A revolution in textile processing technology

THE NEW STANDARD

THE DYEOX CO2 textile dyeing

THE WORLD’S F IRST INDUSTRIAL PROVEN

CO2 TEXTILE DYEING SOLUTION.

WATER FREE AND PROCESS CHEMICAL FREE.

211

CO2:• Solventfordyes&affinitywithsyntheticfabric.

• Safe:non-flammableandnon-toxic.

• Sustainable&recyclable.

• Inexpensive&abundantlyavailable.

• Thesamequalityanywhereintheworld.

FEATURES:• Closedloop,beamdyeingprocess.

• Excellentbatchtobatchreproducibility.

• More than 98% dye take up.

• Easyfabricloading.

• No reduction cleaning needed.

• Fullyautomateddoorhandling.

• Integrated CO2 separator for CO2 recycling.

• Integrated CO2 process tank.

• Mechanical Cleaning Machine (MCM).

• DyeCartridgePreparationSystem(DCPS).

• CO2Labdyesystemforcolourdevelopment.

OPERATING SYSTEM: • ControlwithindustrialHMI.

• Advancedautomation.

• Remotemonitoringandcontrolpossible.

• Interactive control.

• Touch screen.

IMPACT:• Zerowater.

• Usedreclaimedcarbondioxideasdyecarrier.

• Closedloopsystem,>95%ofCO2isreclaimed.

• Nowastewater,nowastewatertreatment.

• Zeroliquiddischarge.

• Usepuredyes,noadditives,processchemicalfree.

• Fits the circular textile supply chain.

ENERGY: • Energyefficientdyeingprocess,includingCO2

cleaning and recovery.

• Noadditionalenergyrequiredforadditional

processessuchaswaste-watertreatment.

SAFETY:• ASME design standard.

• Customisedsoftwaretopreventoperatingerrors.

• Integrated CO2detectionsystem.

• BuiltinEmergencyStopButtons.

• Dedicatedsafetysoftware.

• CertifiedbyVeritasandLloyd’s.

CO2 CO2 > 95% RECYCLED

CO2 DYED FABRIC

2. CO2 DYEING PROCESS (250 bar | 120 oC)

1. CO2 STORAGE

3. SEPARATOR

Colours represent the different phases of CO2, as represented in the phase diagram.

Onlyreclaimed

CO2

Zerowater

ZEROWATER

ONLYRECLAIMED

CO2

Noprocess

chemicals

Cleanprocess

Shortbatchcycles, dry

process

PUREDYES

ZEROWASTE WATER

ENERGYEFFICIENT

Fast colourabsorption

Continiousdevelopment

Deep colourpenetration,

pure dyes

VIBRANTCOLOURS

QUICK

FABRICVERSATILITY

ZERO WATERDyeCooistheworld’sfirstindustrialprovenCO2 textile dyeing solution,

water-freeandprocesschemical-free.ThisrevolutionaryCO2 dyeing process,

makestextiledyeingsustainable,efficientandprofitable.Providing

geographicalfreedomfromwatersourcesandofferingtextilemanufactures

aheadstartonlegislationthatrestrictstheuseofhazardouschemicals.

CO2DyeCootechnologyusesreclaimedCO2asthedyeingmediuminaclosed

loop process. When pressurized, CO2becomessupercritical.InthisstateCO2

hasaveryhighsolventpower,allowingthedyetodissolveeasily.

PURE DYESCO2dyeingdoesnotneedaddedprocesschemicalstodissolvedyes.The

technologyuses100%puredyes,withmorethan98%uptakesothereisno

waste.Thepuredyesareusedinpowderedform.

VIBRANT COLOUR100%puredyesaregivingbeautiful,vibrantcolours.Duetothehigh

permeabilityofsupercriticalCO2 the dyes are easily and deeply transported

intothefibres.Thisiscreatingintensecolourswithexcellentqualitycharacteristics.

QUICK CO2iscirculatedthroughthepressurevesseltotransportalldyetothefabric

andevenlydistributeinthefabric.AttheendofthedyecycleCO2 is

transferred via the integrated separator to the integrated CO2worktank.

In the separator the CO2(dyeliquor)iscompletelycleanedandmadeready

tobereusedforthenextdyebatch.

ENERGY EFFICIENTAllprocessstepsfromdissolvingdye,dyeing,cleaningandreclaimoftheCO2

areintegratedinDyeOx.Thefabriciscompletelydrywhenitleavesthevessel.

ZERO WASTE WATERNoprocesschemicals,zeroliquiddischarge,nowater,nowastewater

treatmentisnecessary.

FABRIC VERSATILITYCO2dyeingissuitableforsyntheticPETfabricsandyarn.CO2 dyes various

fabricconstructionsandpermeability.AwiderangeofPETfabric(virginand

recycled)canbedyed.

100

1,000

10,000

TEMPERATURE (ºC)

SOLID

LIQUID

SUPERCRITICALFLUID

CRITICAL POINT

TRIPLE POINT

GAS

PR

ESSU

RE

(BA

R)

10

1-50 0 50 100

1. Supply Skid

2. Separator Skid

3. Heating and Cooling Skid

4. Dye Vessel Skid 1

5. Dye Vessel Skid 2

6. Dye Vessel Skid 3

7. Process Vessel Skid

8.ElectricalCabinet

9. Touch Screen Control Panel

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9,45m

2,87

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99m

14,3

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Overview drawing

SIZE1:200

PART NO.SCALE

DyeOx 4.5

01-05-2019 -W.Spruijt

REV

Flevolaan 501382 JZ WeespThe Netherlands

Phone: +31 (0)294 41 00 25Email: info@dyecoo.comFax: +31 (0)8422 99 357

D06000152169

This page is for:

CREATED BY DATE

DOC. NO: SW-0026824 SHEET 2 OF 5

DESCRIPTION

Ownership and copyrights © DyeCoo Textile Systems B.V.

A0

For R

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Only Customer

CAPACITY:• Three dyeing vessels.

• Paralleldyeingof3separatecolours,diversmaterialtypes.

• Batch capacity 20kg-200 kg (per vessel).

• Average24batchesperday(24h|3vessels).

• Nominaldailyoutput4.000kg.

WEIGHT:• Totalshippingweight:130.000kg.

• Requiredfloorload:2.500kg/m2.

DIMENSIONS:• Total CO2dyeingsystem(Netto):14,30mx9,45mx3.99m.

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SIZE1:200

PART NO.SCALE

DyeOx 4.5

01-05-2019 -W.Spruijt

REV

Flevolaan 501382 JZ WeespThe Netherlands

Phone: +31 (0)294 41 00 25Email: info@dyecoo.comFax: +31 (0)8422 99 357

D06000152169

This page is for:

CREATED BY DATE

DOC. NO: SW-0026824 SHEET 2 OF 5

DESCRIPTION

Ownership and copyrights © DyeCoo Textile Systems B.V.

A0

For R

efer

ence

Only Customer

1. Dye Cartridge Preparation

System(DCPS)

2. Spare Internal

3. Maintenance Trolley

4. TextileBeamØ400

5. TextileBeamØ200

6. TextileBeamØ600

7. YarnBeam

Multi Spindle: 42 cones

8. Textile Trolley

9. Mechanical Cleaning

Machine (MCM)

10. Dye Cartridge

11. Dyeholder, Dye Cartridge

12. Swirl

13. Dyeholder Parking Yoke

14. Dyeholder Trolley

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9,45m

2,87

m3,

99m

14,3

0m

Overview drawing

SIZE1:200

PART NO.SCALE

DyeOx 4.5

01-05-2019 -W.Spruijt

REV

Flevolaan 501382 JZ WeespThe Netherlands

Phone: +31 (0)294 41 00 25Email: info@dyecoo.comFax: +31 (0)8422 99 357

D06000152169

This page is for:

CREATED BY DATE

DOC. NO: SW-0026824 SHEET 2 OF 5

DESCRIPTION

Ownership and copyrights © DyeCoo Textile Systems B.V.

A0

For R

efer

ence

Only Customer

7

9

456

38

1 2

MATERIAL TYPE KNIT WOVEN YARN

BeamType(maxdyeablefabricwidth)

Ø200mm:200cm Ø200mm:200cmØ400mm:182cmØ600mm:182cm

Multi Spindle: 42 conesMono Spindle: 7 cones

Capacity(Dependingfabricweight,conetype)

•Maxweight:±200Kg•Averageload:±160Kg

•Maxweight:±200Kg•Averageload:±140Kg

•Maxconeweight:4,7Kg•MaxLoad:198Kg

Dyeablematerial • 100% PET• No CD-PET• Blend only PET dyed

FABRIC YARN

No.Batches|24Hr(indicative)

20 : dark colours24:medium28:light|white

16:darkcolours17:medium18:light|white

Capacity(Dependingfabricweight,conetype)

•Maxweight:±200Kg•Averageload:±160Kg

•Maxconeweight:4,7Kg•MaxLoad:198Kg

CO2 Usage Reclaimrate>95%

Electrical Usage Average160kWhperbatch

SteamConsumption 250Kgperbatch

Total Energy Usage(Electrical usage + steamconsumption)

Average320kWhperbatch

Average Dyestuff 1%wof

THE CO2LABDYE

1. Labdye

2. Hand valve

3. Safety relieve valve

32

1

TECHNICAL SPECIFICATIONS:• Maximumoperatingpressure:250bar.

• MaximumDesignPressure:350bar.

• Netcontent:290millilitres.

• Maximumoperatingtemperature:120°C.

• Maximumdesigntemperature:150°C.

• Capacity:A4sizefabric.

• Beamtype:Ø38mm.

• Operatesinastandardoilbath.

DyeCooHeadquartersAddress:Flevolaan50,1382JZ,

Weesp, The Netherlands

Phone: 31(0)294410025,

www.dyecoo.com/contact

ThisTechnicalBrochureisbasedonthem

ostrecentinform

atio

n.

Itisdistributedwithreservatio

nsforfuturem

odificatio

ns.

Copyright©2019byDye

CooTextileSystemsB.V.A

llrig

htsarereserved.

DYESTUFF AND CHEMICAL PARTNERS

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REV TEXTREV DATEAPPROVED

9,45m

2,87

m3,

99m

14,3

0m

Overview drawing

SIZE1:200

PART NO.SCALE

DyeOx 4.5

01-05-2019 -W.Spruijt

REV

Flevolaan 501382 JZ WeespThe Netherlands

Phone: +31 (0)294 41 00 25Email: info@dyecoo.comFax: +31 (0)8422 99 357

D06000152169

This page is for:

CREATED BY DATE

DOC. NO: SW-0026824 SHEET 2 OF 5

DESCRIPTION

Ownership and copyrights © DyeCoo Textile Systems B.V.

A0

For R

efer

ence

Only Customer

THE DYEOX CO2 textile dyeing

The Dyestuf f Company

The Dyestuf f Company

The Dyestuf f Company