siemens.com/sinumerik

SINUMERIK IntegrateThe best integration of communication, engineering and production processes

Contents

SINUMERIK Integrate 04

Best integration of communication, engineering and production processes

06

More transparency during manufacturing 08

SINUMERIK Integrate Modules Create-it!

10

Lock-it! 11

Run-it! 12

Manage-it! 13

Access-it! 14

Analyze-it! 15

SINUMERIK Integrate — simple and comprehensive process integrationFrom development and acquisition, through to manufacturing and sale — the integra-tion of machine and manufacturing data into a company’s workflow is becoming ever more important. This gives companies an important competitive advantage: only the complete overview of production processes gives you the transparency to recognize optimization potential and to develop an on-going improvement process.

Machine tool integration into company processes is a significant pre-requisite for lean and efficient manufacturing. With SINUMERIK® Integrate, we provide a compre-hensive product to integrate machine tools into the communication, engineering and production processes for metalcutting manu-facturing. SINUMERIK Integrate requires the use of the SINUMERIK Operate graphical user interface and is available for the SINUMERIK 840D sl and select SINUMERIK 828D CNCs.

4

SINUMERIK Integrate connects the person with the machine

To achieve lean and efficient manufacturing, you need to completely integrate your machine tools into the compa-ny’s processes: easily, quickly and reliably. With the IT integration of the manufacturing process, the production manager, the plant operator, the job programmer, the maintenance technician — as well as the machine tool builder are inter-connected and integrated into the com-plete system using defined processes. SINUMERIK Inte-grate supports your company with the implementation of fast and reliable processes and expands your competitive-ness. SINUMERIK Integrate bundles IT-related functions into a single process suite.

Complete process integration — from engineering to production

Perfect integration of engineering processes

SINUMERIK Integrate allows machine tools to be made even more productive over their complete lifecycle and commissioned more effectively through an innovative PLM process. The openness of SINUMERIK CNC permits machine- and end-user-specific optimization in technol-ogy, programming and operation.

Perfect integration in the production processes

With SINUMERIK Integrate, you can quickly, easily and efficiently integrate machine tools into comprehensive production and communications processes of any com-pany. Machine integration into a complex, existing IT structure can be implemented quickly and easily to achieve increased productivity and availability, as well as lower overall production costs. A closed CAD/CAM/CNC process chain minimizes the cost for program creation, simulation and installation.

SINUMERIK Integrate

Integration of the CNC control into company processes

5

SINUMERIK Integrate

Production

Engineering

Integration of SINUMERIK CNC

Machine development Cutomization

Expertise protection

Integration into production processes

Communication Production and logistics

Service and maintenance

6

For the best integration in communication, engineering and production processes

You can utilize the various SINUMERIK Integrate software modules, which are set to meet your specific needs.

The six available modules cover every aspect of machine integration into your communication, engineering and

production processes.

Access-it!

■ Functions for status-based maintenance

■ Key data-based analysis functions

Analyze-it!

7

■ Organization and management of NC programs and tools

Manage-it!

■ Programming of inter-faces to the machine tool and to the server

■ Remote access for machine diagnostics

Create-it! Lock-it! Run-it!

■ User interface creation and customization within SINUMERIK Operate

■ Creation of your own compile cycles as part of the CNC’s open architecture

■ Expertise protection for SINUMERIK CNC

■ Runtimes for the exe-cution of individual screen user interface within SINUMERIK

■ Execution of your own compile cycles on the NC kernel and the drives, including the virtual NC kernel (VNCK)

8

More transparency during manufacturing

Optimize processes successively

The path to optimized manufacturing can be performed through the following steps:

■ Initially, a static consideration of manufacturing is per-formed. The first optimization can be derived from key data and the resulting analysis.

■Another step is the monitoring of key data with regard to changes. This allows counter-measures to be initiated quickly should deteriorations occur.

■Furthermore, individual machine states can be moni-tored with the goal of preventing machine failures and combining required repairs with planned maintenance.

Acquire important data quickly

To satisfy the requirements for IT integration and trans-parency, SINUMERIK CNCs offer you a preinstalled auto-matic data acquisition that, in conjunction with optional SINUMERIK Integrate packages, permit data preparation, including the calculation of key data.

Overall view of the manufacturing processes

To discover hidden potential, a comprehensive view of your manufacturing is important. Such a view allows you to find bottlenecks and weakpoints that can be specifically strengthened and optimized. Only with a complete view is it possible to evaluate whether machine optimization will have a positive effect on your overall manufacturing process.

Transparency is the pre-requisite for optimized manu-

facturing. In turn, a pre-requisite for transparency is

the integration of machines into the company’s IT

stucture. This allows resource potential and fault

sources to be identified quickly and easily.

Exec

utio

nAnalyze

Automatic

Planned measures

loss sources

Maximized availability Increased productivity Energy efficiency

Outbound

finished parts

Inbound

raw material

Mechanical

manufacturing

Exec

utio

nop

timiza

tion

Analyze

Automaticdata acquisition

Automatic

data preparation

Key dat

a

Evalu

ate

Planned measures

loss sources

10

Create MyHMI

Create MyHMI provides a scaleable HMI openness for SINUMERIK Operate and the expandability with high-level programming or configuration. Create MyHMI is available for various popular programming languages (QT/ C++, .NET). You benefit from specific operating screens in SINU-MERIK Operate so you can create your own user interface thanks to the unique openness of SINUMERIK CNC.

Create MyConfig

The Create MyConfig engineering software supports the automated commissioning of machines with SINUMERIK. The software’s modular concept permits the commission-ing and the upgrade of the various machines of a series with just one software module. You benefit from reduced commissioning or upgrade time, while avoiding faults as result of simplified commissioning or upgrade tasks and automated process steps.

Create MyCC

Openness of the NC kernel permits customer-specific extensions in real-time through the development of your own compile cycles.

Create MyCCI

Scaleability allows the development of loadable compile cycles based upon customer-specific interfaces with stan-dard PCs. You benefit from a customized machining pro-cess for your special machine, including the communica-tion into the existing network.

Create MyInterface

The Create MyInterface solution can be used to easily integrate SINUMERIK CNCs into an existing manufacturing unit using defined interfaces. All significant machine data is exchanged between a control system and the CNC. This reduces machine downtime and increases machine utilization.

SINUMERIK Integrate – Create-it!

“As the machine tool builder, you are convinced by the capa-bilities that SINUMERIK Oper-ate offers. However, you also have special requirements for machine operation that you cannot provide with the avail-able standard user interfaces. In this case, SINUMERIK Inte-grate Create-it! is the right solution for you.”

The “Create-it!” module bundles solutions for the creation and configuration of user-specific functions in the

SINUMERIK Operate graphical user interface and for the programming of interfaces to the machine tool and to a

company server. For example, comprehensive function libraries are offered that allow the use of PLC, NC and

HMI functions throughout the network.

11

Lock MyCycles

SinuCom Protector can be used to implement a compre-hensive protection of expertise with an encrypted encod-ing of OEM cycles. These encrypted cycles permanently ensure your technological lead.

Lock MyPLC

SIMATIC Step 7 “KNOW_HOW_PROTECT” permits a com-prehensive PLC machine program protection. This protects technological knowledge from unauthorized access.

SINUMERIK Integrate – Lock-it!

“As a machine tool builder, you value that your machines have unique features. And, for example, your self-created cy-cles cannot be made available to other machine builders.”

The “Lock-it!” module bundles the protection of technological knowledge against unauthorized access.

Such protection includes copy protection and the secure storage of data with company expertise,

for example, through the use of encrypted cycles.

12

SINUMERIK Integrate – Run-it!

Run MyScreens

The basic scope of SINUMERIK Operate provides Run MyScreens as an on-board-tool. An ASCII editor is used to configure the graphical parts of user NC cycles and user screens. This allows you to extend the SINUMERIK Operate standard user interface.

Run MyCC/Run MyCCI

Run MyCC permits the execution of your own compile cycles. Run MyCCI forms an interface for special customer-specific additions and permits the execution of the appro-priate loadable compile cycles.

The “Run-it!” module contains the complete runtime system for the execution of individual user interfaces,

the execution of customized compile cycles on the NC kernel, the control of drives and the execution sequence

of the virtual NC kernel (VNCK).

Run MyHMI

Run MyHMI permits the processing of programmed HMI applications. QT/ C++, Visual Basic .net or C# can be used as programming language. The programming package offers maximum flexibility and the largest function scope for the creation of customer-specific operating screens. From the integration of individual user screens in SINU-MERIK Operate, through to the creation of your own oper-ator interfaces, you have the comprehensive capabilities to extend the SINUMERIK user interface.

Run MyVNCK

With our VNCK, we offer you a virtual NC kernel that is implemented with machine-related functions either directly by the machine tool builder or in a CAM system. This gives you, as the machine builder, the flexibility to implement customer-specific applications.

“If you are looking for a way to implement your individual re-quirements with SINUMERIK CNC, then the Run-it! module is perect for you. With it, you purchase the individual license of SINUMERIK Operate.”

13

SINUMERIK Integrate – Manage-it!

Manage MyTools

With Manage MyTools, we provide a comprehensive tool data overview, including statistics and planning, for com-plete manufacturing. It supports various code carrier sys-tems. You benefit from a closed tool data loop — from procurement through deployment (Procurement > Tool setting > Provision > Setup). This makes rationalization potential transparent, e.g. with savings, optimization and availability.

“Manage-it!” is used for the organization and management of NC programs and tools. It includes solutions for

tool, data and program management to permit fast and general availability of manufacturing information. The

Manage-it! module establishes an optimum connection between the design, job preparation and manufacturing.

The integrated interface within Teamcenter optimizes processes and represents them consistently.

Manage MyPrograms

Manage MyPrograms provides centralized NC program management and storage, as well as an automatic NC data backup of the SINUMERIK CNC. For example, NC pro-grams can easily be taken from Teamcenter. The advan-tage is simple, centralized NC data organization with the inclusion of the NC programmer, as well as fast NC pro-gram creation via the network. Integration into the SINU-MERIK Operate user interface is possible without the need for any additional external devices on the CNC.

“You expect increased produc-tivity from your machine tool. With the Manage-it! module, you can guarantee this. It en-sures that you have the NC programs and tool data avail-able at the right time.”

14

SINUMERIK Integrate – Access-it!

Access MyMachine/ P2P

The Access MyMachine/P2P function permits remote access to the SINUMERIK HMI for fast machine diagnos-tics. It allows data uploads and downloads, analog and ISDN telephone connections, and Internet access. Access MyMachine ensures increased machine availability through a fast “online presence”. Better preparation for these types of service calls is also possible.

Access MyMachine/Ethernet (ASP)

The Access MyMachine/Ethernet (ASP) function provides an overview of the machine history and permits uploads and downloads of machine data, files, trip recorders and configurable PLC traces. Text message (SMS) or e-mail notifications in cases of unusual machine states are also possible. Access MyMachine/Ethernet (ASP) permits cost-effective monitoring of fault states and comprehensive integration of in-house service and maintenance processes.

Access MyTool ID

Access MyTool ID permits the connection of tool identifi-cation systems via PROFIBUS for SINUMERIK CNCs in con-junction with standard tool management, as well as the transfer of tool data. This avoids the need for error-prone manual inputs.

Access MyCAD/CAM

With Access MyCAD/CAM, we support integrated pro-cesses during manufacturing and permanently optimize the interfaces between the CAD/CAM and CNC systems. This optimizes the workflows in both directions — for complete data transparency and communication between machine and job preparation.

Access MyBackup

This ensures easy backup and restoration with SINUMERIK CNC. This means — central data storage and availablity, as well as efficient archiving of machine data in coopera-tion with partners. When components need to be replaced, all relevant data required for the operation of these components is immediately made available.

“Access-it!” provides the uniform communications interface for

the SINUMERIK CNC. The module provides remote access for

machine diagnostics. This reduces recommissioning time and

increases machine availability thanks to fast online access. In

addition, automatic backups to a higher-level data backup sys-

tem can be initiated — data produced remotely and local NC

programs can be collected automatically.

“To ensure high productivity and a smooth manufacturing process, fast servicing of the machine is essential should failure occur. We provide functions through the Access-it! module for just this kind of situation.”

15

SINUMERIK Integrate – Analyze-it!

Analyze MyCondition

Analyze MyCondition provides test cycles for synchronous operation, circularity and universal axis tests, as well as continuous acquisition of data during the manufacturing process. The reporting of key data concerning the wear of mechatronic components is also possible. Thanks to sta-tus-based maintenance, you benefit during manufacturing from higher machine run times and reduced failure and standstill times.

Analyze MyPerformance

The Analyze MyPerformance solution supports integrated and matched processes during production. Machine data acquisition and evaluation increases the transparency dur-ing production; this allows optimization potential to be determined. Specific analyses, such as machine availabil-ity, cycle times, utilization level or alarm statistics, prevent failures and lead to longer machine run times.

The “Analyze-it!” module provides powerful functions for status-based maintenance, as well as for key data-

based analysis functions. The continuous evaluation of data during the manufacturing process increases

machine run times and, thanks to status-based maintenance, reduces failure and standstill times. This module

also allows you to evaluate key data concerning the wear of mechatronic components.

“To ensure that you meet your delivery times and orders, you must be able to depend on your machines. Failures should be prevented in advance. The “Analyze-it!” module al-lows you to prevent failures in advance.”

Siemens AG Industry Sector Motion Control Systems P.O. Box 31 80 91050 ERLANGEN GERMANY

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

Everything about SINUMERIK CNC can be found online: www.siemens.com/sinumerik Everything about shopfloor manufacturing: www.siemens.com/cnc4you Everything about SINUMERIK Manufacturing Excellence: www.siemens.com/sinumerik/manufacturing-excellence Information about training: www.siemens.com/sinumerik/training

Subject to changes without prior notice Order No.: E20001-A1450-P610-X-7600 Dispo 06311 WÜ/35560 WFME.52.1.05 WS 11113.0 Printed in Germany © Siemens AG 2011