THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING ...
Transcript of THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING ...
Versum Materials Confidential
THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING PACKAGING PROCESSES IN HETEROGENEOUS INTEGRATION
Tianniu Rick Chen, Ph.D.
General Manager
Global SP&C (Surface Preparation & Cleans) Business
Business of Cleans ConferenceApr. 1st, 2019
Versum Materials Confidential© Versum Materials 20192
❑ Market Drivers and Changes for Formulated Packaging Cleans
❑ Challenges & Advancements of Formulations Development
❑ Summary
Versum Materials Confidential© Versum Materials 20193
❑ Market Drivers and Changes for Formulated Packaging Cleans
❑ Challenges & Advancements of Formulations Development
❑ Summary
Versum Materials Confidential
PACKAGING INDUSTRY VALUE CHAIN*
*Source: Yole.
Packaging(Assembling)/Testing❑ Sales ~ $56 B in 18’, ~ 80% packaging/assembling vs. ~ 20% testing❑ Growing at a CAGR of 3.0 % (‘11-18’)❑ Increasing OSATs (Outsourced Assembling & Testing) presence (03’ – 18’)
2018
2008
2003
OSATFoundryFabless
IDM
CAGR = 3.0%
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INDUSTRY VALUE CHAIN*
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Packaging Materials (including ceramic and flexible)❑ Sales ~ $21 B in 18’❑ ~ 42 % of total microelectronics materials sales in 18’❑ Growing at a CAGR of 7.7 % (‘16-18’)❑ Core to SEMI Innovation and Productivity
*Source: IC Insights; SEMI, Techcet & Linx consulting.
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WHAT DRIVES FORMULATED PACKAGING CLEANS?
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Industry Volume Growth❑Silicon MSI/Wafer Starts
▪ 10% CAGR of MSI (17’ – 23’)❑Revenue growth
▪ 27% CAGR of revenue (18’ – 23’)
Source: Yole Development, 2017/2019
Versum Materials Confidential© Versum Materials 20197
❑ Market Drivers and Changes for Formulated Packaging Cleans
❑ Challenges & Advancements of Formulations Development
❑ Summary
Versum Materials Confidential
Technology Changes
New Heterogenous Architectures
❑ 2.X/3D integrations▪ More options & more materials
SWIFT®/ 2.1/2.3D?; INFO®/ 2.XD?;SLIM®/2.5D? CoWoS®/2.5D?
FoCoS®/ 2.1/2.3D? EMIB®/2.5D?
Source: Raja Swaminathan, Intel, ECTC (Electronic Components and Technology Conference), 2018.
GREATER NEEDS FOR INNOVATION
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Image source: Intel
Electronic/Photonic SiP through Heterogeneous Integration
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ROADMAP OF PACKAGING CLEANS
ApplicationTargeted materials
Type of materials OfferingsSingle chip
packaging cleans
Advanced Packaging cleans
2.5X D 3D
PERRs (Post Etch Reside
Removers)
/PARRs (Post Ash Reside
Removers)
Photoresists
(PRs)
Polymers
(Acrylic, et. al.)
Fluorinated residue
ACT® XT1100 Series
ACT® NE Series
Dynastrip® DL9150
TFRRs
(Thick Films Resists
Removers)
Photoresists
(PRs)
Polymers
(Acrylic, et. al. )
ACT® VFS Series
Dynastrip® AP7880T
Dynastrip® AP7900C
Dynastrip® AP1050
Temporary Bond Clean
(Device and Carrier)Adhesives
Polymers
(Silicone, polyimide, et. al.)Dynasolve®219
Selective Si etching Substrate Silicon ACT® VSE Series
Surface cleaning Interconnects Al, Cu, et. al. BPS100/106/600
BPS 729A/B
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HVM adopted
Customer-site qualified
Developmental offerings
Versum Materials Confidential
OUR COMMITMENT TO SAFER AND ENVIRONMENTALLY-FRIENDLY PRODUCTS
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Our Principles Our Values Our Strategy
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GREATER NEEDS FOR INNOVATION SELECTIVE PACKAGING CLEANS
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t = 40 minsT = 60 C
(TOK CE5000)
Compatible with RDLs/µbumps/pillars/PBO
Dynastrip® 7990T
Dynastrip® DL9150
Compatible with RDLs/µbumps/pillars/PI/PBO
Cu seed (300 nm)Ph
oto
resi
st
(20
–1
50
m
)
Si substrate
Ti barrier (50 nm)
Cu seed (300 nm)
Si substrate
Ti barrier (50 nm)
b
um
pC
u/N
i/Sn
Ag
Pre-
Post-
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* Image source: 3M
PER
Rem
oval
Bo
schEtch
ing
TSV via holefabrication
Plasmadie singulation
PER
Rem
oval
Bo
schEtch
ing
GREATER NEEDS FOR INNOVATION SELECTIVE PACKAGING CLEANS
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Versum Materials Confidential
t = 0 min
Top Middle Bottom
F (at.%)by AES
0.5(1) 0.7(2) 0.2(1)
Top Middle Bottom
F (at.%)by AES
ND* ND* ND*
POST ETCH RESIDUE (PER) CLEANS IN PACKAGING PROCESSES
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Top Middle Bottom
F (at.%)by AES
0.2(0) 0.6(2) 0.1(1)
Dynastrip® DL9150
Dynastrip® AP7880C
t = 60
min
sT = 7
0 C
ND: Non-Detected
Compatible with RDLs/µbumps/pillars/PI/PBO
t = 1
min
T =
30 C
t = 60
min
sT = 7
0C
Versum Materials Confidential
t = 0 min
Top Middle Bottom
F (at.%)by EDX
0.6(1) ND ND
ACT® VSE
t = 1 m
inT = 3
0 C
EDX Top
EDX Middle
EDX Bottom Compatible with Sn/SiO2/Dicing tape
EDX Top
EDX Middle
EDX Bottom
Top Middle Bottom
F (at.%)by EDX
2.2(5) 6.9(5) 1.5(1)
t = 1 m
inT = 3
0 C
* Janet Hopkins, “Optimizing Surface Chemistry After Plasma Dicing”, SemiconEuropa. 2018.
ND: Non-Detected
POST ETCH RESIDUE (PER) CLEANS IN PACKAGING PROCESSES*
14© Versum Materials 2019
Versum Materials Confidential© Versum Materials 201915
❑ Market Drivers and Changes for Formulated Packaging Cleans
❑ Challenges & Advancements of Formulations Development
❑ Summary
Versum Materials Confidential
CRITERIA FOR SUCCESS AS WE APPROACH THE 2020S
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Customer Relationships
Diversified Portfolio
Innovation Capabilities and Intellectual Property
Global Infrastructure and Reliable Supply
SEMI Next Generation
Formulated Packaging CleansSupplier
Versum Materials Confidential
Air Products and Chemicals acquired Ashland Specialty
Chemical Company's electronic chemicals unit.
Air Products foundedin Detroit, Michigan, based on Leonard Pool’s revolutionary on-site gas supply concept.
Acquired Dynaloy LLC, a leading supplier of formulated cleaning
solutions from Eastman Chemical Company (NYSE: EMN).
Air Products’ EMD (Electronic Materials Division) spun off
As Versum Materials on October 4, 2016
2003 2016 Increase 80%1940 2017 Sustained Growth into 2020s
MATERIAL SUPPLIERS ARE CONSOLIDATING
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THANK YOU !
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