The Art of Distilling Whiskey and Other Spirits: An Enthusiast's Guide to the Artisan Distilling of...
Transcript of The Art of Distilling Whiskey and Other Spirits: An Enthusiast's Guide to the Artisan Distilling of...
THEARTOFDISTILLING
WHISKEY
ANDOTHERSPIRITS
ANENTHUSIASTrsquoSGUIDETOTHEARTISANDISTILLING
OFPOTENTPOTABLES
EDITEDBYBILLOWENS
ANDALANDIKTY
FOREWORDBYFRITZMAYTAG
DEDICATION
InfondmemoryofourfriendMichaelJacksonwhoiswehavenodoubt
nowenjoyinghiswell-deservedangelrsquosshareoftheworldrsquosbarrelsofmaturingwhiskey
CONTENTS
FOREWORDBYFRITZMAYTAG
INTRODUCTIONBYBILLOWENS
CHAPTERONE
ABRIEFHISTORYOFDISTILLING
CHAPTERTWO
THEDISTILLINGPROCESS
CHAPTERTHREE
WHISKEY
CHAPTERFOUR
VODKA
CHAPTERFIVE
GIN
CHAPTERSIX
BRANDYANDEAUDEVIE
CHAPTERSEVEN
RUMTEQUILALIQUERSANDMORE
CHAPTEREIGHT
AGALLERYOFARTISANDISTILLERS
CHAPTERNINE
DISTILLINGRESOURCES
THEDISTILLERrsquoSLIBRARY
THEDISTILLERrsquoSGLOSSARY
DIRECTORYOFDISTILLERIES
INDEX
ABOUTTHECONTRIBUTORS
ACKNOWLEDGMENTS
ABOUTTHEAUTHORS
FOREWORD
THESECONDWhiskeyRebellionishappeningintheUnitedStatesandit
isalreadyspreadingaroundtheworldInthismarvelousbookBillOwensAlanDiktyandtheircontributorsmdashlikeintrepidwarcorrespondentsmdashtakeyoutothefront lines You will find here an up-to-the-minute report on the excitementcreativityandbrashenthusiasmoftheUnitedStatesrsquocraftdistillers
DetailofthefermentingprocessofmakingbourbonWoodfordReserveDistillery
I have known Bill Owens since his early involvement in the USrsquosmicrobrewing renaissance He was one of the movementrsquos most ferventinnovatorsHisownachievementsaremanyandhisenthusiasmfor thewholewild explosionofbrewingcreativity is evidenced inhisobvious enjoymentofthesuccessesofhisbrewingcolleaguesThe craft-brewing renaissance of course began in the 1960s By the early
rsquo90s it was inevitable that it would evolve into a craft-distilling renaissanceAnd so Bill and his cohorts are at it again now celebrating a small-distilleryrevolutionandthevarietyandcreativitythatisspringingupeverywhereYeswenow have ldquocraftrdquo whiskey distillers experimenting with all facets of graindistillingAndaswiththebrewingrevolutiontheconsumerreapstherewardsWe are entering a golden age for the spirits lover and The Art of DistillingWhiskey andOther Spirits An Enthusiastrsquos Guide to the ArtisanDistilling ofPotentPotablesisanindispensableguidebooktoitsbeginnings
CharringoakbarrelsatBluegrassCooperage
Where did the craft-distilling phenomenon originate You could say that itcamedownfromthemountainswherepot-distilledwhiskeysmadebyhandmdashinsecretfoldsmdashhaveneverentirelydisappearedOryoucouldsaythatitcameupfrom the vineyards and orchardswhere formany years there has been a tinycraft-distilling segment of superb hand-crafted fruit brandies and eaux-de-vieJustknowthatasecondWhiskeyRebellionisuponusandthatit ishappeningright now in a little building near you And if you have picked up this bookalready knowing about the great food awakening and hoping for a guide todistillingyouhavefounditWhat particularly fascinates me about the distillation of alcohol is the
enduringmysterysurroundingitsoriginsDistillationitselfisaphysicalartwitha longmdashand colorfulmdashhistory And the distilling of all sorts of materials formyriadpurposesisanancientprocessButwhendidtheproductionofdistilledspirits as a beverage beginYou arewelcome to your opinion and good luckfindinganyonetoagreewithyouNomatterwhatyouthinkIencourageyoutosavor the eternal enigma that is embodied in a distilled spirit It is a form ofmagic to take fruit or grain ferment it put it in a pot heat it and make itdisappearentirelyandthenwatchitreappeardropbydropasaclearvolatilealmostetherealliquidAnditisadangerousliquidmdashdonotkidyourselfItcancatchfireitcanexplodeandabusingitcanruinlivesItispowerfulmysteriousstuff surely one reason that it captures the imagination of the producers andconsumersswirlingandswillingaroundthecurrentawakeningSo drink deep of Bill and Alanrsquos guide get on the road with them go
exploring and learning and enjoybeing an earlyparticipant in themovementAnd takemyword for it as a distiller of whiskey since the secondWhiskeyRebellionrsquosfirstshotldquoHeadswewintailswewinrdquo
FritzMaytagAnchorDistilling
SanFranciscoApril2009
INTRODUCTION
ASAYOUNGMANinthe1970sIhadlonghairaVolkswagenBeetlea
hip wife and a career as a newspaper photographer I also published fourphotographymonographsincludingtheclassicSUBURBIA(stillinprint)andIreceived a Guggenheim Fellowship in photography and three NationalEndowment for theArtsgrantsMydreamwas towork forLIFEmagazineorNationalGeographic and I ended up stringing for the Associated Press andcoveredtheHellrsquosAngelsbeatingpeoplewithpoolcuesatAltamontWhileallthiswashappeningIwashomebrewinginthegarageBy the1980swhen I reachedmiddleage Ihada flattop sold theVWand
camerasand lostawonderfulwife In1982Iopened thefirstbrewpubin theUnited States Buffalo Billrsquos Brewery in Hayward California The beer wasgood My pumpkin ale is still being brewed by many breweries My publicimagewasldquocolorfulrdquoandthenewsmedialovedmeIstartedbelievingmyownpressclipsIopenedtwomorebrewpubsandlaunchedapublicstockofferingtofundthebuildingofalarge-scaleproductionbreweryItallseemedlikeagoodidea at the time It was after all ldquoMorning in Americardquo Reagan was in the
WhiteHouseandtheoperativephraseforthetimeswasldquoGreedisgoodrdquoIwantedsuccessmoneyIhadthreebrewpubsIgrossedamilliondollarsthat
yearbutIhadtopaysixtyemployeesandendedupwithnoprofitThingsdonrsquotalwaysworkoutasyoudreamThestockofferingnevergotoffthegroundandonebyonethebrewpubsweresoldoffwithBuffaloBillrsquosbeingthelasttogoButIrsquollalwayshaveAlimonyAle(ldquoThebitterestbeerinAmericardquo)By the 1990s I had gray hair and a new wife and I was publishing two
magazinesAmericanBrewerandBEERTheMagazineOnceagainmytimingwasgoodandtheAmericanBrewer rodethefirstgreatwaveofcraftbrewingThingswere lookinggreatbut financially the twomagazines turnedout tobenot such a great idea I soon stopped publishing BEER and sold AmericanBrewerSoonafter theAARPmailingsstartedshowingupand Iopenedanantique
store That venture lasted six months Then my agent sold some SUBURBIAphotographstoEltonJohngivingmeenoughmoneyfora(used)Lexusandthecash fora three-month tripacrossAmerica so I ranawayfromhomeOn thistrip I decided to visit some craft distilleries Iwas intrigued and the creativejuices started to flow again When I returned to California I founded theAmerican Distilling Institute (ADI) In 2003 I held the first ADI distillingconferenceatStGeorgeHangarOneDistilleryandsomeeightypeopleshowedupIn2007 Idecided tomakeanother tripacrossAmericaAgain the tripwas
fundedby sellingphotographs tomuseums anassortmentof art galleries andfriendsintheUnitedStatesandinEuropeThissecondtrip(21000miles)tookfourmonthsandfromfifty-threeDVDsofimagesweselectedahundredorsoforthisbookBy2009theADIdatabasecontained1246namesofwhich205aremembersandofthose165arecraftdistillersThefuturefortheindustryisbrightMoreandmorepeoplewanttolearntheartofcraftdistillingTheywantto learn how to run small businesses selling their handcrafted products to thepublicMyrecentldquohow-tordquobookCraftWhiskeyDistillinghassold300copiesinthreemonthsThecraftdistillingindustryisreallyaboutlifestylePeopletakegreatpridein
producingtheirproductsThisbookisalookatcraftdistillersandtherestofthewhiskeyrumvodkaandginindustryIstillhaveafootinbothcampsphotographyanddistillationButifIhadto
chooseitrsquodbedistillingbecauseitrsquosawayoflifeSpecial thanks toAlanDikty the editor of this book and a personal friend
AlanhasbeenwithmeasafriendandwriterforsomethirtyyearsAlanknowsspiritsAbigthank-youalsotoAndrewFaulknerphotographerandphotoeditorforthisbook
BillOwensHaywardCalifornia
March2009
AUTHORrsquoSNOTEONSPELLING
For reasons that have yet to be adequately explained American and Irishdistillers spell the word whiskey with an e while their Scotch CanadianJapaneseandNewZealandpeersspellwhiskywithoutit
CHAPTERONE
ABRIEFHISTORYOFDISTILLING
SINCEtheearliestknownuseofdistillationabout5000yearsagopractice
ofthearthasgrownandspreadaroundtheworldinseveralwavesthespeedandextent of each being dictated by geography trade routes and cultural andreligious influences Each successive wave gave rise to significant technicaladvances in distillation making it less expensive more efficient and morecontrollable
VeryFineWhiskeybottlecircathe1920sThisvintagebottlewasacquiredatafleamarketthenfilledwithOldForrester
PossiblytheearliestwrittenrecordofdistillationisintheEpicofGilgameshwhich describes a formof essential oil distillation practiced inBabylon as farback as 3000 BCE Herbs were placed in a large heated cauldron of boilingwater and the cauldronrsquos opening was covered with a sheepskin fleece sidedownPeriodically thesheepskinwaschangedandthecondensatesoakingthefleecewaswrungoutintoasmalljarEssentialoilsfloatedtothesurfaceofthewatercollected in the jarandwereskimmedoffMedieval textsandwoodcutsshowthesameprinciplebeingusedtoconcentratealcoholicvaporsfromboilingwine(IncidentallythisissimilarinprincipletoamethodthatthePhoeniciansusedforconsumingcannabis)
DISTILLINGMIGRATESEASTANDWEST
By 500BCE alcohol distillationwas an established industry in the ancientIndian area known as Taxila (in modern northwest Pakistan) wherearcheologistsdiscoveredaperfectlypreservedterra-cottadistillationsystemInthisprocess steam rising fromapotofboilingwaterpassed throughabedoffermented grains picking up alcohol and flavors from the grains The vaporsthen struck the bottom of a second pot filled with cold water where theycondensedanddrippedintoacollectiontubeFromTaxila knowledge spread to theEast and theWest andby350BCE
knowledgeofthedistillingprocessappearedinthewritingofAristotleinGreeceand Sinedrius in Libya The first arrival of distillation technology inChina ismisty but by 25CE bronze stills of similar designwere being produced andusedthereBytheendofthefirstmillenniumCEthepracticeofdistillationhadspread
throughout northern Africa and the Middle East The process had advancedsignificantlyoverthisthousand-yearperiodandthematerialbeingdistilledwasnowboileddirectlyinalargesealedpotwhichhadalongtubeleadingfromitsapextoasmallcollectionjarWhentheMoorsinvadedSpaintheybroughtthistechnologywiththemandsoonthegenie(orspirit)wasoutof thebottleThetechnologyspreadfromSpaintoItalyin1100CEandwasrecordedinIrelandby 1200 Germany by 1250 and France by 1300 England Scotland PolandRussiaandSwedenjoinedtheclubby1400
DISTILLINGTECHNOLOGYEVOLVES
EuropeanexplorationandconquestspreadrapidlyaroundtheworldcarryingthetechnologyofdistillationwithitThefirststillsintheAmericasappearednotlong after the conquistadores and the Portuguese brought the technology toJapanby1500This technologywas largely controlled by alchemists andmonasterieswho
continuouslyexperimentedandimprovedontheequipmentBythemid-1600sseveraltextshadbeenpublishedonthesubjectofdistillationasampleofwhichincludedthewoodcutsonthisspreadfromTheArtofDistillationbyJonathanFrench(1651)AsthisinformationspreadbeyondclericalandscientificcircleswealthyindividualsbegantoestablishstillhousesontheirestatesAs knowledge blossomed throughout theRenaissance distillation continued
to develop rapidly Distillation was removed from the exclusive province ofscientists monks and professionals and became a common household artRecipebooksabounded
ThesewoodcutsfromTheArtofDistillationbyJonathanFrench(1651)showasmallpartofthewidevarietyofformsdistillingequipmenthadtakenbytheseventeenthcenturyTwokeyimprovementsareshownmultipledistillationsinonesetup(onestillfeedingintothenext)topofpageandanimprovedvaporcondenser(acoiloftubingknownasaldquowormrdquoinabarrelofcoldwater)belowandoppositepage
ldquoThere is more refreshment and stimulation in a nap even of thebriefestthaninallthealcoholeverdistilledrdquo
mdashOvid(ancientRomanclassicalpoetandnotoriouswetblanketatbacchanals43ndash17BCE)Bythe1700sthecomplexityandsophisticationofcommercial-scaledistilling
equipmentadvancedrapidlyAdvancesintheunderstandingofhowdistillationactuallyworked led to new still designs that couldmake better quality spiritsmoreeasilyandfasterthaninthepastDistillingbecamemoreaccessibletothemasses and the monopoly held by the church and the elite classes wasthreatenedThesecentersofpower soonenacted restrictions at first toprotectthatmonopolyandlaterpurelyforrevenue
GEORGEWASHINGTONANDGERRYMANDERING
ItiswellknownthatGeorgeWashingtonwasadistillerWhatislesswellknownisthatthelawshecraftedsetthedistinctionbetweentheheavilytaxedsmalldistillersandthelightlytaxedlargedistillersthelinebeingdrawnjustbelowthesizeofhisdistilleryPoliticsworkedinmuchthesamewaythenasitdoestoday
TheGeorgeWashingtonstillrecreationattheMountVernonDistilleryinMountVernonVirginia
REGULATIONANDREBELLION
Since1700theregulationandcontrolofdistillationhasbeenmostlyastoryoflostfreedomsandrightsAfewraysofsunshinehavesincepokedthroughthecloudsTheelite andgovernmentsofEurope tried repeatedly to exploit andcontrol
distillationInEnglandforexamplethefirsttaxationofcommercialdistillationappearedin1690topayforawarwithFrancePrivatedistillationwasexemptedfrom this tax and it remained free from interference as taxes and regulationswere raised lowered abolished and resurrectedover thenext centuryPrivatedistillation in England flourished and grew significantly during this time (andperhapsnota littleof thisproduct found itsway intocommercialchannelsviathe back door) until it was outlawed in 1781 to enhance the collection ofrevenueThemassiveGinCrazeofearlyeighteenth-centuryGreatBritainhaditsrootsinpartinthisunfetteredspreadofdistillation
BlueprintofaSimpleStill
a)SteamjacketHeatsthepotandthewashb)PotHoldsthewashc)SwanNeckAllowsforseparationofthecomponentsofthemixtured)TubeinShellCondenserCondensesthealcoholvaporsinspiritse)SpigotThevaporsarecollectedfromaspigotatthebottomofthecondenser
ThreestrippingstillsandaspiritstillmadefromstainlesssteeldrumsattheNewDealDistillery
TheUnitedStatesgovernmentrsquosfirstattempttotaxdistillationresultedintheWhiskey Rebellion of 1791 which was put down by federal troops led byGeorgeWashington(whowasbroughtoutofretirementfortheconflict)FederalexcisetaxeswereabolishedaftertheendoftheWarof1812onlyto
beimposedduringtheCivilWarinthe1860s(andcontinuetothisday)Napoleon introduced regulation in France The laws variedwidely over the
nextcenturybutstabilizedin1914whentherightwasgrantedtoanyonewithavineyard or orchard to distill up to 20 liters of spirits from their fruit if theyagreedtopayataxThisrightwasoriginallyinheritablebutthatwasrevokedinthe 1950s This system led to the development of traveling stills known asbouilleurs de cru which were once very common sights in the FrenchcountrysideBecausethenumberofpermittedindividualshasshrunkwitheverypassingyearveryfewofthesemobiledistilleriesremainAustralians lost their right to distill their ownbeverages in the aftermathof
WorldWarIagainasarevenuemeasureMany African Latin American and southern European nations have
continuedtoallowprivatedistillationunderawidevarietyofrulesrangingfromnone through inspection of stills to onerous regulations and high taxation Ingeneral traditional alcoholic beverages are made in most farmhouses usingtraditional equipment (mostlypot stills ofvarious forms)without anyadverseeffectsonsocietyThemostrecentandhopefulchangeintheglobalregulationofdistillationwas
the legalization of private noncommercial distilling byNewZealand in 1996TheNewZealandgovernment found that the expenseof enforcing thebanonprivatedistillationfaroutweighedtherevenuecomingfromfinessothelawwasabolishedThischangeledtowidespreadadoptionofsmall-scaledistillingasahobby and as hobbyists always will they experimented with equipment andtechniques continuously Many significant innovations have been developedmaking small-scale distilling equipment more available much less expensiveandverymucheasiertocontrolthananythingthatcamebefore
FUTURETRENDS
Just as the appearance of microbreweries followed the renaissance ofhomebrewing increasing thechoicesand levelofquality for allbeerdrinkersmicrodistilleries are starting to thrive around theworld someusing traditionalequipmentbutmanyusingnewequipmentmethodsandtechniquesdevelopedbythenewly liberatedhomedistillersManyof thesemodernsmalldistilleriesareexperimentingwithnew typesandcategoriesof spirits creatingnovel andsometimesuniquelylocalspirits
MOONSHINE
As surely as thunder follows lightning whiskey follows beer and in the1980sthescentofwhiskeychargedtheairlikeanapproachingstorm
THEPROSPECTofmakingwhiskeyginryebrandyandotherflavorsomespirits at home is enough tomake somemodern cocktail enthusiasts and craftbrewersgrowglint-eyedEversoquietlythemoreadventuresomeofthemhavebegun tending home-sized stills to make the smallest-batch American spiritssince the Prohibition days of stove-top alky cookers Unlike unscrupulousproducers whomade rotgut that could blind cripple and occasionally kill itsdrinkersmanyoftodayrsquoshomedistillershaveadoptedhigh-techequipmentandacodeofhonorthatostracizesthosewhotrytoselltheirmakingsBecausethesedistillers are running the very best they can for their immediate friends andfamiliestheresultscanbespectacularlygood
AtombstonethatwasusedduringProhibitionforstashingmoonshinenearMorgantownWestVirginia
Theability to createpersonal stocksof liquor fromscratch falls squarely inthe modern mixologistrsquos pursuit of making what canrsquot easily be hadmdashrealgrenadinefromactualpomegranatesginger-spikedfalernumJamaicarsquospimentodramasuckerpunchofallspiceandrumandpotentaromatichousebittersmdashbutall tunedto theirpersonal tastesWhenitcomestomakingthebasespiritsforthosebittersitcouldnrsquotbeeasiermdashorcheaper
Moonshinestilldismantled
BUTISITLEGAL
Making bitters and falernum from pre-distilled spirits is entirely legalHoweverunlicenseddistillersoperatingunregistered stillsviolateanumberoffederal state and local laws but a lack of permits hasnrsquot stopped would-bedistillers from buying and building personal stills in increasing numbers sincethemid-1990sSomeofthemarecontentwithverysmoothvodkawhileothersembrace the entire concept of artisanal production and are creating fantasticsmall-batchspiritsusingthebestingredientstheycanaffordRunningthesetinybatcheswith yields of just a few liters is a practice some have callednano-distilling
DIRTTRACKDISTILLING
Students of American popular culture know that moonshine whiskey andNASCARgotogetherlikeactorBurtReynoldsandmusclecarsStartingin1973with the movie White Lightning Reynolds made a career of portrayingSoutherngoodolrsquoboysdeliveringmoonshineinfastcarswhileoutrunningthelocalsheriffThereal-lifeinspirationforsuchcinemacharacterswasRobertGlenJohnson
Jr (born in 1931 in Wilkes County North Carolina) better known as JuniorJohnsonJohnsonwasamoonshinerintheruralSouthwhobecameoneoftheearlysuper-starsofNASCARinthe1950sandrsquo60sJohnson grew up on a farm and developed his driving skills running
moonshineas a youngmanHe consistently outranandoutwitted local policeand federal agents in auto chases and he was never caught while deliveringmoonshine to customers Johnson became something of a legend in the ruralSouthwherehisdrivingexpertiseandldquooutlawrdquoimageweremuchadmiredJohnson is credited with inventing the ldquobootleg turnrdquo in which a driver
escapesapursuerbysharplyputtinghisspeedingcarintoa180-degreeturnonthehighway thenspeedingoff in theoppositedirectionbeforehispursuercanturn around Johnson was also known to use police lights and sirens to foolpoliceroadblocksintothinkingthathewasafellowpolicemanuponhearinghisapproachthepolicewouldquicklyremovetheroadblocksallowingJohnsontoescapewithhismoonshineIn 1955 Johnson decided to give up delivering moonshine for the more
lucrative(andlegal)careerofbeingaNASCARdriverUnfortunately the ldquoRevenuesrdquo had not forgotten Junior In 1956 federal
agentsfoundJohnsonworkingathisfatherrsquosmoonshinestillandarrestedhimJohnsonwasconvictedofmoonshiningandwassenttofederalprisonwhereheservedelevenmonthsofatwo-yearsentenceHereturnedtotheNASCARscenein1958andpickedupwhereheleftoffHewentontowinfiftyNASCARracesinhiscareerbeforeretiringin1966In 1965 writer Tom Wolfe wrote an article about Johnson in Esquire
magazine The article originally titled ldquoGreat Balls of Firerdquo turned JohnsonintoanationalcelebrityandledtofamebeyondhiscircleofNASCARfansInturn the articlewasmade into a 1973movie based on Johnsonrsquos career as adriverandmoonshiner titledTheLastAmericanHeroJeffBridges starredas
the somewhat fictionalized version of Johnson and Johnson himself served astechnicaladvisorforthefilm
APOScardadvertisingJuniorJohnsonrsquosMidnightMoonbyPiedmontDistillers
MorerecentlyJohnsonrsquosfamilyhaslicensedtheJuniorJohnsonnameforusein promoting a legal distilled product Junior JohnsonrsquosMidnightMoon fromPiedmontDistillersinMadisonNorthCarolina
LabelforMountainMoonshinebyMysticMountainDistillery
ApostcardfromTempletonRyeldquoProhibitionEraWhiskeyrdquo
DONrsquoTTRYTHISATHOME
(NudgeNudgeWinkWinkSayNoMore)
SoonafternationalProhibitionbeganinthe1920sapersoncouldwalkintovirtuallyanygrocerystoreintheUnitedStatesandfindforsalebrick-sizeblocksof compressed raisinsbound togetherwithcondensedgrape juiceAttached tothe block was a small container of dried yeast The wrapping contained thefollowingtext
WARNING
Donotdissolve thisfruitbrick inwarmwaterandthenaddthecontentsof theyeastpacket as this will result in fermentation and the creation of alcohol the production ofwhichisillegal
NeedlesstosaythelocalAampPsoldalotoffruitbrickswhileProhibitionwas
inforceTraditionalmoonshinestartsoutwiththeproductionandfermentationofwhat
isbasicallyasimplebeerTraditionalistswouldcreateamashofgroundcornhotwaterandenoughmaltedbarleytoprovidesufficientenzymestoconvertthestarch in the grains into simple sugars Once the starch conversion wascompleteyeastwasaddedtothemashwiththeresultingfermentationturningthesugarsintoalcoholThefermentedmashwouldthenbeboiledinthepotstilltodistilloffthealcoholAlas times and moonshine are not what they used to be Modern
moonshiners tend toskip thegrainmashingandgodirectly to fermentationbydissolvingregularsugarinwarmwaterfermentingthesugarwaterwithbakerrsquosyeast and then distilling off the resulting alcohol The results are spiritmuchinferior to a distilled grain spirit and ultimately an arrestedmoonshiner TheAlcoholandTobaccoTaxandTradeBureau (TTBalsoknownasldquotheFedsrdquo)keeps track of the sale of large quantities of bulk sugar particularly in ruralareaswithapasthistoryofmoonshiningYouhavebeenwarned
Whiskeyiswhatbeerwantstobewhenitgrowsup
VirginiaLightningCornWhiskeybyBelmontFarm
Despiteanuptickinamateurdistillingandagreaterwillingnessamongsometotalkmoreopenlyaboutthecraftthelonghistoryofsecretiveandsometimesviolentmoonshiningmeansthatuntilrecentlyreliableinformationwasscarceand difficult to verify That situation is rapidly changing and distillers fromcuriousnovices toaccomplishedhomeartisansare far fromisolatedanymoreIn less than a generation theyrsquove learned to talk to each other pool theirknowledgeandaskevermorenuancedquestionsaboutbuildingandoperatingarangeofstills
MODERNldquoMOONSHINERSrdquo
Thecurrentinterestamonghobbyistdistillersincreatingfirst-rateliquorsandthe general wholesome quality of their products tracks primarily to threeconvergenttrends
1)Craftbrewers2)NewZealand3)TheInternet
CRAFTBREWERS
Craftbrewersarenotsimplythefirstonestostudyhowtomakeoutstandingsmall-batchspiritstheyarealsogoingtoshapethefaceofmicro-andpersonaldistillingBrewers have alreadymastered three key skills how to collaboratehowtoorganizeandhowtodrivelegislationThe current interest in distilling among brewers is so widespread that it is
virtuallyimpossibletotalktocraftbrewerswhoarenrsquotalreadydistillingonthesly or working on permits or know someone who is One erstwhile brewerframed his transition from beer to liquorwith this aphorismWhiskey iswhatbeerwantstobewhenitgrowsup
ChuckMillerstandsinfrontofhispotstillatBelmontFarmDistilleryoneofadozendistilleriesintheUnitedStatedproducingalegalmoonshineproduct
DistillerBenFrisstandsnexttoacus-tom-builtone-of-a-kindpotstillatNewHollandBrewingandDistilling
Makingbeerathomehasbeengoingonformostofthetwentiethcenturybutitrsquosonlybeenlegalonafederallevelsince1978Foradecadeorsoafteritwaspermittedhomebrewers(intheUnitedStates)exploredallkindsofbeerandalestyles they could not purchase through their local stores They perfected theirtechniques competed against each other in regional and national contestspublishedtheirpersonalrecipesgaveoutawardstotheirpeersandlaterputthatknowledgetousebyopeningbrewpubsandmicrobrewerieseverywhereHomebrew supply shops everywhere were selling hops malts specialty
grainscarboysesotericscientificequipmentandlab-culturedyeaststotensofthousandsofhomebrewers tryinggood-naturedly tobesteachother in roundsofMyBeerIsBetterThanYoursBy the1990s somebrewerswerepushing the limitsof theirequipmentand
ingredientsbecomingessentiallynovicedistillersTheirhomemaderigslookedpretty much the same as brewing equipment The ingredients were the sameTheywere learning on pot stills because for hundreds of years variations onthat model had been the choice of folk distilling Most of what a casualresearcher found in popular culture referenceswere the big copper pumpkin-shaped boilers of a style that would have been familiar to eighteenth-centuryfarmersAs brewers they already knew about grains malt yeast enzymes ideal
fermentationtemperaturesfiltrationsystemsandthewaterprofilesthatleadtogreat-tastingbeveragesSomehadcometobelievethattheonlythingstoppingthem from havingwhiskeywas toomuchwater Because they had developedwidespread networks for sharing information alreadymdashbooks magazinescontests clubs festivals newsletters and rudimentary online newsgroupsmdashquestionsbegantocirculateabouthowbesttoremovethatexcesswaterSharing critiquing and judgingwere an entrenched part of the culture that
wasstartingtotakeupwhathadlongbeenasecretpracticeAnonymousonlineforums were ideal tools for vetting home-distilling questions Unlike the oldAppalachian moonshiners modern distillers with homebrewing backgroundswerealreadyusedtotalkingtoeachotheronlineandinperson
NEWZEALAND
Because few of the twentieth-century books on moonshining held muchpractical information on techniques for building and operating stills amateurdistillers without a family history in such matters learned by trial and errorThen in 1996NewZealand lawmakers scrapped legislation forbidding homedistillation InAustralasiaanexplosionof interestand innovation specificallyaround design for home-size stills that veered off from traditional stylesreverberatedwidely
AcopperstillfromCopperMoonshineStillscom(asseeninthemovieTheDukesofHazzard)
Local distilling enthusiasts were studying the physics of stills attachingprobes andmeters tomeasure exactlywhatwas goingonwhen they firedupTheylearnedhowtallandwidehome-sizestillsshouldbeTheyaffixedcolumnsto theirpotsand looselyfilled themwithceramicandcopperpackingmaterialfor maximum efficiency Those stills started looking like something out of arefinery churning out high-proof alcohol on single runs rather than themultistageprocessthattraditionalpotstillscalledfor
THEINTERNET
These innovative distillers went online and because their hobbywas legalstarted talking to each other openly Brewerswhowere getting into distillingwith theiralreadyestablishednetworksandcultureofopennessnoticedTheyseized on a wealth of new verifiable information coming out of the SouthernHemisphereandaddedtheirownexperiencesespeciallyinonlineforumsSince thenas reliable informationhasbeenvettedonlineabouthowbest to
buildandoperatesmall-scalestillshomecolumnorrefluxstillshaveevolvedbecoming more compact and efficient and able to put out as close to purealcohol as is possible outside a laboratory (in short very clean stuff) Mostrecently a specific style of distilling has evolved thatrsquos all about purityefficiency and making lots of neutral spirits in very compact column stillsEasilybuiltandeasilyoperated theyaremoreefficientandlessworkthanpotstills
MOONSHINEDEFINED
AbroaddefinitionofmoonshineisanyliquormadefromunregisteredstillsbyunlicenseddistillersThisdefinitioncoversaKentuckyfarmermakingtheliquorhis father did aNewYork imbiberwresting 10 ounces of gin from a case ofBudweiseraswellasaSanFranciscocheftweakinghergrandmotherrsquoskuumlmmeltocarryonthetraditionTodayrsquosnano-distillersdonrsquot sell their products In fact profit seemsalmost
anathema One of the quickest ways to really anger others is for unlicenseddistillers tostartselling theirmakingsSomeembrace themoonshiner identityothersavoidthetermbecauseofitsassociationwithlawlessnessRegardless of what distillers call themselves they fall into three loose
categoriesmdasheconomictechnicalandartisanalproducersEconomicdistillers
ECONOMICDISTILLERS
Economic distillers make liquor because homemade is cheaper than store-boughtAny type of stillmight be used from an inherited copper pot still tomodernrefluxmodelsorevenanaquariumheaterinaplasticbucketTheyareapt to distill sugar spirits but also grains and fruits when they may be hadinexpensivelyAlthough theirproductsareprone tobeofquestionablequalitythey are not necessarily bad liquormdashthink of marc and grappa made frompomacethatmightotherwisebethrownaway
TECHNICALDISTILLERS
Technical distillers are armchair (or even professional) engineers andchemistsgear-headswhostrivetomakethemostefficientdistillerysetuptheycan forever tweaking and adjusting their rigs creating technologicalwondersTheyrunandrerunabatchofspiritstocreatethepurestspirittheycantakingmeticulous notes of every temperature fluctuation proof variation and yieldTechnicaldistillerstendtohaveaninordinateamountofvodkaonhandbecausethe end result of their frequent experiments is often a high-proof nearly purespirit theycan supplementwithextractsandessences for theexact flavor theywant
FigADiagramofaColumnDistiller
IllustrationfromWhiskeyTechnologyProductionandMarketingEditedbyIngeRussellAcademicPress2003FigAThisflowchartillustrateshowthewashistransformedintospiritsThebottomofthestillstripsoutthewaterwhiletherectifyingsection(topofthestill)distillstheliquorstoincreasetheirspirituosity
FigBDimensionsofaTypicalSpiritsStill
FigBApotiswiderthantallallowingvaporstoescapefromthewashAtallswanneckallowsforseparationofthecomponentsofthemixtureTheshapeofthestillaffectstheflavorcomponentsofthespiritsEverypotstillisuniqueasdistillerswantdistinctiveflavorprofilesintheirfinishedspirits
ASPIRINGANDACCOMPLISHEDARTISANS
Aspiringandaccomplishedartisanscomprisethethirdgroupwhosegoalistomake authentic and great-tasting spirits While technical distillers considerunwanted chemical compounds obstacles to pure liquor artisans rightfullyregardtasteandaromaasthebackbonethatdefinestheirownpersonalstyleofdistilling They tend to use less-efficient old-school pot stillsmdashthey mightimmediately recognize thekind that a farmerused in 1740Someuse columnstillsbutwithoutthecolumnsatmaximumefficiencythuspreservingtasteandaromabynotdistillingtothehighestproofpossibleFinallytheytendtofermentgrainsandfruitsratherthansugarandnottocarewhatitcostsmdashbecauseitrsquosforthemnotforsellinrsquo
FigCAnatomyofaPotStill
FigCAsillustratedhereawhiskeystillhasfourpartspotswannecklynearmandcondenserTheshapeofeachaffectsrectificationandtheflavorofthespiritPotThepotcanbyanyshaperoundonionorconicalTheshapeofthepotaffectshowthewashisheated(alwaysto172degF[78degC])ItcanbeheatedbydirectfiresteamgasorwoodMostpotshaveasightglasssothedistillercancheckforfoamingduringthedistillationprocessSwanneckTheswannecksitsontopofthepotItcanbetallshortstraightortaperedOftentheswanneckisconnectedtothepotviaanogeeabubble-shapedchamberTheogeeallowsthedistillatetoexpandcondenseandfallbackintothepotduringdistillationMostpotstillshaveataperedswanneckallowingforbetterseparationandbetterenrichingofthespiritsduringdistillingLynearmThelynearmsitsontopoftheswanneckItcanbetiltedupordownanditcanbetaperedorstraightOftenpotstillsarefittedwithadephlegmatororapurifierItsmainpurposeistheenrichmentofspiritsbeforetheyrsquoresentontothecondenserInternalsteamcoilTheinternalsteamcoilheatsthewashto173degF(78degC)wherethealcoholseparatesfromthewashCondenserThecondenserorwormisusedforcoolingthespiritsandprovidingasmallstreamtoacollectiontankorpail
ECONOMICALINGREDIENTSFORDISTILLING
Consideraglutofplums forbackyard slivovitzora skidof dried fruit atbargain pricing that can be turned into Arabian siddiqui However ersatzwhiskeysmadefrombreakfastcerealsarenotunheardofsocaveatemptoristherule
AfruiteaudeviefermentationatStringerrsquosOrchardWildPlumWineryampDistillery
CHAPTERTWO
THEDISTILLINGPROCESS
INTHEMOSTliteralsenseoftheworddistillationmeanstheconcentration
oftheessenceofasubstancebyseparatingitfromanyothersubstancesthatitismixed with In the case of distilling alcohol this means boiling a fermentedliquidinastilltoseparatetheethanolfromthesolidswaterandotherchemicalcompoundsinthefermentedsolutionButjustasthedevilisinthedetailstheartofdistillingisinhowthedistillerachievesthatseparationandhowprecisethatseparationis
ThecondensercoolsthevaporsintoliquidspiritwhichiscollectedandbottledatAnchorDistilling
Thewide rangeof stillsdescribed in this chapter eachoriginally evolved tomeettherequirementsofproducingaparticulartypeofspiritDependingonthetype of spirit beingmade precision is not necessarily the goal of the distillerThousandsofchemicalcompoundsarecreatedbyfermentationanddistillationall of which can have for better or worse an effect on the ultimate taste orcharacterofadistilledspiritThedistillerrsquosprimaryjobis toretain thedesiredflavorelementswhilediscarding those thatarenotThis isnotassimpleas itsoundsAnddespiteallofthehigh-techcontrolsinamoderndistillerythestillmasterneverthelesshasthefinalcall
ldquoGlassofbrandyandwaterThatisthecurrentbutnottheappropriatenameaskforaglassofliquidfireanddistilleddamnationrdquo
mdashRobertHallnineteenth-centurytemperancecrusaderwhowasneverthelifeoftheparty
HOWDISTILLATIONWORKS
Distillationisaphysicalprocessinwhichcompoundsareseparatedbyvirtueof their different boiling points Two compounds with the same boiling pointoccurring together would not be separable by distillation Fortunately suchoccurrenceswiththeingredientsinliquorandspiritsarerareTheseparationindistillationoccurswhenamixtureofcompoundsinthestill
is brought to a boil Compounds with lower boiling points vaporize at lowertemperatures than compoundswith higher boiling points Thismeans that thevapororsteamrisingofftheboilingmixtureisricherinthelower-boiling-pointcompounds than in the higher-boiling-point onesNext this vapor is collectedand cooled to condense it back into a liquid The resulting liquid called thedistillate contains a considerably higher concentration of the lower-boiling-pointcompoundsthanofthehigher-boiling-pointonesInasimplifiedexample letrsquosconsideramixtureof90percentwaterand10
percentethanolWaterhasaboilingpointof212degF(100degC)andethanolhasaboilingpointof1731degF(784degC)Theethanolwillboilandvaporizewellbeforethewatersowhenthevaporsarecollectedandcondensedtheresultingdistillatewill have a high concentration of ethanol and comparatively little water ThedistillatewillnotbepureethanolbecausesomewaterwillvaporizeattheboilingpointofethanolevenifthewateritselfisnotatitsboilingpointTails (see page 36) start at 203degF (95degC) and contain a high percentage of
fuseloilsknowntodistillersaswetdogbouquetAlittlebitisactuallyneededinsometypesofwhiskeybutonlyalittlebitThinkIslayScotchWhiskyBecauseallthecompoundsinastillwillvaporizetoagreaterorlesserextent
during boiling the separation of the compounds will not be perfect so moreelaborate stills have been developed to intensify the separation of the vaporsonce theyhave left theboiler Inmodernhigh-separationstills this isdonebyemployingarefluxcolumntomanagethevaporsaftertheyleavetheboilerandbeforetheyarecondensedanddrawnfromthestill
ASTILLrsquoSBLUEPRINT
ThewhiskeystillhasfourpartspotswannecklynearmandcondenserTheshape of each section affects rectification (redistillation) and the taste of thespiritsThereisnoperfectdesigneachmanufacturersaysitspotstillmakesthebest-tastingwhiskeyAtthispointdistillingisanldquoartrdquoTomakegoodwhiskeyyouneedtohave
good ingredients (clean wash) and a good palate (nose and tongue) and youneedtoknowwhentostartandstop(makingheadandtailcuts)Whenitcomestowhiskeydistillingtheprocessiscontrolledbyadistillernotacomputeroramanual
WHATADIFFERENCEADEGREEMAKES
Between174deg(788degC)and175degF(794degC)averitablewitchrsquosbrewofnastychemical compounds (known collectively as heads) are cut and removed byproper distilling These include acetone aldehydes and methanol Lazymoonshiners tend to leave them in resulting in rotgut and a serious head-bangingheadachethenextmorningasyoulieinbedandprayfortheAngelofDeathtocomeandfinishthejob
Thepot can be any shape round onion or conical The shape of the potaffectshow thewash isheated (to172degF [778degC]) It canbeheatedbydirectfiresteamgasorwoodAllsystemshaveadvantagesanddisadvantagesThereis no right way to heat washMostmanufacturers however prefer a double-jacketedsteam-watersystemthatprovidesagentleheattothewashMainlyyoudonrsquotwant to burn thewashMost pots have a sight glass so thedistiller cancheckforfoamingduringthedistillationprocess
THECHEMISTRYOFPURESPIRITS
Even a modern high-separation still cannot produce pure ethanol This isbecausewaterformsanazeotropewithethanolAnazeotropeisamixtureoftwoliquidcompoundswhosemoleculesbecomelooselybondedsuchthattheyhaveacommonboiling point that is different from either constituentrsquos In the case ofethanolandwatertheazeotropeoccursatamixtureof965percentethanoland35 percent water and it has a boiling point of 17267degF (7815degC) This is045degF(017degC)lowerthanthe17312degF(784degC)boilingpointofpureethanolIn distillation this azeotrope is a single compound with a boiling point of17267degF (7815degC) and the still proceeds to separate it on that basis Theethanol that is purified by a fractionating column is not therefore pure 100percent ethanolbutpure965percent ethanolwith theldquoimpurityrdquobeingpurewater No amount of redistillation under the conditions discussed here willinfluence this percentage 965 percent alcohol by volume (ABV) is thetheoreticalmaximumpuritythatcanbederivedbytheaboveprocessThe temperatures stated above are at standard atmospheric pressure In a
columnstillduetoincreasedpressureatthebottomresultingfromthepressuredropover theplates the temperatureswouldbequiteabithigher thanstatedForexamplethespentwashwhichwouldhaveaboilingpointofabout212degF(100degC) at standard pressure would have a boiling point of about 220degF(1044degC)duetotheincreasedpressure
TheswannecksitsontopofthepotItcanbetallshortstraightortaperedOften the swan neck is connected to the pot via an ogee a bubble-shapedchamberTheogeeallowsthedistillatetoexpandcondenseandfallbackintothepotduringdistillationMostpotstillshaveataperedswanneckallowingforbetterseparationandbetterenrichingofthespiritsduringdistillingThelynearmsitsontopoftheswanneckItcanbetiltedupordownandit
canbetaperedorstraightMostarmsaretapereddownOftenpotstillsarefittedwithadephlegmatororwhatScottishdistillerscallapurifierThedephlegmatorisfittedwithbafflesthatusewaterplatesortubestocoolthedistillatesending90 percent of it back into the pot Its main purpose is the enrichment of thespiritsbeforetheyrsquoresentontothecondenserThecondenserorwormisusedforcoolingthespiritsandprovidingasmall
streamtoacollectiontankorpail
AsmallpotstillsimilartomanymoonshinestillsisinoperationfortouriststoseeattheGlenmorangieDistilleryScotland
WHISKEYSTILLSINDETAIL
There are severaldifferentdesignsof stillsused formakingwhiskeyThese
includethemoonshinestillgooseneckstillcontinuous-runcolumnstillFrenchCharentaisalambicstillandartisanpotstill(ThetraditionalEnglishspellingofthisFrenchwordisalembic)
FigAFlat-topMoonshineStill
FigAInthebasicmoonshinestillvaporsfromtheheatedwashriseintothecapAfterhittingtheflattopofthestillvaporsexitviathelynearmintothecondenserwheretheycondenseandbecomespirits
MOONSHINESTILL
ThemostbasicandrudimentarydesignisacrudepotstillormoonshinestillwhichisaclosedpotlikeapressurecookerwithapipeleadingfromthelidintoacondensercoilThecondensercoil caneitherbe longenough toair-cool thevaporsoritcanbeshorterandimmersedinawaterjacketSuchastillaffordsminimum separation of the vapors because there is almost no separation oncetheyleavetheboilerAlthoughthisdesignofstill isnotsuitableforproducingbeveragealcoholbymodernstandardsitwillstillconcentratean8or10percentABVwashto60percentinafairlyfastrunTherearemanyhomedistillersandillicitcommercialmoonshinersusingthis
typeofstill todayAndbecausethistypeofstill is typicallyheatedonastovetoporonagasburner it isnecessary to removeallsuspendedsolids fromthewash before placing it in the boiling pot To do otherwisewould risk burningsolidsonthebottomofthepot
FigBCross-sectionofaStillrsquoBubbleCap
FigBThebubblecapssitontrayovervaporstubesinthecolumnThecapsprovidecontactbetweentherisingvaporsanddescendingrefluxcreatingadistillingcycleandenrichingthealcoholArrowsindicatevaporsrisingfromthewashandhittingthebubblecapsApercentageofpurevaporscontinuetoriseandtheldquolesspurerdquofallbackintothestillforre-distillation
AnatomyofaCraftWhiskeyStill
GOOSENECKSTILL
Thegooseneckpot still is themost commondesignof still used toproduceScottish malt whisky Some Irish whiskies and a number of American andCanadianwhiskiesarealsodistilledinthistypeofstillThisstyleofpotstillhasbeeninuseforcenturiesforcommercialwhiskeyproductionanditisevenmorepopulartodayinmodernwhiskeydistilleriesthaneverThegooseneckstillhasalargeroundboilerandisfunctionallyverysimilarto
the crudepot still except it has a long broadneck rising from theboiler thatallows enough separation to hold back most of the fusel alcohols from thedistillatewhileretainingthedesiredflavorsinthefinishedspiritTheneckbendsatthetopandconnectstoapipecalledalynearmthatleadstoacondensercoilimmersed inwaterThe lynearmusuallyanglesdownwardslightly toward thecondenserbutinsomedistilleriesittiltsupward
AgooseneckstillclearlyshowingthelynearmatWoodfordReserveDistillery
The levelofseparation inagooseneckpotstill isaffectedby theamountofcondensation that takesplace in theneckand lynearm that fallsback into theboiler This condensation is called reflux and themore reflux the higher thelevelofseparation If the lynearm isangleddownward thenanyvapor in thelynearmthatcondenseswillfallforwardtowardthecondenserandbecomepartof the distillate passing to the receiver However if the lyne arm is angledupward condensation fallsback to theboiler andwill createadditional refluxandthereforeadditionalseparation
ModelofagooseneckForsythswhiskystill
BEVERAGESPRODUCEDINGOOSENECKSTILLS
Becausethelongbroadneckprovidesalargesurfaceareawhichresultsinalarger proportion of reflux than crude pot stills gooseneck stills are moresuitable for distilling beverage alcohol The gooseneck stills are suited to theproductionofwhiskeybrandyrumschnappsandothernon-neutralspiritsforwhichtheyarewidelyusedcommerciallyHowevertheyarenotsuitablefortheproduction of vodka gin or other spirits derived from neutral alcoholwhichrequiresahigh-separationstillcapableofproducingpureazeotropeethanolThe wash distilled in gooseneck stills is typically separated from the
suspended solids much like the malt washes used for making Scottish maltwhiskySomegooseneckstillsareheatedbyanopenfireundertheboilerwhichwould result in the burning of suspended solids if they were in the washHowever most contemporary stills are heated with steam jackets ThiscombinedwitharummagercanenablethesestillstoboilfullmasheswithallthegrainintheboilerwithoutburningthesolidsonthebottomofthepotArummagerisanagitatingdevicethatslowlyturnsaroundinsidethestillpot
dragginganetofcopperchainsalongthebottomoftheboilertopreventsolidsfromcakingupandburningduringdistilling
THECONTINUOUS-RUNDESIGNFLAW
ThereisaninherentflawinthisdesignofstillBecausethecontinuous-runstillhasaconstantflowofnewwashcomingintoitatalltimestherearealwaysheadsandtailspresentinthecolumnThisisunlikeabatchstillwhichisanyofthenoncontinuousstillsdiscussedinthistextwheretheheadsaredrawnoffatthebeginningoftherunandthentheyaregoneInacontinuous-runoperationallphasesareconstantlybeingintroducedtothecolumnbytheincomingwashThisposesnoproblemwiththetailsbecauseatthetrayswheretheheartsaredrawnoffthetailsarelowerinthecolumnandarethereforenotpresenttobedrawnoffwiththeheartsHoweverheadsarestillpresentatthesetrayssonomatterhowwellacontinuous-runstillisequilibratedtherersquollalwaysbeasmallamountofheadsintheheartsphaseHaving said this the continuous-run column is a high-separation still that
makesverypreciseseparationofthecompoundsinitscolumnThereisalwaysgoingtobeatraceamountofheadsintheheartsandthisamountisstillwithintheallowablelimitsforpotablespiritsInmostcasesitislessthantheresidualheadsfoundintheheartsfromcommercialbatchstills
CONTINUOUS-RUNCOLUMNSTILL
This type of still is used for producing enormous volumes of spirit in acontinuousoperationthatrunsconstantlyforuptoelevenmonthsstraightbeforeit is shut down for cleaning and overhauling They commonly have afractionatingcolumnthatstandsabout100feet(305m)high(similartothatofanoilrefinery)andaseriesofbubble-captraysspacedeverycoupleoffeetupthecolumnThe traysare fartherapartnear thebottomandgetcloser togethertowardthetopIthasnopotorboilerperseanditisheatedbyblastingsteamupwardfromthebottomofthecolumnwhilethewashiscontinuouslyfedintoatrayatthemiddleofthecolumnAsthewashrunsdownthroughthetraysofthecolumnitencountersthehot
steam which vaporizes the compounds in the wash and carries them up thecolumnThelower-boilingcompoundscontinuetoriseupthecolumnwhilethehigher-boilingonescondenseandarecarrieddownthecolumnThecolumnhasanexitvalveateverytraywherevaporcanbedrawnoffand
ledtoacondenserThisenablestheoperatorstoconfigurethesystemsocertaintraysleadtoacondenserthatgoestotheheadsreceiveranothersetoftrayscanbe sent to the hearts receiver andother trays canbe sent to the tails receiverWhatflowstothebottomofthecolumnisresiduethatissenttothedrainApossibleconfigurationforbourbonwouldhavethetoptwotraysconfigured
forheadsthenthenextfourconfiguredforheartsthenextfivefortailsandtherest of the trayswould refluxwith no draw off andwhat reached the bottomwouldbediscardedasresidueThe draw off rateswould be set up tomaintain a hearts phasewith say a
constant 65 percentABVBourbon thatrsquos distilled in a continuous-run columnstillisusuallydoneintwodistillationsbothwiththeheartsdrawnoffatabout65percentABVBecauseacontinuous-runstillrunsformanymonthsatatimethewashmust
befairlyclearwithaminimumofsolidsotherwisethebuildupofresidueinthesystemwouldbecomeuntenableandthesystemwouldneedtobeshutdowntobecleanedSothereisnoprocesswithacontinuous-runstillwherebytheentiremash is distilled The mash must always be strained or filtered before beingplacedinthereservoirsupplyingthestillThedistillerymusthaveabatteryoffermentersthatareinconstantoperation
ateachstageofthefermentationprocesstokeepupwiththecontinuousdemand
forwashforthestills
Thisalambicstillwascustom-builtbyDynamicAlambicbyreconfiguringaGrundigbeertank
FRENCHCHARENTAISALAMBICSTILL
This type of still is used almost exclusively for making brandy includingcognacArmagnacCalvadosandotherfamousFrenchbrandiesIt isdesignedespecially to leave a lot of the aromatics and flavor in the distillate and istherefore one of the lower-separation beverage-alcohol stills Because of thisqualityspiritsareusuallydistilledtwiceinaFrenchCharentaisalambicstillWhiskeycanalsobemadeinthisdesignofstillItisfunctionallyquitesimilar
tothegooseneckstillbutitcreatesalowerlevelofseparationmakingaricherandcreamier-tastingwhiskeybutwithalittlemorefuselalcoholTheFrenchCharentais alambic still has threemajor components theboiler
withhelmetthepreheaterandthecondenserThehelmetisthechamberjustabove the boiler and it serves as an expansion chamberwhichworkswell toholdback a lot of theheavier compounds such as fusel alcohols and furfurolswhile allowing the desirable aromatics and flavors to be carried over in thedistillateThe preheater as the name implies preheats the next batch of wine to be
distilled It is also used as a reservoir to enable a near-continuous distillationprocessSomebrandydistillerssimplyincludethemaspartofthehearts(nottheheads) In this way continuously feeding wine into the boiler is possibleBecause there is no workable way to drain the boiler during operation thecontinuous feeding of winemust stopwhen the boiler is too full to take anymorePriortoadistillationrunthepreheaterisfilledwithwinetobeheatedforthe
next distillation The preheater has the vapor tube from the boiler passingthroughitonitswaytothecondenserThistransfersheatfromthevaportothewinebeforethevaporentersthecondenserThisheatsthewineinthepreheatertonearboilingduringthedistillationrunandreducestheamountofheatthatthecondenserhastodissipatetherebymakingefficientuseofheatandreducingtheamountofcoolingwaterused
AlambicstillatJepsonVineyardsinUkiahCalifornia
AlambicstillinstallationinFrance
Thepre-heaterhasapipewithavalve leadingfromit to theboilerWhenadistillationrunisfinishedandtheboilerhasbeendrainedtheoperatorcanopenthe valve and fill the boiler with another charge of wine from the pre-heaterthatrsquosalreadyatnear-boiling temperatureThismakesefficientuseofheatandsignificantlyreducestheamountoftimetobringthenextbatchofwinetoaboil
AholehadtobecutintheceilingtoaccomodatethecolumnofthispotstillatTuthilltownSpirits
ThecondenserinaFrenchCharentaisalambicstillasinmosttypesofstillsconsistsofthecoppercoilimmersedinawaterjacketwithcoldwatercirculatingaroundit
BEVERAGESPRODUCEDINALAMBICSTILLS
These stills are invariably used to distill wine or in the case of whiskeydistillerrsquos beer They are not generally used to distill fullmasheswith all thesolids left in However design-wise the Charentais could be used to distillmasheswithsolidsbecauseitsboileristhesameasthatofthestandardalambicwhichiswidelyusedtomakegrappaandmarcfromgrapepomaceTodothisasievetraymustbeinsertedintotheboilertoserveasafalsebottomtoholdthesolidsabovethebottomofthepotandpreventburning
ARTISANPOTSTILL
ThistypeofstillisthemostversatileofallthestillsEachartisanpotstillisnearly made to order based on a distillerrsquos needs and preferences Itscomponentsincludeaspherical-shapedboileracondenserandwidevarietyofoptional components such as a steam jacket or a direct fire an agitator ahelmet one or two columns of bubble-cap trays a dephlegmator and acatalyzerThespherical-shapedboilerevenlyheatsthesubstrateparticularlyifthereis
anagitatorAndanartisanstill thatrsquos steamheatedandhasanagitatorcanbeused to distill anywash Evenwashes full of fruit pulp or grainmash can beheatedinthisconfigurationofboilerwithoutanyriskofburningonthebottomofthepotAlsobyconstantlyagitatingthewashthroughoutthedistillationrunthe distillery can save about 20 percent on the heat required to perform thedistillationTheabilitytodistilltheentirewashincludingallthesolidspurportedlygives
asuperiorflavortothespiritproducedApparentlythefruitmashesformakingschnappsyieldarichermorecomplexflavoriftheycanbedistilledwithallthefruitpulpintheboilerManywhiskeydistillerscontendthesametobetruefordistilling grain mashes and a number of the premium brands of AmericanwhiskeyaredistilledwiththegrainmashinthestillThehelmetcomponent(optional)istechnicallyanexpansionchamberandit
isusuallyanearlysphericaldomethatsitsdirectlyontopoftheboilerAsvaporrisesfromtheboileritpassesthroughacomparativelynarrowpassagewayintothelargervolumeofthehelmetThisresultsinasuddenreductioninpressurewhich helps hold back higher-boiling compounds while allowing desirablearomaticsandflavorstocontinueupthecolumnSomedistillerssaythishelmetiskeytoproducingatrulyexcellentspirit
Artisanpotstilltheshapeofthehelmetldquoheadrdquoofthestillinfluencestheflavorofthedistillate
From the helmet the vapor rises into the column In some artisan pot stillconfigurationsthecolumnismounteddirectlyontopofthehelmetWhenthereis no helmet the column is mounted directly on top of the boiler In otherconfigurationssuchastwocolumnsthecolumnispositionedbesidetheboilerThe reason for this is the still would stand too high for most facilities if thecolumnwerestackedontopofthehelmetorevenontopoftheboilerWithin thecolumnarebubble-cap traysThevapor risesup the tubesunder
the bubble caps and bubbles out fromunder the cap and through the standingliquidoneachtrayThestandingliquidoverflowsatacertaindepthtothenexttraybelowCompoundseparation takesplaceby theredistillation thatoccurswhentheheatfromthevaportransferstothestandingliquidThiscauseshigher-boilingcompoundsinthevaportocondenseandlower-boilingcompoundsintheliquid toevaporateTheoveralleffect is todrive the lower-boilingcompoundsup the column in vapor state and the higher-boiling compounds down thecolumninliquidstate
Twincolumnsofbubble-captrays
OPTIONALSTILLCOMPONENTS
Modernartisanpotstillshaveaninterestingfeaturethatallowstheoperatortobypass anyof the trays to vary the separation level for the columnThere arelevers on the side of the column connected to each tray and the operator canposition the lever to cause the tray to turn sideways and allow thevapors andliquidtopassbyOrtheoperatorcanpositionthelevertheotherwaytoputthetrayinplacesothatitisfullyengagedinprocessingrefluxThedephlegmatorresidesabovethetopbubble-captrayItisachamberatthe
topofthecolumnwithnumerousverticaltubesforthevaportotravelthroughonitswaytothecondenserThereisawaterjacketaroundtheverticaltubesthattheoperator can flood with cooling water to increase the amount of reflux ThewaterlevelinthedephlegmatorcanbeadjustedtogivegranularcontrolovertheamountofrefluxHaving the capability to dial up or down the reflux creates a great deal of
control over the compoundmix in the finished spirit For example if a givenspirit had an excellent aroma and flavor profile but a rough finish due to anexcessof fuselalcohol the refluxcouldbedialedupslightly toholdback thefusel
TheMoorrsquoscaponthisalambicstillhasadistinctivelookandgivesauniqueflavorprofiletothedistillates
The catalyzer is positioned above the dephlegmator and has an array ofsacrificialcopperCopperisanimportantmaterialinastillbecausethenoxioussulfides in thevapor instantlyreactoutuponcontactwithcopperHoweverasthisoccursovertimethecoppermaterialofthestillbecomescompromisedandexpensivestillcomponentsrequirereplacingTheideaofthecatalyzeristohaveachamberwithcopper in thevaporpath specificallydesigned to reactout thesulfidesfromthevaporOvertimethiscoppererodesfromthereactionwiththesulfidesbutitcanbecheaplyreplacedIneffectthecopperinthecatalyzerisbeingsacrificedtosavethecoppermaterialofthestill
Artisanpotstill
In summary artisan pot stills can be superb stills and are well known formaking quality spirits Unfortunately their throughput is comparatively slowanddistilleriesareoftenputinthepositionofhavingtooptforlargerthroughputstillssuchasthecontinuous-runcolumntomeetthedemandsoftheirmarkets
COLUMNCONFIGURATION
Thenumber of bubble-cap trays in the column depends on the intendeduseoftheartisanpotstillanditisthereforeoptionalSomeartisanpotstillsare used to make vodka and have two tall columns with a total of twentybubble-cap trays An excellent configuration for making whiskey howeverwouldbeastillwithahelmetacolumnwithfourtraysadephlegmatorandacatalyzer
THEBATCH-STILLPROCESSOFDISTILLATION
THE DISTILLATION process is operationally the same for all four-batch
stills discussedpreviously themoonshine still thegooseneck still theFrenchCharentais and the artisan pot still The continuous-run column still has adifferentregimenanditisdescribedinthesectionthatfollows
TheProcessofDistillationAnOverview
Atleftthemajorstepsfrombarleytobarrel1MashTunUsedtoconvertbarleygrainstarchestosugars2Fermentationofthewash3Strippingofthewashtoremovewater4Collectionofldquolowwinerdquospirits5Redistillingthespiritstoproducefinalspiritsforbarreling6Barrelingoragingofspirits
HEADSHEARTSTAILS
Indistillingparlancethecompoundsinthewashthatarenotethanolorwaterare called congeners Some congeners such as acetaldehyde methanol andcertain esters and aldehydes have lower boiling points than ethanol certainotherestersthehigheralcohols(fuselalcohols)andwaterhavehigherboilingpoints than ethanolThismeans the lower-boiling congeners comeout inhighconcentrationatthebeginningofabatchdistillationrunandthehigher-boilingones come out in high concentration toward the end of the run leaving theethanol and the most desirable compounds as the most abundant componentsduringthemiddleoftherunWhendistillation takesplace in a batch still thedistillate that comesout is
dividedintothreephasescalledheadsheartsandtails
bullTheheadscontaintheunwantedlower-boilingcongenersthatcomeoutatthebeginningoftherun
bullThetailscontaintheunwantedhigher-boilingcongenersthatcomeoutattheendoftherun
bullTheheartsarethedesiredspiritinthemiddle
Becausewhiskeyisnotdistilledatahigh-separationlevelitmeansthateachphase bleeds into the adjacent phase That is to say there is a considerableamountofethanolintheheadsphaseandtherearelate-headscongenersatthebeginningof theheartsphaseSimilarly there isasignificantamountofearly-tails congeners at the endof thehearts and there is a considerable amount ofethanolinthetailsphaseThewhiskeycomprisedmostlyofethanolandwaterhasadelicatebalanceof late-headsandearly-tailscongeners thatmakeup theflavorprofileofthewhiskeyThere are literally thousands of these congeners or chemical flavor
compoundscreatedduringthedistillingprocessallofwhichhavethepotentialofaddingorsubtractingtothedesiredfinalflavorprofileofthedistilledspiritPart of the art (asopposed to the science)of distilling is knowingwhen thesecongeners are created and when to add or remove them In flavor-specificspirits such as brandy and whiskey it is desirable to carry over selectedcongeners into the finished spirit However in flavor-neutral spirits such asvodka the goal is to remove asmany congeners as possible to end upwith a
spiritthathasacleannonspecificpalateBecause both the heads and the tails contain a lot of ethanol and residual
desirable flavor they are mixed together and saved for future recovery Theheads and tails whenmixed together are called feints Feints can be distilledseparatelytoproduceanotherwhiskeyrunortheycanbemixedinwithafuturespirit runwhere their ethanol and flavors are recovered as a part of that runHowevereachsubsequentdistillationproducesitsownsetofheadsheartsandtailsandthefeintsfromthoserunsarealsosavedforfuturerecovery
TWO-RUNDISTILLATION
When whiskey is made it is usually done in two distillation runs a beer-strippingrunandaspiritrun
bullThebeer-strippingrunisgenerallydoneinalargerhigh-volumepotstillcalledabeerstripperThebeerstripperisusedtodistillthefermentedwashandconcentratetheethanolandalltheimpuritiesintoadistillateofabout25percentethanolcalledlowwine
bullThespiritrunisdoneinasmallerwhiskeystillsuchasagooseneckoranartisanrefluxstillcalledaspiritstillThespiritstillisusedtodistillthelowwineandrefineitintothefinishedspiritTherearethetwooutputsretainedfromthespiritrunthefinishedspiritandthefeints
For a beer-stripping run the fermented wash which is typically about 8percentABVisloadedintothebeerstripperandthecontentsarebroughttoaboilBecausethisrunisjustaprimarydistillationtheheadsheartsandtailsarenotseparatedoutTheentireoutputfromthisruniscollectedinasinglelotandthe run is continueduntil the aggregate percent alcohol is down to 25percentABVThisdistillateisthelowwinewhichistheinputtothespiritrunTo produce the finishedwhiskey the spirit still is filledwith the lowwine
from thebeer-stripping run andoftenameasureof feints fromprevious spiritrunsThespiritstillisthenbroughttoaboilIt iswith the spirit run that thedistilleradjusts theboil-up rate toachievea
gentleslowflowofdistillateandcarefullyseparatesouttheheadsheartsandtails
SINGLE-RUNDISTILLATION
SomewhiskeydistilleriesproducetheirwhiskeyinasingledistillationTheydo a spirit run directly from the wash The artisan reflux stills discussedpreviously are well suited to this type of whiskey distillation but it is labor-intensiveand thedistillermustpaya lotofattention tonumeroussmaller runsratherthanonelargerrunSomepeoplefind thewhiskeyfromasingle-distillationrun tobericherand
haveamorenaturalflavorwhileothersfindittobeharshandunrefinedInthefollowingtextthemorecommondouble-distillationmethodisused
MAKINGTHECUTS
ProbablythemostelusivepartofthedistillingprocessformakingwhiskeyismakingthecutsfromheadstoheartsandthentotailsMakingacutfromonephasetothenextisthepointwherethedistillerswitchestheoutputsothatitiscollectedinadifferentreceiverthanthepreviousphaseAttheendofthespiritrun theheadswillbe inonecontainer thehearts inanotherand the tails inathirdoneThequestioniswhendoyouswitchfromonephasetothenextExperienced distillers do this by taste Even though there are measurable
parameters such as still-head temperature and percent alcohol of the incomingspirit that can be used to judge when to make the cuts taste and smell stillremainthemostreliablemethodsfordeterminingthem
ThreepotstillsatStoutridgeVineyard
Herearetheempiricalparametersforjudgingthecuts
bullThepercentalcoholof the spirit that is flowingout of the still (ie theincomingspirit)
bullThestill-headtemperature
Thesevaryfromonestilltothenextandtheyvarybasedonthepropertiesofthe low wine (eg percent alcohol and quantity) It is possible to develop aconsistentprocessusingthesamestillandthesamequantityandformulationoflowwinesuchthattheparametersremainthesameforeachrunForexampleinaspiritruninanartisanrefluxstillwithlowwinethatis25
percentABVBegin-cut(iethecutfromheadstohearts)isusuallydonewhentheevolvingdistillateisatabout80percentandwhenthestill-headtemperatureisabout180degF(82degC)End-cut(iethecutfromheartstotails)isoftendoneatabout65percentand
whenthestill-headtemperatureisabout201degF(94degC)Howeveraspiritdistilledfromastraightmaltwashcanoftenbeend-cutas
low as 60 percent Also a gooseneck still distilling the very samewashmaybegin-cut at 72 percent and end-cut at 59 percent Therefore it is because ofthesenuances that smell and taste become theonly truly reliable indicators ofwhentomakethecuts
BEGIN-CUT
When making the begin-cut the taste characteristics that the distiller islookingforareasfollowsWhenaspiritruncomestoboilandthefirstdistillatestartsflowingfromthestillthisisthebeginningoftheheadsphaseThedistillercancollectasmallsampleofthedistillateonaspoonorinawineglassandsmellitAtthisstagethedistillatewillhavethesickeningsmellofsolvents(suchasnail-polish remover or paint-brush cleaner)However before long this solventsmell diminishes and evenwhen a sample is tasted these compoundswill beveryfaintAsthesolventcharacterdisappearscompletelythedistillatewillstartto take on a hint of whiskey This flavor will increase until it becomes verypronouncedandhighlyconcentratedItiswhenthisflavorisclearlyevidentbutisstillincreasinginintensitythatthedistillercutstotheheartsphase
END-CUT
Tomake the end-cut thedistiller needs tomonitor the flavor of changes intasteAt thebeginningof theheartsphase the intensityof thewhiskey flavorwillstillbeincreasinganditwillcontinuetodosountilitbecomesverystrongHowever as the hearts continue the intense whiskey flavor will fade into asmoothsweetpleasantflavorthatwillpersistformostoftheheartsTheflavorwillchangeslightlyastheheartsprogressbutitwillremainsweetandpleasantTowardtheendoftheheartstheflavorwillstartlosingitssweetnessandatraceofharshbitternesswillbegintoappearintheflavorThisharshbitterflavoristheonsetofthetailsAlthoughasmallamountofthisbitternessisconsideredtocontribute to theldquobiterdquocharacterof thewhiskey thedistiller shouldcut to thetailsreceiverbeforemuchofitisallowedtoentertheheartsThe tails can be collected until the evolving distillate is down to about 10
percentandthestill-headtemperatureisabout206degFor208degF(97degCor98degC)Thereasonfordoing this is to renderall the residualalcohol that is left in thestillattheendoftheheartsphaseThisalcoholcanthenberecoveredinafuturespiritrunThetailsphasestartsoutbitterandthebitternessbecomesmoreintenseasthe
tailscontinuebutasthetailsprogressthebitternesssubsidesandgiveswaytoasweet-tastingwaterThissweetwateriscalledbackins
THECONTINUOUS-RUNPROCESSOFDISTILLATION
IN a continuous-run distillation process wash is constantly entering the
columnsoallthreephases(headsheartsandtails)arepresentinthecolumnatalltimesThismeanstherecanrsquotbeadiscretecutwheretheheadsaredrawnoffandtheheartsbeginorthattheheartsendandthetailsbeginAllthreephasesmustbedrawnoffatthesametimeAcontinuous-runcolumnisahigh-separationfractionatingstillthatseparates
thecompoundsverywellsooncethestillisequilibratedandfunctioninginitssteady state of operation the distillers can determine which families ofcompounds are at each tray For example they might determine that thecompounds coming out of the top two trays are heads compounds and routethose two trays to the heads receiver Similarly they might observe that thecompoundscomingoutofthenextfourtraysdownareheartsThentheymightdeterminethatthefivetraysbelowtheheartstraysareproducingtailsandroutethemtothetailsreceiverBelowthetailstraysjustwaterwouldbecomingoutandthevalveswouldbeclosedsoitwouldbelefttoflowtothebottomofthecolumnandthentoadrainBecausethistypeofstillisnotintermittentinitsoperationitmustbesetup
to constantly draw the three phases of distillate at all times Although this isdifficulttosetupitcanproduceverylargequantitiesofspirittwenty-fourhoursadayforalongtime
ContinuousrunstillatFourRosesDistillery
CHAPTERTHREE
WHISKEY
ldquoAlways carry a flagon of whiskey in case of snakebite andfurthermorealwayscarryasmallsnakerdquo
mdashWCFieldsAmericanactorandworld-classdrinker
THIS chapter introduces the process of distilling a worldrsquos worth ofwhiskiesincludingNorthAmericanstylesofbourbonTennesseeryeblendedAmericancornandCanadianandontoScotchandIrishwhiskiesfromEuropeOfallofthebasiccategoriesofspiritswhiskeyhasspreadthemostacrossthe
world achieving ageographic and stylistic diversity that is unmatchedby anyothertypeofdistilledspiritFromthebasicgrain-baseddistilledspiritsofninth-centuryIrelandScotlandandnorthernEuropehaveevolvedtheclassicwhiskiesofScotlandandIrelandThesespiritsinturnservedasthemodelsfordistillersin thenewlysettledNorthAmericancolonies toproducewhatcametobefirstmodern rye whiskey and then in rapid succession corn bourbon blendedAmericanandCanadianwhiskiesAllofthesenowclassicstylesofwhiskeyhaveinrecentdecadesservedas
the stylistic inspiration for myriad new whiskies throughout the world fromGermany toAustralia andNepal inbetweenSomeof thesenewwhiskiesarebasedonexistingstylesJapanesewhiskydistillersforexamplehavegenerallytaken their inspiration (and malt and sometimes even their water) fromScotlandOthersareboldlygoingforthinnewdirectionsparticularlyamongthenewgenerationofAmericancraftdistillers
StranahanrsquosColoradoWhiskey
THEHISTORYOFBOURBONWHISKEY
IN the early 1700s a combination of bad economic times and religious
unrestagainsttheAnglicanChurchinGreatBritainsetoffawaveofemigrationfrom Scotland and Ireland These Scots Irish and so-called ldquoScotch-Irishrdquo(ProtestantsfromthenorthernIrishcountyofUlster)broughttoNorthAmericatheir religion their distrust of government control and their skill at distillingwhiskeyThis rush augmented by German immigrants of a similar religious and
culturalpersuasionpassedthroughtheseaboardcoloniesandsettledinitiallyinPennsylvania Maryland and western Virginia Mostly small farmers theyquickly adapted to growing rye because of its hardiness and in the westerncountiesNativeAmericancornbecauseofitshighyieldsGrainwasawkwardtoshiptoEastCoastmarketsbecauseofthepoorroadssomanyfarmersturnedtodistillingtheircropsintowhiskeyInPennsylvaniathesewereprimarilyryewhiskiesfarthertothewestandsouthcornwhiskiespredominatedBytheendoftheAmericanWarofIndependencein1784thefirstcommercialdistillerieshadbeenestablishedinwhatwasthenthewesternVirginiacountyofKentuckyFromthestarttheyproducedcorn-basedwhiskies
Whiskeybarrelsondisplay
NOT-SO-TRIVIALPURSUIT
ThefirstwavesofBritishsettlersinNorthAmericawereathirstylotItisrecordedthatthePilgrimschosetomakefinallandfallinMassachusettseventhough their original destination was Virginia primarily because they werealmostoutofbeer
The first locallymade alcoholic beveragewas beer although the limitedsupplyofbarleymaltwasfrequentlysupplementedbyeverythingfromsprucetipstopumpkinDistilledspiritssoonfollowedwithrummadefromimportedCaribbeanmolassesdominatinginthenortherncoloniesandanassortmentoffruitbrandiesintheSouth
In1794thecash-strappedfederalgovernmentimposedthefirstfederalexcisetax on distillers The farmer-distillers of western Pennsylvania respondedviolentlyFederaltaxagentswereassaultedandkilledbyangrymobsOrderwasfinally restored when the federal government sent in an army of 15000militiamenledbyGeorgeWashingtontoputdowntherevoltTheringleaderswere convicted and sentenced to be hanged But cooler heads prevailed andafterjailtimetheywerepardonedandreleased
LabelforHudsonBabyBourbonbyTuthilltownSpirits
ThissituationdidprovokeanewmigrationofsettlersthroughtheCumberlandGap and into the then-western frontier lands of Kentucky and Tennessee Inthese new states farmers found ideal corn-growing country and smoothlimestone-filteredwatertwoofthebasicingredientsofbourbonwhiskeyThenamebourboncomesfromacounty ineasternKentuckywhich in turn
wasnamedfortheBourbonkingsofFrancewhohadaidedtheAmericanrebelsintheRevolutionaryWarBourbonCountywasintheearlynineteenthcenturyacenterofwhiskeyproductionandtransshipping(Ironicallyatthepresenttimeitisaldquodryrdquocounty)Thelocalwhiskeymadeprimarilyfromcornsoongainedareputation for being particularly smooth because the local distillers aged theirproductsincharredoakcasksTheadoptionoftheldquosourmashrdquograinconversiontechniquefurtherdistinguishedbourbonfromotherwhiskeystyles
BenjaminPrichardrsquosDoubleBarreledBourbonfromPrichardsrsquoDistillery
REVIVALOFTHEFITTEST
ItmayseemoddbutScotchwhiskymaybebourbonrsquosinspirationforlong-termrevivalThesteadygrowthinsalesofsinglemaltandhigh-qualityScotchwhiskies has not gone unnoticed in bourbon country All of theKentucky andTennessee whiskey distilleries are nowmarketing high-end ldquosingle caskrdquo andldquosmallbatchrdquowhiskiesthathavefoundgreatsuccessamongupscaleconsumersMore than thirty craft whiskey distilleries have opened in the past few yearsacross the United States to cater to this increasing demand for quality overquantity The United States may yet in the words of one commentator ldquoturnawayfromforeignpotionsandreturntoitsnativespiritrdquo
LabelforPappyVanWinklersquosFamilyReserveKentuckyStraightBourbonWhiskey
By the 1840s bourbon was recognized and marketed as a distinctiveAmericanstyleofwhiskeyalthoughnotasaregionallyspecificspiritBourboncametobeproducedinKentuckyTennesseeIndianaIllinoisOhioMissouriPennsylvaniaNorthCarolinaandGeorgiaalthoughtheonlylegalrequirementfor calling a whiskey ldquobourbonrdquo is that it be produced in the United StatesNowadaysbourbonproductionisslowlyexpandingtootherstatesasnewcraftwhiskeydistillerscomeonline Initiallybourbonwasmade inpotstillsbutasthe century progressed the new column still technology was increasinglyadoptedThelastold-linepotstillplantclosedinPennsylvaniain1992butthetechniquewasrevivedinKentuckyin1995whenthehistoricLabrotampGrahamDistillerywas renovatedand reopenedwitha setofnewScottish-built copperpotstillsMorerecentlymostof thenewgenerationofcraftwhiskeydistillersusepotstillsThelatenineteenthcenturysawtheriseofthetemperancemovementasocial
phenomenondrivenbyapotentcombinationofreligiousandwomenrsquosgroupsTemperancesocietiessuchastheWomenrsquosChristianTemperanceUnionandtheAnti-SaloonLeagueoperatednationallybuttheywereparticularlyactiveintheSouthernstatesThenotionoftemperancesoongavewaytoastateddesireforoutright prohibition and throughout the rest of the century an assortment ofstatesandcountiesadoptedprohibitionforvaryinglengthsoftimeanddegreesof severity This muddle of legal restrictions played havoc in the bourbonindustry because it interfered with the production and aging of stocks ofwhiskey
LabelforBlantonrsquosSingleBarrelKentuckyStraightBourbonWhiskeybyBuffaloTraceDistillery
National Prohibition in 1919 had effects on the bourbon industry beyondshuttingdownmostofthedistilleriesDrinkingdidnotstopofcourseandtheUnitedStateswassoonawashinillegalalcoholmuchofitofdubiousqualityWhat did change was the American taste in whiskey Illicit moonshine andimportedCanadianwhiskeyswere lighter in taste and body than bourbon andrye The corresponding increase in popularity ofwhite spirits such as gin andvodkafurtheralteredthemarketplaceWhenRepealcamein1933anumberofthe old distilleries didnrsquot reopen and the industry began a slow consolidationthatlastedintotheearly1990satwhichtimetherewereonlytendistilleriesinKentuckyandtwoinTennessee
SouvenirbottleofEvanWilliamsKentuckyStraightBourbonWhiskeybyHeavenHillDistilleries
BottleofFourRosesDistilleryrsquosSingleBarrelKentuckyStraightBourbonWhiskey
ElijahCraig18-year-oldKentuckyStraightBourbonWhiskeybyHeavenHillDistilleries
BuffaloTraceDistilleryrsquosKentuckyStraightBourbonWhiskey
TENNESSEEWHISKEY
Tennessee whiskey is a first cousin of bourbon with virtually an identicalhistoryThesamesortofpeopleusedthesamesortofgrainsandthesamesortofproduction techniques to produce a style of whiskey that remarkably isnoticeablydifferentTheearlywhiskeydistillers inTennessee for reasons thatarelosttohistoryaddedafinalsteptotheirproductionprocesswhentheybeganfilteringtheirwhiskeythroughthickbedsofsugar-maplecharcoalThisfiltrationremoves some of the congeners (flavor elements) in the spirit and creates asmooth mellow palate The two remaining whiskey distillers in the statecontinue this tradition which a distiller at the Jack Danielrsquos Distillery oncedescribedasbeingldquosamechurchdifferentpewrdquo
HudsonManhattanRyeWhiskeybyTuthilltownSpirits
RYEWHISKEY
The Scotch-Irish immigrant distillers had some exposure to using rye inwhiskeyproductionbutfortheirGermanimmigrantneighborsryehadbeentheprimary grain used in the production of schnapps and vodka back in northernEuropeTheycontinuedthisdistillingpracticeparticularlyinPennsylvaniaandMaryland where rye whiskey with its distinctive hard-edged grainy palateremainedthedominantwhiskeytypewellintothetwentiethcentury
AbottleofTempletonProhibitionEraRecipeSmallBatchRyeWhiskeyfromTempletonRye
Thehand-blownbottleofRendezvousRyeWhiskeycastsawavyambershadowonagiftbox
Rye whiskey was more adversely affected by National Prohibition thanbourbonwasAgenerationofconsumersweanedonlight-bodiedandrelativelydelicate white spirits turned away from the pungent full-bodied straight ryewhiskies Production of rye whiskies had vanished altogether from the Mid-Atlantic states by the 1980s A handful ofmodern rye whiskies are currentlybeingmadebybourbondistilleriesinKentuckyandIndianaTheUnitedStatesrsquosfirstindigenouswhiskeystyleistodayonlybarelysurvivinginthemarketplaceIts primary use is for blending to give other whiskies more character andbackbonealthoughasmallbutvocalgroupofryewhiskyenthusiastscontinueto champion it and a number of new craft distillers are again producing theirinterpretationsofthisclassicAmericanwhiskeystyle
LabelforRyeWhiskeyfromtheIsaiahMorganDistillery
OldPotrero18thCenturyStyleRyeWhiskeybyAnchorDistilling
BLENDEDAMERICANWHISKEY
Blendedwhiskiesdate fromtheearlynineteenthcenturywhen the inventionof the column still made possible the production of neutral spirits Distillersblended one or more straight whiskies (bourbon and rye) with these neutralspirits invaryingproportions tocreate theirownbrandedblendThe tasteandqualityof thesewhiskies thenasnowvariesaccording to the ratioofstraightwhiskey to neutral grain spirit Early blends were frequently flavored witheverything from sherry to plug tobacco Compared to straight whiskies theywere inexpensiveandblandModernblendsutilizedozensofdifferent straightwhiskiestoensureaconsistentflavorprofileBlendedAmericanwhiskieshadagreat sales boost during and just afterWorldWar IIwhendistillers promotedthem as away of stretching their limited supply of straightwhiskeyBlendedwhiskeys were considered to be too bland by bourbon and rye drinkers andconsumerswithatasteforlighterspiritssoonmigratedovertovodkaandgin
AbottleofMellowCornKentuckyStraightCornWhiskeybyMedleyCompany
CORNWHISKEY
Cornwhiskeyanunagedclearspiritwas the first trulyAmericanwhiskeyandtheprecursortobourbonScotch-Irishfarmersproduceditintheirstillsforfamilyconsumptionor to trade for storegoodsWhen state and federal excisetaxeswerepermanentlyintroducedduringtheCivilWarmostoftheproductionofcornwhiskeywentundergroundtobecomemoonshinewhereithasremainedeversinceAmodestamountofcommercialcornwhiskeyisstillproducedandconsumedintheSouthwhileanincreasingnumberofcraftwhiskeydistilleriesarenowexperimentingwiththismoreinterestingalternativetovodka
AbottleofPlatteValleyStraightCornWhiskeybyMcCormickDistillingCo
CANADIANWHISKY
Canadianwhiskies aswith theirAmerican cousins originated on the farmTheseearlywhiskiesweremadeprimarilyfromryethoughovertimeCanadiandistillersturnedtocornwheatandothergrainsCanadianscontinuetorefertotheirwhiskyasldquoryerdquoeventhoughthemashbillisnowpredominantlyamixofcorn wheat and barley Several of the new generation of Canadian craftdistillersarehowevermarketingbothall-maltandldquotruerdquoryewhiskies
FortyCreekSmallBatchReserveWhisky(Canadian)byKittlingRidgeEstateWinesampSpirits
AbottleofSnakeRiverStampedeBlendedCanadianWhisky
THEBASISOFNORTHAMERICANWHISKIES
NORTHAmericanwhiskiesareall-grainspiritsthathavebeenproducedfrom
amashbillthatusuallymixestogethercornryewheatbarleyandothergrainsin different proportions and then is aged for an extended period of time inwoodenbarrelsThesebarrelsmaybeneworusedandcharredoruncharredontheinsidedependingonthetypeofwhiskeybeingmade
Whiskeybarrelsondisplayonanantiquetruck
Most non-craft North American whiskies are made in column stills TheUnitedStatesgovernmentrequiresthatallwhiskies
bullBedistilledat90percentABVorlessbullBereducedtonomorethan625percentABV(125degproof)beforebeingagedinoakbarrels(exceptforcornwhiskeywhichdoesnothavetobeagedinwood)
bullHavethearomatasteandcharacteristicsthataregenerallyattributedtowhiskey
bullBebottledatnolessthat40percentABV(80degproof)
Acoopershootsairintoacharringbarreltostoketheflames
Acooperformsabarrelbeforeattachinghoopsaroundtheoutside
CLASSIFICATIONSOFNORTHAMERICANWHISKIES
NORTHAMERICANwhiskiesareessentiallyclassifiedbythetypeorvarietyof
grains in the mash bill the percentage or proof of alcohol at which they aredistilledandthedurationandmanneroftheiraging
Astirringpaddlesitsoveramoonshinewash
BarleygrowinginafieldinWashingtonState
PeregrineRockSingleMaltWhiskeybyStJamesSpirits
NORTHAMERICANWHISKEYREGIONS
North Americarsquos variations of whiskey are as nuanced and distinct as thecontinentrsquos regionsMost are aged innewwoodbarrels butbeyond that therehasbeenmuchexperimentinginrecentyears
UNITEDSTATES
Kentucky produces all types of North American whiskies except forTennessee andCanadian It currently has the largest concentration ofwhiskeydistilleries on the continent but may soon cede that claim to MichiganColoradooroneofthePacificNorthweststatesasnewcraftdistilleriescontinuetoopen
BarrelsofbourbonagingattheWoodfordReserveDistillery
MostWantedKansasWhiskeybyHighPlainsInc
Tennessee started out as bourbon country but today its two remainingwhiskeydistilleriesspecializeinthedistinctiveTennesseestyleofwhiskeyOther statesmdashprimarily Indiana IllinoisVirginia andMissourimdashhave large
distilleries that produce straight whiskeys although some of these plants arecurrentlymothballed
CANADA
Ontario has the largest concentration of whisky distilleries in Canada withthreeAlbertahastwoandManitobaQuebecandNovaScotiaeachhaveoneWiththeexceptionofGlenorainNovaScotiaandKittlingRidgeinOntarioalloftheothercurrentCanadianwhiskydistilleriesproduceonlyblendedCanadianwhisky although a number of new craft whisky distilleries are listed in theindex
REGIONALFLAVORS
Therearenowmorethanthirtycraftdistilleriesinat leastseventeenstatesthatareproducingsuchstandardwhiskeystylesasbourboncornandryeaswell asmany experimental variationsOne example isWasmundrsquos SingleMaltWhiskey from theCopperFoxDistilleryofSperryvilleVirginiaThisdistilleryhasitsownfloormaltingsandsoaks itsagingspirit inapple-woodchipsThissort of production twist which has its roots in craft brewing is increasinglybecomingadistinctivefeatureofAmericancraftdistillingAdditionally there are a number of distilling plants scattered around the
country that rectify (redistill) process and bottle spirits that were originallydistilledelsewhereThesedistilleriesinadditiontosometimesbottlingbourbonthat has been shipped to them in bulk may also create their own blendedwhiskiesThesewhiskiestendtoberelativelyinexpensiveldquowellrdquobrandsthataresoldmainlytotavernsandbarsformakingmixeddrinks
RickWasmundmaltsbarleybyhandattheCopperFoxDistillery
AWHISKEYLEXICON
Bondedwhiskeyisbourbonfromasingledistillerythatwasproducedinasingle ldquoseasonrdquo and then aged for at least four years in a government-supervisedldquobondedrdquowarehouseDistillersoriginallydidthistoavoidhavingtopaytheexcisetaxuntilthewhiskeywasagedandreadyformarketConsumerscameto(erroneously)regardtheldquobottledinbondrdquodesignationasastatementofqualityBondedwhiskies arenotmuchof a factor in todayrsquosmarket althoughtheystillexist
Themash is themix of crushed grain (including somemalt that containsenzymestobreakdowngrainstarchesintosugars)andhotwaterfromwhichthedistillerdrawsaliquidextractcalledwortThewortisfermentedintoasimplebeercalledthewashwhichisthendistilled
Sourmashisthefermentationprocessbywhichapercentageofapreviousfermentation is added to a new batch as a ldquostarterrdquo to get the fermentationgoing andmaintain a level of consistency from batch to batch A sweetmashmeansthatonlyfreshyeastisaddedtoanewbatchtostartfermentation
Straight whiskey is unblended whiskey that contains no neutral spiritBourbonTennesseeryeandcornwhiskiesarestraightwhiskiesThereisalsoaspiritsimplycalledldquostraightwhiskeyrdquo that ismade fromamixtureofgrainsnoneofwhichaccountsfor51percentofthemashbill
InthiswhiskeybarrelstoragebuildingablackmoldandrustthriveontheldquoangelrsquossharerdquoofevaporatedalcoholandtheKentuckyhumidity
Washbeingmadeinthemashtun
Bubblesriseduringagrainfermentation
SCOTCHWHISKYIRISHWHISKEYANDOTHERWHISKIESOFTHEWORLD
WHISKY isdefined in itsmostbasic senseasa spirit that isdistilled from
grainSometimesthegrainhasbeenmaltedsometimesnotWhatdistinguisheswhiskyfromvodkaginaquavitandothergrain-basedspiritsisthatitisagedoftenforlongperiodsoftimeinwoodenbarrels(usuallyoak)Thisbarrelagingsmoothes the rough palate of the raw spirit adding aromatic and flavoringnuancesalongwiththebaseamberhuethatsetswhiskiesapartfromwhitegrainspirits
THEHISTORYOFSCOTCHWHISKY
ThebasisofScotchwhiskyistheheather-flavoredalesmadefrombarleymaltthat thePictsand theirprehistoricancestorsbrewedArcheologistshave foundevidence of such brewing dating back to at least 2000 BCE This ale stillproducedtodaybyatleastoneScottishmicrobrewerwaslowinalcoholandnotverystableStarting in theninthcentury Irishmonksarrived inScotland toChristianize
theirCelticbrethrenTheybroughtalongthefirstprimitivestillswhichtheyhadpickedupduring theirproselytizingvisits tomainlandEuropeduring theDarkAges The local Picts soon found that they could create a stable alcoholicbeveragebydistillingheatheraleSimplestillscametobefoundinmostruralhomesteadsandhomemadewhiskybecameanintegralpartofGaelicculture
ForsythstillsatthePenderynWhiskyDistilleryinWales
Laphroaig10-year-oldSingleMaltScotchWhiskyfromtheIslandofIslay
WHYBLENDEDSCOTCHWHISKYISAGOODTHINGEVENIFYOUPREFERSINGLEMALTS
It isatruismofreligionthatconvertsfrequentlybecomethemostzealousofbelieversAmongfreshlymintedmodern-dayenthusiastsofScotchmaltwhiskiesit is a frequently heard refrain thatmalt whiskies are superior to the blendedarticle and that the latterare just notworthbotheringwithPersonal taste isultimatelysubjectiveofcourseButsinglemaltdrinkersshouldraisetheirhatsin salute whenever a Dewarrsquos or Johnnie Walker delivery truck drives bybecause without these blended brands most of the remaining malt distillerieswouldnotexistBlendedScotchwhiskiesrequireablendofdozensofdifferentmaltwhiskiestobecombinedwiththegrainwhiskytocreatethedesiredblendThe individual percentages of each malt whisky may be small but eachcontributesitsuniquecharactertotheblendAblenderwillthusneedtobuyorproducealargeamountofdifferentmaltwhiskiestomaintaintheconsistencyoftheblendThus foramaltwhiskydistillery thesinglemaltmaygetallof theglorybuttheblendsultimatepaythebills
Talisker18-year-oldSingleMaltScotchWhisky
AslongasScottishkingsruledthecountryfromEdinburghthestatusquoofwhiskyasjustanotherfarmproductwasmoreorlessmaintainedButtheActofUnion in 1707 that combined England Wales and Scotland into the UnitedKingdomalteredtheScotchwhiskysceneforeverTheLondongovernmentsoonleviedexcisetaxesonScottish-madewhisky(whileatthesametimecuttingthetaxesonEnglishgin)Theresultwasapredictableboomin illicitdistilling In1790sEdinburghitwasestimatedthatmorethn400illegalstillscompetedwithjust eight licensed distilleries A number of present-day Scottish distilleriesparticularlyintheHighlandshavetheiroriginsinsuchillicitoperations
HighlandPark12-year-oldSingleMaltScotchWhisky
BarrelsagingatthePenderynWhiskyDistilleryinWales
TheExciseAct of 1823 reduced taxes onScotchwhisky tolerablyThis actcoincided with the dawn of the industrial revolution and entrepreneurs weresoon building new state-of-the-art distilleries The local moonshiners (calledsmugglers) did not go quietly Some of the first licensed distillers in rurallocations were threatened by their illicit peers But in the end productionefficiencies and the rule of law won out The whisky that came from thesedistillerieswasmade exclusively frommalted barley that had been kiln driedoverpeatfiresThesmokefromthesepeatfiresgavethemaltadistinctivetangthatmadetheScottishproductinstantlyidentifiablebywhiskydrinkersallovertheworldThe nineteenth century brought a rush of changes to the Scotch whisky
industryTheintroductionofcolumnstillsearlyinthe1830sledtothecreationofgrainwhiskywhich in turn led toblendedScotchwhisky in the late1860sThe smooth blandness of the grain whisky toned down the assertive smokycharacterofthemaltwhiskiesThe resulting blended whisky was milder and more acceptable to foreign
consumersparticularlytheEnglishwhoturnedtoScotchwhiskyinthe1870swhen a phylloxera infestation (an insect pest that destroys grape vines) in thevineyardsofEuropedisruptedsuppliesofcognacandporttwoofthemainstaysof civilized living Malt whisky distilleries were bought up by blendingcompaniesandtheiroutputwasblendedwithgrainwhiskiestocreatethegreatblended brands that have come to dominate the market The malt whiskydistilleriestookabackseattothesebrandsandsoldmostorinsomecasesalloftheirproductiontotheblendersTherecentpopularrevivalofmaltwhiskieshasledmostofthedistilleriestocomeoutwithbottlingsoftheirownproducts
KeithTenchvisitorcentremanagerposeswithdistillerGillianHowellatthePenderynWhiskyDistilleryinWales
Bythe1970sinternationalliquorcompaniesownedmostofthemaltwhiskydistilleriesasituationthatcontinuestothisday
THEHISTORYOFIRISHWHISKEY
TheScotsmostlikelylearnedaboutdistillingfromtheIrish(thoughtheyareloath to admit it) The Irish in turn learned about it according to the Irish atleastfrommissionarymonkswhoarrivedinIrelandintheseventhcenturyTheactualdetailsareabitsketchyforthenext700yearsorsobutitdoesseemthatmonks in various monasteries were distilling aqua vitae (ldquowater of liferdquo)primarily formakingmedicalcompoundsThese firstdistillateswereprobablygrape or fruit brandy rather than grain spirit Barley-basedwhiskey (thewordderivesfromuiscebeatha theGaelic interpretationofaquavitae) firstappearsin the historical record in the mid-1500s when the Tudor kings began toconsolidateEnglishcontrolinIrelandQueenElizabethIwassaidtobefondofitandhadcasksshippedtoLondonregularlyThe imposition of an excise tax in 1661 had the same effect as it did in
Scotlandwith the immediate commencementof theproductionofpoteen (theIrish version of moonshine) This did not however slow the growth of thedistillingindustryandbytheendoftheeighteenthcenturythereweremorethan2000stillsinoperationUnderBritish rule Irelandwasexportorientedand Irishdistillersproduced
large quantities of pot-distilled whiskey for export into the expanding BritishEmpire (along with grains and assorted foodstuffs) In the late nineteenthcenturymorethan400brandsofIrishwhiskeywerebeingexportedandsoldintheUnitedStates
DistillerLanceWintersleadsagroupofotherdistillersonatourofStGeorgeSpiritsHangarOneVodkaHeretheyaremarvelingatthegleamingcolumnstills
This happy state of affairs lasted into the early twentieth centurywhen themarketbegantochangeTheIrishpotstilluserswereslowtorespondtotheriseof blended Scotch whisky with its column-distilled smooth-grain-whiskycomponent When National Prohibition in the United States closed off theirlargest export market many of the smaller distilleries closed The remainingdistilleries then failed to anticipate the coming of Repeal (unlike the Scotchdistillers) and were caught short when it came The Great Depression tradeembargoes between the newly independent Irish Republic and the UnitedKingdomandWorldWarIIcausedfurtherhavocamongthedistillersIn1966thethreeremainingdistillingcompaniesintheRepublicofIrelandmdash
Powers Jameson and CorkDistilleriesmdashmerged into a single company IrishDistillers Company (IDC) In 1972 Bushmills the last distillery in NorthernIrelandjoinedIDCIn1975IDCopenedanewmammothdistilleryatMidleton
nearCorkandalloftheotherdistilleriesintherepublicwerecloseddownwiththeproductionoftheirbrandsbeingtransferredtoMidletonForafourteen-yearperiod the Midleton plant and Bushmills in Northern Ireland were the onlydistilleriesinIreland
Thissadstateofaffairsendedin1989whenapotato-peelethanolplant inDundalk was converted into a whiskey distillery The new Cooley Distillerybegantoproducemaltandgrainwhiskeyswiththefirstthree-year-oldbottlingsreleasedin1992
YamazakiDistilleryShimamotoOsakaJapan12-year-oldSingleMaltWhisky(Japan)
THEHISTORYOFJAPANESEWHISKY
Themodern Japanesewhisky industry can trace its beginnings back to onemanMasatakaTaketsuraThesonofasakebrewerTaketsurawenttoScotlandin 1918 and spent two years studying chemistry at Glasgow University andworkingataScotchwhiskydistilleryinRothesintheHighlandsHereturnedtoJapanin1920withaScottishbrideandadeterminationtochangetheJapanesedistillingindustryTheJapanesewerethenastheyarenowmajorconsumersofScotchwhisky
Locallyproducedspiritshoweverwere limited to thefierysorghum-orsweet-potato-basedshochuandahandfulofdubiousldquowhiskiesrdquothatwerelittlemorethan neutral spirits colored with caramel Taketsura convinced the owners ofwhatbecametheSuntoryCompanytobeginproductionofbarleymaltandgrainwhiskiesbasedontheScottishmodelThesewhiskiessomeofwhicharemadefrom imported peat-smoked Scottish malt became very successful in theJapanesemarketOtherdistilleriesfollowedSuntoryrsquosleadandthesewhiskiesbased onScotchwhiskymodels (and later bourbonwhiskey) soon dominatedthemarket
KaruizawaNumberOneSingleCaskWhisky(Japan)ThedistilleryislocatedinthefoothillsofMountAsamaanactivevolcano
ModernJapanesedistillers(includingtheNikkaWhiskyDistillerywhichwasfoundedbyTaketsurain1934)havefollowedthistrendandnowadaysproduceandmarketafullrangeofmaltandblendedwhiskies
THEHISTORYOFNEWZEALANDANDAUSTRALIANWHISKY
Scottishemigrantsbroughttheirwhisky-makingskillstoNewZealandinthe1840s A thriving whisky industry soon developed and operated until 1875whennewexcessivelyhighexcisetaxesandheavycompetitionfromimportedBritishwhiskies forced the local commercial distilleries to shut downA newalmostcommercial-sizedmoonshinetradequicklyreplacedthemasituationthatcontinuedforalmostacenturyIn 1968 a newwhisky distillery opened inDunedin It produces a range of
maltandgrainwhiskiesbroadlyintheScottishstylefromlocallygrowngrainEventhebarleymaltiskilnedandsmokedusinglocalpeatAustralianwhisky production has experienced a similar varied historywith
assortednineteenth-centuryproducerspoppingup in thevariousstatesonly tobedrivenoutofbusinessbyBritishimportsAbortiveattemptsinthe1990storevivewhiskyproductionhavebeenfollowedmorerecentlybyanewgenerationofmoresuccessfulcraftwhiskydistillersparticularlyontheislandofTasmania
Thousandsofbarrelsstackedoutsideacooperage
THEBASISOFSCOTCHWHISKYIRISHWHISKEYJAPANESEWHISKYAND
NEWZEALANDANDAUSTRALIANWHISKY
Allofthesewhiskeystyleswhileverydifferentintasteandstylearebasedonmaltedbarleyasthedominantsourceofflavorandcharacter
SCOTLAND
TherearetwobasiccategoriesofScotchwhiskymaltwhiskywhichismadeexclusivelyfrommaltedbarleythathasbeendriedoversmokingpeatfiresandgrainwhiskywhichismadefromunmaltedwheatorcornThesewhiskiesareaged inusedwoodenbourbonor sherrybarrels for aminimumof threeyearsalthoughfivetotenyearsisthegeneralpractice
IRELAND
TherearetwobasiccategoriesofIrishwhiskeymaltwhiskeywhichismadeexclusivelyfrommaltedbarleythathasbeenkiln-driedbutnotoverpeatfiresandgrainwhiskeywhichismadefromunmaltedwheatorcornThesewhiskeysareagedinusedwoodenbourbonorsherrybarrelsforaminimumofthreeyearsalthoughfivetoeightyearsisthenorm
JAPAN
Japanese whiskies both malt and blended are broadly based on Scotchwhiskieswithsometopbrandsevenbeingmadewith importedScottishwaterandpeat-smokedbarleymaltThepeat-smokecharacterofJapanesewhiskiesisgenerally more subtle and delicate than their Scottish counterparts Japanesewhiskiesmaybeagedinbothnewandused(usuallybourbon)woodenbarrelswhichmaybeeithercharredoruncharred
NEWZEALANDANDAUSTRALIA
New Zealand and Australian whiskies both draw on Scottish Irish andAmerican traditions in a cheerfully mixed manner using both peated andunpeated locally-grown barley malt to produce mostly pot-distilled maltwhiskiesthatareagedinusedbourbonandwinebarrelsforatheoreticalifnotalwaysabsoluteminimumofsixyearsformaltwhisky
Detailoffermentingbarleywashformakingwhiskey
THEDISTILLATIONOFSCOTCHWHISKYIRISHWHISKEYJAPANESEWHISKY
ANDNEWZEALANDANDAUSTRALIANWHISKY
Double-andeventriple-distillationisthenormforthisfamilyofbarleymaltndashbasedwhiskies
SCOTLAND
All Scotch malt whiskies are double distilled in pot stills whereas Scotchgrainwhiskiesaremadeincolumnstills
IRELAND
Irishwhiskeysbothblendedandmaltareusuallytripledistilledthroughbothcolumnandpotstillsalthoughthereareafewexclusivelypot-distilledbrands
JAPAN
Japanese whiskies follow the Scottish tradition with malt whiskies beingdoubledistilledinpotstillsandgrainwhiskiesincolumnstills
NEWZEALANDANDAUSTRALIA
BothNewZealandandAustralianmaltandgrainwhiskiesaredoubledistilledin pot stills with some Tasmanian distilleries reportedly experimenting withtripledistillation
SCOTCHWHISKYIRISHWHISKEYJAPANESEWHISKYANDNEWZEALAND
ANDAUSTRALIANWHISKYREGIONS
SCOTLAND
TheHighlandsconsistoftheportionofScotlandnorthofalinefromDundeeon the North Sea coast in the east to Greenock on the Irish Sea in the westincluding all of the islands off the mainland except for Islay Highland maltwhiskies cover a broad spectrum of styles They are generally consideredaromatic smooth and medium bodied with palates that range from lushcomplexitytofloraldelicacyThesubregionsoftheHighlandsincludeSpeysidetheNorthEastandWestHighlandstheOrkneyIslesandtheWesternIslands(JuraMullandSkye)TheLowlandsencompasstheentireScottishmainlandsouthoftheHighlands
except the Kintyre Peninsula where Campbeltown is located Lowland maltwhiskiesarelightbodiedrelativelysweetanddelicateIslay is an island off the west coast Traditional Islay malt whiskies are
intenselysmokyandpungentincharacterwithadistinctiveiodineormedicinaltangthatissaidtocomefromseasaltpermeatingthelocalpeatthatisusedtodrythebarleymaltCampbeltown is a port located on the tip of the Kintyre Peninsula on the
southwestcoastthathasitsowndistinctivespicyandsalt-tingedmaltwhiskies
IRELAND
Aseriesofcorporateconsolidationsandresultingplantclosureshavelefttheislandwithonly threedistilleries one inCountyAntrimat thenorthern tipofUlsterandtwointheRepublicofIrelandtothesouthSeveralnewandreviveddistilleriesarehowevercurrentlyunderconstruction
JAPAN
The whisky distilleries of Japan are scattered throughout Honshu andHokkaido the two main northern islands of Japan with the malt whiskydistillerieslocatedforthemostpartinmountainousregionswheretherearegoodwatersupplies
NEWZEALANDANDAUSTRALIA
NewZealandcurrentlyonlyhasoneoperatingwhiskydistillery inDunedinSouth Island At press time Australia had one operating whisky distillery inwesternAustraliaandthreeinTasmania
WHISKYCOCKTAILS
SAZERACInashortglasscombinebull2ounces(60ml)ryewhiskeybull1teaspoon(5g)sugarStirtoblendthenaddbullDashPeychaudrsquosbittersbullDashAngosturabittersbullfrac12ounce(15ml)Pernodbull2icecubesStirtoblendGarnishwithlemontwist
DEPTHCHARGE
Fill a tall glass three-quarters full of beer Pour 1 12 ounces (45 ml)CanadianwhiskeyintoashotglassDroptheshotglassintotheglassofbeeranddrinkthemtogether
WHISKEYSOURFillashortglasswithiceInashakercombinebull1frac12ounces(45ml)bourbonwhiskeybull1ounce(30ml)lemonjuicebull1tablespoon(15g)sugarbullCrushedice(halffull)Shakeandstrainintotheglass
MANHATTAN
Inashakercombinebull1frac12ounces(45ml)blendedbullfrac34ounce(23ml)sweetvermouthbullIceStirandstrainintoamartini(cocktail)glassorashortglassGarnishwitha
maraschinocherry
RUSTYNAIL
FillashortglasswithicecubesAdd
bull1ounce(30ml)Scotchwhiskybullfrac12ounce(15ml)DrambuieliqueurStirandserve
SazeracRyeWhiskey
LabelforOldGristmillAuthenticAmericanCornWhiskeybyTuthilltownSpirits
ARTISANPROFILEINSIDETHEINDUSTRY
JOHNHENRY
PipeLineBrandAgentsNewYorkNewYork
SUDDENLY it is time to open the doorsYou bought your still got yourlicensebuiltyourdistillerysourcedyourrawproductsdecidedwhattomakeandactuallymadesomeThemostimportantstepisstillaheadmdashyoursquovegottoconvincepeopletobuywhatyoursquoresellingEnterJohnHenryofPipeLineBrandAgentsabrandbuilderandmarketdeveloperThetaskofreachingcustomersisdauntingGiantcorporationscanflybevies
of representatives around the world and ply retailers and restaurants withpromotional wares but the small distiller more often than not finds himselfdrivingaroundinhisowncarwithacaseortwointhetrunkPipeLinersquosteamofbrand agents andmarket ambassadors are ldquodedicated to properly representinghigh-qualityartisanalspiritsrdquo(accordingtotheirwebsite)andtheyworkhardtobuildstrongsupportivemutuallybeneficialrelationshipsldquoI tell the storiesrdquo saidHenry ldquoWhether it is the history of a centuries-old
brewery the soil composition the site and terroir of a sugarcane field orvineyard or a cherished family recipe that goes back fourteen generations Iwanttogetoutonthestreetandtellpeopleaboutitrdquo
HenryunderstandsthatasmalldistillerrsquosproductisaworkofpassionandhewantstoinstillthatpassioninthemarketplaceandforgethesortofloyaltythatcanonlybecommandedbyacraftproductldquoIknowthepersonalitiesthehistoryandthedramaWhatrsquosbetterthanthat
Nocorporate-createdbrandlike10CanehasthishistoryandrootedstoryrdquoHenry cuts a striking figure He is a graduate ofWest Point and a former
Armyintelligenceofficerbutheleftall thatbehindtoridehisbicyclethroughthestreetsofNewYorkbottlesclinkinginhisbackpackldquoThebikeiskingItrsquosastoryuntoitselfItrsquosgreenitrsquosstreetitrsquosartisanalit
movesItrsquosahand-deliveredhand-soldwaytodobusinessandIwouldnrsquothaveit anyotherway I paraphraseOrwell lsquoWhen I see a grownmanon a bike IhavehopeforthefuturersquordquoHenrylikestosaythatheldquofarmsrelationshipsonthestreetmdashorganicallyrdquoIn
doingsothehardestpartofthejobisalsowhatmakesitpossibleldquoWhatrsquosmostdifficultaboutrepresentingthemoreboutiquecraftedbrandsis
that you have to continually tell the story from scratch The bigger brandsbombard the consumerwith imagesmdashthinkVincentGallo forBelvedereWiththesmallerbrandsyouhavetomaketheconnectiononeononeasifyouwerethedistillertellinghisstoryThatrsquoswhatmakesthemstandoutasbrandsandasdistillersIamasmuchabrandstorytellerasIamastreet-basedbrandbuilderIlookatmyjobaspartJohnnyAppleseedandpartJohnnyCarsonrdquo
CHAPTERFOUR
VODKA
ldquoThe relationship between a Russian and a bottle of vodka is almostmysticalrdquo
mdashRichardOwenBritishscientistanddrinkingbuddyofCharlesDarwin
Acolorfularayofcraftvodkasondisplayonicereadytobeenjoyedresponsibly
ASTHESTORYgoesin988theGrandPrinceofKiev(Ukraine)decideditwas time for his people to be converted from their paganways to one of themonotheisticreligionsthatheldswaytothesouthFirstcametheJewishrabbisHe listened to their argumentswas impressed but ultimately sent them awayafternoting that the followersof Judaismdidnotcontrolany landNextcamethe Muslim mullahs Again he was impressed both with their intellectualargumentsandthesuccessofIslamasapoliticalandmilitaryforceButwhenhewas told that Islamproscribed alcohol hewas dismayed and sent themawayFinallycametheChristianpriestswhoinformedhimthatnotonlycouldgoodChristiansdrinkalcoholbutalsothatwinewasrequiredforchurchritualssuchas communion That was good enough for the Grand Prince and on hiscommandhissubjectsconvertedenmassetoChristianity
THEHISTORYOFVODKA
HISTORICALLY the Slavic peoples of the north and their Scandinavian
neighborstookalcoholicdrinksveryseriouslyTheextremecoldtemperaturesofwinter inhibited the shipment of wines and beers because these low-proofbeverages could freeze during transit Until the introduction of distilling intoEastern Europe in the 1400s strong drink was made by fermenting winesmeadsandbeersfreezingthemandthendrawingoffthealcoholicslushfromthefrozenwaterThe earliest distilled spirit in Eastern Europewasmade frommead (honey
wine)orbeerandwascalledperevaraThewordvodka(fromtheRussianwordvoda meaning ldquowaterrdquo) was originally used to describe grain distillates thatwere used for medicinal purposes As distilling techniques improved vodka(wodka in Polish) gradually came to be the accepted term for beverage spiritregardlessofitsorigin
VODKAINRUSSIA
Russians firmly believe that vodka was created in their land Commercialproduction was established by the fourteenth century In 1540 Czar Ivan theTerrible established the first government vodka monopoly Distilling licenseswerehandedout to theboyars(thenobility)allotherdistillerieswerebannedandmoonshiningbecameendemicVodka production became an integral part of Russian society Landowners
operated stills on their estates and produced high-quality vodkas that wereflavored with everything from acorns to horseradish to mint The czarsmaintained test distilleries at their country palaces In 1780 a scientist at onesuchdistilleryinventedcharcoalfiltrationtopurifyvodka
ThreeHolsteinstillsatStGeorgeSpiritsHangarOneVodka
BytheeighteenthandintothenineteenthcenturytheRussianvodkaindustrywasconsideredtechnologicallyadvancedNewstillsandproductiontechniquesfrom Western Europe were eagerly imported and utilized State funding andcontrol of vodka research continued Under a 1902 law ldquoMoscow vodkardquo aclear 40 percent ABV rye vodka without added flavorings and soft ldquolivingrdquo(undistilled)waterwasestablishedasthebenchmarkforRussianvodkaThe Soviet Union continued government control of vodka production All
distilleries became government-owned and while the Communist Partyapparatchiks continued to enjoy high-quality rye vodka the proletariatmasseshadtomakedowithcheapspiritsVodkaproduction in the currentRussianFederationhas returned to thepre-
RevolutionarypatternHigh-qualitybrandsareagainbeingproducedforthenewsocial elite and for export while the popularly priced brands are still beingconsumedwelllikevoda
PuttinglabelsoverthecapsoffreshlyfilledbottlesofPrezydentVodkaatPolmosLodzinLodzPoland
VODKAINPOLAND
The earliest written records of vodka production in Poland date from the1400s thoughsomePolishhistoriansclaim that itwasbeingproducedaroundthe southern city of Krakow at least a century earlier Originally known asokowita(fromtheLatinaquavitaldquowaterofliferdquo) itwasusedforavarietyofpurposes in addition to beverages A 1534medical text defined an aftershavelotion as ldquovodka for washing the chin after shavingrdquo Herbal-infused vodkaswereparticularlypopularaslinimentsfortheachesandpainsoflifeIn 1546King JanOlbracht granted the right to distill and sell in spirits to
everyadultcitizenThePolisharistocracytakingacuefromtheirRussianpeerssoonlobbiedtohavethisprivilegerevokedandreplacedbyaroyaldecreethatreservedtothemtherighttomakevodkaCommercialvodkadistillerieswerewellestablishedbytheeighteenthcentury
By the mid-nineteenth century a thriving export trade had developed withPolish vodkas particularly those infused with small quantities of fruit spiritbeingshippedthroughoutnorthernEuropeandevenintoRussia
SpiritsdanceinthestillattheWeyermannDistilleryinBambergGermany
With the fall of Communism in the late 1980s the vodka distilleries soonreturned to private ownership Nowadays high-quality Polish vodkas areexportedthroughouttheworld
VODKAINSWEDEN
Vodkaproduction inSwedenwhichdates fromthe fifteenthcenturyhas itsorigins in the local gunpowder industry where high-proof spirit (originallycalledbraumlnnvin)wasusedasacomponentofblackpowderformusketsWhendistillerieswere licensed toproducebeveragealcohol (primarilyspice-flavoredaquavitbutalsovodka) itwaswiththeunderstandingthatgunpowdermakershadfirstpriorityoverbeverageconsumersHomedistillingwaslongapartofSwedishsocietyIn1830thereweremore
than 175000 registered stills in a country of fewer than threemillion peopleThistraditioninamuchdiminishedandillegalformstillcontinuestothisdayModernSwedishvodkaisproducedbytheVinampSpritstatemonopoly
VODKAANDTHECLASSSYSTEM
Thesocietalattitudetowardcheapspiritsmeantfortheproletariatcouldbesummed up by the curious fact that mass-produced vodka was sold in literbottles with a non-screw cap Once you opened the bottle it couldnrsquot beresealedYouhadtodrinkitallinonesession
CharcoalfiltrationusedinmakingvodkaatColoradoPureDistilling
VODKAINTHEUNITEDSTATES
Vodka was first imported into the United States in significant quantitiesaroundtheturnofthetwentiethcenturyItsmarketwasimmigrantsfromEasternEuropeAftertherepealofNationalProhibitionin1933theHeubleinCompanyboughttherightstotheSmirnoffbrandofvodkafromitsWhiteRussianeacutemigreacuteowners and relaunched vodka into theUSmarket Sales languished until anenterprisingliquorsalesmaninSouthCarolinastartedpromotingitasldquoSmirnoffWhiteWhiskymdashNotasteNosmellrdquoSalesboomedandAmericanvodkaaftermarking timeduringWorldWar IIwas on itsway tomarketing successThefirst popular vodka-based cocktailwas a combinationof vodka andginger alecalled the Moscow mule It was marketed with its own special copper mugexamples of which can still be found on the back shelves of liquor cabinetsthroughouttheUnitedStatesTodayvodka is thedominantwhitespirit in theUnitedStateshelpedalong
by its versatility as amixer and some very clever advertising campaigns Themost famous of these was the classic double entendre tagline ldquoSmirnoffmdashItleavesyoubreathlessrdquoThemajorityofAmericancraftdistillersarevodkaproducersThey are divided between those who purchase neutral grain spirit (NGS)
fromathirdpartysupplierandthenrectifyitintheirownfacilityandarelativehandful of operations that produce and distill their ownwash tomake vodkaThisisactuallyaseriouschallengeforcraftdistillerswithpotstillsbecauseitisdifficulttoproduceahigh-proofneutralgrainspiritwithoutusingacolumnstillThe best-known and bestselling craft-distilled vodka is Titorsquos Handmade
VodkafromthedistilleryofthesamenameinAustinTexas
THEBASISOFVODKA
ldquoAvodkamartinipleasePolishnotRussianShakennotstirredrdquomdashJamesBondAgent007plungingastakeintotheheartofginsales
VODKAismadebyfermentingandthendistillingthesimplesugarsfroma
mashofpalegrainorvegetalmatterwhichcanbepotatoesmolassesbeetsoravarietyofotherplantsRyeis theclassicgrainforvodkaandmostof thebestRussianandPolishbrandsaremadeexclusivelyfromaryemashSwedishandBalticdistillersarepartialtowheatmashesalthoughwheatisalsousedfarthereastPotatoesarelookeddownonbyRussiandistillersbuttheyareheldinhighesteem by some of their Polish counterparts Molasses is widely used forinexpensive mass-produced brands of vodka American distillers use the fullrangeofbaseingredients
DISTILLATIONOFVODKA
Vodkaisdistilledinthemannerdescribedintheintroductorychapterofthisbook (Seepage24)Thechoiceofpotorcolumnstillsdoeshoweverhaveafundamentaleffectonthefinalcharacterof thevodkaAllvodkacomesoutofthestillasaclearcolorlessspiritButvodkafromapotstill(thesortusedforcognac and Scotch whisky) will contain some of the delicate aromaticscongenersandflavorelementsofthecropfromwhichitwasproducedPotstillsare relatively inefficient and the resulting spirit from the first distillation isusually redistilled (rectified) to increase the proof of the spirit Vodka from amoreefficientcolumnstillisusuallyaneutralcharacterlessspirit
MaineDistilleriesuseslocallysourcedpotatoestomakeitsColdRiverVodka
Except for a fewminor exceptions vodka is not put intowooden casks oraged for anyextensiveperiodof time It canhowever be flavoredor coloredwithawidevarietyoffruitsherbsandspices
CLASSIFICATIONSOFVODKA
Therearenouniformclassificationsofvodka InPolandvodkasaregradedaccordingtotheirdegreeofpuritystandard(zwykly)premium(wyborowy)anddeluxe(luksusowy)InRussiavodkathatislabeledosobaya(special)isusuallyasuperior-qualityproductthatcanbeexportedwhilekrepkaya(strong)denotesanoverproofvodkaofatleast56percentABVIn the United States domestic vodkas are defined by US government
regulation as ldquoneutral spirits so distilled or so treated after distillation withcharcoalorothermaterialsastobewithoutdistinctivecharacteraromatasteorcolorrdquoBecauseAmericanvodkaisbylawneutralintastethereareonlyverysubtledistinctionsbetweenbrandsManydrinkersfeelthattheonlyrealwayofdifferentiatingbetweenthemisbyalcoholcontentandprice
VODKAREGIONS
EASTERNEUROPE
ThisisthehomelandofvodkaproductionEverycountryproducesvodkaandmostalsohavelocalflavoredspecialtiesRussiaUkraineandBelarusproducethefullrangeofvodkatypesandthey
are generally acknowledged to be the leaders in vodka production Only thebetterbrandsallofwhicharedistilledfromryeandwheatareexportedtotheWest
ZubrowkavodkabyPolmosBialystockaisflavoredwithbuffalograssfromtheBialowiezaforestinPolandThevodkahasayellow-greentinge(notshown)fromthegrassinfusion
FLAVOREDVODKA
AsaneutralspiritvodkalendsitselftoblendingwithflavorsandfortifyingotherbeveragesInthenineteenthcenturyhigh-proofldquoRussianspiritrdquowasheldin high esteem by sherry producers in Spain who imported it to fortify theirwines Neutral spirits are still used to fortify port sherry and other types offortified wines although the source of alcohol for such purposes these daystends to be the vast ldquowine lakerdquo that has been created by European UnionagriculturalpracticesFlavoredvodkaswereoriginallyusedtomasktheflavorofthefirstprimitive
vodkas but they were later considered a mark of the distillerrsquos skill TheRussians and Poles in particular still market dozens of flavors Some of thebetter-knowntypesare
Inrecentyearsnumerous flavoredvodkashavebeenlaunchedontheworldmarketThemostsuccessfulofthesehavebeenfruitflavorssuchascurrantandorange
LabelforKoenigrsquosFamousIdahoPotatoVodkabytheKoenigDistilleryandWinery
Polandproducesandexportsbothgrain-andpotato-basedvodkasMostofthehigh-qualitybrandsareproducedinpotstillsThe Baltic States of Estonia Latvia and Lithuania along with Finland
produceprimarilygrain-basedvodkasmostlyfromwheat
WESTERNEUROPE
ThisregionhaslocalbrandsofvodkawherevertherearedistilleriesThebaseforthesevodkascanvaryfromgrainsinnortherncountriessuchastheUnitedKingdomHollandandGermanytograpesandotherfruitsinthewinemakingregions of France and Italy Sweden has in recent decades developed asubstantialexportmarketforitsstraightandflavoredwheat-basedvodkas
NORTHAMERICA
The United States and Canada produce vodkas both from various grains(including corn) and from molasses American vodkas are by law neutralspiritssothedistinctionbetweennonflavoredbrandsismoreamatterofpriceandperceptionthantasteAnumberofflavoredvodkasarealsoproducedbothbythemajordistillersandbyanassortmentofcraftdistillers
OTHERREGIONS
TheCaribbeanproducesasurprisingamountofvodkaallofitfrommolassesMostofitisexportedforblendingandbottlinginothercountriesAustraliaproducesmolasses-basedvodkasbutfewareexportedAsiahasasmatteringoflocalvodkaswiththebestcomingfromJapan
VermontWhiteandGoldVodkabyVermontSpirits
VODKACOCKTAILS
SCREWDRIVER
FillatallglasswithiceAddbull1frac12ounces(45ml)vodkabullOrangejuicetofillStirandserve
BLOODYMARY
FillashortglasswithiceAddbull1frac12ounces(45ml)vodkabullDashWorcestershiresaucebullDashTabascosaucebullDashlemonorlimejuicebullTomatojuicetofillStirandgarnishwithcelerysaltontop
SEXONTHEBEACH
FillatallglasswithiceAddbull1ounce(30ml)vodkabull1ounce(30ml)peachliqueurbull1frac12ounces(45ml)orangejuicebull1frac12ounces(45ml)cranberryjuiceStirandserve
MazamaInfusedPepperVodkabyBendistillery
ARTISANPROFILEINSIDETHEINDUSTRY
LENELLSMOTHERS
FormerownerofLeNellrsquosBrooklynNewYork