The complete real-time solution for warehouse control

www.bpcontrols.com

Whether you need more control or better control, the Realtime360 Warehouse Control System from BP Controls offers you a complete WCS solution. From sortation and in-motion weighing to label print and apply and PLC controls, our solution offers both the modularity and scalability to fit your needs, coupled with the most user- friendly HMI available.

*All systems are modular in design and available as either stand-alone applications or integrated into a complete Realtime360 Warehouse Control System. All systems are capable of integrating with existing data collection components (e.g., scanning/imaging, dimensioning, weighing, label printers, etc.).

Sort*} Sortation system for routing packages on any material handling system (MHS)} Expands easily–just add single or multiple lanes to accommodate future growth} Easily maintained with text-based or HMI graphic based diagnostics} Seamless integration with Realtime360 View HMI Graphic Diagnostic Packages

Label*} Automatic in-motion label print and apply system} Provides reliable and accurate labeling of packages while in transport on conveyor} Capable of supporting multiple printer applicators for increased throughput} Supports all label print and apply technologies

Weigh*} Dynamically captures weight data as packages pass through an in-motion scale} System adapts to both catch weight and check weigh applications} Ideal for manifesting, verification and revenue recovery applications} Supports all scale manufacturers

Controls*} Programmable Logic Controller (PLC) based controls for material handling systems (MHS) } Provides control I/O for motors, photoeyes, solenoids, etc. } Status outputs seamlessly integrate with Realtime360 HMI for system diagnostics and performance statistics } Available as a stand-alone or integrated system

Pick*} Increases productivity by simplifying the process} Reduces or completely eliminates Pick errors} Provides greater control of Pick inventory and replenishment

Static*} Static Suite provides desktop versions of our Reatime360 dynamic in-motion packages} Same features as the in-motion solutions scaled down for manual operations} Standard packages for Labeling, Weighing, and Dimensioning solutions} Integrates seamlessly with Realtime360 Warehouse Control System

Configuration Setup

Easy adjustment of multiple operational parameters. HMI provides a real-time view of each material handling system.

Operations

HMI enables real-time monitoring of all WCS systems allowing adjustment as needed.

Real-time view of WCS systems. Color-coded operational status for easy troubleshooting and quick problem resolution.

Maintenance

} Easily identify where conveyor jams and other fault conditions occur} Click on scanner location to view performance and history of barcodes scanned} Customize configuration on the fly: set ratios for product flow/conveyor merge point} User-friendly HMI (human-machine interface) based on CAD layout of your systems

Realtime360 View

} Fully compliant with all industry standards from the floor to the host system } IT friendly, database-driven software application at the core of the system

} Scalable, email alerts, front-end graphics, tablet friendly} Remotely accessible web-based reporting

A Database-Driven WCS Solution

Performance ReportingProvides easy to understand diagnostics and reports on system performance.

225 Rt. 522, Suite 205 Manalapan, NJ 07726

BP Controls… Your Source for Industrial Automation Systems

Since 1989, BP Controls, Inc. has been at the forefront of automated system controls design and development. Our goal is to fully evaluate and understand our customers’ needs in order to create a state of the art value-added solution that is easy to install, operate and maintain in order to provide rapid ROI.

BP Controls, Inc. specializes in the development and implementation of a variety of control systems solutions for the Material Handling industry. These solutions provide standardized PC-based software systems for a variety of common applications from sortation and in-motion weighing to label print and apply — all with easily configured modular design and scalability to fit your application requirements.

Our Realtime360 Warehouse Control System Suite offers a complete line of database-driven material handling solutions designed to provide the functionality and flexibility required for today’s warehouses and distribution centers.

What People Are Saying

“ Overall, we were very impressed with the total solution…especially BP Controls and their solution. That was one of the main reasons we awarded them the project. Financially, they were not the cheapest… but it was the right solution for us.”

Tamer Mehyar Stop & Ship Manager Aramex, International Distribution Center

“ We’ve been working with BP for 10 years. They’re easy to work with, competent, honest. They want things to work the way you need them to work. They collaborate and give you ideas, but also realize you know your business best. Their service is really good too. We’re definitely not their biggest customer, but they are always available to help.”

David Blish VP of IT Hudson News Distribution Center

732-409-0111 • www.bpcontrols.com

Label Print & Apply }

In-Motion Weighing }

Controls }

Pick to Light }

Put to Light }

Static Systems }

Pick Zone Routing }

Automated Sortation }

| Buffer Sequencers

| Tilt Trays

| Robotic Cells

| Cross Belt

| Dispenser

| Carousels

| Palletizer/Depalletizer

| Barcode Readers

| Shuttle System

| Packaging Machines

| AS/RS

Host System Warehouse Management System (WMS)

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Realtime360 View Human-Machine Interface (HMI)

Host Interface

Database

Remotely Accessible Web-Based Reporting

Mobile Device Access