable water supplies. London: Institute of Ma-terials; 1993.

    3. Xiao W, Hong S, Tang Z, Seal S, Taylor JS. Effects of blending on surface characteristics of copper corrosion products in drinking water distribution systems. Corros. Sci. 2007;49:449-468.

    4. Goh KH, Lim TT, Chui PC. Evaluation of the effect of dosage,

    Where,Wqin

    i : inhibition factor, Wqac

    i: acceleration factor,Wqo

    i : op-

    timum water quality, KWI >1: corrosive, KWI = 1: equlibrium, KWI < 1: non corrosive, n1: the number of inhibition factor, n2: the number of acceleration factor.

    The data of water quality obtained from the run 3 type was used to calculate KWI, as seen from Fig. 18. Firstly, KWI varied between 0.83 and 0.92, as dose of phosphate inhibitor increased to 5 mg/L. It showed a trend of being close to 1. This index de-termined that water was not corrosive if the value was over 1. Therefore, phosphate based inhibitors did not have a seriously bad effect on corrosion control regarding copper pipes provid-ing the result.

    Secondly, in cases concerning silicate based inhibitors, KWI fluctuated between 0.93 and 1.04 depending on the inhibitor concentration. This result indicated that silicate based inhibitors made water non-corrosive. Thus, silicate based inhibitors were effective in controlling copper corrosion, which was confirmed by the result of copper release change, LI calculation.

    Thirdly, KWI was from 0.88 to 0.98 when the mixed inhibitor concentration increased to 10 mg/L. Especially, the value was 1.06 in 14 days, and 1.05 in 21 days, which indicated that water was non-corrosive. As such, blended inhibitor had less effect to-wards corrosion control than did silicate based inhibitors.

    4. Conclusions

    To sum up, as can be seen from Table 4, the most moderate corrosion inhibitor to control copper pipe corrosion was the sili-cate based inhibitor, whose optimal concentration was 8 mg/L to 10 mg/L as SiO

    2. In cases of phosphate inhibitors, it can ac-

    celerate corrosion in copper pipe. The optimal dosage of inhibi-tor was 1 mg/L, whereas compared to silicate based inhibitors, it was less effective.

    Table 3. Optimizing factor of corrosion control

    Inhibition factor(Wqini)

    Value Acceleration factor(Wqaci)

    Value

    pH 7.5 TDS (mg/L) 85

    Alkalinity(mg/L as CaCO3)

    60 Cl- (mg/L) 10

    Hardness(mg/L as CaCO3)

    80 SO42- (mg/L) 10

    Table 4. Summary of the inhibitors effects on corrosion control

    Silicate inhibitor - Moderate dosage

    Optimal inhibitor 6-10 mg/L as SiO2

    Phosphate inhibitor- Moderate dosage

    Not effective to copper pipe1 mg/L as P2O5

    Corrosion index

    LI Silicate > mixture > phosphate

    LR Phosphate> mixture > silicate

    KWI Silicate > mixture > phosphate

    Fig. 18. Variation of Korea water index (KWI) depending on 3 type of inhibitor concentration.

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    Corrosion Control of CP and Green Water Problem

    soluble copper corrosion by-product release. Corros. Sci. 2002;44:1057-1071.

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