Asil Celik was established in 1974 to produce special and

alloyed steel mainly for the automotive industry, automotive

components, machine tool manufacturing and defence

industries.

The steel plant was put into operations in 1979. Basic

Engineering services and advanced production technology

were supplied by Thyssen Edelstahlwerke AG of Germany.

Ishikawajima - Harima Heavy Industries Co. Ltd. (IHI) of

Japan manufactured the main machinery of the plant. Kaiser

Engineers International Inc. of the US provided consultancy

services.

THE COMPANY PROFILE

♦ Asil Çelik, with 570.000 m2 land, is located nearby

Bursa. Bursa is mainly the center of the automotive

industry in Turkey.

♦ The crude steel capacity is 480.000 Mtons/year.

♦ Hot rolled product capacity is 410.000 Mtons/year.

THE COMPANY PROFILE

Asil Çelik produces high quality alloyed, non alloyed and high

alloyed hot rolled steel products some of which is being heat

treated and fully conditioned to meet the specifications of the

automotive

THE COMPANY PROFILE

SCRAP CONTROL & PREPARATION

70% of the scrap is imported from Black Sea countries

(especially Russia, Armenia) with a copper content less than

0.25 %.

100% of the scrap is examined by radioactive detector at the

entrance of the Plant.

STEEL MELT SHOP / SCRAP CONTROL & PREPARATION

SCRAP

PREPARATION

ELECTRIC

ARC

FURNACE

(70 Mtons)

LADLE

FURNACE

(2 units)

VACUUM

DEGASSING

(2 units)

INGOT CASTING

CONTINUOUS

CASTING

STEEL MELT SHOP / PROCESS FLOWCHART

ELECTRIC ARC FURNACE

MADE BY : DANIELI

STARTING : 2005

CAPACITY : 70 tons

POWER : 60 MVA

TYPE : ECCENTRIC BOTTOM TAPPING

TAP TO TAP: 60 Min.

OTHER : - OXY FUEL JET BURNERS (4 units)

- AUTOMATIC MATERIAL FEEDING SYSTEM

STEEL MELT SHOP / EAF

LADLE FURNACE

# OF FURNACE : 2 UNITS

MADE BY : LECTROMELT & DANIELI

STARTING : 1988 / 2007

CAPACITY : 70 tons

POWER : 11 MVA

STEEL MELT SHOP / LF

VACUUM DEGASSING

# of VD : 2 UNITS

MADE BY : IHI & MARTI

STARTING : 1979 / 2007

CAPACITY : 70 tons

PERFORMANCE : Less than 1 Torr (mm Hg)

STEEL MELT SHOP / VD

INGOT SIZE

TOP : 550x550 mm

BOTTOM : 430x430 mm

WEIGHT : 2.8 tons

Bottom Pouring Type

Ingot Casting Ingot Stripping Ingot Casting

STEEL MELT SHOP / INGOT CASTING

TURRET

TUNDISH

OXY-TORCH CUTTING

- 135x135 mm. (3.5 - 12 m)

- 160x160 mm. (3.5 - 12 m)

- 240x240 mm. (2.5 - 6 m)

- 280x300 mm. (2.5 - 6 m)

- Ø 300 mm. (2.5 - 6 m)

- 4 Strands, with a radius of 10 meters

- MEMS & SEMS

- Shrouded Casting

SHROUDING

EMS IN MOLD

SPRAY BOX

LEVEL I & II

PROCESS

CONTROL

OXY-TORCH

CUTTING

TUNDISH

MOLD

LADLE

SHROUDING

SEMS

STEEL MELT SHOP / CONTINUOUS CASTING

SOAKING PITS

WALKING BEAM FURNACE

DESCALING

HOT

SCARFING

BLOOMING

MILL

BILLET

MILL

• 75 - 220 mm Ø

• 50 - 240 mm RCS

BLOOM AND BILLET MILL

SOAKING PITS

(6 soaking pits)

40 tons/hr

Walking Beam Furnace

90 tons / hr

BLOOMING MILL

250.000 tons / year

BLOOM AND BILLET MILL

Hot Scarfing Machine

Speed : 17-76 m/min

Billet Mill Cooling Beds

BLOOM AND BILLET MILL

PROFILE

STRAIGHTENING

SHOT

BLASTING

AUTOMATIC

ULTRASONIC

CONTROL

SURFACE

DEFECT

TEST

SPOT

GRINDING

PACKAGING

Q&T and HEAT

TREATMENT

FURNACES

DESPATCH

BLOOM AND BILLET CONDITIONING LINE

Automatic Ultrasonic Control

Surface Defect Test

THERM-O-MATIC

BLOOM AND BILLET INSPECTION LINES

Automatic Ultrasonic & Surface

Defects Control (110-220 mm)

WALKING BEAM TYPE

REHEATING FURNACE

ROLLING

DESCALING

• 19 – 75 mm Ø

• 50 – 70 mm RCS

• Flats

• Hexagonals

• 6 – 18 mm Ø Wire Rod

• 19 – 60 mm Ø Garret

MEDIUM SECTION MILL

Walking Beam Furnace

CAPACITY: 200.000 tons / year

MEDIUM SECTION MILL

Rolling

PROFILE

STRAIGHTENING

SHOT

BLASTING

CROSS

ROLLED

STRAIGHTENING

AUTOMATIC

ULTRASONIC

CONTROL

SURFACE

DEFECT TEST

(CIRCOFLUX) SPOT

GRINDING

PACKAGING

Q&T and HEAT

TREATMENT

FURNACES

DESPATCH

MEDIUM SECTION CONDITIONING LINE

ROTARY MULTY PROBE

TYPE AUTOMATIC

ULTRASONIC SURFACE DEFECTS TEST EQUIPMENT

(CIRCOFLUX)

Mix-up Testing

MEDIUM SECTION INSPECTION LINES

QUENCHING AND TEMPERING FURNACES

- OFU (15.000 tons/year) / 1990

- OLIVOTTO (2 sets)

(70.000 tons/year) / 2009

TOTAL CAPACITY : 85.000 tons/year

HEAT TREATMENT FACILITIES

HEAT TREATMENT FURNACES

- IHI (1979) : 55.000 tons/year

- AS (2007) : 55.000 tons/year

TOTAL CAPACITY : 110.000 tons/year

Types of Heat Treatment which can be applied;

- SOFTENING

- NORMALIZING

- SPHEROIDIZING

- ANNEALING

HEAT TREATMENT FACILITIES

- ARL 4460 OES - ARL 3460 OES

LECO C/S Determinators

LECO N/O Determinator

ARL X-RAY Spectrometer

CHEMISTRY LABORATORY

Tensile Testing Machine

(max. 40 tonnes loading capacity)

Impact Testing Machine

Universal Hardness

Testing Machine

MECHANICAL TESTING LABORATORY

Automatic Jominy Testing

Machine

Manual and Semiautomatic grinding and polishing machines

Mounting

METALLOGRAPHY LABORATORY

Microscopes, Stereoscope, Micro Hardness Equipment

Structural Steels

Heat Treating Steels

Micro Alloyed Steels

Boron Steels

Ball Bearing Steels

Freecutting Steels

Cold-Hot Working Tool Steels

Spring Steels

Case Hardening Steels

Tool Steels

High Carbon Stainless Steels

STEEL GROUPS PRODUCED IN ASİL ÇELİK

OUR PRODUCTS

OUR PRODUCTS

Automotive Parts

SAMPLES PRODUCED FROM OUR PRODUCTS

Machinery Parts

High Pressure Tubes

Defence Industry

SAMPLES PRODUCED FROM OUR PRODUCTS

QUALITY CERTIFICATES

QUALITY CERTIFICATES

♦FORD (Q 101)

♦ZF Friedrichshafen AG

♦CATERPILLAR

♦EATON Truck Components Operations, N.A.

♦DANA Spicer Heavy Axle & Brake Division

♦RENAULT

♦TOFAŞ/FIAT

♦MAN

♦FEDERAL MOGUL

♦FAG

♦DELPHI DIESEL SYSTEMS

♦BOSCH REXROTH

♦BOSCH DIESEL SYSTEMS, etc.

SOME CUSTOMER APPROVALS

THANK YOU