The American University In Cairo Mechanical Engineering Department.

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AUC Formula Competition Team The American University In Cairo Mechanical Engineering Department

Transcript of The American University In Cairo Mechanical Engineering Department.

Page 1: The American University In Cairo Mechanical Engineering Department.

AUC Formula Competition TeamThe American University In Cairo

Mechanical Engineering Department

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Forces and Calculations

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o Overview

o Different Systems

o Design Phase

oManufacturing Phase

o Assembly Phase

oStatic Testing

oTest Drive

oDisassembly and shipping

oCompetition

Outline

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Suspension Components

Wishbone Push rod

Crank bell

spring

upright

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Steering Components

Steering wheel

Quick release

Column rod

Tie rod

Ball joint

Rack and pinion

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Steering Theories

Ackerman Parallel Reverse Ackerman

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Main components of chassis

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Impact Attenuator Design

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The proposed Design• Near final dimensions• All Solidworks sketches are fully

defined. • The dimensions are nearly finalized.• The design looks more aerodynamic

than design two.• Cd=0.36

PRELIMINARY DESIGNS

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THE Proposed DESIGN

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• HONDA CBR600RR

Selected EngineSelected Engine

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Air Intake Final DesignAir Intake Design

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Air Intake System Flow SimulationAir Intake System Flow Simulation

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Exhaust System Final DesignExhaust System Design

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• Material Selection Criteria-High Temperatures, Cost & Availability

• Material: Cast Iron• Manufacturing• Items to be Purchased:

-Catalytic ConverterFurther Modifications

Exhaust System Final DesignExhaust System Design Analysis

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Brake System Design

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Powertrain Assembly

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Final assembly