Thank you for purchasing the KOSO ATTENTION! the glue residue from the handlebar. Need to keep a...

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2 G type switch X1 3 1 Heated grip X2 Connecting wire X1 Specifications 2-1 PRESS THE BUTTON ONCE FLASH LIGHT ON PRESS THE BUTTON 3 SECONDS Voltage Switch size DC 12 V W38.2 X L38.2 X H16.5 mm Effective temperature range JIS D 0203 Fuse type 4A (ATP) Heating stage 1st stage (low) ~ 5th stage (high) Switch weight (with wire) About 88 g 34.8 mm 34.8 mm 38.2 mm 16.5 mm Design and specifications are subject to change without notice! Contact your local distributor if the items received in the box are not the same as the one listed above. 1 Accessories For installation, follow the steps on the instruction sheet. Any damage caused by falty installation shall be imputed to the users. Don't break or modify the wires. To avoid a short circuit, do not pull the wires out of the terminals during installing. Do not disassemble, alter or change any parts. Maintenance or repairs should be executed by our professionals. ATTENTION! ●Thank you for purchasing the KOSO heated grips. Before installing, read the instructions carefully and retain them for future reference. Some procedures must be followed to avoid damages occuring to the instrument. Some procedures must be followed to avoid injuries to the user or others. Some procedures must be followed to avoid damages to the vehicle. If any information in the manual remains unclear, seek professional assistance. MARK MEANING: 5 Thumb heater wiring X1 8 M3XP0.5X25L screw X1 7 Velcro X1 4 Thumb heater X1 9 6 Adapter plate for switch X1 12 Abraslve paper X1 11 Foam X1 10 Heat shrink X1 M3 nut X1 13 15 Glue X1 14 Bar-end cap X2 3M double-sided adhesive X1

Transcript of Thank you for purchasing the KOSO ATTENTION! the glue residue from the handlebar. Need to keep a...

Page 1: Thank you for purchasing the KOSO ATTENTION! the glue residue from the handlebar. Need to keep a small distance Level 1 Temperature Curve Level 2 Temperature Curve Level 3 Temperature

2 G type switch X1 31 Heated grip X2 Connecting wire X1

Specifications2-1

PRESS THEBUTTON

ONCE

FLASH LIGHT ON

PRESS THEBUTTON 3SECONDS

● Voltage● Switch size

DC 12 VW38.2 X L38.2 X H16.5 mm

● Effective temperature range JIS D 0203● Fuse type 4A (ATP)● Heating stage 1st stage (low) ~ 5th stage (high)

● Switch weight (with wire) About 88 g

34.8 mm

34.8

mm

38.2

mm

16.5 mm

Design and specifications are subject to change without notice!

Contact your local distributor if the items received in the box are not the same as the one listed above.

1 Accessories

For installation, follow the steps on the instruction sheet. Any damage caused by falty installation shall be imputed to the users.●Don't break or modify the wires. To avoid a short circuit, do not pull the wires out of the terminals during installing.●Do not disassemble, alter or change any parts.●Maintenance or repairs should be executed by our professionals.●

  ATTENTION!

●Thank you for purchasing the KOSO heated grips. Before installing, read the instructions carefully and retain them for future reference.

Some procedures must be followed to avoid damages occuring to the instrument.Some procedures must be followed to avoid injuries to the user or others.Some procedures must be followed to avoid damages to the vehicle.If any information in the manual remains unclear, seek professional assistance.

◎MARK MEANING:

5 Thumb heater wiring X1 8個

M3XP0.5X25L screw X17 Velcro X1

4 Thumb heater X1

9

6 Adapter plate for switchX1

12個

Abraslve paper X111 Foam X110 Heat shrink X1M3 nut X1

13個

15 Glue X114 Bar-end cap X23M double-sidedadhesive X1

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3.Push the heated grip Straight onto the handlebar.

If the heating grip and the handlebar are loose; then apply the super glue (Accessory 15) to strengthen the hold to ensure that there will be no twisting during riding.

To install, do not use any tool to knock the grip on. Do not twist the grip by hand or with a tool. By doing so, this will break or damage the wire inside the handlebar.

1.4.To install the side cap onto

the heating grip, insert the top cap into the top groove and then press it downward into the bottom groove.

2.

3-2 Control box installation instructions

Installation steps1.G switch (Accessory 2)

Velcro (Accessory 7)Adapter plate for switch (Accessory 6)M3XP0.5X25L screw (Accessory 8)M3 nut (Accessory 9)

2.3.4.5.

0.2 Nm (2 kgf.cm)

0.2 Nm (2 kgf.cm)

3-1 Practical installation instruction

Heated grips installation proceedure1.

2.

Use an appropriate tool to remove the original handle-bar grips.Apply a cleaning agent and wipe back and forth to remove the glue residue from the handlebar.

Need to keep a small distance

Level 1 Temperature Curve

Level 2 Temperature Curve

Level 3 Temperature Curve

Level 4 Temperature Curve

Level 5 Temperature Curve

Heated grip testing data2-2

2.

1.

3.

5. 4.

00

20

40

60

80

100

120

5 10 15 20 25 30

To install the heating grip onto the throttle sleeve, the throttle must maintain a small distance with a surplus distance for wiring; You must test them by rotating back and forth to make sure they can twist.

Figure 1 Figure 4

Figure 5Figure 2

Figure 3

The testing environment is under 26 Degrees Celsius, with working voltage of 13.5 V.(Minute)

(℃)

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3-3 Wiring installation instructions

Black / Ground wire connects to the engine or to the negative pole of the battery.

Red / Positive wire connectingto the key on switch (DC 12 V)

G type switch (Accessory 2)

Heated grip (Accessory 1)

Connecting wire (Accessory 3)

●Ex:By increasing the heat level from the 1st to the 3rd stage.

Control box instructions4-1

While on standby mode, press andhold the button for 3 seconds activatethe quick heating mode.

Quick heating mode.●

At this moment, the LED lights willflash once from left to right.

At this moment, the LED lights willflash once from left to right.

At this moment, the LED lights willflash once from left to right.

●Memory of heating mode.

At this moment, the LED indicatorswill turn on as a notification.

At this moment, LED flashes.

●Ex:View the image to the left.In this case, the 3rd heat level will be automatically saved in the memory.

B. Memory of heating mode

C. Memory of heating mode

C.Q

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B. M

emory of heating m

ode

PUSHOPEN

LOCK

OFF ON

●Press the button to select the desired heat level

●Example: To select heat level 3, press the button three times.

● Ex:Refer to the image on the top left.The current heating stage is set to the 1st level.

A. Heating stage setup

Once on standby mode, press thebutton once to activave the heatingmode.

C.Q

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B.M

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of h

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Turn the key on for stand by mode.

This stage is for a system-check without enabling the heating function.

The default setting is set to off.

The button has an internal memory;3 seconds after choosing a heat level, that setting will automatically be saved as the default heat level.

When the temperature is high enough, press the button once to stop the quick heating.

Setting range: Off → 1st stage (low temperature) → 2nd stage → 3rd stage → 4th stage → 5th stage (high temperature)

Thumb heater wiring (Accessory 5)

Thumb heater (Accessory 4)

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Low-voltage mode Description4-2

At this moment, LED flashes.●The heating system will turn off automatically when the voltage is lower than 11.5 V.

●Standby mode will be enabled when the voltage reaches above 11.5 V.

Trouble shooting5

※ If the problem still occurs, please contact your nearest KOSO dealer.

The following situation does not necessarily indicate a malfunction. View the following points before taking it in for repairs.

Trouble

LED indication doesn't light up. ●Power supply cable may be

It might be caused by an improper set-up.→ Check if setting is under the idle mode.

The battery may be running out.→ Check your battery voltage as soon as possible.It may be caused by lack of power.→Check if power harness and fuse are broken or discon-nected. →Check if positive pole and negative pole are well connected. It might be caused by improper installation.→Check if all functions are setup properly. Refer to steps 4-1 in the Specification.

disconnected.→Check if power supply cable is broken or disconnected.→Check if positive and negative poles are properly connected.

Check item Trouble

When turning the key on, theheaded grip is not heating up.

Check item