The Better Elastomer, Materials Brochure_EN… · Stress – Strain Curve (Silica Compound) Strain...

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The Better Elastomer, The Better Future

Transcript of The Better Elastomer, Materials Brochure_EN… · Stress – Strain Curve (Silica Compound) Strain...

The BetterElastomer,

The Better

Future

TireSolution

3We are a tire solutionscompany.

+ Future Response CapabilityThrough our relationships with the world’s leading tire manufacturers, we are quick to grasp future tire trends. By sharing technology with tire material and device manufacturers, we enhance the development of synthetic rubber technology to meet and exceed future tireperformance standards.

+ Proposal CapabilityJSR is a solutions company. To demonstrate the capability of synthetic rubber as an application base, we make prototypes and carry out road testing. We provide optimal model compounds to match customer target performance that, in turn, shortens development timing.

The world is already tightening regulations on vehicle emissions and fuel consumption ,

with the aim to protect the environment. To that end, fuel efficient tires with both grip and

wear resistance performance are becoming more common. JSR is a tire solutions company

that not only manufactures and supplies tire materials, but also is a problem-solver with

regard to materials for the tires of the future.

+ Comprehensive Support CapabilityFrom basic products to highly advanced products, we provide a full lineup of synthetic rubber for tire applications. Thanks for our broad material portfolio, we can identify solutions for the achievement of target performance.

+ Technological CapabilityOver our 60-year history of manufacturing synthetic rubber, we have continued to improve our production technology capabilities at a high level. The physical properties of rubber can have a great impact on tire performance, so we control it with great precision in order to eliminate fluctuations in quality, and this results in high degrees of quality stability and production stability. In this manner, we contribute to the production activities of tire manufacturers.

+ Development CapabilityBased on our strong chain-end functionalization and polymerization technology, we develop advanced products to meet a variety of customer needs. We are making progress in utilizing digital technologies to reduce development time for new products.In partnership with tire manufactures, we have experience optimizing joint experiments and mixing trials.

+ Supply CapabilitySSBR Plants in three different countries enables us to offer reduced lead times and logistics costs. With in-house production of butadiene and supply from strategic partners, we can assure a high degree of supply stability unique inthis industry.

Tire Solution

01

SSBRTechnology

5

Tires with both low energy loss and grip performance, which were traditionally mutually

exclusive performance measures, can be said to be the “high-performance” tires that will

dominate the future tire industry. To develop these “high-performance” tires, you need the

cutting-edge SSBR Technology of JSR. We minimize, to the greatest degree possible,

the trade-offs between low energy loss, wet grip performance, and wear resistance

performance, and partner with customers to hit target performance for their products.

SS

BR

Technology

02

1980

Time Line

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20202000

20152010

+ Constantly Evolving Chain-End Functionalization

+ Continuously Improving Polymerization Technology

Creating advanced,high-performance tires byintermingling traditionally

mutually exclusiveperformance areas!

IND

EX_t

anδ

@50℃

Inte

nsity

Low MW Fraction (%)Low MW ← Log [MW] → High MW

Oil glut Birth ofsilica compound tires

Introduction oftire labeling (Japan)

Introduction oftire labeling (EU/South Korean)

Introduction oftire labeling (China)

EU CO2 emissionregulations (95g/km)

EU CO2 emissionregulations (130g/km)

SL seriesChain-end FunctionalizedSSBR for CB

HPR3 seriesChain-end FunctionalizedSSBR for CB/Silica

HPR8 seriesChain-end FunctionalizedSSBR for Silica

NT seriesUltra High StrengthSSBR

HP seriesHigh Molecular Weight SSBR

HPR9 seriesChain-end FunctionalizedSSBR for Silica

10% reduction in energy loss * 10% reduction in energy loss **Measurement values of our company

JSR SSBRConventional SSBR

Low MW Fraction

Silica Dispersion of Compounds ( White: Rubber, Black:Silica)

Molecular Weight Distribution of Polymers RR and Low MW Fraction

Non-Functionalized Functionalized

Good

RR

Wet Grip WearChain-End Functionalization, where functionalized groups are introduced to SSBR Chain-Ends, is the key technology for developing “high-performance” tires.JSR, with cutting-edge research and development, is the global pioneer of this technology.

Chain-End Functionalization TechnologyFunctional Groups introduced to polymer chain-ends react with fillers in the rubber compound during mixing, which fixes polymer chain-ends a high degree of mobility. Linking theses polymers and fillers increases efficient dispersion of fillers during mixing, and results in low energy loss.

Continuously Improving Polymerization is a Core Technology of JSR. With our solid foundation of Polymerization Technology, our polymer design already meets a wide variety of customer needs.

Polymerization TechnologyWith proprietary control of polymerization and production technology, we design polymers with macro structures (branch structures), micro structures (styrene content, 1, 2-vinyl content), molecular weights, and molecular weight distributions, which augment and enhance compound performance and processability. This gives us wide latitude to develop polymer designs tailored to exacting and precise customer specifications and needs.

The Tires that will dominatethe future are competitive, high-performance tires. The key to making these tires a reality isadvanced SSBR Technology.

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1μm 1μm

Product info.SSBR Portfolio

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The 21st Century is the era of fuel efficient tires.

By utilizing our cutting-edge Chain-End Functionalization Technology,

we overcome the traditional trade-off between low energy loss and wet grip.

Our full lineup of SSBRs are designed to maximize and balance the most important

performance indicators to meet a wide variety of customer needs.

SS

BR

Portfolio

03SL seriesBetter processability grade for CB

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR SL563 ★★ ★★ ★

JSR SL5585 ★★★ ★★ ★★ Truck / Bus Tire

JSR SL553 ★★ ★ ★★ Truck / Bus Tire

HPR3 seriesBasic grade for CB/silica compounds

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR HPR355 ★★★ ★★ ★ Fuel Efficient Summer Tire

JSR HPR355H ★★★ ★★ ★★ Fuel Efficient Summer Tire

JSR HPR350 ★★★ ★★ ★★

HPR8 seriesGrade for silica compound with low energy loss and processability

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR HPR850 ★★★★ ★★ ★ Fuel Efficient Summer Tire

JSR HPR840 ★★★★ ★ ★★ Fuel Efficient Winter Tire

JSR HPR830E ★★ ★★ ★

HPR9 seriesSilica compound with improved low energy loss

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR HPR950 ★★★★★ ★★★ ★

HP seriesHigh-strength grade suitable for high-performance tires

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR HP755 ★ ★★ ★★ High Performance Tire

JSR HP776 ★ ★ ★★ All Season Tire

NT seriesLow energy loss grade with twice the strength of SSBR

Grade Low Energy Loss Wet Grip Wear Resistance Primary applications

JSR NT120 ★★★ ★★ ★★★★

Premium

Tire

Budget Tire

RR and Processability (CB Compound)

INDEX_Compound MV

IND

EX_t

anδ

@50℃

NT120

Summer TireAll Season Tire

Fuel Efficient Summer TireFuel Efficient All Season Tire

Fuel efficient tires withlong life performance

Eco Tire

Ultra High Performance Tire

ESBR

SL563 HPR850

HPR355

HPR950

Good

RR and Processability (Silica Compound)

INDEX_Compound MV

IND

EX_t

anδ

@50℃ ESBRSL563

HPR850

HPR355

HPR950

Good

RR and Driving Stability (Silica Compound)

INDEX_G’@50℃

IND

EX_t

anδ

@50℃

HP755HP776

HPR830EHPR355H

Stress – Strain Curve (Silica Compound)

Strain / %

Stre

ss /

MPa

BR01

NR

ESBR

HPR350

Good

ESBR

Fuel EfficientHigh Performance Tire

Ultra Fuel EfficientSummer Tire

NTseries

HPseries

HPR8series

HPR9series

HPR3series

SLseries

SSBRPerformance & Lineup

+JSR Chain-End Functionaliz ation Technology is a game-changer that has successfully disable d the trade-off between low energy loss and wet grip in a super-poly mer that delivers performance previously thought impossi ble.

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Product info.BR Portfolio

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Providing total solutions for tire performance, such as tire durability and low temperature

performance, requires application of polybutadiene rubber (BR).

Similar to SSBR, we use our proprietary technology to produce high-performance BR products.

Our lineup consists of materials that can be used for all applications

—passenger car tire treads, truck/bus tire treads, sidewall and inner tire

parts such as base treads.

AT is a syndiotactic 1, 2-polybutadiene and thermoplastics elastomer containing at least 90% 1, 2-bonds, which have a melting point derived from its syndiotactic structure. Blending compounds with AT yields improved processability (compound viscosity, green strength, and mill shrinkage), and physical properties (strength and hardness) of the bead and tread.

BR

Portfolio

04BR01Basic grade with superior wear resistance and processability

Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications

JSR BR01 High ー ★★ ★★★★★ PCR / TBR Tread, Sidewall

T700 / BR730Basic grade with superior balance of low energy loss, wear resistance, and processability

Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications

JSR T0700 High ★ ★★ ★★★★ PCR / TBR Tread, Sidewall

JSR BR730 High ★★ ★★★ ★★★ PCR / TBR Tread

BR500Functionalized grade with the low temperature performance of High Cis BR andthe low energy loss of SSBR

Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications

JSR BR500 Low ★★ ★★ ★★ TBR Tread, Sidewall

AT Technology

Low Cis Polybutadiene Rubber - Lithium Catalyst

BR54 / BR740Functionalized grade with superior balance of low energy loss and wear resistance

Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications

JSR BR54 High ★★★ ★★★ ★★★★ PCR Tread

JSR BR740 High ★★★★ ★★★ ★★★ PCR Tread

Functionalized High Cis Polybutadiene Rubber - Neodymium Catalyst

RR and Processability (Silica Compound)

INDEX_Compound MV

IND

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anδ

@50℃

BR730 BR500

Good

RR and Processability (CB Compound)

INDEX_Compound MV

IND

EX_t

anδ

@50℃

Good

BR01

BR54

BR730

Crack Growth Property andElastic Modulus (CB Compound)

INDEX_G’@50℃

IND

EX_C

rack

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th a

t Bre

ak

BR01

BR54

BR500

Good

NR 100PHRNR + AT300 (10PHR)NR + AT400 (10PHR)

BR Technology & Lineup

+Low-Cis BR with low energy loss due to Chain-End Functionalization Technology fostered with SSBR

+High-Cis BR with both low energy loss and processability, made possible by polymerization technology

High Cis Polybutadiene Rubber -Nickel Catalyst

High Cis Polybutadiene Rubber -Neodymium Catalyst

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TireApplication

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We have synthetic rubber products needed to meet a variety of tire manufacturing needs.

We are a one-stop shop for all synthetic rubber used in the tire industry.

Tire Application

05

Our Broad Lineup of Synthetic Rubber Materials meets the needs for all areas of the tire.JSR’s global comprehensive support network gives customers the confidence they need tobe highly successful in the Tire Industry.

Comprehensive Lineup of Sythetic RubberUsed in Tires

High Performance Tire

Motorcycle Tire

Summer Tire SUV Tire All Season Tire Winter Tire

Truck / Bus Tire

SSBR SL series ■ SL563

■ HP755 ■ HP776

■ HPR355 ■ HPR355H

■ NT120

■ HPR350

■ SL553

SSBR HP series

SSBR HPR3 series

High Cis BR

Low Cis BR

SSBR HPR8 series ■ HPR830E ■ HPR850

■ HPR950

■ HPR840

SSBR HPR9 series

SSBR NT series

Synthetic Rubber Lineu p for VariousTire Applications

Application

Lineup

0℃ -40℃ -80℃

Application

Compound Tg

Carcass Required properties Driving Stability /Strength / AdhesionJSR Product AT / IR

Tread Required properties Low Energy Loss /Grip Performance / Wear Resistance / Driving Stability /Low Temperature Performance (Winter Tires)JSR Product SSBR / ESBR / High Cis BR /Low Cis BR / IR / AT

Inner Liner Required properties Gas ImpermeabilityJSR Product B-IIR / C-IIR

BeadRequired properties Strength / AdhesionJSR Product AT / IR / ESBR / High Cis BR

Sidewall Required properties Low Heat Built Up /Stiffness / Resilience PerformanceJSR Product High Cis BR

DevelopmentCapability

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Speedy Development andQuick Mass Production LaunchesWe work closely with our Tire Materials Technology Development Center at our Yokkaichi Plant to develop polymers, processes and establish mass production technologies. We know speed is of the essence to our customer base. Applying Digital Technologies for Research and Development and Mass Production Technologies.We utilize AI and Big Data to tackle improvements in speed and efficiency and achieve stable quality and stability in mass production.

Development ofTire MaterialsJSR partners with the most successful global tire manufacturers to develop innovative polymeric materials with unique properties and functions.

Supporting Customers withTechnology Know-HowWe share technologies with a variety of tire material and device manufacturers. We can provide proposals for solutions that go as far as compound recipes. We support tire development utilizing our extensive technological know-how.

Design and DevelopmentAnalysis TechnologiesWe use our high-level analysis technologies to design and develop optimized materials tailored to each type of rubber compound.

Developm

ent Capability

06Using Model Compounds to ReduceTire Development TimeWe provide proposals for model compounds and laboratory test samples tailored to target tire performance. Working in partnership with JSR, Tire Manufacturers confidently shrink time to commercialization by utilizing JSR materials and technology in the early stages of development.

Joint Experiments and On-Site Problem-SolvingWe engage collaboratively in joint experiments at customer laborato-ries and test facilities. We provide quick and accurate feedback allowing customers to zero-in on target performance and speed new products to market.

Fuel Efficient High Performance Tire (235/55R18)

[ JSR Product ]Chain-end Functionalized SSBR : HPR850High Molecular Weight SSBR : HP755High Cis BR : BR730

High Wear Resistance All Season Tire (205/55R16)

We achieved a high level of tire performance!

[ JSR Product ]Chain-end Functionalized SSBR : HPR840High Molecular Weight SSBR : HP755High Cis BR : BR730

[ Tire Performance ] Abrasion : 14.540km/mm

[ Tire Performance ] Abrasion: 27.502km/mm

Tire running tests withoriginal treads using JSR productsJSR is Your Development Partner

Agility

Innovation

Turnkey Solutions

Collaboration

Insight

Analysisin Japan

+ From the development of advanced materials to the development of mass production technology, we integrally challenge to succeed in development. To ensure customer success, JSR partners with tire manufacturers from initial development to mass production.

Tire Materials Technology Development Center

in China

+We are always listening to our customers, and respond with timely solution proposals and technical support. Our proposals include the newest and most progressive synthetic rubber utilization and application methods.

Tianjin Technical Center

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μm

Pa

Morphology Analysis

Supply &Support

With global expansion of JSR Plants and Technical Support Teams, we provide a stable

supply of synthetic rubber along with timely customer support. We take a wide variety of

approaches to solving each customer’s unique issues. These approaches enable the

creation of success chains, by which, we assist the tire manufacturer to solve automotive

industry’s most pressing problems and help create an efficient mobility society.

In addition to In-House production of butadiene, the main component of synthetic rubber, we also utilize a robust network of strategic global material suppliers. Our goal is to provide a steady stream of synthetic rubber products, both upstream and downstream, throughout the supply chain.

We produce SSBR at 3 production sites, in Japan, Thailand and Hungary. This gives us a unique logistical flexibility to support the global tire industry.

With 6 Sales and Technical Offices in all major markets, we promptly respond to tire manufacturer requests with timely electronic, telephone or face-to-face contact as needed.

JSR has strong relationships with and its products are used by the vast majority of global tire manufacturers. Since we focus on materials solutions, we have achieved a great deal of success with motor sports tires, used by the most demanding drivers in the industry. All of this has JSR on the cutting-edge as the pioneer of polymeric material solutions for the global tire industry.

Serving the Tire Industry withStable Supply and Timely Customer Support

Creating the futureof the mobility society

+ In-House Production of Butadiene and Procurement from Strategic Partners+ Producing SSBR at 3 Global

Manufacturing Sites

+ Communication Centers at

6 Locations Throughout the World+ Creating New Tire

Products in Less Than 1 Year Utilizing Unique Compound Proposals

+ Connected to Most of the Top 30 Global Tire Companies

With technologically tailored solutions proposals, tire manufacturers reduce tire development time. In concert with JSR, tire manufacturers have reduced development time to less than 1 year.

JSR CorporationElastomer Products Div. Tire Materials Dept.Address: 1-9-2, Higashi-Shimbashi, Minato-ku,Tokyo 105-8640, JapanTEL : +81-3-6218-3620FAX : +81-3-6218-3697URL: http://www.jsr.co.jp/

JSR Elastomer Europe GmbH Address: Am Seestern 8, 40547 Düsseldorf, Germany TEL: +49-211-730-669-0 FAX: +49-211-730-669-20

JSR Elastomer India Private Limited Address: Unit 506, Vatika City Point, MG Road,Gurgaon, Haryana-122002, India TEL: +91-124-4867530 FAX: +91-124-4867560

JSR (Shanghai) Co., Ltd. Address: Rm 606 SMEG PLAZA 1386 Hongqiao Road,Shanghai 200051, ChinaTEL: +86-21-6278-7600 FAX: +86-21-6278-7604 URL: http://www.jsr-sh.com.cn/

JSR Elastomer Korea Co., Ltd. Address: Gwanghwamun Bldg. 15th Floor,149 Sejong-daero, Jongno-gu, Seoul 110-730, Korea TEL: +82-2-399-2731 FAX: +82-2-399-2730

JSR Elastomer America, Inc.Address: 5300 DuPont Circle, Building 16, Suite D,Milford, OH 45150, U.S.A.TEL: +1-513-421-6166 FAX: +1-513-421-6148

■ Please use this document when selecting the optimal grade for your application. The contents of this document are based on materials, information, data, and the like that can be obtained at the current point in time. However, this document does not make any guarantees concerning physical properties, chemical properties, dangers, and toxicity.

■ The data of this document does not show standard values. Also, the contents of this document are subject to sudden changes due to changes in specifications, etc.

■ Before using any of these products, check the legal regulations concerning the application thereof and test and confirm the suitability and safety for the application in question. Customers shall bear legal responsibilities for the import of these products. If you have any questions about the regulations concerning imports in your country, please contact us for a consultation.

■ Please be aware of industrial property rights (patents, utility models, and the like that are currently undergoing examination or have been granted intellectual property rights). Also, we do not guarantee that the methods of adoption/application shown in this document do not infringe upon any of such industrial property rights.

*The information printed in this catalog is current as of October 2019.

- Contact Information

- Global Network

HQ:Tire Materials DepartmentTire Materials Technology Development CenterYokkaichi Plant (Production Item:SSBR, ESBR, L-BR)Chiba Plant (Production Item:H-BR, AT)Kashima Plant (Production Item:IR)Japan Butyl Co., Ltd. (Production Item:IIR)

JSR Elastomer Korea Co., Ltd.

Tianjin Technical Center

JSR (Shanghai) Co., Ltd.

JSR BST Elastomer Co., Ltd.(Production Item:SSBR)

JSR Elastomer IndiaPrivate Limited

JSR Elastomer Europe GmbH

JSR Elastomer America, Inc.

JSR MOL Synthetic Rubber Ltd. (Production Item:SSBR)