The centre for micro- and nano-moulding Peter Manser FIMMM Industry Associate.

The centre for micro- and nano-moulding

Peter Manser FIMMM

Industry Associate

High Impact Investments

Collaboration:


Collaboration:

•Centre for Micro & Nano Moulding


Collaboration:


•Polymer Centre of Industrial Collaboration


Collaboration:


•Polymer Centre of Industrial Collaboration

•Polymer IRC


Background:


Background:

•Network of 43 companies established through ukMIG originally founded through just 6 companies which has grown to become a Worldwide interest group

•Experience through involvement with the Centre of Industrial Collaboration (Funded by Yorkshire Forward)

•Bid submitted to the DTI in July 2005

•Funding granted by the DTI February 2006

•Linked to complimentary MNT facilities at:

Bangor, Bristol, Cardiff, Huddersfield and Leeds


Expertise:


Expertise:

•Highly skilled and knowledgeable engineers

•Supporting industry involvement

•Materials development and testing

•Prototyping products

•Tooling design

•Process modelling


Purpose:


Purpose:

•To open access to MNT centres of excellence

How?

•By offering leading edge, new facilities for precision small scale moulding in a 100 sq m laboratory

•A comprehensive range of materials comprising:

Polymers, polymer nano composites, metal and ceramic powders and biomaterials

•Micro to Nano feature moulding on larger items


Machines:

3 x Battenfeld 5t S/E Microsystem 50 moulding machines with plastics, ceramics, MIM, auto part handling and 3D video inspection

Fanuc100t S/E moulding machine with ultra high speed injection for thin wall, nano features, 6 axis robotic handling

Fanuc 5t S/E moulding machine

Rondol 5t electric moulding machine

Bradford/Rondol developed Micro moulding with In Line Compounding, including twin screw extruder for processing sensitive materials or direct nanocomposite processing


Test equipment:

Comprehensive process instruments

Monitoring software

Digital Veeco AFM units, viscoelastic module and Hysitron Nanoindenter

Wyko white light interferometer for surface profiling

Image processing hardware, software and microscopy

Access to University Analytical Centre for thermal, x-ray, electron microscopy characterisation

Moldflow computer modelling with two seats, full module

Abaqus Finite element modelling and I-deas solid modelling


Typical Participants:


Typical Participants:

•Medical, Pharmaceutical and Techtronic Companies actively involved with Micro/Nano moulding

•R & D departments seeking solutions which require material & process development

•Product Designers

•Tooling Designers

•Toolmakers

•Academy


Collaboration model:



Bradford Facility



Bradford Facility

MaterialSuppliers

Designers

ManufacturersEnd Users


On going Actions:


On going Actions:

•Introductory letter and literature

•Questionnaire

•Progress “A” List Company requirements

•Develop liaison between interested parties

•Regular Press Releases to all related journals & MNT Network

•Active participation in related events


Recent Related Events:



•PDM Exhibition



•PDM Exhibition 52 Contacts: Clients 38

Suppliers 14



•MNT Forum London

“Organised by UK Trade & Investment and the MNT, this unique one day conference attracted over 300 delegates including 85 international delegates from 13 overseas markets and 45 exhibiting UK companies and universities”




Suppliers 14

•MNT Forum London 16 Contacts: Clients 13

Suppliers 3




Suppliers 14


Suppliers 3

•GTMA Presentation at Bradford




Suppliers 14


Suppliers 3

•GTMA Presentation at Bradford

•INNOVATE 06 & MNT Formal Launch in London:

with 1000 Attendees over a day of presentations


New Projects Actioned:

•Novel Optical Moulding

•Packaging Dispenser

•New Material Development

The centre for micro- and nano-moulding

Peter Manser

Industry Associate FIMMM

The centre for micro- and nano-moulding Peter Manser FIMMM Industry Associate.

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