The Better Elastomer, Materials Brochure_EN… · Stress – Strain Curve (Silica Compound) Strain...
Transcript of The Better Elastomer, Materials Brochure_EN… · Stress – Strain Curve (Silica Compound) Strain...
TireSolution
3We are a tire solutionscompany.
+ Future Response CapabilityThrough our relationships with the world’s leading tire manufacturers, we are quick to grasp future tire trends. By sharing technology with tire material and device manufacturers, we enhance the development of synthetic rubber technology to meet and exceed future tireperformance standards.
+ Proposal CapabilityJSR is a solutions company. To demonstrate the capability of synthetic rubber as an application base, we make prototypes and carry out road testing. We provide optimal model compounds to match customer target performance that, in turn, shortens development timing.
The world is already tightening regulations on vehicle emissions and fuel consumption ,
with the aim to protect the environment. To that end, fuel efficient tires with both grip and
wear resistance performance are becoming more common. JSR is a tire solutions company
that not only manufactures and supplies tire materials, but also is a problem-solver with
regard to materials for the tires of the future.
+ Comprehensive Support CapabilityFrom basic products to highly advanced products, we provide a full lineup of synthetic rubber for tire applications. Thanks for our broad material portfolio, we can identify solutions for the achievement of target performance.
+ Technological CapabilityOver our 60-year history of manufacturing synthetic rubber, we have continued to improve our production technology capabilities at a high level. The physical properties of rubber can have a great impact on tire performance, so we control it with great precision in order to eliminate fluctuations in quality, and this results in high degrees of quality stability and production stability. In this manner, we contribute to the production activities of tire manufacturers.
+ Development CapabilityBased on our strong chain-end functionalization and polymerization technology, we develop advanced products to meet a variety of customer needs. We are making progress in utilizing digital technologies to reduce development time for new products.In partnership with tire manufactures, we have experience optimizing joint experiments and mixing trials.
+ Supply CapabilitySSBR Plants in three different countries enables us to offer reduced lead times and logistics costs. With in-house production of butadiene and supply from strategic partners, we can assure a high degree of supply stability unique inthis industry.
Tire Solution
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SSBRTechnology
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Tires with both low energy loss and grip performance, which were traditionally mutually
exclusive performance measures, can be said to be the “high-performance” tires that will
dominate the future tire industry. To develop these “high-performance” tires, you need the
cutting-edge SSBR Technology of JSR. We minimize, to the greatest degree possible,
the trade-offs between low energy loss, wet grip performance, and wear resistance
performance, and partner with customers to hit target performance for their products.
SS
BR
Technology
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Time Line
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20152010
+ Constantly Evolving Chain-End Functionalization
+ Continuously Improving Polymerization Technology
Creating advanced,high-performance tires byintermingling traditionally
mutually exclusiveperformance areas!
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Low MW Fraction (%)Low MW ← Log [MW] → High MW
Oil glut Birth ofsilica compound tires
Introduction oftire labeling (Japan)
Introduction oftire labeling (EU/South Korean)
Introduction oftire labeling (China)
EU CO2 emissionregulations (95g/km)
EU CO2 emissionregulations (130g/km)
SL seriesChain-end FunctionalizedSSBR for CB
HPR3 seriesChain-end FunctionalizedSSBR for CB/Silica
HPR8 seriesChain-end FunctionalizedSSBR for Silica
NT seriesUltra High StrengthSSBR
HP seriesHigh Molecular Weight SSBR
HPR9 seriesChain-end FunctionalizedSSBR for Silica
10% reduction in energy loss * 10% reduction in energy loss **Measurement values of our company
JSR SSBRConventional SSBR
Low MW Fraction
Silica Dispersion of Compounds ( White: Rubber, Black:Silica)
Molecular Weight Distribution of Polymers RR and Low MW Fraction
Non-Functionalized Functionalized
Good
RR
Wet Grip WearChain-End Functionalization, where functionalized groups are introduced to SSBR Chain-Ends, is the key technology for developing “high-performance” tires.JSR, with cutting-edge research and development, is the global pioneer of this technology.
Chain-End Functionalization TechnologyFunctional Groups introduced to polymer chain-ends react with fillers in the rubber compound during mixing, which fixes polymer chain-ends a high degree of mobility. Linking theses polymers and fillers increases efficient dispersion of fillers during mixing, and results in low energy loss.
Continuously Improving Polymerization is a Core Technology of JSR. With our solid foundation of Polymerization Technology, our polymer design already meets a wide variety of customer needs.
Polymerization TechnologyWith proprietary control of polymerization and production technology, we design polymers with macro structures (branch structures), micro structures (styrene content, 1, 2-vinyl content), molecular weights, and molecular weight distributions, which augment and enhance compound performance and processability. This gives us wide latitude to develop polymer designs tailored to exacting and precise customer specifications and needs.
The Tires that will dominatethe future are competitive, high-performance tires. The key to making these tires a reality isadvanced SSBR Technology.
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Product info.SSBR Portfolio
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The 21st Century is the era of fuel efficient tires.
By utilizing our cutting-edge Chain-End Functionalization Technology,
we overcome the traditional trade-off between low energy loss and wet grip.
Our full lineup of SSBRs are designed to maximize and balance the most important
performance indicators to meet a wide variety of customer needs.
SS
BR
Portfolio
03SL seriesBetter processability grade for CB
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR SL563 ★★ ★★ ★
JSR SL5585 ★★★ ★★ ★★ Truck / Bus Tire
JSR SL553 ★★ ★ ★★ Truck / Bus Tire
HPR3 seriesBasic grade for CB/silica compounds
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR HPR355 ★★★ ★★ ★ Fuel Efficient Summer Tire
JSR HPR355H ★★★ ★★ ★★ Fuel Efficient Summer Tire
JSR HPR350 ★★★ ★★ ★★
HPR8 seriesGrade for silica compound with low energy loss and processability
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR HPR850 ★★★★ ★★ ★ Fuel Efficient Summer Tire
JSR HPR840 ★★★★ ★ ★★ Fuel Efficient Winter Tire
JSR HPR830E ★★ ★★ ★
HPR9 seriesSilica compound with improved low energy loss
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR HPR950 ★★★★★ ★★★ ★
HP seriesHigh-strength grade suitable for high-performance tires
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR HP755 ★ ★★ ★★ High Performance Tire
JSR HP776 ★ ★ ★★ All Season Tire
NT seriesLow energy loss grade with twice the strength of SSBR
Grade Low Energy Loss Wet Grip Wear Resistance Primary applications
JSR NT120 ★★★ ★★ ★★★★
Premium
Tire
Budget Tire
RR and Processability (CB Compound)
INDEX_Compound MV
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NT120
Summer TireAll Season Tire
Fuel Efficient Summer TireFuel Efficient All Season Tire
Fuel efficient tires withlong life performance
Eco Tire
Ultra High Performance Tire
ESBR
SL563 HPR850
HPR355
HPR950
Good
RR and Processability (Silica Compound)
INDEX_Compound MV
IND
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HPR850
HPR355
HPR950
Good
RR and Driving Stability (Silica Compound)
INDEX_G’@50℃
IND
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HP755HP776
HPR830EHPR355H
Stress – Strain Curve (Silica Compound)
Strain / %
Stre
ss /
MPa
BR01
NR
ESBR
HPR350
Good
ESBR
Fuel EfficientHigh Performance Tire
Ultra Fuel EfficientSummer Tire
NTseries
HPseries
HPR8series
HPR9series
HPR3series
SLseries
SSBRPerformance & Lineup
+JSR Chain-End Functionaliz ation Technology is a game-changer that has successfully disable d the trade-off between low energy loss and wet grip in a super-poly mer that delivers performance previously thought impossi ble.
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Product info.BR Portfolio
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Providing total solutions for tire performance, such as tire durability and low temperature
performance, requires application of polybutadiene rubber (BR).
Similar to SSBR, we use our proprietary technology to produce high-performance BR products.
Our lineup consists of materials that can be used for all applications
—passenger car tire treads, truck/bus tire treads, sidewall and inner tire
parts such as base treads.
AT is a syndiotactic 1, 2-polybutadiene and thermoplastics elastomer containing at least 90% 1, 2-bonds, which have a melting point derived from its syndiotactic structure. Blending compounds with AT yields improved processability (compound viscosity, green strength, and mill shrinkage), and physical properties (strength and hardness) of the bead and tread.
BR
Portfolio
04BR01Basic grade with superior wear resistance and processability
Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications
JSR BR01 High ー ★★ ★★★★★ PCR / TBR Tread, Sidewall
T700 / BR730Basic grade with superior balance of low energy loss, wear resistance, and processability
Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications
JSR T0700 High ★ ★★ ★★★★ PCR / TBR Tread, Sidewall
JSR BR730 High ★★ ★★★ ★★★ PCR / TBR Tread
BR500Functionalized grade with the low temperature performance of High Cis BR andthe low energy loss of SSBR
Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications
JSR BR500 Low ★★ ★★ ★★ TBR Tread, Sidewall
AT Technology
Low Cis Polybutadiene Rubber - Lithium Catalyst
BR54 / BR740Functionalized grade with superior balance of low energy loss and wear resistance
Grade Cis content Low Energy Loss Wear Resistance Processability Primary applications
JSR BR54 High ★★★ ★★★ ★★★★ PCR Tread
JSR BR740 High ★★★★ ★★★ ★★★ PCR Tread
Functionalized High Cis Polybutadiene Rubber - Neodymium Catalyst
RR and Processability (Silica Compound)
INDEX_Compound MV
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BR730 BR500
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RR and Processability (CB Compound)
INDEX_Compound MV
IND
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BR01
BR54
BR730
Crack Growth Property andElastic Modulus (CB Compound)
INDEX_G’@50℃
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BR01
BR54
BR500
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NR 100PHRNR + AT300 (10PHR)NR + AT400 (10PHR)
BR Technology & Lineup
+Low-Cis BR with low energy loss due to Chain-End Functionalization Technology fostered with SSBR
+High-Cis BR with both low energy loss and processability, made possible by polymerization technology
High Cis Polybutadiene Rubber -Nickel Catalyst
High Cis Polybutadiene Rubber -Neodymium Catalyst
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TireApplication
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We have synthetic rubber products needed to meet a variety of tire manufacturing needs.
We are a one-stop shop for all synthetic rubber used in the tire industry.
Tire Application
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Our Broad Lineup of Synthetic Rubber Materials meets the needs for all areas of the tire.JSR’s global comprehensive support network gives customers the confidence they need tobe highly successful in the Tire Industry.
Comprehensive Lineup of Sythetic RubberUsed in Tires
High Performance Tire
Motorcycle Tire
Summer Tire SUV Tire All Season Tire Winter Tire
Truck / Bus Tire
SSBR SL series ■ SL563
■ HP755 ■ HP776
■ HPR355 ■ HPR355H
■ NT120
■ HPR350
■ SL553
SSBR HP series
SSBR HPR3 series
High Cis BR
Low Cis BR
SSBR HPR8 series ■ HPR830E ■ HPR850
■ HPR950
■ HPR840
SSBR HPR9 series
SSBR NT series
Synthetic Rubber Lineu p for VariousTire Applications
Application
Lineup
0℃ -40℃ -80℃
Application
Compound Tg
Carcass Required properties Driving Stability /Strength / AdhesionJSR Product AT / IR
Tread Required properties Low Energy Loss /Grip Performance / Wear Resistance / Driving Stability /Low Temperature Performance (Winter Tires)JSR Product SSBR / ESBR / High Cis BR /Low Cis BR / IR / AT
Inner Liner Required properties Gas ImpermeabilityJSR Product B-IIR / C-IIR
BeadRequired properties Strength / AdhesionJSR Product AT / IR / ESBR / High Cis BR
Sidewall Required properties Low Heat Built Up /Stiffness / Resilience PerformanceJSR Product High Cis BR
DevelopmentCapability
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Speedy Development andQuick Mass Production LaunchesWe work closely with our Tire Materials Technology Development Center at our Yokkaichi Plant to develop polymers, processes and establish mass production technologies. We know speed is of the essence to our customer base. Applying Digital Technologies for Research and Development and Mass Production Technologies.We utilize AI and Big Data to tackle improvements in speed and efficiency and achieve stable quality and stability in mass production.
Development ofTire MaterialsJSR partners with the most successful global tire manufacturers to develop innovative polymeric materials with unique properties and functions.
Supporting Customers withTechnology Know-HowWe share technologies with a variety of tire material and device manufacturers. We can provide proposals for solutions that go as far as compound recipes. We support tire development utilizing our extensive technological know-how.
Design and DevelopmentAnalysis TechnologiesWe use our high-level analysis technologies to design and develop optimized materials tailored to each type of rubber compound.
Developm
ent Capability
06Using Model Compounds to ReduceTire Development TimeWe provide proposals for model compounds and laboratory test samples tailored to target tire performance. Working in partnership with JSR, Tire Manufacturers confidently shrink time to commercialization by utilizing JSR materials and technology in the early stages of development.
Joint Experiments and On-Site Problem-SolvingWe engage collaboratively in joint experiments at customer laborato-ries and test facilities. We provide quick and accurate feedback allowing customers to zero-in on target performance and speed new products to market.
Fuel Efficient High Performance Tire (235/55R18)
[ JSR Product ]Chain-end Functionalized SSBR : HPR850High Molecular Weight SSBR : HP755High Cis BR : BR730
High Wear Resistance All Season Tire (205/55R16)
We achieved a high level of tire performance!
[ JSR Product ]Chain-end Functionalized SSBR : HPR840High Molecular Weight SSBR : HP755High Cis BR : BR730
[ Tire Performance ] Abrasion : 14.540km/mm
[ Tire Performance ] Abrasion: 27.502km/mm
Tire running tests withoriginal treads using JSR productsJSR is Your Development Partner
Agility
Innovation
Turnkey Solutions
Collaboration
Insight
Analysisin Japan
+ From the development of advanced materials to the development of mass production technology, we integrally challenge to succeed in development. To ensure customer success, JSR partners with tire manufacturers from initial development to mass production.
Tire Materials Technology Development Center
in China
+We are always listening to our customers, and respond with timely solution proposals and technical support. Our proposals include the newest and most progressive synthetic rubber utilization and application methods.
Tianjin Technical Center
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Supply &Support
With global expansion of JSR Plants and Technical Support Teams, we provide a stable
supply of synthetic rubber along with timely customer support. We take a wide variety of
approaches to solving each customer’s unique issues. These approaches enable the
creation of success chains, by which, we assist the tire manufacturer to solve automotive
industry’s most pressing problems and help create an efficient mobility society.
In addition to In-House production of butadiene, the main component of synthetic rubber, we also utilize a robust network of strategic global material suppliers. Our goal is to provide a steady stream of synthetic rubber products, both upstream and downstream, throughout the supply chain.
We produce SSBR at 3 production sites, in Japan, Thailand and Hungary. This gives us a unique logistical flexibility to support the global tire industry.
With 6 Sales and Technical Offices in all major markets, we promptly respond to tire manufacturer requests with timely electronic, telephone or face-to-face contact as needed.
JSR has strong relationships with and its products are used by the vast majority of global tire manufacturers. Since we focus on materials solutions, we have achieved a great deal of success with motor sports tires, used by the most demanding drivers in the industry. All of this has JSR on the cutting-edge as the pioneer of polymeric material solutions for the global tire industry.
Serving the Tire Industry withStable Supply and Timely Customer Support
Creating the futureof the mobility society
+ In-House Production of Butadiene and Procurement from Strategic Partners+ Producing SSBR at 3 Global
Manufacturing Sites
+ Communication Centers at
6 Locations Throughout the World+ Creating New Tire
Products in Less Than 1 Year Utilizing Unique Compound Proposals
+ Connected to Most of the Top 30 Global Tire Companies
With technologically tailored solutions proposals, tire manufacturers reduce tire development time. In concert with JSR, tire manufacturers have reduced development time to less than 1 year.
JSR CorporationElastomer Products Div. Tire Materials Dept.Address: 1-9-2, Higashi-Shimbashi, Minato-ku,Tokyo 105-8640, JapanTEL : +81-3-6218-3620FAX : +81-3-6218-3697URL: http://www.jsr.co.jp/
JSR Elastomer Europe GmbH Address: Am Seestern 8, 40547 Düsseldorf, Germany TEL: +49-211-730-669-0 FAX: +49-211-730-669-20
JSR Elastomer India Private Limited Address: Unit 506, Vatika City Point, MG Road,Gurgaon, Haryana-122002, India TEL: +91-124-4867530 FAX: +91-124-4867560
JSR (Shanghai) Co., Ltd. Address: Rm 606 SMEG PLAZA 1386 Hongqiao Road,Shanghai 200051, ChinaTEL: +86-21-6278-7600 FAX: +86-21-6278-7604 URL: http://www.jsr-sh.com.cn/
JSR Elastomer Korea Co., Ltd. Address: Gwanghwamun Bldg. 15th Floor,149 Sejong-daero, Jongno-gu, Seoul 110-730, Korea TEL: +82-2-399-2731 FAX: +82-2-399-2730
JSR Elastomer America, Inc.Address: 5300 DuPont Circle, Building 16, Suite D,Milford, OH 45150, U.S.A.TEL: +1-513-421-6166 FAX: +1-513-421-6148
■ Please use this document when selecting the optimal grade for your application. The contents of this document are based on materials, information, data, and the like that can be obtained at the current point in time. However, this document does not make any guarantees concerning physical properties, chemical properties, dangers, and toxicity.
■ The data of this document does not show standard values. Also, the contents of this document are subject to sudden changes due to changes in specifications, etc.
■ Before using any of these products, check the legal regulations concerning the application thereof and test and confirm the suitability and safety for the application in question. Customers shall bear legal responsibilities for the import of these products. If you have any questions about the regulations concerning imports in your country, please contact us for a consultation.
■ Please be aware of industrial property rights (patents, utility models, and the like that are currently undergoing examination or have been granted intellectual property rights). Also, we do not guarantee that the methods of adoption/application shown in this document do not infringe upon any of such industrial property rights.
*The information printed in this catalog is current as of October 2019.
- Contact Information
- Global Network
HQ:Tire Materials DepartmentTire Materials Technology Development CenterYokkaichi Plant (Production Item:SSBR, ESBR, L-BR)Chiba Plant (Production Item:H-BR, AT)Kashima Plant (Production Item:IR)Japan Butyl Co., Ltd. (Production Item:IIR)
JSR Elastomer Korea Co., Ltd.
Tianjin Technical Center
JSR (Shanghai) Co., Ltd.
JSR BST Elastomer Co., Ltd.(Production Item:SSBR)
JSR Elastomer IndiaPrivate Limited
JSR Elastomer Europe GmbH
JSR Elastomer America, Inc.
JSR MOL Synthetic Rubber Ltd. (Production Item:SSBR)