THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING ...

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Versum Materials Confidential THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING PACKAGING PROCESSES IN HETEROGENEOUS INTEGRATION Tianniu Rick Chen, Ph.D. General Manager Global SP&C (Surface Preparation & Cleans) Business Business of Cleans Conference Apr. 1 st , 2019

Transcript of THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING ...

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Versum Materials Confidential

THE DEVELOPMENT OF FORMULATED CLEANS FOR ENABLING PACKAGING PROCESSES IN HETEROGENEOUS INTEGRATION

Tianniu Rick Chen, Ph.D.

General Manager

Global SP&C (Surface Preparation & Cleans) Business

Business of Cleans ConferenceApr. 1st, 2019

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Versum Materials Confidential© Versum Materials 20192

❑ Market Drivers and Changes for Formulated Packaging Cleans

❑ Challenges & Advancements of Formulations Development

❑ Summary

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❑ Market Drivers and Changes for Formulated Packaging Cleans

❑ Challenges & Advancements of Formulations Development

❑ Summary

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PACKAGING INDUSTRY VALUE CHAIN*

*Source: Yole.

Packaging(Assembling)/Testing❑ Sales ~ $56 B in 18’, ~ 80% packaging/assembling vs. ~ 20% testing❑ Growing at a CAGR of 3.0 % (‘11-18’)❑ Increasing OSATs (Outsourced Assembling & Testing) presence (03’ – 18’)

2018

2008

2003

OSATFoundryFabless

IDM

CAGR = 3.0%

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INDUSTRY VALUE CHAIN*

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Packaging Materials (including ceramic and flexible)❑ Sales ~ $21 B in 18’❑ ~ 42 % of total microelectronics materials sales in 18’❑ Growing at a CAGR of 7.7 % (‘16-18’)❑ Core to SEMI Innovation and Productivity

*Source: IC Insights; SEMI, Techcet & Linx consulting.

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WHAT DRIVES FORMULATED PACKAGING CLEANS?

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Industry Volume Growth❑Silicon MSI/Wafer Starts

▪ 10% CAGR of MSI (17’ – 23’)❑Revenue growth

▪ 27% CAGR of revenue (18’ – 23’)

Source: Yole Development, 2017/2019

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❑ Market Drivers and Changes for Formulated Packaging Cleans

❑ Challenges & Advancements of Formulations Development

❑ Summary

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Technology Changes

New Heterogenous Architectures

❑ 2.X/3D integrations▪ More options & more materials

SWIFT®/ 2.1/2.3D?; INFO®/ 2.XD?;SLIM®/2.5D? CoWoS®/2.5D?

FoCoS®/ 2.1/2.3D? EMIB®/2.5D?

Source: Raja Swaminathan, Intel, ECTC (Electronic Components and Technology Conference), 2018.

GREATER NEEDS FOR INNOVATION

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Image source: Intel

Electronic/Photonic SiP through Heterogeneous Integration

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ROADMAP OF PACKAGING CLEANS

ApplicationTargeted materials

Type of materials OfferingsSingle chip

packaging cleans

Advanced Packaging cleans

2.5X D 3D

PERRs (Post Etch Reside

Removers)

/PARRs (Post Ash Reside

Removers)

Photoresists

(PRs)

Polymers

(Acrylic, et. al.)

Fluorinated residue

ACT® XT1100 Series

ACT® NE Series

Dynastrip® DL9150

TFRRs

(Thick Films Resists

Removers)

Photoresists

(PRs)

Polymers

(Acrylic, et. al. )

ACT® VFS Series

Dynastrip® AP7880T

Dynastrip® AP7900C

Dynastrip® AP1050

Temporary Bond Clean

(Device and Carrier)Adhesives

Polymers

(Silicone, polyimide, et. al.)Dynasolve®219

Selective Si etching Substrate Silicon ACT® VSE Series

Surface cleaning Interconnects Al, Cu, et. al. BPS100/106/600

BPS 729A/B

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HVM adopted

Customer-site qualified

Developmental offerings

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OUR COMMITMENT TO SAFER AND ENVIRONMENTALLY-FRIENDLY PRODUCTS

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Our Principles Our Values Our Strategy

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GREATER NEEDS FOR INNOVATION SELECTIVE PACKAGING CLEANS

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t = 40 minsT = 60 C

(TOK CE5000)

Compatible with RDLs/µbumps/pillars/PBO

Dynastrip® 7990T

Dynastrip® DL9150

Compatible with RDLs/µbumps/pillars/PI/PBO

Cu seed (300 nm)Ph

oto

resi

st

(20

–1

50

m

)

Si substrate

Ti barrier (50 nm)

Cu seed (300 nm)

Si substrate

Ti barrier (50 nm)

b

um

pC

u/N

i/Sn

Ag

Pre-

Post-

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* Image source: 3M

PER

Rem

oval

Bo

schEtch

ing

TSV via holefabrication

Plasmadie singulation

PER

Rem

oval

Bo

schEtch

ing

GREATER NEEDS FOR INNOVATION SELECTIVE PACKAGING CLEANS

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t = 0 min

Top Middle Bottom

F (at.%)by AES

0.5(1) 0.7(2) 0.2(1)

Top Middle Bottom

F (at.%)by AES

ND* ND* ND*

POST ETCH RESIDUE (PER) CLEANS IN PACKAGING PROCESSES

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Top Middle Bottom

F (at.%)by AES

0.2(0) 0.6(2) 0.1(1)

Dynastrip® DL9150

Dynastrip® AP7880C

t = 60

min

sT = 7

0 C

ND: Non-Detected

Compatible with RDLs/µbumps/pillars/PI/PBO

t = 1

min

T =

30 C

t = 60

min

sT = 7

0C

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t = 0 min

Top Middle Bottom

F (at.%)by EDX

0.6(1) ND ND

ACT® VSE

t = 1 m

inT = 3

0 C

EDX Top

EDX Middle

EDX Bottom Compatible with Sn/SiO2/Dicing tape

EDX Top

EDX Middle

EDX Bottom

Top Middle Bottom

F (at.%)by EDX

2.2(5) 6.9(5) 1.5(1)

t = 1 m

inT = 3

0 C

* Janet Hopkins, “Optimizing Surface Chemistry After Plasma Dicing”, SemiconEuropa. 2018.

ND: Non-Detected

POST ETCH RESIDUE (PER) CLEANS IN PACKAGING PROCESSES*

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❑ Market Drivers and Changes for Formulated Packaging Cleans

❑ Challenges & Advancements of Formulations Development

❑ Summary

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CRITERIA FOR SUCCESS AS WE APPROACH THE 2020S

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Customer Relationships

Diversified Portfolio

Innovation Capabilities and Intellectual Property

Global Infrastructure and Reliable Supply

SEMI Next Generation

Formulated Packaging CleansSupplier

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Air Products and Chemicals acquired Ashland Specialty

Chemical Company's electronic chemicals unit.

Air Products foundedin Detroit, Michigan, based on Leonard Pool’s revolutionary on-site gas supply concept.

Acquired Dynaloy LLC, a leading supplier of formulated cleaning

solutions from Eastman Chemical Company (NYSE: EMN).

Air Products’ EMD (Electronic Materials Division) spun off

As Versum Materials on October 4, 2016

2003 2016 Increase 80%1940 2017 Sustained Growth into 2020s

MATERIAL SUPPLIERS ARE CONSOLIDATING

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THANK YOU !

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